CN109812730B - Single-point continuous scanning low-power-consumption wide-spectrum LED light source and light emitting method - Google Patents
Single-point continuous scanning low-power-consumption wide-spectrum LED light source and light emitting method Download PDFInfo
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Abstract
Description
技术领域Technical Field
本发明涉及一种LED光源,特别涉及一种单点连续扫描的低功耗宽光谱LED光源及发光方法。The invention relates to an LED light source, and in particular to a single-point continuous scanning low-power consumption wide-spectrum LED light source and a light-emitting method.
背景技术Background technique
海水吸光度是能够反映海水中组成成分的重要参数,海水对不同波长的吸收可以反映出海水中浮游动植物、固体悬浮物、溶解物质等的浓度和种类的信息。这些信息对海洋监测、海洋牧场建设、海洋卫星遥感、海洋航行和国防安全均有着重要的意义。Seawater absorbance is an important parameter that can reflect the composition of seawater. The absorption of seawater at different wavelengths can reflect the concentration and type of phytoplankton, suspended solids, dissolved substances, etc. This information is of great significance to ocean monitoring, marine ranch construction, marine satellite remote sensing, marine navigation and national defense security.
海水吸光度传感器是海水吸光度检测的常用设备,结构紧凑的小型光源是海水吸光度传感器的关键部件之一,其功耗、光谱宽度及单位波长功率直接决定了海水吸光度传感器的性能和探测效率。Seawater absorbance sensor is a commonly used device for seawater absorbance detection. The compact small light source is one of the key components of the seawater absorbance sensor. Its power consumption, spectral width and power per unit wavelength directly determine the performance and detection efficiency of the seawater absorbance sensor.
现有小型光源主要分为三大种类。第一种光源功耗低、单位波长功率大,但输出光谱窄,该种类型光源的输出光谱半高全宽可以做到2nm甚至更低,单位波长功率在0.1mW/nm数量级,但最大光谱宽度不超过50nm,过窄的光谱宽度使其不能作为宽谱光源使用,该种光源以Ocean Optics的LSM系列光源中的单波长LED光源为代表。第二种是功耗低、光谱范围宽,但单位波长功率小的光源,该种类型光源光谱输出总功率与其他类型光源处于同一量级,但较宽的光谱使得在每个波长上分得的功率降低,该种光源以Ocean Optics的HL-2000系列宽谱卤素光源为代表,该系列光源光谱宽度为2040nm,最大光谱输出总功率为8.8mW,平均单位波长功率为0.0043mW/nm,其供电需求为15W。第三种是输出光谱范围宽、单位波长功率大,但功耗高的光源,该种光源以北京鼎信优威光子科技有限公司的EQ系列宽谱光源为代表,该系列光源光谱宽度为1930nm,单位波长功率高达0.060mW/nm,但其140W的功耗对能源供给要求较高。综上所述,现有小型光源普遍存在功耗高、光谱范围窄、单位波长功率小的缺点。The existing small light sources are mainly divided into three categories. The first type of light source has low power consumption and high power per unit wavelength, but a narrow output spectrum. The half-maximum width of the output spectrum of this type of light source can be 2nm or even lower, and the power per unit wavelength is on the order of 0.1mW/nm, but the maximum spectral width does not exceed 50nm. The too narrow spectral width makes it impossible to use it as a wide-spectrum light source. This type of light source is represented by the single-wavelength LED light source in the LSM series of light sources from Ocean Optics. The second type is a light source with low power consumption, a wide spectral range, but low power per unit wavelength. The total spectral output power of this type of light source is at the same level as other types of light sources, but the wider spectrum reduces the power divided at each wavelength. This type of light source is represented by the HL-2000 series of wide-spectrum halogen light sources from Ocean Optics. The spectral width of this series of light sources is 2040nm, the maximum spectral output total power is 8.8mW, the average power per unit wavelength is 0.0043mW/nm, and its power supply requirement is 15W. The third type is a light source with a wide output spectrum range, high power per unit wavelength, but high power consumption. This type of light source is represented by the EQ series wide spectrum light source of Beijing Dingxin Youwei Photonic Technology Co., Ltd. The spectrum width of this series of light sources is 1930nm, and the power per unit wavelength is as high as 0.060mW/nm, but its 140W power consumption has high requirements for energy supply. In summary, existing small light sources generally have the disadvantages of high power consumption, narrow spectrum range, and low power per unit wavelength.
