CN109907375A - Atomizing component and preparation method thereof - Google Patents
Atomizing component and preparation method thereof Download PDFInfo
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- CN109907375A CN109907375A CN201910214142.0A CN201910214142A CN109907375A CN 109907375 A CN109907375 A CN 109907375A CN 201910214142 A CN201910214142 A CN 201910214142A CN 109907375 A CN109907375 A CN 109907375A
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- Prior art keywords
- heater
- matrix
- atomizing component
- sheet material
- described matrix
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- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 239000011159 matrix material Substances 0.000 claims abstract description 92
- 239000012530 fluid Substances 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims description 52
- 239000004020 conductor Substances 0.000 claims description 44
- 238000002347 injection Methods 0.000 claims description 19
- 239000007924 injection Substances 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 13
- 238000007731 hot pressing Methods 0.000 claims description 12
- 239000003571 electronic cigarette Substances 0.000 claims description 10
- 239000007788 liquid Substances 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 8
- 230000004308 accommodation Effects 0.000 claims description 7
- 238000013022 venting Methods 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 4
- 206010037660 Pyrexia Diseases 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000889 atomisation Methods 0.000 abstract description 7
- 238000010923 batch production Methods 0.000 abstract description 2
- 238000007747 plating Methods 0.000 description 6
- 241000208125 Nicotiana Species 0.000 description 5
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 5
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003698 laser cutting Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Resistance Heating (AREA)
- Electrostatic Spraying Apparatus (AREA)
Abstract
The invention discloses a kind of atomizing component and preparation method thereof, atomizing component includes matrix and heater；Described matrix is equipped with fluid guidance port；The heater includes opposite first surface and second surface, and the heater, which is in contact with its first surface with described matrix, to be arranged on the fluid guidance port.Atomizing component of the invention, heater are arranged with laminated structure, can be covered on matrix to greatest extent, increase atomisation area.Atomizing component structure is simple, and production process is few, realizes automatic batch production, improves the consistency and production efficiency of atomizing component, reduce cost.
Description
Technical field
The present invention relates to electronic cigarette technical fields more particularly to a kind of atomizing component and preparation method thereof.
Background technique
In existing electronic cigarette, atomizing component includes heater and drain body, and heater usually passes through the side such as winding, printing
Formula is attached on drain body, and the disadvantage of this kind of atomizing component is:
1. limitation of the atomizing component that canoe is prepared by heater circle number, atomisation area is small, and amount of smoke is small；
2. the atomizing component that mode of printing is prepared, preparation process need to size mixing material, printing, levelling, drying, calcining,
The processes such as resistance trimming, cutting, cleaning, process is more, and production efficiency is slower, and is not suitable for the atomising device for having cotton type.
Summary of the invention
The technical problem to be solved in the present invention is that providing a kind of atomizing component and preparation method thereof that atomisation area is big.
The technical solution adopted by the present invention to solve the technical problems is: providing a kind of atomizing component, is used for electronic cigarette, institute
Stating atomizing component includes matrix and heater；Described matrix is equipped with fluid guidance port；The heater includes the first opposite table
Face and second surface, the heater, which is in contact with its first surface with described matrix, to be arranged on the fluid guidance port.
Preferably, described matrix is equipped with accommodation groove, and the accommodation groove is connected with the fluid guidance port.
Preferably, the fluid guidance port is arranged on the end surface of described matrix, and the groove is arranged in described matrix
And run through another end surfaces of described matrix.
Preferably, described matrix is column structure or gengon structure.
Preferably, the heater is in the form of sheets or mesh sheet structure.
Preferably, the heater is fixed on the matrix by hot pressing or in-mould injection.
Preferably, the both ends of the heater are respectively provided with the conductor being electrically connected with the power supply unit of electronic cigarette.
The present invention also provides a kind of preparation methods of atomizing component, comprising the following steps:
S1, one or more heaters being intervally arranged are produced on heater sheet material；
S2, one or more matrixes, which are intervally arranged, to be placed on hot-press tooling；
S3, the heater sheet material is placed into described matrix, a heater correspondence is located in described in one
On matrix；
S4, hot pressing, the heater is fixed on the matrix；
S5, cutting, the frame waste material of heater sheet material described in venting, so that the heater is from the heater sheet material
Separation, and atomizing component is formed with described matrix.
Preferably, step S1 further include: one or more pairs of conductors being intervally arranged are produced on conductor sheet material；
Step S3 further include: the conductor sheet material is arranged on the heater sheet material, and makes a pair of conductor pair
On heater described in Ying Yi.
