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CN109937645A - Orchard organic fertilizer ditching and fertilizer applicator and its use method - Google Patents

Orchard organic fertilizer ditching and fertilizer applicator and its use method Download PDF

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Publication number
CN109937645A
CN109937645A CN201910347072.6A CN201910347072A CN109937645A CN 109937645 A CN109937645 A CN 109937645A CN 201910347072 A CN201910347072 A CN 201910347072A CN 109937645 A CN109937645 A CN 109937645A
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fertilizer
organic fertilizer
fertilization
ditching
opener
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刘树峰
王旱祥
吕钊钦
张广玲
戴晓雯
史鑫鹏
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China University of Petroleum East China
Shandong Agricultural University
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China University of Petroleum East China
Shandong Agricultural University
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Abstract

本发明涉及一种果园有机肥开沟施肥机及其使用方法,开沟施肥机包括牵引机具、排肥装置,以及与牵引机具的举升装置连接的悬挂架,悬挂架上安装有中间轴,中间轴连接有驱动其转动的动力装置,中间轴上固设有开沟器;还包括一端与排肥装置连通的输送管,所述输送管的另一端伸至开沟器所开施肥沟的上方。本发明通过牵引机具带动整机移动实现自走,适用于丘陵地区果园,解决了丘陵地区果园有机肥施肥机械化水平低的问题,通过开沟器开设施肥沟,通过改变开沟器的间距可以适应不同株距的施肥要求,通过排肥装置将肥料桶内有机肥泵出,实现精确控制出肥量,通过搅拌装置搅拌肥料桶内的有机肥和水的混合物,防止有机肥沉积,有利于有机肥的泵出。

The invention relates to a ditching and fertilizing machine for orchard organic fertilizer and a method of using the same. The ditching and fertilizing machine comprises a traction machine, a fertilizer discharge device, and a suspension frame connected with a lifting device of the traction machine, and an intermediate shaft is installed on the suspension frame. The intermediate shaft is connected with a power device that drives it to rotate, and a trench opener is fixed on the intermediate shaft; it also includes a conveying pipe whose one end is communicated with the fertilizer discharge device, and the other end of the conveying pipe extends to the fertilization ditch opened by the opener. above. The invention realizes self-propelled by driving the whole machine to move by the traction machine, is suitable for orchards in hilly areas, and solves the problem of low mechanization level of organic fertilizer fertilization in orchards in hilly areas. According to the fertilization requirements of different plant spacings, the organic fertilizer in the fertilizer barrel is pumped out through the fertilizer discharge device to achieve precise control of the amount of fertilizer output, and the mixture of organic fertilizer and water in the fertilizer barrel is stirred by the stirring device to prevent the deposition of organic fertilizer, which is beneficial to organic fertilizer. pump out.

Description

果园有机肥开沟施肥机及其使用方法Orchard organic fertilizer ditching and fertilizer applicator and its use method

技术领域technical field

本发明涉及农业机械施肥机技术领域,尤其涉及到一种果园有机肥开沟施肥机及其使用方法。The invention relates to the technical field of agricultural machinery fertilizer applicators, in particular to an orchard organic fertilizer ditching fertilizer applicator and a method for using the same.

背景技术Background technique

随着人们对城乡环境要求的提高,人畜粪便、农作物秸秆等一直是环境整治中存在的问题。而人畜粪便、农作物秸秆等作为有机肥源,假若不加以有效的处理与利用,而是直接排入环境,不仅会造成有机肥料资源的浪费,还会对地表水、地下水、土壤和空气造成严重的污染,也会对城乡环境造成很大影响,并危及人体健康。With the improvement of people's requirements for the urban and rural environment, human and animal manure, crop straw, etc. have always been problems in environmental remediation. Human and animal manure, crop straw, etc., as organic fertilizer sources, if not effectively treated and utilized, but directly discharged into the environment, will not only cause waste of organic fertilizer resources, but also cause serious damage to surface water, groundwater, soil and air. The pollution will also have a great impact on the urban and rural environment and endanger human health.

我国地域辽阔,有机肥料资源十分丰富,而且有机肥料的养分齐全,可以培肥地力、改良土壤结构、提高农产品的质量。尤其是对于丘陵地带的果树种植,通过施加有机肥,可以养苗壮树、促进果树根系发育、提高产品和果品品质。大量使用有机肥还可以大大减少化肥的施用量,降低果树种植成本,减少化肥对土壤的污染。但是由于果园中每次的有机肥施肥量相对较大,而我国在有机肥的施用上还主要停留在人工撒施阶段,一般是利用车辆将有机肥堆积到田间,再用铁锹撒开,或者是在车辆上随走随撒。这种方式不仅工作效率低下,而且撒肥不均匀,工作量繁重,工作条件恶劣,最重要的是无法将有机肥直接输送到果树吸收养分的根系部位,造成有机肥肥效降低,还会造成环境污染。而且有机肥种类繁多,根据形态可分为固态肥和液态肥,而固态肥又包括堆肥、厩肥、商业化的颗粒状有机肥和粉状有机肥,传统的施肥机械无法施用多种类有机肥,适应性差。my country has a vast territory and is very rich in organic fertilizer resources, and the nutrients of organic fertilizers are complete, which can cultivate soil fertility, improve soil structure, and improve the quality of agricultural products. Especially for the planting of fruit trees in hilly areas, by applying organic fertilizers, seedlings and trees can be raised, the root system of fruit trees can be promoted, and the quality of products and fruits can be improved. Extensive use of organic fertilizers can also greatly reduce the amount of chemical fertilizers applied, reduce the cost of fruit tree planting, and reduce the pollution of chemical fertilizers to the soil. However, due to the relatively large amount of organic fertilizer applied each time in the orchard, the application of organic fertilizer in my country is still mainly in the stage of manual application. Generally, the organic fertilizer is accumulated in the field by vehicles, and then spread with a shovel, or It's all about scatter in the vehicle. This method not only has low work efficiency, but also uneven fertilizer spreading, heavy workload and harsh working conditions. The most important thing is that organic fertilizer cannot be directly transported to the root system of fruit trees to absorb nutrients, resulting in reduced organic fertilizer efficiency and environmental damage. Pollution. And there are many kinds of organic fertilizers, which can be divided into solid fertilizers and liquid fertilizers according to the form, and solid fertilizers include compost, manure, commercial granular organic fertilizers and powdered organic fertilizers. Traditional fertilization machinery cannot apply various types of organic fertilizers. Poor adaptability.