为克服上述缺点,本发明提出了一种单点连续扫描的低功耗宽光谱LED光源及发光方法,实现海水吸光度传感器光源及整体性能的提升,便于在小型浮标/潜标、水下滑翔机等能源供给受限的海洋监测平台上应用。In order to overcome the above-mentioned shortcomings, the present invention proposes a single-point continuous scanning low-power wide-spectrum LED light source and light-emitting method, which can improve the light source and overall performance of the seawater absorbance sensor, and is convenient for application on marine monitoring platforms with limited energy supply such as small buoys/submersibles and underwater gliders.
发明内容Summary of the invention
为解决上述技术问题,本发明提供了一种单点连续扫描的低功耗宽光谱LED光源及发光方法,以达到功耗低、光谱范围宽、单位波长功率大的目的。In order to solve the above technical problems, the present invention provides a single-point continuous scanning low-power wide-spectrum LED light source and a light-emitting method to achieve the purposes of low power consumption, wide spectral range and high power per unit wavelength.
为达到上述目的,本发明的技术方案如下:To achieve the above object, the technical solution of the present invention is as follows:
一种单点连续扫描的低功耗宽光谱LED光源,包括外壳,所述外壳内设有LED驱动及控制电路板,所述LED驱动及控制电路板上设置微控制器,所述微控制器通过电刷与LED灯盘连接,所述LED灯盘上沿圆周方向分布有多个波长范围不同的LED灯,所述LED驱动及控制电路板通过电动机驱动板与电动机连接,所述电动机通过马耳他十字机芯与主动轮一连接,所述主动轮一与从动轮一齿轮啮合,所述LED灯盘固定于从动轮一上;所述外壳上与LED灯盘对应的一侧开设通光孔,另一侧设置外部接口,LED驱动及控制电路板通过外部接口与上位机连接。A single-point continuous scanning low-power wide-spectrum LED light source comprises a shell, wherein an LED driving and control circuit board is arranged in the shell, a microcontroller is arranged on the LED driving and control circuit board, the microcontroller is connected to an LED lamp panel via a brush, a plurality of LED lamps with different wavelength ranges are distributed on the LED lamp panel along a circumferential direction, the LED driving and control circuit board is connected to a motor via a motor driving board, the motor is connected to a driving wheel 1 via a Maltese cross movement, the driving wheel 1 is gear-engaged with a driven wheel 1, and the LED lamp panel is fixed on the driven wheel 1; a light-through hole is provided on one side of the shell corresponding to the LED lamp panel, an external interface is provided on the other side, and the LED driving and control circuit board is connected to a host computer via the external interface.
上述方案中,所述LED灯盘上设置有与LED灯连接的译码及LED驱动电路,所述LED灯盘中心设置有与译码及LED驱动电路连接的接线端口,所述从动轮一和LED灯盘上开设可供排线穿过的弧形孔,所述电刷通过排线与接线端口连接。In the above scheme, the LED lamp panel is provided with a decoding and LED driving circuit connected to the LED lamp, and a wiring port connected to the decoding and LED driving circuit is provided in the center of the LED lamp panel. Arc holes for the wiring to pass through are provided on the driven wheel 1 and the LED lamp panel, and the brush is connected to the wiring port through the wiring.
上述方案中,所述排线一端通过接线端口与所述译码及LED驱动电路连接,另一端穿过所述弧形孔与所述电刷的转子连接,电刷的定子与微控制器相连。In the above scheme, one end of the cable is connected to the decoding and LED driving circuit through the wiring port, and the other end passes through the arc hole to be connected to the rotor of the brush, and the stator of the brush is connected to the microcontroller.
上述方案中,所述马耳他十字机芯包括与电动机输出轴相连的主动轮二,和与主动轮一同轴固定的从动轮二,所述主动轮二上开设弧形缺口的角度为83°。In the above scheme, the Maltese cross movement includes a second driving wheel connected to the output shaft of the motor, and a second driven wheel fixed coaxially with the driving wheel, and the angle of the arc-shaped notch on the second driving wheel is 83°.
上述方案中,所述LED灯设置有12个,按中心波长大小顺序沿圆周均匀分布于LED灯盘上。In the above scheme, there are 12 LED lamps, which are evenly distributed along the circumference of the LED lamp panel in the order of central wavelength.