The present invention also provides the preparation methods of another atomizing component, comprising the following steps:
S1, one or more heaters being intervally arranged are produced on heater sheet material；
S2, the heater sheet material is placed in injection mold；There are one or more intervals in the injection mold
The matrix die cavity of arrangement, a heater are corresponding on a described matrix die cavity；
S3, toward the injection mold base body die it is intracavitary pour into matrix feed liquid, described matrix feed liquid is in described matrix die cavity
It is inside formed by curing matrix, the heater is fixed on the matrix；
S4, the heater sheet material with described matrix is taken out out of described injection mold；
S5, cutting, the frame waste material of heater sheet material described in venting, so that the heater is from the heater sheet material
Separation, and atomizing component is formed with described matrix.
Preferably, step S1 further include: conductor is arranged on the fever sheet material, on the both ends of a heater
Equipped with the conductor.
Atomizing component of the invention, heater are arranged with laminated structure, can be covered on matrix to greatest extent, increase mist
Change area.Atomizing component structure is simple, and production process is few, realize automatic batch production, improve the consistency of atomizing component with
And production efficiency, reduce cost.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples, in attached drawing:
Fig. 1 is the schematic perspective view of the atomizing component of one embodiment of the invention；
Fig. 2 is the decomposition texture schematic diagram of the atomizing component of one embodiment of the invention；
Fig. 3 is the preparation process schematic diagram of atomizing component first embodiment of the invention；
Fig. 4 is the preparation process schematic diagram of atomizing component second embodiment of the invention.
Specific embodiment
For a clearer understanding of the technical characteristics, objects and effects of the present invention, now control attached drawing is described in detail
A specific embodiment of the invention.
As shown in Figure 1, 2, the atomizing component of one embodiment of the invention is used for electronic cigarette, which includes matrix 10
And the heater 20 on matrix 10 is set.
Wherein, matrix 10 can be used plastic material resistant to high temperature and be made, have insulating properties for fixed support heater 20
Phenomena such as not melted while energy in 20 heating power of heater.Matrix 10 is equipped with fluid guidance port 11, logical for tobacco juice
It crosses.Matrix 10 can be the column structure or gengon structure of round, rectangular etc..
Heater 20 is used for heating atomization tobacco juice, for the laminated structure for being different from heating wire comprising the first opposite table
Face and second surface.Heater 20 is in contact on the fluid guidance port 11 that matrix 20 is arranged in its first surface with matrix 10, can be with
It is covered on fluid guidance port 11 to greatest extent, increases atomisation area.Tobacco juice can be by fluid guidance port 11 water conservancy diversion to heater 20, through sending out
Hot 20 heating atomization of body forms smog.
On matrix 10, the main body section of heater 20 is at fluid guidance port 11, and at least both ends are located at 11 periphery of fluid guidance port
On the surface of matrix 10.
(being solid sheet body relative to mesh sheet) or the mesh sheet structure in the form of sheets of heater 20, can be stainless steel, nickel, titanium, nickel
Evanohm, aluminium or carbon material etc. are made；The peripheral shape of heater 20 can be but not limited to polygon, ellipse, circle etc.
Various shape.
Alternatively, heater 20 is fixed on matrix 10 by hot pressing or in-mould injection.
Further, on matrix 10 can also be equipped with accommodation groove (not shown), for drain body one end accommodating positioning or
Connect connection with the liquid storage chamber in electronic cigarette.Accommodation groove is connected with fluid guidance port 11, to lead tobacco juice or the storage of liquid adsorption
Tobacco juice in sap cavity passes sequentially through on accommodation groove and fluid guidance port 11 to heater 20.
In the present embodiment, fluid guidance port 11 is arranged on the end surface of matrix 10, and groove is arranged in matrix 10 and runs through
Another end surfaces of matrix 10.Fluid guidance port 11 runs through the surface on the surface of matrix 10, is connected with groove.
Further, the both ends of heater 20 are respectively provided with the conductor 30 being electrically connected with the power supply unit of electronic cigarette.
Conductor 30, which can cover, to be connected on the end of heater 20, can also directly be connected with the end of heater 20.
Setting of the corresponding heater 20 on 10 surface of matrix, conductor 30 can also be located at the surface where heater 20
On.The neighboring at 20 both ends of heater or the neighboring of conductor 30 can be concordant with the neighboring of matrix 10, such as Fig. 1
Shown in.
Conductor 30 is made of metal material, and is made, may further be passed through so as to material identical as heater 20
The modes such as plating, brush plating, punching press and heater 20 are made into integration.
Atomizing component of the invention, for that the components such as atomization seat can also be cooperated to form atomising device again in electronic cigarette.