目前,施肥机械种类繁多,但是成熟的有机肥施肥机械种类还较少,主要集中在固态有机肥的撒施机,直接代替人工将有机肥撒施在农田表面,但是固态有机肥撒施机一般机型都较大,无法适用于丘陵地区和果园种植区,而且无法将有机肥料施用到果树根系部位。还有一类是液态有机肥施肥机,将液态有机肥直接侵入到土壤中,但是由于液态有机肥前期生产成本高昂,施肥机械结构较为复杂,无法大面积推广使用。因此,根据有机肥施肥机的紧迫需求,研究一种适用于丘陵地区果园并能够精量控制施肥量的有机肥开沟施肥机,对提高有机肥施用机械化水平和使用效率具有重要意义。At present, there are many types of fertilizing machines, but there are still few mature organic fertilizer fertilizing machines. They are mainly concentrated in the spreader of solid organic fertilizer, which directly replaces the manual application of organic fertilizer on the surface of the farmland, but the solid organic fertilizer spreader is generally The models are too large to be suitable for hilly areas and orchard growing areas, and cannot apply organic fertilizers to the roots of fruit trees. Another type is the liquid organic fertilizer applicator, which directly invades the liquid organic fertilizer into the soil. However, due to the high production cost of liquid organic fertilizer in the early stage and the complex fertilization mechanical structure, it cannot be widely used. Therefore, according to the urgent needs of organic fertilizer applicators, it is of great significance to study an organic fertilizer ditching and fertilizer applicator that is suitable for orchards in hilly areas and can precisely control the amount of fertilizer applied, which is of great significance to improve the mechanization level and use efficiency of organic fertilizer application.

发明内容SUMMARY OF THE INVENTION

本发明针对现有技术的不足,提供一种果园有机肥开沟施肥机及其使用方法,不仅可以在果园环境下施用堆肥、厩肥、商业生产的颗粒有机肥和粉状有机肥,而且可以精确控制有机肥的施肥量,将有机肥释放到果树根系上,并能够调整施肥间距适用不同果园株距。Aiming at the deficiencies of the prior art, the present invention provides an orchard organic fertilizer ditching and fertilizing machine and a method for using the same, which can not only apply compost, stable manure, commercial-produced granular organic fertilizer and powdered organic fertilizer in an orchard environment, but also accurately Control the amount of organic fertilizer applied, release organic fertilizer to the root system of fruit trees, and adjust the fertilization spacing for different orchard plant spacing.

本发明是通过如下技术方案实现的,提供一种果园有机肥开沟施肥机,包括牵引机具、设置于牵引机具上的排肥装置,以及与牵引机具的举升装置连接的悬挂架,所述悬挂架上安装有中间轴,所述中间轴连接有驱动其转动的动力装置,中间轴上固设有开沟器;还包括一端与排肥装置连通的输送管,所述输送管的另一端伸至开沟器所开施肥沟的上方。The present invention is achieved through the following technical solutions, and provides an orchard organic fertilizer ditching and fertilizer applicator, comprising a traction device, a fertilizer discharge device arranged on the traction device, and a suspension frame connected to a lifting device of the traction device. An intermediate shaft is installed on the hanger, the intermediate shaft is connected with a power device that drives the rotation of the intermediate shaft, and a trench opener is fixed on the intermediate shaft; it also includes a conveying pipe whose one end is communicated with the fertilizer discharge device, and the other end of the conveying pipe is Extend to the top of the fertilizing ditch opened by the opener.

本方案通过牵引机具实现整机行走,而且机具可为排肥装置和开沟装置提供安装载体,工作时,通过动力装置带动开沟器旋转开沟,通过输送管将排肥装置中的有机肥混合液引至施肥沟内,完成施肥作业,大大减轻了劳动强度,提高了施肥效率;有机肥混合液即有机肥与水混合的液体。In this scheme, the whole machine can walk through the traction machine, and the machine can provide the installation carrier for the fertilizer discharge device and the ditching device. During operation, the power device drives the opener to rotate to open the ditch, and the organic fertilizer in the fertilizer discharge device is transported through the conveying pipe. The mixed liquid is introduced into the fertilization ditch to complete the fertilization operation, which greatly reduces the labor intensity and improves the fertilization efficiency; the organic fertilizer mixed liquid is the liquid mixed with organic fertilizer and water.

作为优化,所述排肥装置包括固接于牵引机具上的肥料桶和设置在肥料桶内的叶轮泵,所述输送管与叶轮泵出口连通。本优化方案通过叶轮泵将肥料进行泵送,提高了肥料输送的连续性和可靠性。As an optimization, the fertilizer discharge device includes a fertilizer bucket fixed on the traction implement and an impeller pump arranged in the fertilizer bucket, and the conveying pipe is communicated with the outlet of the impeller pump. This optimization scheme pumps the fertilizer through the impeller pump, which improves the continuity and reliability of the fertilizer transportation.

作为优化,所述输送管上安装有电磁开关喷嘴。本优化方案通过设置电磁开关喷嘴,方便控制系统进行控制,控制系统可通过控制电磁开关喷嘴的开启时间实现对施肥量的控制,提高了施肥量的精确性。As an optimization, an electromagnetic switch nozzle is installed on the conveying pipe. In this optimization scheme, the electromagnetic switch nozzle is set, which is convenient for the control system to control, and the control system can control the fertilization amount by controlling the opening time of the electromagnetic switch nozzle, which improves the accuracy of the fertilization amount.

作为优化,还包括搅拌装置,所述搅拌装置包括位于肥料桶内的搅拌器和驱动所述搅拌器转动的搅拌驱动装置。本优化方案通过搅拌驱动装置驱动搅拌器旋转,对肥料桶内的有机肥和水进行搅拌,防止有机肥在水肥混合物中沉积,更利于肥料的泵送。As an optimization, a stirring device is also included, and the stirring device includes a stirrer located in the fertilizer tank and a stirring driving device that drives the agitator to rotate. This optimization scheme drives the agitator to rotate through the stirring drive device, and stirs the organic fertilizer and water in the fertilizer bucket, so as to prevent the deposition of the organic fertilizer in the water and fertilizer mixture, which is more conducive to the pumping of the fertilizer.

