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CN109930987A - A kind of mechanical liquid type rock crushing tool, the drill string of multi-load coupling - Google Patents

A kind of mechanical liquid type rock crushing tool, the drill string of multi-load coupling Download PDF

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Publication number
CN109930987A
CN109930987A CN201711371710.5A CN201711371710A CN109930987A CN 109930987 A CN109930987 A CN 109930987A CN 201711371710 A CN201711371710 A CN 201711371710A CN 109930987 A CN109930987 A CN 109930987A
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China
Prior art keywords
roller seat
transmission shaft
liquid type
mechanical liquid
rock crushing
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CN201711371710.5A
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Chinese (zh)
Inventor
甘心
兰凯
李帮民
王惠文
李伟廷
侯树刚
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Sinopec Oilfield Service Corp
Drilling Engineering Technology Research Institute of Sinopec Zhongyuan Petroleum Engineering Co Ltd
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Sinopec Oilfield Service Corp
Drilling Engineering Technology Research Institute of Sinopec Zhongyuan Petroleum Engineering Co Ltd
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Priority to CN201711371710.5A priority Critical patent/CN109930987A/en
Publication of CN109930987A publication Critical patent/CN109930987A/en
Pending legal-status Critical Current

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Abstract

The present invention provides a kind of mechanical liquid type rock crushing tools of multi-load coupling, drill string, the mechanical liquid type rock crushing tool includes upper transmission shaft (5), lower drive shaft (11), bit adapter (21), and the shell being rotatably connected with upper transmission shaft (5), axial anti-thrust structure is equipped between upper transmission shaft (5) and shell;Upper transmission shaft (5) is equipped with the first fluid course, and lower drive shaft (11) is equipped with the self-excited oscillation cavity, and bit adapter (21) is equipped with the second fluid course;The upper end of lower drive shaft (11) is socketed on the first driving face (22) of transmission shaft (5), and the outer surface of upper end has the second driving face (23) for connecting bottom roller seat (9);The inside of shell is equipped with upper roller seat (7) corresponding with bottom roller seat (9), and upper roller seat (7) is located at the top of bottom roller seat (9).Mechanical liquid type rock crushing tool provided by the invention can be realized multi-load coupling, is conducive to drilling tool and obtains higher broken rock energy.

Description

一种多载荷耦合的机液式破岩工具、钻柱A multi-load coupled mechanical-hydraulic rock-breaking tool and drill string

技术领域technical field

本发明涉及钻井作业技术领域,特别是涉及一种多载荷耦合的机液式破岩工具、钻柱。The invention relates to the technical field of drilling operations, in particular to a multi-load coupled mechanical-liquid rock-breaking tool and a drill string.

背景技术Background technique

随着油气勘探开发进程的逐渐加快,勘探区域不断扩大,钻井深度不断增加,岩石在深部地层围压作用下硬度和强度均会明显增大,造成钻头破岩效率随着深度增加而降低,钻井时效不断下降,钻头寿命不断缩短。With the gradual acceleration of the oil and gas exploration and development process, the continuous expansion of the exploration area, and the continuous increase of the drilling depth, the hardness and strength of the rock will increase significantly under the action of the confining pressure of the deep formation, resulting in a decrease in the rock breaking efficiency of the drill bit as the depth increases. The aging is decreasing and the life of the drill bit is decreasing.

单一的旋转钻井由于普遍存在钻头破岩能量不足、破岩阻力大等问题,已不能满足深部硬地层及软硬交错地层钻井时效要求,而旋冲钻井技术利用了硬地层岩石脆性大、抗剪抗拉强度低、不耐冲击等弱点,在钻头上端加接一个轴向冲击工具,在钻头旋转破岩的同时对岩石施加一定频率的往复冲击力,从而起到提高破岩能量、加速岩石损伤破碎的目的。Due to the common problems of insufficient rock-breaking energy and large rock-breaking resistance of the drill bit, single rotary drilling can no longer meet the drilling aging requirements of deep hard formations and soft-hard staggered formations. For weak points such as low tensile strength and impact resistance, an axial impact tool is attached to the upper end of the drill bit, and a certain frequency of reciprocating impact force is applied to the rock while the drill bit rotates to break the rock, thereby improving the rock breaking energy and accelerating the rock damage. broken purpose.

目前,旋冲钻井技术中应用的冲击工具类型很多,但是一般都只能提供单一的破岩冲击载荷,通常为机械冲击载荷、水力冲击载荷或者水力脉冲射流,单一的破岩冲击载荷所能提供的破岩能量较为有限,因此,如何提供一种能够实现多载荷耦合的冲击工具,从而提高破岩能量,以使深井、超深井的钻井施工提速提效、缩短钻井周期,成为了本领域技术人员亟待解决的技术问题。At present, there are many types of impact tools used in rotary percussion drilling technology, but generally they can only provide a single rock-breaking impact load, usually mechanical impact load, hydraulic impact load or hydraulic pulse jet. A single rock-breaking impact load can provide Therefore, how to provide an impact tool that can realize multi-load coupling, so as to increase the rock-breaking energy, so as to speed up the drilling operation of deep wells and ultra-deep wells, improve the efficiency and shorten the drilling cycle, has become a technology in the art. Technical problems that people need to solve urgently.