Atomizing component of the invention can be prepared individually, can also multiple batch preparations.When single preparation, it can make in advance
Obtain matrix 10, heater 20 and conductor 30；Matrix 10 is placed on hot-press tooling, then heater 20 and conductor 30 are positioned
On matrix 10, conductor 30, heater 20 and matrix 10 are fixed as one by hot pressing mode, atomizing component is made.Alternatively,
Obtained matrix 10, heater 20 and conductor 30 in advance, conductor 30 is fixed on heater 20, then the hair that will have conductor 30
Hot body 20 is put into injection mold, pours into matrix feed liquid, makes its curing molding matrix 10, and heater 20 is fixed thereon.
In conjunction with Fig. 1-3, the preparation method of the first embodiment of atomizing component of the invention, it may include following steps:
S1, one or more heaters 20 being intervally arranged are produced on heater sheet material 100, in Fig. 3 (a) to (b)
It is shown.
Step S1 may also include that produces one or more pairs of conductors 30 being intervally arranged on conductor sheet material 200.Every a pair
There are two conductors 30 for the tool of conductor 30, respectively correspond a heater 20.
S2, one or more matrixes 10, which are intervally arranged, to be placed on hot-press tooling.
In the present embodiment, the preparatory injection molding of matrix 10.
S3, heater sheet material 100 is placed on matrix 10, a correspondence of heater 20 is located on a matrix 10.
Step S3 may also include that, and conductor sheet material 200 is arranged on heater sheet material 100, and the two stacks together, and
Keep a pair of conductors 30 corresponding on a heater 20, in Fig. 3 shown in (b) to (c).
To be aligned in conductor 30 can on heater 20, be also provided in the surrounding of heater sheet material 100 location hole or
Positioning column 101, conductor sheet material 200 are equipped with matched positioning column or location hole 201.
Heater 20 is fixed on matrix 10 by S4, hot pressing, in Fig. 3 shown in (d).
Alternatively, the conductor 30 on heater 20 can be fixed on heater 20 or matrix 10 in hot pressing.Alternatively,
After producing conductor 30 on conductor sheet material 200, conductor 30 is separated from conductor sheet material 200 and first passes through the modes such as hot pressing it is fixed on
On the heater 20 of heater sheet material 100, so that in step s3, the heater sheet material 100 with conductor 30 is placed into base
On body 10.
In addition, can also further pass through plating, brush plating on it after producing heater 20 on heater sheet material 100
Etc. producing conductor 30.
S5, cutting, the frame waste material of venting heater sheet material 100, so that heater 20 divides from heater sheet material 100
From, and atomizing component is formed with matrix 10.
When cutting, heater 20 is separated from out along the connecting line of heater 20 and frame waste material.Cutting is adopted
It is realized with modes such as laser cutting, wire cutting, shearings.
The preparation method of above-described embodiment, the main fixation that heater 20 and matrix 10 are realized using hot pressing mode, is applicable in
In the production of single atomizing component, it is also suitable the mass production obtained simultaneously of multiple atomizing components, it is high-efficient.
In conjunction with Fig. 1, Fig. 2 and Fig. 4, the preparation method of the second embodiment of atomizing component of the invention, it may include following step
It is rapid:
S1, one or more heaters 20 being intervally arranged are produced on heater sheet material 100, in Fig. 4 shown in (a).
Step S1 may also include that the setting of conductor 30 on fever sheet material 100, be equipped on the both ends of a heater 20
Conductor 30, in Fig. 4 shown in (b).
Conductor 30 can be formed on the both ends of heater 20 by modes such as plating, brush platings；Alternatively, conductor 30 is by leading
Body sheet material is made, then is fixed on the both ends of heater 20 by modes such as hot pressing.
S2, heater sheet material 100 is placed in injection mold 300；There are one or more intervals in injection mold 300
The matrix die cavity 301 of arrangement, a heater 20 is corresponding on a matrix die cavity 301, in Fig. 4 shown in (c).
When to be placed into heater sheet material 100 in injection mold 300, heater 20, which can be aligned, is located in matrix die cavity
On 301, location hole or positioning column 101 may be provided in the surrounding of heater sheet material 100, injection mold 300 is equipped with matches therewith
The positioning column or location hole 302 of conjunction.
S3, matrix feed liquid is poured into the matrix die cavity 301 of injection mold 300, matrix feed liquid is solid in matrix die cavity 301
Change forms matrix 10, and heater 20 is fixed on matrix 10.
S4, the heater sheet material 100 with matrix 10 is taken out out of injection mold 300.
S5, cutting, the frame waste material of venting heater sheet material 100, so that heater 20 divides from heater sheet material 100
From, and atomizing component is formed with matrix 10.
When cutting, heater 20 is separated from out along the connecting line of heater 20 and frame waste material.Cutting is adopted
It is realized with modes such as laser cutting, wire cutting, shearings.