作为优化,所述搅拌驱动装置包括与牵引机具固接且位于肥料桶上方的液压马达、与液压马达输出端连接的减速箱,以及固设在牵引机具上且与液压马达连接的液压泵,所述减速箱的输出轴与搅拌器传动连接,所述液压泵的输入轴与牵引机具的动力输出轴连接,牵引机具上还固设有与液压泵连接的液压油箱。本优化方案利用牵引机具的动力输出轴带动液压泵工作,从而带动液压马达工作,液压马达的动力传至减速箱,进而带动搅拌器工作,适合本身不具有液压系统或液压系统功率较小的小型果园无人驾驶拖拉机使用,提高了通用性。As an optimization, the stirring and driving device includes a hydraulic motor fixed to the traction implement and located above the fertilizer barrel, a reduction box connected to the output end of the hydraulic motor, and a hydraulic pump fixed to the traction implement and connected to the hydraulic motor. The output shaft of the reduction box is connected with the agitator in a driving manner, the input shaft of the hydraulic pump is connected with the power output shaft of the traction implement, and a hydraulic oil tank connected with the hydraulic pump is also fixed on the traction implement. This optimization scheme uses the power output shaft of the traction tool to drive the hydraulic pump to work, thereby driving the hydraulic motor to work, and the power of the hydraulic motor is transmitted to the reduction box, which in turn drives the agitator to work. The use of unmanned tractors in orchards improves versatility.

作为优化,所述减速箱具有两输出轴,其中一输出轴与搅拌器通过二级减速装置传动连接,另一输出轴。本优化方案的设置使搅拌器与叶轮泵共用同一动力源,简化了结构,叶轮泵轴通过电磁离合器与减速箱连接,方便对叶轮泵进行控制,控制系统控制电磁离合器结合,则叶轮泵轴给叶轮泵传递动力,使叶轮泵启动,控制系统控制电磁离合器分离,叶轮泵停止工作。As an optimization, the reduction box has two output shafts, one of which is connected to the agitator through a secondary reduction device, and the other is connected to the agitator. The setting of this optimization scheme makes the agitator and the impeller pump share the same power source, which simplifies the structure. The impeller pump shaft is connected with the reduction box through the electromagnetic clutch, which facilitates the control of the impeller pump. The control system controls the combination of the electromagnetic clutch, and the impeller pump shaft supplies The impeller pump transmits power to start the impeller pump, the control system controls the electromagnetic clutch to separate, and the impeller pump stops working.

作为优化,所述搅拌器为框式搅拌器,且搅拌器通过轴承与叶轮泵轴连接。本优化方案的搅拌器为框式搅拌器,增大了搅拌面积,提高了搅拌效果,将搅拌器安装在叶轮泵轴上,使叶轮泵给搅拌器提供了旋转支撑,由于轴承的设置,搅拌器和叶轮泵轴的转动互不影响。As an optimization, the agitator is a frame-type agitator, and the agitator is connected with the impeller pump shaft through a bearing. The agitator of this optimization scheme is a frame agitator, which increases the stirring area and improves the stirring effect. The agitator is installed on the impeller pump shaft, so that the impeller pump provides a rotating support for the agitator. Due to the setting of the bearing, the stirring The rotation of the impeller and the impeller pump shaft does not affect each other.

作为优化,所述悬挂架位于牵引机具后方,且分别与牵引机具、牵引机具的举升装置铰接。本优化方案将悬挂架设置于牵引机具后方,减小了横向尺寸,方便牵引机具移动转弯,通过举升装置带动悬挂架向上或向下转动,实现开沟器高度的变化,更方便控制,同时减轻了劳动强度。As an optimization, the suspension frame is located behind the traction implement, and is respectively hinged with the traction implement and the lifting device of the traction implement. In this optimization scheme, the suspension frame is arranged behind the traction machine, which reduces the lateral size and facilitates the movement of the traction machine. Reduce labor intensity.

作为优化,所述悬挂架上固接有位于开沟器上方的罩盖,罩盖上通过支撑杆固接有位于开沟器后方的覆土板,所述输送管向下穿过罩盖并与支撑杆固接。本方案通过设置覆土板可对施肥后的土沟进行重新覆土,通过设置罩盖给覆土板的安装提供载体,同时通过设置罩盖对开沟器上方进行防护,并对开沟带出的泥土进行阻挡,支撑杆的设置,既方便覆土板的安装,也方便对输送管末端进行固定,防止输送管末端晃动,从而提高施肥的准确性。As an optimization, a cover above the opener is fixed on the hanger, a soil cover plate behind the opener is fixed on the cover through a support rod, and the conveying pipe goes down through the cover and is connected with the cover. The support rod is fixed. In this scheme, the soil ditch after fertilization can be re-covered by setting the soil-covering board, providing a carrier for the installation of the soil-covering board by setting the cover, and at the same time, setting the cover to protect the upper part of the opener, and the soil brought out by the ditch can be protected. The setting of the blocking and support rods not only facilitates the installation of the soil covering plate, but also facilitates the fixing of the end of the conveying pipe to prevent the end of the conveying pipe from shaking, thereby improving the accuracy of fertilization.