发明内容SUMMARY OF THE INVENTION

有鉴于此,本发明提供了一种多载荷耦合的机液式破岩工具、钻柱,所述钻柱包括所述机液式破岩工具,该机液式破岩工具能够实现多载荷耦合钻进,有利于钻具获得较高的破岩能量和钻井时效。In view of this, the present invention provides a multi-load coupling mechanical-hydraulic rock-breaking tool and drill string, the drill string includes the mechanical-hydraulic rock-breaking tool, and the mechanical-hydraulic rock-breaking tool can realize multi-load coupling Drilling is beneficial for drilling tools to obtain higher rock breaking energy and drilling time.

为了达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种多载荷耦合的机液式破岩工具,包括:A multi-load coupled mechanical-hydraulic rock-breaking tool, comprising:

其内部设有第一液流通道的上传动轴,所述上传动轴的外表面的下端部分具有第一传动面;An upper transmission shaft with a first liquid flow channel is arranged inside the upper transmission shaft, and the lower end portion of the outer surface of the upper transmission shaft has a first transmission surface;

其内部设置有自激振荡腔的下传动轴,所述下传动轴的上端套接在所述第一传动面上,所述自激振荡腔与所述第一液流通道连通,所述下传动轴的外表面的上端具有第二传动面;The inner part is provided with a lower transmission shaft of a self-excited oscillation cavity, the upper end of the lower transmission shaft is sleeved on the first transmission surface, the self-excited oscillation cavity is communicated with the first liquid flow channel, and the lower transmission shaft is connected to the first transmission surface. The upper end of the outer surface of the transmission shaft has a second transmission surface;

套接在所述第二传动面上的下滚轮座,所述下滚轮座上的下滚轮高出所述下滚轮座的上表面;a lower roller seat sleeved on the second transmission surface, the lower roller on the lower roller seat is higher than the upper surface of the lower roller seat;

套在所述上传动轴的外部、与所述上传动轴可转动连接的壳体,所述壳体的内部安装有与所述下滚轮座相对应的上滚轮座,所述上滚轮座位于所述下滚轮座的上方,所述上滚轮座上的上滚轮低于所述上滚轮座的下表面,所述上传动轴与所述壳体之间设置有轴向止推结构;A casing that is sleeved on the outside of the upper transmission shaft and is rotatably connected to the upper transmission shaft, an upper roller seat corresponding to the lower roller seat is installed inside the casing, and the upper roller seat is located at the Above the lower roller seat, the upper roller on the upper roller seat is lower than the lower surface of the upper roller seat, and an axial thrust structure is arranged between the upper transmission shaft and the housing;

与所述下传动轴的下端固定连接的钻头接头,所述钻头接头的内部开设有与所述自激振荡腔连通的第二液流通道。The drill bit joint is fixedly connected with the lower end of the lower transmission shaft, and the inside of the drill bit joint is provided with a second liquid flow channel which is communicated with the self-excited oscillation cavity.

优选地,在上述机液式破岩工具中,所述壳体包括上壳体、中接头、下壳体,所述中接头的两端设置有外螺纹,所述上壳体和所述下壳体与所述中接头螺纹连接,所述上传动轴上设置有与所述上传动轴螺纹连接的锁母,所述中接头的上表面与所述锁母的下表面配合形成所述轴向止推结构。Preferably, in the above-mentioned mechanical-hydraulic rock breaking tool, the casing includes an upper casing, a middle joint and a lower casing, both ends of the middle joint are provided with external threads, and the upper casing and the lower casing are provided with external threads. The housing is threadedly connected with the middle joint, the upper transmission shaft is provided with a lock nut threadedly connected with the upper transmission shaft, and the upper surface of the middle joint cooperates with the lower surface of the lock nut to form the shaft To the thrust structure.

优选地,在上述机液式破岩工具中,所述中接头的下端部分具有用于连接所述上滚轮座的内螺纹。Preferably, in the above-mentioned mechanical-hydraulic rock breaking tool, the lower end portion of the middle joint has an internal thread for connecting the upper roller seat.

优选地,在上述机液式破岩工具中,所述上壳体内安装有径向滑动轴承和球轴承串,所述球轴承串位于所述径向滑动轴承与所述锁母之间,所述上传动轴的上端部分具有用于连接所述径向滑动轴承的内圈的外螺纹。Preferably, in the above-mentioned mechanical-hydraulic rock breaking tool, a radial sliding bearing and a ball bearing string are installed in the upper casing, and the ball bearing string is located between the radial sliding bearing and the lock nut, so The upper end portion of the upper transmission shaft has an external thread for connecting the inner ring of the radial sliding bearing.

优选地,在上述机液式破岩工具中,所述径向滑动轴承的材质为硬质合金。Preferably, in the above-mentioned mechanical-hydraulic rock breaking tool, the material of the radial sliding bearing is cemented carbide.

优选地,在上述机液式破岩工具中,所述自激振荡腔包括一级振荡腔和二级振荡腔,所述一级振荡腔的上方安装有上喷嘴,所述一级振荡腔的的底部具有中喷嘴,所述二级振荡腔的底部具有下喷嘴。Preferably, in the above-mentioned machine-liquid rock breaking tool, the self-excited oscillation cavity includes a primary oscillation cavity and a secondary oscillation cavity, an upper nozzle is installed above the primary oscillation cavity, and the first level oscillation cavity is provided with an upper nozzle. The bottom of the oscillating chamber has a middle nozzle, and the bottom of the secondary oscillation chamber has a lower nozzle.