上述方案中,所述主动轮一与从动轮一的半径比为1:2。In the above scheme, the radius ratio of the driving wheel 1 and the driven wheel 1 is 1:2.
上述方案中,所述主动轮一与从动轮一为渐开线齿形的齿轮。In the above scheme, the driving wheel 1 and the driven wheel 1 are gears with involute teeth.
上述方案中,所述通光孔设置1个。In the above solution, one light-through hole is provided.
上述方案中,12个所述LED灯的波长范围分别为:382.5-397.5nm、392.5-407.5nm、402.5-417.5nm、410.0-430.0nm、422.5-437.5nm、427.5-452.5nm,447.5-472.5nm、467.5-492.5nm、472.5-502.5nm、486.0-514.0nm、502.5-537.5nm、532.5-547.5nm。In the above scheme, the wavelength ranges of the 12 LED lamps are: 382.5-397.5nm, 392.5-407.5nm, 402.5-417.5nm, 410.0-430.0nm, 422.5-437.5nm, 427.5-452.5nm, 447.5-472.5nm, 467.5-492.5nm, 472.5-502.5nm, 486.0-514.0nm, 502.5-537.5nm, 532.5-547.5nm.
一种单点连续扫描的低功耗宽光谱LED光源的发光方法,包括如下过程:A light emitting method of a single-point continuous scanning low-power wide-spectrum LED light source includes the following process:
(1)启动过程:接通外部电源,LED驱动及控制电路板上的微控制器启动并开始初始化,确保在启动时LED灯是关闭的,电动机是停转的;之后,微控制器会读取上一次关闭时保存的马耳他十字机芯的角度信息、当前动作周期所对应的LED灯编码信息,并对各个变量赋初值或进行数值修正,然后微控制器给电动机供电;(1) Startup process: After the external power supply is turned on, the microcontroller on the LED driver and control circuit board starts and begins initialization, ensuring that the LED light is turned off and the motor is stopped at startup; then, the microcontroller reads the angle information of the Maltese cross movement saved when it was last turned off, the LED light coding information corresponding to the current action cycle, and assigns initial values to each variable or performs numerical corrections, and then the microcontroller supplies power to the motor;
(2)工作循环过程:电动机提供动力带动马耳他十字机芯工作,马耳他十字机芯通过主动轮一带动从动轮一转动,从而带动LED灯盘转动,微控制器通过监控电动机转动情况确定马耳他十字机芯的转动情况,从而控制当前动作周期对应的LED灯,当LED灯盘处于马耳他十字机芯动作周期的停止部分时,点亮当前动作周期正对通光孔的LED灯;当LED灯盘处于马耳他十字机芯动作周期的旋转部分时,熄灭上一个周期正对通光孔的LED灯,如此循环;(2) Working cycle process: the motor provides power to drive the Maltese cross movement to work. The Maltese cross movement drives the driven wheel to rotate through the driving wheel, thereby driving the LED light panel to rotate. The microcontroller determines the rotation of the Maltese cross movement by monitoring the rotation of the motor, thereby controlling the LED light corresponding to the current action cycle. When the LED light panel is in the stop part of the action cycle of the Maltese cross movement, the LED light facing the light hole in the current action cycle is lit; when the LED light panel is in the rotation part of the action cycle of the Maltese cross movement, the LED light facing the light hole in the previous cycle is extinguished, and the cycle continues.
(3)关闭过程:微控制器关闭电动机供电及LED灯盘的供电,并持续监控断电过程中LED灯盘的转动情况,待机械结构停止动作后,微控制器保存当前正对通光孔的LED灯编码信息和马耳他十字机芯的角度信息,然后微控制器处于待机状态,等待从外部接口接收启动指令或等待外部接口切断电源。(3) Shutdown process: The microcontroller turns off the power supply to the motor and the LED light panel, and continuously monitors the rotation of the LED light panel during the power outage. After the mechanical structure stops moving, the microcontroller saves the LED light coding information currently facing the light hole and the angle information of the Maltese cross movement. The microcontroller then enters a standby state, waiting to receive a start command from the external interface or waiting for the external interface to cut off the power supply.