上述果园有机肥开沟施肥机的使用方法,包括如下步骤:The use method of the above-mentioned orchard organic fertilizer ditching and fertilizing machine comprises the following steps:

1、通过牵引机具的行走移动至施肥位置,向控制系统设置施肥量和施肥深度参数,根据施肥距离调整两个开沟器间距;1. Move to the fertilization position through the walking of the traction machine, set the fertilization amount and fertilization depth parameters to the control system, and adjust the distance between the two openers according to the fertilization distance;

2、通过牵引机具上的举升装置带动悬挂架向下移动,使开沟器与土壤接触,通过万向节将牵引机具动力输出轴输出的动力传至动力装置,从而带动中间轴转动,进而带动开沟器旋转开沟;2. Drive the suspension frame to move down through the lifting device on the traction tool, so that the opener is in contact with the soil, and the power output from the power output shaft of the traction tool is transmitted to the power device through the universal joint, thereby driving the intermediate shaft to rotate, and then Drive the opener to rotate to open the trench;

3、开沟器旋转过程中,悬挂架继续向下移动,通过悬挂架底面设置的距离传感器测量与地面间的距离,并将测得距离实时传至控制系统,测得的距离达到设定值时,控制系统控制电磁开关喷嘴开启,控制电磁离合器结合,通过叶轮泵将肥料泵送至输送管,肥料经输送管流至开好的施肥沟内;3. During the rotation of the opener, the suspension frame continues to move downward, the distance to the ground is measured by the distance sensor set on the bottom of the suspension frame, and the measured distance is transmitted to the control system in real time, and the measured distance reaches the set value When it is turned on, the control system controls the electromagnetic switch nozzle to open, controls the electromagnetic clutch to combine, and pumps the fertilizer to the conveying pipe through the impeller pump, and the fertilizer flows into the opened fertilization ditch through the conveying pipe;

4、泵送肥料的时间达到设定值时,控制器控制电磁开关喷嘴关闭,控制电磁离合器分离,举升装置带动悬挂架向上移动,开沟器继续旋转,将土壤和肥料进行混合。4. When the time for pumping fertilizer reaches the set value, the controller controls the electromagnetic switch nozzle to close, controls the electromagnetic clutch to separate, the lifting device drives the suspension frame to move upward, and the opener continues to rotate to mix the soil and fertilizer.

本发明的有益效果为:通过牵引机具带动整机移动而实现自走,适用于丘陵地区果园,解决了丘陵地区果园有机肥施肥机械化水平低的问题,通过开沟器开设施肥沟,通过改变开沟器的间距可以适应不同株距的施肥要求,通过排肥装置将肥料桶内有机肥泵出,实现精确控制出肥量,通过搅拌装置搅拌肥料桶内的有机肥和水的混合物,防止有机肥沉积,有利于有机肥的泵出。The beneficial effects of the invention are as follows: self-propelled is realized by driving the whole machine to move by the traction machine, which is suitable for orchards in hilly areas, and solves the problem of low mechanization level of organic fertilizer fertilization in orchards in hilly areas. The spacing of the trenchers can be adapted to the fertilization requirements of different plant spacings. The organic fertilizer in the fertilizer barrel is pumped out through the fertilizer discharge device to achieve precise control of the amount of fertilizer output. The mixture of organic fertilizer and water in the fertilizer barrel is stirred by the stirring device to prevent organic fertilizer. Sedimentation is conducive to the pumping of organic fertilizers.

附图说明Description of drawings

图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为本发明左视图;Fig. 2 is the left side view of the present invention;

图3为本发明后视图;Fig. 3 is the rear view of the present invention;

图4为搅拌装置结构示意图;Fig. 4 is the structural representation of stirring device;

图中所示:Shown in the picture:

1、桶盖;2、上支撑板;3、-肥料桶;4、支架;5、下支撑板;6、开沟器;7、覆土板;8、罩盖;9、挡泥板;10、输送管;11、液压油箱;12、牵引机具;13、底架;14、减速器;15、万向节;16、悬挂架;17、中间轴;18、液压泵;19、液压马达;20、叶轮泵轴;21、搅拌器;22、叶轮泵;23、电磁离合器;24、二级减速齿轮;25、联轴器;26、减速箱;27、一级减速齿轮。1. Bucket cover; 2. Upper support plate; 3. Fertilizer bucket; 4. Bracket; 5. Lower support plate; 6. Opener; 7. Covering plate; 8. Cover; 9. Fender; 10 , delivery pipe; 11, hydraulic oil tank; 12, traction equipment; 13, chassis; 14, reducer; 15, universal joint; 16, suspension frame; 17, intermediate shaft; 18, hydraulic pump; 19, hydraulic motor; 20, impeller pump shaft; 21, agitator; 22, impeller pump; 23, electromagnetic clutch; 24, secondary reduction gear; 25, coupling; 26, reduction box; 27, primary reduction gear.

具体实施方式Detailed ways

为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly illustrate the technical features of the solution, the solution will be described below through specific implementations.

如图1所示一种果园有机肥开沟施肥机,包括牵引机具12、开沟装置,以及设置于牵引机具上的排肥装置和控制系统,牵引机具12为履带式果园拖拉机,开沟装置对称安装在拖拉机三点悬挂纵向中心轴线两侧,利用履带式果园拖拉机等农机具输出轴动力和举升功能,完成在施肥过程中的开沟作业,开沟间距可调,并将排肥装置泵出的有机肥输送到所开沟中。控制系统用于精确控制施肥量,判断开沟装置开沟深度,以及完成排肥装置和搅拌装置的工作顺序控制。As shown in FIG. 1, an orchard organic fertilizer ditching and fertilizer applicator includes a traction device 12, a ditching device, and a fertilizer discharge device and a control system arranged on the traction device. The traction device 12 is a crawler-type orchard tractor, and the ditching device Symmetrically installed on both sides of the longitudinal center axis of the tractor's three-point suspension, using the power and lifting function of the output shaft of the crawler orchard tractor and other agricultural machinery to complete the ditching operation during the fertilization process, the ditch spacing is adjustable, and the fertilizer discharge device The pumped organic fertilizer is delivered to the trench. The control system is used to precisely control the amount of fertilization, judge the ditching depth of the ditching device, and complete the work sequence control of the fertilization device and the stirring device.