The preparation method of above-described embodiment, the main fixation that heater 20 Yu matrix 10 are realized using in-mould injection mode,
It is more secured compared to the fixation of both hot pressing modes.The preparation method is suitable for the production of single atomizing component, is also suitable multiple
Atomizing component mass production obtained simultaneously, it is high-efficient.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalent structure or equivalent flow shift made by bright specification and accompanying drawing content is applied directly or indirectly in other relevant skills
Art field, is included within the scope of the present invention.
Claims (10)
1. a kind of atomizing component is used for electronic cigarette, which is characterized in that the atomizing component includes matrix and heater；It is described
Matrix is equipped with fluid guidance port；The heater includes opposite first surface and second surface, and the heater is with its first table
Face is in contact with described matrix to be arranged on the fluid guidance port.
2. atomizing component according to claim 1, which is characterized in that described matrix is equipped with accommodation groove, the accommodation groove
It is connected with the fluid guidance port.
3. atomizing component according to claim 2, which is characterized in that one end table of described matrix is arranged in the fluid guidance port
On face, another end surfaces in described matrix and running through described matrix are arranged in the groove.
4. atomizing component according to claim 1, which is characterized in that described matrix is column structure or gengon structure；
The heater is in the form of sheets or mesh sheet structure.
5. atomizing component according to claim 1, which is characterized in that the heater is solid by hot pressing or in-mould injection
Determine on the matrix.
6. atomizing component according to claim 1-5, which is characterized in that the both ends of the heater are respectively equipped with
The conductor being electrically connected for the power supply unit with electronic cigarette.
7. a kind of preparation method of atomizing component described in any one of claims 1-6, which comprises the following steps:
S1, one or more heaters being intervally arranged are produced on heater sheet material；
S2, one or more matrixes, which are intervally arranged, to be placed on hot-press tooling；
S3, the heater sheet material is placed into described matrix, a heater correspondence is located in a described matrix
On；
S4, hot pressing, the heater is fixed on the matrix；
S5, cutting, the frame waste material of heater sheet material described in venting, so that the heater is from the heater sheet material point
From, and atomizing component is formed with described matrix.
8. the preparation method of atomizing component according to claim 7, which is characterized in that step S1 further include: in conductor piece
One or more pairs of conductors being intervally arranged are produced on material；
Step S3 further include: the conductor sheet material is arranged on the heater sheet material, and corresponds to a pair of conductor
On one heater.
9. a kind of preparation method of atomizing component described in any one of claims 1-6, which comprises the following steps:
S1, one or more heaters being intervally arranged are produced on heater sheet material；
S2, the heater sheet material is placed in injection mold；It is intervally arranged in the injection mold with one or more
Matrix die cavity, the heater is corresponding on a described matrix die cavity；
S3, toward the injection mold base body die it is intracavitary pour into matrix feed liquid, described matrix feed liquid is solid in described matrix die cavity
Change forms matrix, and the heater is fixed on the matrix；
S4, the heater sheet material with described matrix is taken out out of described injection mold；
S5, cutting, the frame waste material of heater sheet material described in venting, so that the heater is from the heater sheet material point
From, and atomizing component is formed with described matrix.
10. the preparation method of atomizing component according to claim 9, which is characterized in that step S1 further include: set conductor
It sets on the fever sheet material, is equipped with the conductor on the both ends of a heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910214142.0A CN109907375B (en) | 2019-03-20 | 2019-03-20 | Atomization assembly and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910214142.0A CN109907375B (en) | 2019-03-20 | 2019-03-20 | Atomization assembly and preparation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109907375A true CN109907375A (en) | 2019-06-21 |
| CN109907375B CN109907375B (en) | 2024-03-29 |
Family
ID=66965855
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910214142.0A Active CN109907375B (en) | 2019-03-20 | 2019-03-20 | Atomization assembly and preparation method thereof |
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| Country | Link |
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| CN (1) | CN109907375B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111283202A (en) * | 2020-02-19 | 2020-06-16 | 昂纳自动化技术（深圳）有限公司 | Electronic smog assembly and method of making the same |
| WO2021163922A1 (en) * | 2020-02-19 | 2021-08-26 | 昂纳自动化技术（深圳）有限公司 | Electronic cigarette atomization assembly and manufacturing method therefor |
| WO2022252657A1 (en) * | 2021-06-04 | 2022-12-08 | 深圳市卓力能技术有限公司 | Heating element assembly, preparation method for heating element, and atomizer |
| CN115500552A (en) * | 2021-06-04 | 2022-12-23 | 深圳市卓力能技术有限公司 | Heating element assembly, preparation method of heating element and atomizer |
| CN115769917A (en) * | 2022-12-08 | 2023-03-10 | 思摩尔国际控股有限公司 | An atomization component, atomizer, electronic atomization device and manufacturing method |
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| CN109907375B (en) | 2024-03-29 |
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