通过上述技术方案,本发明提供的一种单点连续扫描的低功耗宽光谱LED光源通过电动机带动马耳他十字机芯转动,马耳他十字机芯每两次动作之间会有一定的时间间隔,每次动作包含转动和停留两部分,每次LED灯盘转动时,当前LED灯盘上对准通光孔的LED灯熄灭,同时顺转动方向移走,后一盏LED灯即预备位LED灯被准确移动到位,对准通光孔并点亮。Through the above technical scheme, a single-point continuous scanning low-power wide-spectrum LED light source provided by the present invention drives the Maltese cross movement to rotate through a motor. There is a certain time interval between each two actions of the Maltese cross movement. Each action includes two parts: rotation and stay. Each time the LED lamp panel rotates, the LED lamp on the current LED lamp panel that is aligned with the light-through hole is extinguished and moved away in the direction of rotation. The next LED lamp, i.e., the standby position LED lamp, is accurately moved into position, aligned with the light-through hole and lit.
本发明提出的一种单点连续扫描的低功耗宽光谱LED光源及发光方法,通过采用小型低功耗的电动机及元件,并将多盏LED灯环形排列进行单点顺序循环扫描的方法,有效降低了光源的功耗,拓宽了光源输出光谱覆盖的范围。同时若本发明所提供实施例中光谱的波长和范围不能满足使用需求,可在设计中通过增加或减少LED灯的数量和型号进行调整。另外,由于LED灯的电-光转换效率高,每盏LED灯在其负责的光谱范围内都可输出较大的单位波长功率。与现有小型光源相比本发明,同时具备了功耗低、光谱范围宽、单位波长输出功率高的优点。The present invention proposes a single-point continuous scanning low-power wide-spectrum LED light source and light-emitting method, which effectively reduces the power consumption of the light source and broadens the coverage of the light source output spectrum by adopting a small low-power motor and components and arranging multiple LED lamps in a ring for single-point sequential cyclic scanning. At the same time, if the wavelength and range of the spectrum in the embodiment provided by the present invention cannot meet the use requirements, it can be adjusted in the design by increasing or reducing the number and model of LED lamps. In addition, due to the high electro-optical conversion efficiency of LED lamps, each LED lamp can output a large unit wavelength power within the spectral range it is responsible for. Compared with existing small light sources, the present invention has the advantages of low power consumption, wide spectral range, and high output power per unit wavelength.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.
图1为本发明实施例所公开的一种单点连续扫描的低功耗宽光谱LED光源侧面示意图;FIG1 is a schematic side view of a single-point continuous scanning low-power wide-spectrum LED light source disclosed in an embodiment of the present invention;
图2为本发明实施例所公开的机械传动部分示意图;FIG2 is a schematic diagram of a mechanical transmission part disclosed in an embodiment of the present invention;
图3为本发明实施例所公开的LED灯盘示意图;FIG3 is a schematic diagram of an LED lamp panel disclosed in an embodiment of the present invention;
图4为本发明电路信息流向示意图。FIG. 4 is a schematic diagram of circuit information flow of the present invention.
图中,1、外壳;2、LED驱动及控制电路板;3、电刷;4、LED灯盘;5、LED灯;6、电动机驱动板;7、电动机;8、通光孔;9、外部接口;10、马耳他十字机芯;11、主动轮一;12、从动轮一;13、接线端口;14、排线;15、弧形孔;16、主动轮二;17、从动轮二。In the figure, 1. housing; 2. LED drive and control circuit board; 3. brush; 4. LED lamp panel; 5. LED lamp; 6. motor drive board; 7. motor; 8. light hole; 9. external interface; 10. Maltese cross movement; 11. driving wheel one; 12. driven wheel one; 13. wiring port; 14. wiring; 15. arc hole; 16. driving wheel two; 17. driven wheel two.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
本发明提供了一种单点连续扫描的低功耗宽光谱LED光源,如图1所示,该光源功耗低、光谱范围宽、单位波长功率大。The present invention provides a single-point continuous scanning low-power wide-spectrum LED light source, as shown in FIG1 , which has low power consumption, a wide spectral range, and high power per unit wavelength.