排肥装置包括固接于牵引机具上的肥料桶3和设置在肥料桶内部的叶轮泵22,叶轮泵进料口沉浸在水和有机肥混合物中,叶轮泵出口连接输送管10,输送管上安装有与控制系统电连接的电磁开关喷嘴,通过控制喷嘴开启时间精确控制有机肥施肥量。拖拉机两侧分别固接有向上延伸的底架13,两底架13的上端通过下支撑板5固接,下支撑板5上固接有液压油箱11和支架4,支架4上固接有位于肥料桶上方的上支撑板2。肥料桶3的上部设有桶盖1和进肥口,底部开有出肥口,输送管10穿过出肥口,且输送管与出肥口之间密封设置。The fertilizer discharge device includes a fertilizer bucket 3 fixed on the traction machine and an impeller pump 22 arranged inside the fertilizer bucket. The impeller pump feed port is immersed in the mixture of water and organic fertilizer, and the impeller pump outlet is connected to the conveying pipe 10. An electromagnetic switch nozzle electrically connected with the control system is installed, and the amount of organic fertilizer fertilization is precisely controlled by controlling the opening time of the nozzle. Both sides of the tractor are respectively fixed with bottom frames 13 extending upward, the upper ends of the two bottom frames 13 are fixed by the lower support plate 5, the hydraulic oil tank 11 and the bracket 4 are fixed on the lower support plate 5, and the support 4 is fixed on the The upper support plate 2 above the fertilizer bucket. The upper part of the fertilizer bucket 3 is provided with a bucket cover 1 and a fertilizer inlet, and the bottom is provided with a fertilizer outlet. The conveying pipe 10 passes through the fertilizer outlet, and the conveying pipe and the fertilizer outlet are sealed.

还包括搅拌装置,所述搅拌装置包括位于肥料桶内的搅拌器和驱动所述搅拌器转动的搅拌驱动装置。搅拌驱动装置包括固接在上支撑板顶面的液压马达19、与液压马达输出端通过联轴器25连接的减速箱26,以及固设在果园拖拉机上且与液压马达连接的液压泵,所述减速箱的输出轴与搅拌器传动连接,所述液压泵的输入轴与果园拖拉机的动力输出轴通过齿轮传动连接,果园拖拉机上还固设有与液压泵通过油管连接的液压油箱。液压系统中的液压泵18位于履带式果园拖拉机上,通过齿轮与拖拉机输出轴相连获得驱动力,并利用液压油管与液压马达、液压油箱相通,结构简单,方便布置,可满足不具备液压系统或者液压系统功率较小的小型果园拖拉机使用。It also includes a stirring device, which includes a stirrer located in the fertilizer barrel and a stirring driving device that drives the agitator to rotate. The stirring drive device includes a hydraulic motor 19 fixed on the top surface of the upper support plate, a reduction box 26 connected with the output end of the hydraulic motor through a coupling 25, and a hydraulic pump fixed on the orchard tractor and connected with the hydraulic motor. The output shaft of the reduction box is connected with the agitator in a transmission, the input shaft of the hydraulic pump is connected with the power output shaft of the orchard tractor through gear transmission, and the orchard tractor is also fixed with a hydraulic oil tank connected with the hydraulic pump through an oil pipe. The hydraulic pump 18 in the hydraulic system is located on the crawler orchard tractor, and is connected to the output shaft of the tractor through gears to obtain driving force, and is connected with the hydraulic motor and the hydraulic oil tank by the hydraulic oil pipe. The structure is simple and the arrangement is convenient. It is used for small orchard tractors with less hydraulic system power.

减速箱为具有两输出轴的一输入二输出减速箱,两输出轴分别为上输出轴和下输出轴,上输出轴与搅拌器通过二级减速装置传动连接,下输出轴通过电磁离合器23与叶轮泵轴20连接,电磁离合器23与控制系统电连接,控制系统控制电磁离合器工作状态,从而控制液压马达动力传递给排肥装置的时间。上输出轴上固装有输出齿轮,上支撑板上固设有立杆,所述立杆上固装有二级减速齿轮24,以及与输出齿轮啮合的一级减速齿轮27,搅拌器上固接有与所述二级减速齿轮24啮合的搅拌输入齿轮。一级减速齿轮的分度圆直径大于输出齿轮的分度圆直径,通过输出齿轮与一级减速齿轮的啮合实现一级减速,二级减速齿轮的分度圆直径小于搅拌输入齿轮的分度圆直径,通过二级减速齿轮与搅拌输入齿轮的啮合实现二级减速,从而将液压马达的动力经二级减速增矩后传至搅拌装置,提高搅拌效果,同时通过减速提高了肥料桶的稳定性。The gearbox is a one-input two-output gearbox with two output shafts. The two output shafts are respectively an upper output shaft and a lower output shaft. The upper output shaft and the agitator are connected to the agitator through a secondary reduction device, and the lower output shaft is connected with the electromagnetic clutch 23. The impeller pump shaft 20 is connected, the electromagnetic clutch 23 is electrically connected with the control system, and the control system controls the working state of the electromagnetic clutch, thereby controlling the time when the hydraulic motor power is transmitted to the fertilizer discharge device. An output gear is fixed on the upper output shaft, a vertical rod is fixed on the upper support plate, and a secondary reduction gear 24 and a primary reduction gear 27 meshing with the output gear are fixed on the vertical rod. A stirring input gear meshing with the secondary reduction gear 24 is connected. The index circle diameter of the first-stage reduction gear is larger than that of the output gear. The first-stage deceleration is realized through the meshing of the output gear and the first-stage reduction gear. The index circle diameter of the second-stage reduction gear is smaller than that of the stirring input gear. Diameter, through the meshing of the secondary reduction gear and the stirring input gear to realize the secondary deceleration, so that the power of the hydraulic motor is transmitted to the stirring device after the secondary deceleration and torque increase, so as to improve the stirring effect, and at the same time, the stability of the fertilizer barrel is improved by deceleration. .

搅拌器为框式搅拌器,且搅拌器通过轴承与叶轮泵轴连接。叶轮泵轴与轴承之间还设有套管,套管套设在叶轮泵轴上,轴承套设在套管上。搅拌器包括沿周向均匀分布的若干竖杆,以及将各竖杆固接为一体的若干横杆,各竖杆的下端固接有与肥料桶桶底倾斜角度一致的底杆。本搅拌器结构简单,搅拌时的阻力小,通过设置底杆,使肥料桶底部的肥料也得到搅拌,减小肥料沉积。The agitator is a frame-type agitator, and the agitator is connected with the impeller pump shaft through a bearing. A sleeve is also arranged between the impeller pump shaft and the bearing, the sleeve is sleeved on the impeller pump shaft, and the bearing is sleeved on the sleeve. The agitator includes several vertical rods evenly distributed along the circumferential direction, and several horizontal rods which are fixedly connected to each vertical rod. The agitator has a simple structure and low resistance during stirring. By setting the bottom rod, the fertilizer at the bottom of the fertilizer bucket can also be stirred, thereby reducing fertilizer deposition.