优选地,在上述机液式破岩工具中,所述钻头接头的外表面的上端部分具有第三传动面,所述第三传动面上套接有与所述下传动轴螺纹连接的传动接头,所述钻头接头的上端安装有用于止挡所述钻头接头掉落的防掉螺母。Preferably, in the above-mentioned mechanical-hydraulic rock-breaking tool, the upper end portion of the outer surface of the drill bit joint has a third transmission surface, and the third transmission surface is sleeved with a transmission joint that is threadedly connected to the lower transmission shaft , the upper end of the drill bit joint is provided with an anti-drop nut for preventing the drill bit joint from falling.

优选地,在上述机液式破岩工具中,所述下传动轴与所述传动接头连接的部分为锥形。Preferably, in the above-mentioned mechanical-hydraulic rock breaking tool, the part connecting the lower transmission shaft and the transmission joint is tapered.

优选地,在上述机液式破岩工具中,所述第一传动面为正六边形传动面,所述第二传动面为花键传动面。Preferably, in the above-mentioned mechanical-hydraulic rock breaking tool, the first transmission surface is a regular hexagonal transmission surface, and the second transmission surface is a spline transmission surface.

一种钻柱,所述钻柱包括如上述任意一项所公开的机液式破岩工具。A drill string comprising the mechanical hydraulic rock breaking tool as disclosed in any one of the above.

根据上述技术方案可知,本发明提供的机液式破岩工具中,下传动轴的上端与上传动轴通过第一传动面连接,下端固定连接有钻头接头,而且,上传动轴内部的第一液流通道、下传动轴内部的自激振荡腔以及钻头接头内部的第二液流通道是相连通的,因此通过自激振荡腔选频、放大等一系列调制作用可以使钻井液形成高频脉冲射流,还可以使钻井液形成周期性变化的低压涡环和高压聚能区,迫使原本在低压环境下溶于钻井液的气体逸出形成气泡,利用气泡在高压环境下收缩、破裂的瞬间产生的冲击波形成液力冲击。According to the above technical solutions, in the hydraulic rock breaking tool provided by the present invention, the upper end of the lower transmission shaft is connected with the upper transmission shaft through the first transmission surface, the lower end is fixedly connected with a drill bit joint, and the first inner part of the upper transmission shaft is The liquid flow channel, the self-excited oscillation cavity inside the lower drive shaft, and the second liquid flow channel inside the drill bit joint are connected, so through a series of modulation actions such as frequency selection and amplification of the self-excited oscillation cavity, the drilling fluid can form a high frequency The pulsed jet can also make the drilling fluid form a periodically changing low-pressure vortex ring and a high-pressure energy gathering area, forcing the gas originally dissolved in the drilling fluid in a low-pressure environment to escape to form bubbles, using the moment when the bubbles shrink and burst in a high-pressure environment The resulting shock wave forms a hydraulic shock.

同时,本发明提供的机液式破岩工具中,下传动轴通过第二传动面连接下滚轮座,壳体的内部安装有与下滚轮座相对应的上滚轮座,由于下滚轮座上的下滚轮高出下滚轮座的上表面,上滚轮座上的上滚轮低于上滚轮座的下表面,所以在上传动轴带动下传送轴及下滚轮座一起转动时,下滚轮与上滚轮周期性地接触和分离,并周期性地提升壳体,而上传动轴与壳体之间设置有轴向止推结构,因此钻压通过壳体传递给上传动轴形成机械冲击。At the same time, in the machine-hydraulic rock breaking tool provided by the present invention, the lower drive shaft is connected to the lower roller seat through the second transmission surface, and an upper roller seat corresponding to the lower roller seat is installed inside the casing. The lower roller is higher than the upper surface of the lower roller seat, and the upper roller on the upper roller seat is lower than the lower surface of the upper roller seat, so when the upper transmission shaft drives the lower transmission shaft and the lower roller seat to rotate together, the cycle between the lower roller and the upper roller Contact and separation, and periodically lift the casing, and an axial thrust structure is arranged between the upper transmission shaft and the casing, so the drilling pressure is transmitted to the upper transmission shaft through the casing to form a mechanical impact.

综上所述,本发明提供的机液式破岩工具能够产生液力冲击、机械冲击及脉冲射流三种载荷,从而具有多载荷耦合功能,有利于钻具获得较高的破岩能量,因此应用本发明提供的机液式破岩工具可以使深井、超深井的钻井施工提速提效、缩短钻井周期。To sum up, the mechanical-hydraulic rock-breaking tool provided by the present invention can generate three loads of hydraulic shock, mechanical shock and pulse jet, so as to have a multi-load coupling function, which is beneficial for the drilling tool to obtain higher rock-breaking energy. The application of the mechanical-hydraulic rock-breaking tool provided by the invention can increase the speed and efficiency of the drilling construction of deep wells and ultra-deep wells, and shorten the drilling period.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.

图1是本发明实施例一提供的一种多载荷耦合的机液式破岩工具的示意图;1 is a schematic diagram of a multi-load coupled mechanical-liquid rock-breaking tool provided in Embodiment 1 of the present invention;

图2是图1中的A-A截面示意图;Fig. 2 is the A-A cross-sectional schematic diagram in Fig. 1;

图3是图1中的B-B截面示意图;Fig. 3 is the B-B cross-sectional schematic diagram in Fig. 1;

图4是图1中件8和件9的示意图;Fig. 4 is the schematic diagram of piece 8 and piece 9 in Fig. 1;

图5是使用本发明提供的破岩工具进行破岩作业的机理示意图。FIG. 5 is a schematic diagram of the mechanism of rock-breaking operation using the rock-breaking tool provided by the present invention.