如图1所示的一种单点连续扫描的低功耗宽光谱LED光源,包括外壳1,外壳1内设有LED驱动及控制电路板2,LED驱动及控制电路板2上设置微控制器,微控制器通过电刷3与LED灯盘4连接,LED灯盘4上沿圆周方向均匀分布有12个LED灯5。为了实现LED灯盘4上的LED灯5可循环点亮接受外界控制,本发明选用了电刷3作为媒介连接旋转的LED灯盘4和固定不动的LED驱动及控制电路板2。LED灯5的输出光谱宽度为382.5-547.5nm,按中心波长由小到大排列编号为D1-D12的12个LED灯的波长范围分别为:382.5-397.5nm、392.5-407.5nm、402.5-417.5nm、410.0-430.0nm、422.5-437.5nm、427.5-452.5nm,447.5-472.5nm、467.5-492.5nm、472.5-502.5nm、486.0-514.0nm、502.5-537.5nm、532.5-547.5nm,故光源的光谱输出范围为382.5-547.5nm。编号为D1-D12的12个LED灯的带宽最大为35nm,最小为15nm,平均单位波长功率最大为1mW/nm,最小为0.13mW/nm,达到了窄带光源才有的0.1mW/nm量级的大单位波长功率。As shown in FIG1 , a single-point continuous scanning low-power wide-spectrum LED light source comprises a housing 1, an LED driving and control circuit board 2 is arranged in the housing 1, a microcontroller is arranged on the LED driving and control circuit board 2, the microcontroller is connected to an LED lamp panel 4 through a brush 3, and 12 LED lamps 5 are evenly distributed along the circumferential direction on the LED lamp panel 4. In order to realize that the LED lamps 5 on the LED lamp panel 4 can be cyclically lit and accepted external control, the present invention selects the brush 3 as a medium to connect the rotating LED lamp panel 4 and the fixed LED driving and control circuit board 2. The output spectrum width of LED lamp 5 is 382.5-547.5nm. The wavelength ranges of the 12 LED lamps numbered D1-D12 arranged from small to large according to the central wavelength are: 382.5-397.5nm, 392.5-407.5nm, 402.5-417.5nm, 410.0-430.0nm, 422.5-437.5nm, 427.5-452.5nm, 447.5-472.5nm, 467.5-492.5nm, 472.5-502.5nm, 486.0-514.0nm, 502.5-537.5nm, 532.5-547.5nm, so the spectral output range of the light source is 382.5-547.5nm. The bandwidth of the 12 LED lights numbered D1-D12 is 35nm at most and 15nm at least. The average unit wavelength power is 1mW/nm at most and 0.13mW/nm at least, reaching the high unit wavelength power of 0.1mW/nm which is only possible with narrowband light sources.
如图4所示,LED驱动及控制电路板2通过电动机驱动板6与电动机7连接,以提供电动机7转动所需电力和实现LED驱动及控制电路板2对电动机7的控制,LED控制及驱动电路板2与电动机驱动板6的连接方式为电路接口拔插连接或使用排线连接。电动机驱动板6上有电动机驱动电路,用于给电动机供电。LED驱动及控制电路板2上安装有微控制器,微控制器根据从电动机驱动板6获取到的机械动作信息控制LED灯盘4上LED灯5的亮灭。LED灯盘4和LED驱动及控制电路板2在本发明所提供的示例中使用的电源为12V直流电源,电动机驱动板6在本发明所提供的示例中使用电源为3.3V直流电源。经过计算,光源功耗主要由三个部分构成。第一部分由电动机驱动板6、电动机7构成,功耗约300mW;第二部分由LED灯盘4构成,功耗约为100mW;第三部分由LED驱动及控制电路板2构成,功耗约70mW。最终总功耗不超过500mW,远低于现有小型宽谱光源的功率消耗(现有三种类型小型光源的典型功耗分别为:小型窄带光源500mW、低功耗宽谱光源15W、小型大单位波长功率宽谱光源140W)。As shown in FIG4 , the LED driving and control circuit board 2 is connected to the motor 7 through the motor driving board 6 to provide the power required for the motor 7 to rotate and realize the control of the motor 7 by the LED driving and control circuit board 2. The connection mode between the LED control and driving circuit board 2 and the motor driving board 6 is a circuit interface plug-in connection or a flat cable connection. The motor driving board 6 has a motor driving circuit for powering the motor. A microcontroller is installed on the LED driving and control circuit board 2, and the microcontroller controls the on and off of the LED lamp 5 on the LED lamp panel 4 according to the mechanical action information obtained from the motor driving board 6. The power supply used in the example provided by the present invention for the LED lamp panel 4 and the LED driving and control circuit board 2 is a 12V DC power supply, and the power supply used in the example provided by the motor driving board 6 is a 3.3V DC power supply. After calculation, the power consumption of the light source is mainly composed of three parts. The first part is composed of the motor driving board 6 and the motor 7, and the power consumption is about 300mW; the second part is composed of the LED lamp panel 4, and the power consumption is about 100mW; the third part is composed of the LED driving and control circuit board 2, and the power consumption is about 70mW. The final total power consumption does not exceed 500mW, which is much lower than the power consumption of existing small broadband light sources (the typical power consumption of the three existing types of small light sources are: small narrow-band light source 500mW, low-power broadband light source 15W, small large unit wavelength power broadband light source 140W).