开沟装置包括与拖拉机的举升装置连接的悬挂架16,悬挂架位于拖拉机后方,且分别与拖拉机、拖拉机的举升装置铰接,通过拖拉机的举升装置可带动悬挂架转动,实现开沟器高度的变化。悬挂架16上安装有中间轴17,所述中间轴连接有驱动其转动的动力装置,动力装置包括减速器14和万向节15,万向节的两端分别连接拖拉机动力输出轴和减速器输入轴,减速器的输出轴与中间轴通过锥齿轮传动连接。中间轴垂直于拖拉机前进方向,且水平设置,中间轴上套设有两开沟器6,输送管10伸至开沟器所开施肥沟的上方,肥料经输送管流至施肥沟内。开沟器通过螺栓固定在中间轴上,中间轴上开设有若干组沿轴向分布的带螺纹安装孔,通过选择不同间距的安装孔,可以调整两个开沟器之间的间距,满足不同株距的施肥要求。The ditching device includes a suspension frame 16 connected with the tractor's lifting device. The suspension frame is located behind the tractor and is hinged with the tractor and the tractor's lifting device respectively. The tractor's lifting device can drive the suspension frame to rotate to realize the opener. Altitude changes. An intermediate shaft 17 is installed on the suspension frame 16, and the intermediate shaft is connected with a power device that drives its rotation. The power device includes a reducer 14 and a universal joint 15. The two ends of the universal joint are respectively connected to the tractor power output shaft and the reducer. The input shaft, the output shaft of the reducer and the intermediate shaft are connected by a bevel gear transmission. The intermediate shaft is perpendicular to the advancing direction of the tractor, and is set horizontally. Two openers 6 are sleeved on the intermediate shaft. The conveying pipe 10 extends above the fertilizing ditch opened by the opener, and the fertilizer flows into the fertilizing ditch through the conveying pipe. The opener is fixed on the intermediate shaft by bolts, and there are several groups of threaded mounting holes distributed along the axial direction on the intermediate shaft. By selecting the mounting holes with different spacings, the spacing between the two openers can be adjusted to meet different Fertilization requirements for plant spacing.

悬挂架上固接有位于开沟器上方的罩盖8,罩盖上通过支撑杆固接有位于开沟器后方的覆土板7,罩盖的前端固接有伸至开沟器前方的挡泥板9。输送管向下穿过罩盖并与支撑杆固接,罩盖的底面设有与控制系统电连接的超声波测距传感器,用于测量距地面的高度,以方便控制开沟深度。A cover 8 located above the opener is fixed on the hanger, the cover is fixed with a soil cover plate 7 located behind the opener through the support rod, and the front end of the cover is fixed with a block extending to the front of the opener. Clay 9. The conveying pipe goes down through the cover and is fixedly connected with the support rod. The bottom surface of the cover is provided with an ultrasonic ranging sensor which is electrically connected with the control system, which is used to measure the height from the ground to facilitate the control of the trenching depth.

控制系统包括能量供应模块、信息采集模块、信息调制处理模块、开关模块、信息输出模块;所述的能量供应模块为信息采集模块、信息调制处理模块、信息输出模块供电;所述的信息采集模块部分包括施肥量控制部分和开沟深度控制部分,用于收集各个传感器的信号,并将信号发送给信息调制处理模块;所述的信息调制处理模块为单片机最小控制系统,完成数据采集信号调制、信号的分析判断,并将控制方案数据发送给信息输出模块;所述的开关模块完成系统的举升、搅拌、施肥的人工控制,包括控制系统总开关、举升开关、搅拌开关、施肥开关;所述的信息输出模块包括电磁离合器模块、电磁开关喷嘴模块和显示输入模块,完成系统设计的精量施肥和施肥深度显示功能。本实施例控制模块控制芯片选用MC9S12G128单片机。The control system includes an energy supply module, an information acquisition module, an information modulation processing module, a switch module, and an information output module; the energy supply module supplies power to the information acquisition module, the information modulation processing module, and the information output module; the information acquisition module The part includes a fertilization amount control part and a trenching depth control part, which are used to collect the signals of each sensor and send the signals to the information modulation and processing module; Analyze and judge the signal, and send the control plan data to the information output module; the switch module completes the manual control of the lifting, stirring and fertilization of the system, including the control system master switch, lifting switch, stirring switch, and fertilizing switch; The information output module includes an electromagnetic clutch module, an electromagnetic switch nozzle module and a display input module, and completes the precise fertilization and fertilization depth display functions designed by the system. In this embodiment, the control chip of the control module selects MC9S12G128 single-chip microcomputer.

施肥量控制部分为利用输入键盘人工输入施肥量、施肥间隔和施肥深度;所述的开沟深度控制部分位于罩盖下面,利用超声波测距传感器测量罩盖到地面的距离,确定开沟器开沟深度。The fertilization amount control part is to use the input keyboard to manually input the fertilization amount, fertilization interval and fertilization depth; the ditching depth control part is located under the cover, and the distance from the cover to the ground is measured by the ultrasonic ranging sensor to determine the opening of the opener. groove depth.

电磁离合器模块用于控制电磁离合器,正常为分离状态,工作时为结合状态,控制液压马达驱动力减速增矩后传递给叶轮泵,在开沟器开沟到一定深度后,控制系统控制电磁离合器结合,叶轮泵开始工作并将有机肥加压泵到输送管中。The electromagnetic clutch module is used to control the electromagnetic clutch, which is normally in the disengaged state, and in the combined state during operation. It controls the driving force of the hydraulic motor to decelerate and increase the torque and transmit it to the impeller pump. After the opener opens the trench to a certain depth, the control system controls the electromagnetic clutch. Combined, the impeller pump starts to work and pressurizes the organic fertilizer into the delivery pipe.