图中标记为:The figure is marked as:

1、上壳体;2、径向滑动轴承;3、球轴承串;4、锁母;5、上传动轴;6、中接头;7、上滚轮座;8、上滚轮;9、下滚轮座;10、下滚轮;11、下传动轴;12、下壳体;13、下接头;14、上喷嘴;15、一级振荡腔;16、中喷嘴;17、二级振荡腔;18、下喷嘴;19、防掉螺母;20、传动接头;21、钻头接头;22、第一传动面;23、第二传动面;24、第三传动面;I、第一液流通道;II、第二液流通道;H、提升高度。1. Upper shell; 2. Radial sliding bearing; 3. Ball bearing string; 4. Lock nut; 5. Upper transmission shaft; 6. Middle joint; 7. Upper roller seat; 8. Upper roller; 9. Lower roller Seat; 10. Lower roller; 11. Lower transmission shaft; 12. Lower casing; 13. Lower joint; 14. Upper nozzle; 15. Primary oscillation chamber; 16. Middle nozzle; 17. Secondary oscillation chamber; 18. Lower nozzle; 19, anti-dropping nut; 20, transmission joint; 21, drill bit joint; 22, first transmission surface; 23, second transmission surface; 24, third transmission surface; I, first liquid flow channel; II, The second liquid flow channel; H, the lifting height.

具体实施方式Detailed ways

为了便于理解,下面结合附图对本发明作进一步的描述。For ease of understanding, the present invention will be further described below with reference to the accompanying drawings.

实施例一Example 1

参见图1~图4,图1是本发明实施例一提供的一种多载荷耦合的机液式破岩工具的示意图;图2是图1中的A-A截面示意图;图3是图1中的B-B截面示意图;图4是图1中件8和件9的示意图。Referring to FIGS. 1 to 4, FIG. 1 is a schematic diagram of a multi-load coupled mechanical-hydraulic rock-breaking tool provided in Embodiment 1 of the present invention; FIG. 2 is a schematic cross-sectional view of A-A in FIG. 1; B-B cross-sectional schematic diagram; FIG. 4 is a schematic diagram of parts 8 and 9 in FIG. 1 .

实施例一提供的一种多载荷耦合的机液式破岩工具包括上传动轴5、下传动轴11、钻头接头21和套在上传动轴5的外部、与上传动轴5可转动连接的壳体。A multi-load coupled mechanical-hydraulic rock-breaking tool provided in the first embodiment includes an upper transmission shaft 5, a lower transmission shaft 11, a drill bit joint 21, and a case.

其中,上传动轴5的内部设有第一液流通道I,上传动轴5的外表面的下端部分具有第一传动面22;Wherein, the inside of the upper transmission shaft 5 is provided with a first liquid flow channel I, and the lower end portion of the outer surface of the upper transmission shaft 5 has a first transmission surface 22;

下传动轴11的上端套接在第一传动面22上,下传动轴11的内部设置有自激振荡腔,自激振荡腔与第一液流通道I连通,下传动轴11的外表面的上端具有第二传动面23,第二传动面23上套接有下滚轮座9,下滚轮座9上的下滚轮10高出下滚轮座9的上表面;The upper end of the lower transmission shaft 11 is sleeved on the first transmission surface 22, a self-excited oscillation cavity is arranged inside the lower transmission shaft 11, the self-excited oscillation cavity is communicated with the first liquid flow channel I, and the outer surface of the lower transmission shaft 11 is The upper end has a second transmission surface 23, the second transmission surface 23 is sleeved with a lower roller seat 9, and the lower roller 10 on the lower roller seat 9 is higher than the upper surface of the lower roller seat 9;

壳体的内部安装有与下滚轮座9相对应的上滚轮座7,上滚轮座7位于下滚轮座9的上方,上滚轮座7上的上滚轮8低于上滚轮座7的下表面,上传动轴5与壳体之间设置有轴向止推结构;An upper roller seat 7 corresponding to the lower roller seat 9 is installed inside the casing, the upper roller seat 7 is located above the lower roller seat 9, and the upper roller 8 on the upper roller seat 7 is lower than the lower surface of the upper roller seat 7, An axial thrust structure is arranged between the upper transmission shaft 5 and the housing;

钻头接头21与下传动轴11的下端固定连接,钻头接头21的内部开设有与自激振荡腔连通的第二液流通道II。The drill bit joint 21 is fixedly connected with the lower end of the lower transmission shaft 11 , and a second liquid flow channel II that communicates with the self-excited oscillation cavity is opened inside the drill bit joint 21 .

本发明提供的机液式破岩工具能产生以下三种载荷:液力冲击、机械冲击和脉冲射流,下面对其工作原理进行介绍:The machine-hydraulic rock-breaking tool provided by the present invention can generate the following three kinds of loads: hydraulic shock, mechanical shock and pulse jet, and its working principle is introduced below:

(一)液力冲击工作原理(1) Working principle of hydraulic shock

钻井液经过上传动轴5内部的第一液流通道I形成连续射流,进入下传动轴11内部的自激振荡腔后经过选频和放大等一系列过程,形成周期性变化的低压涡环和高压聚能区,迫使原本在低压环境下溶于钻井液的气体逸出形成气泡,气泡在高压环境下收缩、破裂,破裂瞬间产生的冲击波经过钻头接头21向下传递至钻头。The drilling fluid passes through the first liquid flow channel I inside the upper drive shaft 5 to form a continuous jet, enters the self-excited oscillation cavity inside the lower drive shaft 11, and undergoes a series of processes such as frequency selection and amplification to form periodically changing low-pressure vortex rings and The high pressure energy gathering area forces the gas originally dissolved in the drilling fluid in the low pressure environment to escape to form bubbles. The bubbles shrink and burst under the high pressure environment, and the shock wave generated at the moment of rupture is transmitted down to the drill bit through the drill bit joint 21 .