外壳1上与LED灯盘4对应的一侧开设1个通光孔8,另一侧设置外部接口9,LED驱动及控制电路板2通过外部接口9与上位机连接,连接线中设置有串口通信线和电源线,用以与外部连接,进而从外部获取电力和控制指令。A light hole 8 is provided on one side of the housing 1 corresponding to the LED lamp panel 4, and an external interface 9 is provided on the other side. The LED drive and control circuit board 2 is connected to the host computer through the external interface 9. A serial communication line and a power line are provided in the connecting line for connecting to the outside, thereby obtaining power and control instructions from the outside.
如图2所示,电动机7通过马耳他十字机芯10与主动轮一11连接,主动轮一11与从动轮一12齿轮啮合,LED灯盘4固定于从动轮一12上。如图3所示,LED灯盘上设置有与LED灯连接的译码及LED驱动电路,LED灯盘4中心设置有与译码及LED驱动电路连接的接线端口13,从动轮一12和LED灯盘4上开设可供排线14穿过的弧形孔15,电刷3通过排线14与接线端口13连接。译码及LED驱动电路的元件以旋转轴为对称轴对称分布,确保LED灯盘质心位于旋转轴上,排线14一端通过接线端口13与译码及LED驱动电路连接,另一端穿过弧形孔15与电刷3的转子连接,电刷3的定子与微控制器相连。As shown in FIG2 , the motor 7 is connected to the driving wheel 11 through the Maltese cross movement 10, the driving wheel 11 is meshed with the driven wheel 12, and the LED lamp panel 4 is fixed on the driven wheel 12. As shown in FIG3 , the LED lamp panel is provided with a decoding and LED driving circuit connected to the LED lamp, and the center of the LED lamp panel 4 is provided with a wiring port 13 connected to the decoding and LED driving circuit. The driven wheel 12 and the LED lamp panel 4 are provided with an arc hole 15 for the cable 14 to pass through, and the brush 3 is connected to the wiring port 13 through the cable 14. The components of the decoding and LED driving circuit are symmetrically distributed with the rotation axis as the symmetry axis to ensure that the center of mass of the LED lamp panel is located on the rotation axis. One end of the cable 14 is connected to the decoding and LED driving circuit through the wiring port 13, and the other end passes through the arc hole 15 to connect to the rotor of the brush 3, and the stator of the brush 3 is connected to the microcontroller.
电动机7上安装有编码盘,可提供电动机转动信息。马耳他十字机芯10包括与电动机输出轴相连的主动轮二16,和与主动轮一11同轴固定的从动轮二17,主动轮二16上开设弧形缺口,从动轮二17上开设条形槽和弧形槽,可实现主动轮一11的停止和转动过程。The motor 7 is equipped with a coding disk to provide motor rotation information. The Maltese cross movement 10 includes a driving wheel 16 connected to the motor output shaft, and a driven wheel 17 coaxially fixed to the driving wheel 11. The driving wheel 16 is provided with an arc-shaped notch, and the driven wheel 17 is provided with a strip groove and an arc groove, which can realize the stopping and rotating process of the driving wheel 11.