电磁开关喷嘴模块用于控制电磁开关喷嘴,控制系统根据施肥深度发送电磁开关信号,喷嘴开启施肥,通过控制喷嘴开启时间控制施肥量,结合果树行距、株距等可以控制不同施肥量和施肥间隔。The electromagnetic switch nozzle module is used to control the electromagnetic switch nozzle. The control system sends an electromagnetic switch signal according to the fertilization depth, the nozzle is turned on for fertilization, and the fertilization amount is controlled by controlling the nozzle opening time. Combined with fruit tree row spacing, plant spacing, etc., different fertilization amounts and fertilization intervals can be controlled.

显示输入模块包括显示器和输入键盘,显示器和输入键盘通过信号数据线连接控制系统,通过输入键盘对控制程序中施肥量、施肥间隔等参数进行设置修改,显示器显示施肥深度等信息。The display input module includes a display and an input keyboard. The display and the input keyboard are connected to the control system through a signal data line. The parameters such as fertilization amount and fertilization interval in the control program are set and modified through the input keyboard, and the display shows information such as fertilization depth.

能量供应模块为拖拉机所携带的12V蓄电池,12V电压直接为电磁离合器、电磁开关喷嘴供电,使用MP1584直流降压模块将12V电压转换为5V电压并为单片机最小控制系统、显示器、超声波传感器等供电。The energy supply module is the 12V battery carried by the tractor. The 12V voltage directly supplies power to the electromagnetic clutch and electromagnetic switch nozzle. The MP1584 DC step-down module is used to convert the 12V voltage to 5V voltage and supply power for the minimum control system, display, ultrasonic sensor, etc. of the single-chip microcomputer.

本实施例果园有机肥开沟施肥机的使用方法,包括如下步骤:The use method of the orchard organic fertilizer ditching and fertilizer applicator of the present embodiment includes the following steps:

1、通过履带式果园拖拉机的行走移动至施肥位置,使用输入键盘向控制系统设置施肥量、施肥深度等参数,根据施肥距离调整两个开沟器间距;1. Move the crawler orchard tractor to the fertilization position, use the input keyboard to set parameters such as fertilization amount and fertilization depth to the control system, and adjust the distance between the two openers according to the fertilization distance;

2、通过拖拉机上的举升装置带动悬挂架向下移动,使开沟器与土壤接触,通过万向节将牵引机具动力输出轴输出的动力传至动力装置,从而带动中间轴转动,进而带动开沟器旋转开沟;2. Drive the suspension frame to move down through the lifting device on the tractor, so that the opener is in contact with the soil, and the power output from the power output shaft of the tractor is transmitted to the power device through the universal joint, thereby driving the intermediate shaft to rotate, which in turn drives the The opener rotates to open the trench;

3、开沟器旋转过程中,悬挂架继续向下移动,通过罩盖上的距离传感器测量与地面间的距离,并将测得距离实时传至控制系统,测得的距离达到设定值时,控制系统控制电磁开关喷嘴开启,控制电磁离合器结合,通过叶轮泵将肥料泵送至输送管,肥料经输送管流至开好的施肥沟内;3. During the rotation of the opener, the suspension frame continues to move downward, and the distance to the ground is measured by the distance sensor on the cover, and the measured distance is transmitted to the control system in real time. When the measured distance reaches the set value , the control system controls the opening of the electromagnetic switch nozzle, controls the combination of the electromagnetic clutch, and pumps the fertilizer to the conveying pipe through the impeller pump, and the fertilizer flows into the opened fertilization ditch through the conveying pipe;

4、泵送肥料的时间达到设定值时,控制器控制电磁开关喷嘴关闭,控制电磁离合器分离,举升装置带动悬挂架向上移动,开沟器继续旋转,将土壤和肥料进行混合,完成施肥作业。4. When the time for pumping fertilizer reaches the set value, the controller controls the electromagnetic switch nozzle to close, controls the electromagnetic clutch to separate, the lifting device drives the suspension frame to move upward, the opener continues to rotate, mixes the soil and fertilizer, and completes fertilization Operation.

当然,上述说明也并不仅限于上述举例,本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本发明的技术方案并非是对本发明的限制,参照优选的实施方式对本发明进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换都不脱离本发明的宗旨,也应属于本发明的权利要求保护范围。Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be realized by or using the existing technology, and will not be repeated here; the above embodiments and drawings are only used to illustrate the technical solutions of the present invention, not It is a limitation of the present invention. The present invention is described in detail with reference to the preferred embodiments. Those of ordinary skill in the art should understand that changes, modifications, The additions or substitutions do not depart from the spirit of the present invention, and should also belong to the protection scope of the claims of the present invention.

Claims (10)