(二)机械冲击工作原理(2) The working principle of mechanical shock

壳体本身不转动,安装在壳体内部的上滚轮座7也不转动,而上传动轴5旋转,并通过第一传动面22带动下传动轴11一起旋转,下传动轴11通过第二传动面23带动下滚轮座9一起旋转,在下滚轮座9旋转过程中,下滚轮10与上滚轮8接触并产生滚动摩擦,迫使上滚轮8向上提升,上滚轮8在提升同时带动上滚轮座7和壳体一起克服钻压和自重提升,由于上传动轴5与壳体之间设置有轴向止推结构,所以上传动轴5也会一起提升。当上滚轮8与下滚轮10分离后,钻压通过壳体传递给上传动轴5,并驱动上传动轴5向下加速冲击下传动轴11,从而将钻压转化为机械冲击力。冲击产生的应力波通过下传动轴11和钻头接头21向下传递至钻头。The casing itself does not rotate, and the upper roller seat 7 installed inside the casing does not rotate, but the upper transmission shaft 5 rotates, and drives the lower transmission shaft 11 to rotate together through the first transmission surface 22, and the lower transmission shaft 11 passes through the second transmission. The surface 23 drives the lower roller seat 9 to rotate together. During the rotation of the lower roller seat 9, the lower roller 10 contacts the upper roller 8 and produces rolling friction, forcing the upper roller 8 to lift upward, and the upper roller 8 drives the upper roller seat 7 and The casing overcomes the drilling pressure and self-weight to lift together. Since the axial thrust structure is arranged between the upper transmission shaft 5 and the casing, the upper transmission shaft 5 is also lifted together. After the upper roller 8 is separated from the lower roller 10, the drilling pressure is transmitted to the upper transmission shaft 5 through the casing, and drives the upper transmission shaft 5 to accelerate downward to impact the lower transmission shaft 11, thereby converting the drilling pressure into mechanical impact force. The stress wave generated by the impact is transmitted down to the drill bit through the lower drive shaft 11 and the drill bit joint 21 .

具体实际应用中,机械冲击力的调节可以通过改变上滚轮8沿下滚轮10表面的提升高度H来实现,提升高度H越高,上传动轴5在钻压作用下冲击行程越长,产生的冲击力越大,反之则越小。提升高度H可以根据不同地层岩石可钻性级值大小(5~10级)设定为3mm~10mm。In a specific practical application, the adjustment of the mechanical impact force can be realized by changing the lifting height H of the upper roller 8 along the surface of the lower roller 10. The higher the lifting height H, the longer the impact stroke of the upper drive shaft 5 under the action of the drilling pressure, the resulting The greater the impact force, the smaller the vice versa. The lifting height H can be set to 3mm to 10mm according to the drillability grade value (grade 5 to 10) of rock in different formations.

机械冲击频率的调节可以通过改变上滚轮8和下滚轮10的数量来实现,上滚轮8和下滚轮10数量越多,单位圈数内上滚轮8沿着下滚轮10表面提升的次数越多,产生的冲击频率越高,反之则越小。上滚轮8和下滚轮10的数量可以根据不同地层岩石可钻性级值大小(5~10级)设定为2个~8个。The adjustment of the mechanical impact frequency can be realized by changing the number of the upper roller 8 and the lower roller 10. The more the upper roller 8 and the lower roller 10 are, the more times the upper roller 8 is lifted along the surface of the lower roller 10 per unit number of turns. The higher the frequency of the shock generated, the smaller the vice versa. The number of the upper rollers 8 and the lower rollers 10 can be set to 2 to 8 according to the drillability grade value (grade 5 to 10) of rocks in different formations.

(三)脉冲射流工作原理(3) Working principle of pulsed jet

钻井液在经过自激振荡腔选频、放大等一系列调制作用后从下传动轴11喷出,形成高频脉冲射流,并通过钻头水眼喷出后,一部分作用于井底岩石微裂隙,另一部分作用于破碎的岩屑表面。The drilling fluid is ejected from the lower drive shaft 11 after a series of modulation actions such as frequency selection and amplification of the self-excited oscillation cavity to form a high-frequency pulse jet. The other part acts on the surface of the broken cuttings.

参见图5,为使用本发明提供的破岩工具进行破岩作业的机理示意图,实施破岩作业时,首先通过高频(大于40Hz)低幅(5~20kN)液力冲击载荷高频次地往复作用于井底,加速岩石裂纹扩展和损伤断裂,降低岩石固有强度,产生如图5的(a)部分所示的效果;Referring to FIG. 5, it is a schematic diagram of the mechanism of rock-breaking operation using the rock-breaking tool provided by the present invention. When rock-breaking operation is carried out, firstly, high frequency (greater than 40Hz) and low amplitude (5-20kN) hydraulic shock load are used for high frequency and high frequency. The reciprocating action on the bottom of the well accelerates the expansion and damage of rock cracks, reduces the inherent strength of the rock, and produces the effect shown in part (a) of Figure 5;