本发明提供的一种单点连续扫描的低功耗宽光谱LED光源通过电动机带动马耳他十字机芯10转动,马耳他十字机芯10每两次动作之间会有一定的时间间隔,每次动作包含转动和停留两部分,马耳他十字机芯10的主动轮二的弧形缺口为83°,因此,每次转动时间与静止时间比为1:3.3,从动轮二17每次转动60°,因此主动轮一11每次转动60°,由于主动轮一11与从动轮一12的半径比为1:2,因此,从动轮一12每次转动30°,每次LED灯盘4转动时,当前LED灯盘4上对准通光孔8的LED灯5熄灭,同时顺转动方向移走,后一盏LED灯5即预备位LED灯5被准确移动到位,对准通光孔8并由LED驱动及控制电路板控制其点亮。为了传动更加平稳,主动轮一和从动轮一为渐开线齿形的齿轮。The present invention provides a single-point continuous scanning low-power wide-spectrum LED light source that drives the Maltese cross movement 10 to rotate through a motor. There is a certain time interval between each two actions of the Maltese cross movement 10. Each action includes two parts: rotation and stop. The arc notch of the driving wheel 2 of the Maltese cross movement 10 is 83°, so the ratio of each rotation time to the static time is 1:3.3. The driven wheel 2 17 rotates 60° each time, so the driving wheel 1 11 rotates 60° each time. Since the radius ratio of the driving wheel 1 11 to the driven wheel 1 12 is 1:2, the driven wheel 1 12 rotates 30° each time. Each time the LED lamp panel 4 rotates, the LED lamp 5 on the current LED lamp panel 4 that is aligned with the light-through hole 8 is extinguished and moved away in the direction of rotation. The next LED lamp 5, that is, the preparatory position LED lamp 5, is accurately moved to the position, aligned with the light-through hole 8, and controlled to light up by the LED drive and control circuit board. In order to make the transmission more stable, the driving wheel 1 and the driven wheel 1 are gears with involute teeth.
具体工作过程如下:The specific working process is as follows:
(1)启动过程:(1) Startup process:
当外部接口的电源接通并接收到启动指令后,LED驱动及控制电路板上的微控制器启动,并开始初始化。When the power of the external interface is turned on and a start command is received, the microcontroller on the LED drive and control circuit board starts and begins initialization.
在初始化过程中:During initialization:
a、微控制器首先会确保关闭“译码及LED驱动电路”和“电动机系统的电动机驱动电路”的供电,从而保证在启动时LED灯是关闭的,电动机是停转的。a. The microcontroller will first ensure that the power supply to the "decoding and LED drive circuit" and the "motor drive circuit of the motor system" is turned off, thereby ensuring that the LED light is turned off and the motor is stopped at startup.
b、之后,微控制器会读取上一次关闭时保存的重要信息,包括上一次关闭时电动机系统转动停止后:马耳他十字机芯主动轮二的角度信息、当前动作周期所对应的LED灯编码。还包括确定当前动作周期对应LED灯编码和点亮状态向上位机发送的方式:一种为查询式,即上位机通过外部接口向微控制器发送查询指令,微控制器接收到指令后向上位机发送当前动作周期对应的LED灯编码和点亮状态;另一种为触发式,当LED灯编码或点亮状态发生变化时,微控制器向上位机发送当前动作周期对应的LED灯编码和点亮状态。采用查询式或触发式的设置,根据上位机发送至微控制器的指令进行更改。当选择触发式发送方式时,查询式发送程序同样工作。当选择查询式发送方式时,触发式发送程序不工作。b. After that, the microcontroller will read the important information saved when it was shut down last time, including the angle information of the second driving wheel of the Maltese cross movement after the motor system stopped rotating when it was shut down last time, and the LED light code corresponding to the current action cycle. It also includes the method of determining the LED light code and lighting status corresponding to the current action cycle and sending them to the host computer: one is the query type, that is, the host computer sends a query instruction to the microcontroller through the external interface, and the microcontroller sends the LED light code and lighting status corresponding to the current action cycle to the host computer after receiving the instruction; the other is the trigger type, when the LED light code or lighting status changes, the microcontroller sends the LED light code and lighting status corresponding to the current action cycle to the host computer. Use the query type or trigger type setting to make changes according to the instructions sent by the host computer to the microcontroller. When the trigger type sending method is selected, the query type sending program also works. When the query type sending method is selected, the trigger type sending program does not work.
c、然后,微控制器会读取重要数值,并对各个变量赋初值或进行数值修正。读取信息包括:c. Then, the microcontroller will read important values and assign initial values to various variables or make numerical corrections. The read information includes:
i固件中对当前硬件中电动机有无安装调速齿轮组的描述,即马耳他十字机芯主动轮二转动一周时电动机转动几周。由于当前示例硬件没有安装调速齿轮组,所以该处读的数值为1。i Firmware description of whether the motor in the current hardware is equipped with a speed-regulating gear set, that is, how many times the motor rotates when the second driving wheel of the Maltese cross movement rotates one circle. Since the current example hardware is not equipped with a speed-regulating gear set, the value read here is 1.