1.一种果园有机肥开沟施肥机,包括牵引机具(12),其特征在于:还包括设置于牵引机具上的排肥装置,以及与牵引机具的举升装置连接的悬挂架(16),所述悬挂架(16)上安装有中间轴(17),所述中间轴连接有驱动其转动的动力装置,中间轴上固设有开沟器(6);1. An orchard organic fertilizer ditching and fertilizing machine, comprising a traction machine (12), characterized in that: it also comprises a fertilizer discharge device arranged on the traction machine, and a hanger (16) connected with the lifting device of the traction machine , an intermediate shaft (17) is installed on the hanger (16), the intermediate shaft is connected with a power device that drives the rotation of the intermediate shaft, and an opener (6) is fixed on the intermediate shaft; 还包括一端与排肥装置连通的输送管(10),所述输送管(10)的另一端伸至开沟器所开施肥沟的上方。It also includes a conveying pipe (10) whose one end is communicated with the fertilizer discharging device, and the other end of the conveying pipe (10) extends above the fertilization ditch opened by the opener. 2.根据权利要求1所述的果园有机肥开沟施肥机,其特征在于:所述排肥装置包括固接于牵引机具上的肥料桶(3)和设置在肥料桶内的叶轮泵(22),所述输送管(10)与叶轮泵出口连通。2. The orchard organic fertilizer ditching and fertilizing machine according to claim 1, characterized in that: the fertilizer discharging device comprises a fertilizer bucket (3) fixed on the traction machine and an impeller pump (22) arranged in the fertilizer bucket ), the delivery pipe (10) communicates with the outlet of the impeller pump. 3.根据权利要求2所述的果园有机肥开沟施肥机,其特征在于:所述输送管上安装有电磁开关喷嘴。3 . The orchard organic fertilizer ditching and fertilizer applicator according to claim 2 , wherein an electromagnetic switch nozzle is installed on the conveying pipe. 4 . 4.根据权利要求2所述的果园有机肥开沟施肥机,其特征在于:还包括搅拌装置,所述搅拌装置包括位于肥料桶内的搅拌器和驱动所述搅拌器转动的搅拌驱动装置。4. The organic fertilizer ditching and fertilizing machine for orchards according to claim 2, characterized in that it further comprises a stirring device, and the stirring device comprises a stirrer located in the fertilizer barrel and a stirring driving device that drives the agitator to rotate. 5.根据权利要求4所述的果园有机肥开沟施肥机,其特征在于:所述搅拌驱动装置包括与牵引机具固接且位于肥料桶上方的液压马达(19)、与液压马达输出端连接的减速箱(26),以及固设在牵引机具上且与液压马达连接的液压泵,所述减速箱的输出轴与搅拌器传动连接,所述液压泵的输入轴与牵引机具的动力输出轴连接,牵引机具上还固设有与液压泵连接的液压油箱(11)。5. The orchard organic fertilizer ditching and fertilizing machine according to claim 4, characterized in that: the stirring and driving device comprises a hydraulic motor (19) fixed to the traction machine and located above the fertilizer bucket, and connected to the output end of the hydraulic motor. The reduction box (26), and a hydraulic pump fixed on the traction tool and connected with the hydraulic motor, the output shaft of the reduction box is drivingly connected with the agitator, and the input shaft of the hydraulic pump is connected with the power output shaft of the traction tool. A hydraulic oil tank (11) connected to the hydraulic pump is also fixed on the traction implement. 6.根据权利要求5所述的果园有机肥开沟施肥机,其特征在于:所述减速箱具有两输出轴,其中一输出轴与搅拌器通过二级减速装置传动连接,另一输出轴通过电磁离合器(23)与叶轮泵轴(20)连接。6. The orchard organic fertilizer ditching and fertilizing machine according to claim 5, characterized in that: the reduction box has two output shafts, wherein one output shaft is connected with the agitator through a secondary reduction device, and the other output shaft passes through The electromagnetic clutch (23) is connected with the impeller pump shaft (20). 7.根据权利要求6所述的果园有机肥开沟施肥机,其特征在于:所述搅拌器为框式搅拌器,且搅拌器通过轴承与叶轮泵轴连接。7 . The orchard organic fertilizer ditching and fertilizing machine according to claim 6 , wherein the agitator is a frame-type agitator, and the agitator is connected to the impeller pump shaft through a bearing. 8 . 8.根据权利要求1所述的果园有机肥开沟施肥机,其特征在于:所述悬挂架位于牵引机具后方,且分别与牵引机具、牵引机具的举升装置铰接。8 . The organic fertilizer ditching and fertilizing machine for orchards according to claim 1 , wherein the hanger is located behind the traction machine, and is hinged with the traction machine and the lifting device of the traction machine. 9 . 9.根据权利要求1所述的果园有机肥开沟施肥机,其特征在于:所述悬挂架上固接有位于开沟器上方的罩盖(8),罩盖上通过支撑杆固接有位于开沟器后方的覆土板(7),所述输送管向下穿过罩盖并与支撑杆固接。9. The orchard organic fertilizer ditching and fertilizer applicator according to claim 1, characterized in that: a cover (8) located above the opener is fixedly connected to the hanger, and a cover (8) is fixedly connected to the cover through a support rod. The soil cover plate (7) behind the opener, the conveying pipe goes down through the cover and is fixed with the support rod. 10.一种果园有机肥开沟施肥机的使用方法,其特征在于,包括如下步骤:10. a using method of orchard organic fertilizer ditching and fertilizing machine, is characterized in that, comprises the steps: (1)通过牵引机具的行走移动至施肥位置,向控制系统设置施肥量和施肥深度参数,根据施肥距离调整两个开沟器间距;(1) Move to the fertilization position through the walking of the traction machine, set the fertilization amount and fertilization depth parameters to the control system, and adjust the distance between the two openers according to the fertilization distance; (2)通过牵引机具上的举升装置带动悬挂架向下移动,使开沟器与土壤接触,通过万向节将牵引机具动力输出轴输出的动力传至动力装置,从而带动中间轴转动,进而带动开沟器旋转开沟;(2) Drive the suspension frame to move down through the lifting device on the traction machine, so that the opener is in contact with the soil, and the power output from the power output shaft of the traction machine is transmitted to the power device through the universal joint, thereby driving the intermediate shaft to rotate, Then drive the opener to rotate to open the trench; (3)开沟器旋转过程中,悬挂架继续向下移动,通过悬挂架底面设置的距离传感器测量与地面间的距离,并将测得距离实时传至控制系统,测得的距离达到设定值时,控制系统控制电磁开关喷嘴开启,控制电磁离合器结合,通过叶轮泵将肥料泵送至输送管,肥料经输送管流至开好的施肥沟内;(3) During the rotation of the opener, the suspension frame continues to move downward, and the distance to the ground is measured by the distance sensor set on the bottom surface of the suspension frame, and the measured distance is transmitted to the control system in real time, and the measured distance reaches the set value. When the value is reached, the control system controls the electromagnetic switch nozzle to open, controls the electromagnetic clutch to combine, and pumps the fertilizer to the conveying pipe through the impeller pump, and the fertilizer flows into the opened fertilization ditch through the conveying pipe; (4)泵送肥料的时间达到设定值时,控制器控制电磁开关喷嘴关闭,控制电磁离合器分离,举升装置带动悬挂架向上移动,开沟器继续旋转,将土壤和肥料进行混合。(4) When the time for pumping fertilizer reaches the set value, the controller controls the electromagnetic switch nozzle to close, controls the electromagnetic clutch to separate, the lifting device drives the suspension frame to move up, and the opener continues to rotate to mix the soil and fertilizer.
CN201910347072.6A 2019-04-28 2019-04-28 Orchard organic fertilizer ditching and fertilizer applicator and its use method Pending CN109937645A (en)

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