然后,通过低频(8~14Hz)高幅(150J~650J)机械冲击载荷弥补液力冲击载荷能量较弱的不足,迫使钻头切削齿侵入早已产生大量损伤裂纹的岩石表面,并开凿出大面积体积破碎坑,从而实现跃进式进尺效果,如图5的(b)部分所示;Then, the low-frequency (8-14Hz) high-amplitude (150J-650J) mechanical shock load makes up for the weak energy of the hydraulic shock load, forcing the bit cutter to invade the rock surface that has already produced a large number of damage cracks, and excavate a large area of volume. The pit is broken, so as to achieve the effect of leap-forward footage, as shown in part (b) of Figure 5;

最后,再辅以高频(大于40Hz)脉冲射流,一部分作用于井底岩石微裂纹,产生水楔效应,促进裂纹扩展,加速岩石破裂,另一部分作用于破碎下的岩屑表面,增大岩屑运移动能,改善岩屑受力状态和流场环境,从而达到提高破岩清岩效果,如图5的(c)部分所示。Finally, supplemented by high-frequency (greater than 40Hz) pulsed jet, part of it acts on the micro-cracks of the bottom hole rock to produce a water wedge effect, which promotes crack propagation and accelerates rock fracture, and the other part acts on the surface of the broken cuttings to increase the cuttings. The kinetic energy can be transported to improve the stress state and flow field environment of the cuttings, so as to improve the effect of rock breaking and clearing, as shown in part (c) of Figure 5.

钻进过程中,应当根据钻具组合及钻头类型,注意控制钻压(40~120kN)、转速(50~65rpm)和钻井液排量(35~60L/s),使破岩工具产生高频低幅液力冲击载荷、低频高幅机械冲击载荷及高频脉冲射流,配合钻头实现多载荷耦合作用下的破岩钻进。During the drilling process, attention should be paid to controlling the WOB (40-120kN), the rotational speed (50-65rpm) and the drilling fluid displacement (35-60L/s) according to the drilling tool assembly and the type of the drill bit, so that the rock-breaking tool can generate high frequency. Low-amplitude hydraulic shock load, low-frequency high-amplitude mechanical shock load and high-frequency pulsed jet cooperate with the drill bit to realize rock-breaking drilling under the action of multi-load coupling.

例如,在钻遇岩石可钻性级值为5~7级中硬-硬地层时,可以选择螺杆钻具和PDC钻头,将破岩工具的上传动轴5与螺杆钻具的动力端万向轴相连,将破岩工具的上壳体1与螺杆钻具的外壳相连,上滚轮8和下滚轮10的数量设定为6~8个,提升高度H设定为6~10mm,钻压控制在80~120kN,转速控制在50~60rpm,钻井液排量控制在50~60L/s,使破岩工具的机械冲击性能参数达到频率9~15Hz、冲击功480~1200J,再配合高频(大于40Hz)低幅(10~20kN)液力冲击载荷和高频脉冲射流(大于40Hz),从而实现PDC钻头在多载荷耦合作用下的破岩钻进。For example, when drilling into medium-hard-hard formations with rock drillability grades of 5 to 7, the screw drilling tool and PDC bit can be selected, and the upper drive shaft 5 of the rock-breaking tool and the power end of the screw drilling tool can be universally rotated. The shafts are connected, the upper shell 1 of the rock breaking tool is connected with the shell of the screw drilling tool, the number of the upper rollers 8 and the lower rollers 10 is set to 6-8, the lifting height H is set to 6-10mm, and the drilling pressure is controlled. At 80-120kN, the rotational speed is controlled at 50-60rpm, and the drilling fluid displacement is controlled at 50-60L/s, so that the mechanical impact performance parameters of the rock-breaking tool can reach a frequency of 9-15Hz and an impact power of 480-1200J. More than 40Hz) low-amplitude (10-20kN) hydraulic shock load and high-frequency pulse jet (more than 40Hz), so as to realize rock-breaking drilling of PDC bit under the action of multi-load coupling.

再例如,在钻遇岩石可钻性级值为8~10级硬-坚硬地层时,可以选择涡轮钻具和孕镶金刚石钻头,将破岩工具的上传动轴5与涡轮钻具的动力端转子相连,将破岩工具的上壳体1与涡轮钻具的外壳相连,上滚轮8和下滚轮10的数量设定为2~3个,提升高度H设定为3~5mm,钻压控制在40~60kN,转速控制在55~65rpm,钻井液排量控制在35~40L/s,使破岩工具的机械冲击性能参数达到频率16~24Hz、冲击功120~300J,再配合高频(大于30Hz)低幅(5~15kN)液力冲击载荷和高频脉冲射流(大于30Hz),从而实现孕镶金刚石钻头在多载荷耦合作用下的破岩钻进。For another example, when drilling into a hard-hard formation with a rock drillability grade of 8 to 10, a turbo drilling tool and an impregnated diamond bit can be selected to connect the upper drive shaft 5 of the rock breaking tool with the power end of the turbo drilling tool. The rotors are connected, the upper casing 1 of the rock breaking tool is connected to the outer casing of the turbo drilling tool, the number of the upper rollers 8 and the lower rollers 10 is set to 2 to 3, the lifting height H is set to 3 to 5 mm, and the drilling pressure is controlled At 40-60kN, the speed is controlled at 55-65rpm, and the drilling fluid displacement is controlled at 35-40L/s, so that the mechanical impact performance parameters of the rock-breaking tool can reach a frequency of 16-24Hz and an impact power of 120-300J. More than 30Hz) low-amplitude (5~15kN) hydraulic shock load and high-frequency pulse jet (more than 30Hz), so as to realize rock-breaking drilling of impregnated diamond bits under the action of multi-load coupling.

应用本发明提供的机液式破岩工具能够获得以下有益效果:The following beneficial effects can be obtained by applying the machine-hydraulic rock-breaking tool provided by the present invention:

①产生高频低幅液力冲击载荷、低频高幅机械冲击载荷和高频脉冲射流共同作用于井底岩石,形成多载荷作用下的联合破岩。① The high-frequency low-amplitude hydraulic shock load, the low-frequency high-amplitude mechanical shock load, and the high-frequency pulsed jet work together on the bottom hole rock to form a joint rock breaking under the action of multiple loads.

②壳体产生轴向振荡有助于降摩减阻,减少井底托压及钻头横向涡动、周向粘滑现象。②The axial oscillation of the casing helps to reduce friction and drag, and reduce the bottom hole support pressure and the lateral whirl and circumferential stick-slip of the drill bit.

③可根据不同地层岩石力学参数,调节不同钻压和排量即可得到所需冲击载荷和冲击频率。③According to the rock mechanics parameters of different formations, the required impact load and impact frequency can be obtained by adjusting different WOB and displacement.

如图1所示,实施例一中,壳体包括上壳体1、中接头6、下壳体12,中接头6的两端设置有外螺纹,上壳体1和下壳体12与中接头6螺纹连接,上传动轴5上设置有与上传动轴5螺纹连接的锁母4,中接头6的上表面与锁母4的下表面配合形成轴向止推结构,下壳体12的下端部分具有内螺纹,并与下接头13的外螺纹连接。As shown in FIG. 1 , in the first embodiment, the casing includes an upper casing 1 , a middle joint 6 and a lower casing 12 . Both ends of the middle joint 6 are provided with external threads. The upper casing 1 and the lower casing 12 are connected to the middle casing 12 . The joint 6 is threadedly connected, the upper transmission shaft 5 is provided with a lock nut 4 that is threadedly connected with the upper transmission shaft 5, the upper surface of the middle joint 6 cooperates with the lower surface of the lock nut 4 to form an axial thrust structure, and the lower housing 12 has an axial thrust structure. The lower end portion has an inner thread and is connected with the outer thread of the lower joint 13 .

为了固定安装上滚轮座7,实施例一中,中接头6的下端部分具有用于连接上滚轮座7的内螺纹。In order to fix and install the upper roller seat 7 , in the first embodiment, the lower end portion of the middle joint 6 has an inner thread for connecting the upper roller seat 7 .

为了实现壳体与上传动轴5可转动连接,实施例一中,上壳体1内安装有径向滑动轴承2和球轴承串3,球轴承串3位于径向滑动轴承2与锁母4之间,上传动轴5的上端部分具有用于连接径向滑动轴承2的内圈的外螺纹。In order to realize the rotatable connection between the casing and the upper transmission shaft 5, in the first embodiment, the upper casing 1 is equipped with a radial sliding bearing 2 and a ball bearing string 3, and the ball bearing string 3 is located between the radial sliding bearing 2 and the lock nut 4 In between, the upper end portion of the upper transmission shaft 5 has an external thread for connecting the inner ring of the radial sliding bearing 2 .

具体实际应用中,径向滑动轴承2的材质可以选用硬质合金。In specific practical applications, the material of the radial sliding bearing 2 can be hard alloy.

如图1所示,实施例一中,自激振荡腔包括一级振荡腔15和二级振荡腔17,一级振荡腔15的上方安装有上喷嘴14,一级振荡腔15的的底部具有中喷嘴16,二级振荡腔17的底部具有下喷嘴18。As shown in FIG. 1 , in the first embodiment, the self-excited oscillation cavity includes a primary oscillation cavity 15 and a secondary oscillation cavity 17 , an upper nozzle 14 is installed above the primary oscillation cavity 15 , and the bottom of the primary oscillation cavity 15 has a In the middle nozzle 16, the bottom of the secondary oscillation chamber 17 has a lower nozzle 18.

参见图1和图3,为了将钻头接头21安装到下传动轴11上,实施例一中,钻头接头21的外表面的上端部分具有第三传动面24,第三传动面24上套接有与下传动轴11螺纹连接的传动接头20,钻头接头21的上端安装有用于止挡钻头接头21掉落的防掉螺母19,由图1可见,钻头接头21通过传动接头20和防掉螺母19安装到下传动轴11上,防掉螺母19的外径尺寸比传动接头20的通孔尺寸大,从而可以防止钻头接头21从下传动轴11上掉落下来。1 and 3, in order to install the drill bit joint 21 on the lower transmission shaft 11, in the first embodiment, the upper end portion of the outer surface of the drill bit joint 21 has a third transmission surface 24, and the third transmission surface 24 is sleeved with a The drive joint 20 threadedly connected with the lower drive shaft 11, the upper end of the drill bit joint 21 is provided with an anti-drop nut 19 for stopping the drop of the drill bit joint 21. It can be seen from FIG. 1 that the drill bit joint 21 passes through the drive joint 20 and the anti-drop nut 19. When installed on the lower transmission shaft 11 , the outer diameter of the anti-drop nut 19 is larger than the size of the through hole of the transmission joint 20 , so that the drill bit joint 21 can be prevented from falling off the lower transmission shaft 11 .

具体实际应用中,第三传动面24可以为正八边形传动面。为了连接牢靠,可以将下传动轴11与传动接头20连接的部分设计为锥形。In a specific practical application, the third transmission surface 24 may be a regular octagonal transmission surface. For reliable connection, the part connecting the lower transmission shaft 11 with the transmission joint 20 can be designed to be tapered.

实施例二Embodiment 2

如图2所示,实施例一中,第一传动面22为正六边形传动面,第二传动面23为花键传动面。实施例二与实施例一的区别仅在于,第一传动面22的形状不同,在实施例二中,第一传动面22为正方形传动面。As shown in FIG. 2 , in the first embodiment, the first transmission surface 22 is a regular hexagonal transmission surface, and the second transmission surface 23 is a spline transmission surface. The only difference between the second embodiment and the first embodiment is that the shape of the first transmission surface 22 is different. In the second embodiment, the first transmission surface 22 is a square transmission surface.

本发明还提供一种钻柱,该钻柱包括上述实施例公开的机液式破岩工具。由于上述实施例公开的机液式破岩工具具有上述技术效果,因此具有该机液式破岩工具的钻柱同样具有上述技术效果,本文在此不再赘述。The present invention also provides a drill string, which includes the mechanical-hydraulic rock-breaking tool disclosed in the above embodiments. Since the mechanical-hydraulic rock-breaking tool disclosed in the above-mentioned embodiments has the above-mentioned technical effects, the drill string having the mechanical-hydraulic-type rock-breaking tool also has the above-mentioned technical effects, which will not be repeated here.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to the embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. a kind of mechanical liquid type rock crushing tool of multi-load coupling characterized by comprising
It is internally provided with the upper transmission shaft (5) of the first fluid course (I), the end portion of the outer surface of the upper transmission shaft (5) With the first driving face (22);
Its lower drive shaft for being internally provided with the self-excited oscillation cavity (11), the upper end of the lower drive shaft (11) are socketed in described first On driving face (22), the self-excited oscillation cavity is connected to first fluid course (I), the outer surface of the lower drive shaft (11) Upper end have the second driving face (23);
The bottom roller seat (9) being socketed on second driving face (23), the bottom roller (10) on the bottom roller seat (9) are higher by The upper surface of the bottom roller seat (9);
Cover in the outside of the upper transmission shaft (5), the shell being rotatably connected with the upper transmission shaft (5), the shell it is interior Portion is equipped with upper roller seat (7) corresponding with bottom roller seat (9), and the upper roller seat (7) is located at the bottom roller seat (9) top, the upper roller (8) on the upper roller seat (7) are lower than the lower surface of the upper roller seat (7), the upper transmission Axial anti-thrust structure is provided between axis (5) and the shell;
The inside of the bit adapter (21) being fixedly connected with the lower end of the lower drive shaft (11), the bit adapter (21) opens up There is the second fluid course (II) being connected to the self-excited oscillation cavity.
2. mechanical liquid type rock crushing tool according to claim 1, which is characterized in that the shell include upper housing (1), in connect Head (6), lower case (12), the both ends of the center tap (6) are provided with external screw thread, the upper housing (1) and the lower case (12) it is threadedly coupled with the center tap (6), is provided on the upper transmission shaft (5) and is threadedly coupled with the upper transmission shaft (5) Locknut (4), the upper surface of the center tap (6) and the lower surface of the locknut (4) cooperatively form the axial anti-thrust structure.
3. mechanical liquid type rock crushing tool according to claim 2, which is characterized in that the end portion of the center tap (6) has There is the internal screw thread for connecting the upper roller seat (7).
4. mechanical liquid type rock crushing tool according to claim 3, which is characterized in that be equipped with radial direction in the upper housing (1) Sliding bearing (2) and ball bearing string (3), the ball bearing string (3) are located at the bush(ing) bearing (2) and the locknut (4) Between, the upper part of the upper transmission shaft (5) has the external screw thread for connecting the inner ring of the bush(ing) bearing (2).
5. mechanical liquid type rock crushing tool according to claim 4, which is characterized in that the material of the bush(ing) bearing (2) For hard alloy.
6. mechanical liquid type rock crushing tool according to claim 1, which is characterized in that the self-excited oscillation cavity includes level-one oscillation Chamber (15) and second level oscillation chamber (17), the level-one vibrates to be equipped with top nozzle (14) above chamber (15), the level-one oscillation The bottom of chamber (15) has middle nozzle (16), and the bottom of second level oscillation chamber (17) has lower nozzle (18).
7. mechanical liquid type rock crushing tool according to claim 1, which is characterized in that the outer surface of the bit adapter (21) Upper part has third driving face (24), is socketed on the third driving face (24) and connects with the lower drive shaft (11) screw thread The drive joint (20) connect, the upper end of the bit adapter (21) is equipped with prevents for what bit adapter described in backstop (21) was fallen Fall nut (19).
8. mechanical liquid type rock crushing tool according to claim 7, which is characterized in that the lower drive shaft (11) and the transmission The part of connector (20) connection is taper.
9. mechanical liquid type rock crushing tool described according to claim 1~any one of 8, which is characterized in that first transmission Face (22) is regular hexagon driving face, and second driving face (23) is spline drived face.
10. a kind of drill string, which is characterized in that the drill string includes that the mechanical liquid type as described in any one of claim 1~9 is broken Rock tool.
CN201711371710.5A 2017-12-19 2017-12-19 A kind of mechanical liquid type rock crushing tool, the drill string of multi-load coupling Pending CN109930987A (en)

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