ii固件中对当前硬件中马耳他十字机芯的描述,即主动轮二转动时间和动作周期总时间的比值。对应硬件此处值为10:43。ii The description of the Maltese cross movement in the current hardware in the firmware, that is, the ratio of the second rotation time of the driving wheel to the total time of the action cycle. The corresponding hardware value here is 10:43.
iii固件中对当前硬件中LED灯个数的描述,当前值为12。iii The firmware describes the number of LED lights in the current hardware. The current value is 12.
iv当前电动机编码盘数值,即当前电动机的转动情况。iv The current motor encoder value, that is, the current rotation status of the motor.
根据以上信息,执行赋初值和数值修正操作:According to the above information, perform initialization and value correction operations:
i根据固件中对当前硬件中电动机有无安装调速齿轮组的描述,对相关变量赋初值。i Assign initial values to related variables based on the description in the firmware of whether the motor in the current hardware is equipped with a speed regulating gear set.
ii根据固件中对当前硬件中马耳他十字机芯的描述,对相关变量赋初值。ii. Assign initial values to related variables according to the description of the Maltese cross movement in the current hardware in the firmware.
iii根据固件中对当前硬件中LED灯个数的描述,设定LED灯编码的最大值,当前硬件对应值为0x0B。iii. According to the description of the number of LED lights in the current hardware in the firmware, set the maximum value of the LED light code. The corresponding value of the current hardware is 0x0B.
iv根据当前电动机编码盘数值,修正读取到的上一次电动机停转时的马耳他十字机芯主动轮二的位置数据。iv. According to the current motor encoder disk value, correct the position data of the Maltese cross movement driving wheel 2 read when the motor stopped last time.
d、最后,微控制器会根据当前已知的信息,启动工作循环。d. Finally, the microcontroller starts the work cycle based on the currently known information.
i微控制器会根据已知信息中马耳他十字机芯主动轮二的转动位置,选择是否点亮当前动作周期所对应的LED灯,并开始根据LED灯编码和点亮状态向上位机发送的方式或等待接收到查询指令后汇报当前工作周期对应LED灯编码和点亮状态,或当LED灯编码或点亮状态发生变化时,向上位机发送当前工作周期对应LED灯编码和点亮状态,同时支持查询指令查询。点亮一盏LED灯所需要的条件有两个:其一、微控制器输出该LED灯所对应的编码给译码及LED驱动电路,当前硬件有12盏LED灯,所以编码取值范围为0x00到0x0B;其二、微控制器开启对译码及LED驱动电路的供电。The microcontroller will choose whether to light up the LED light corresponding to the current action cycle according to the rotation position of the second driving wheel of the Maltese cross movement in the known information, and start to report the LED light code and lighting status corresponding to the current working cycle to the host computer according to the LED light code and lighting status or wait for the query command to receive it, or when the LED light code or lighting status changes, send the LED light code and lighting status corresponding to the current working cycle to the host computer, and support query command query. There are two conditions required to light up an LED light: first, the microcontroller outputs the code corresponding to the LED light to the decoding and LED driving circuit. The current hardware has 12 LED lights, so the code value range is 0x00 to 0x0B; second, the microcontroller turns on the power supply to the decoding and LED driving circuit.
ii微控制器打开电动机驱动板中电动机驱动电路的电源,电动机开始转动。ii The microcontroller turns on the power supply of the motor drive circuit in the motor drive board and the motor starts to rotate.
(2)工作循环过程:(2) Working cycle process:
工作循环的主要动作是:电动机系统的电动机提供动力带动马耳他十字机芯工作,马耳他十字机芯带动主动轮一11和从动轮一12工作,从而带动LED灯盘转动,微控制器通过监控电动机转动情况确定马耳他十字机芯主动轮二转动情况,微控制器根据马耳他十字机芯主动轮二转动情况确定并控制当前动作周期对应的LED灯。依次描述各个动作:The main actions of the working cycle are: the motor of the motor system provides power to drive the Maltese cross movement to work, the Maltese cross movement drives the driving wheel 11 and the driven wheel 12 to work, thereby driving the LED light panel to rotate, the microcontroller determines the rotation of the Maltese cross movement driving wheel 2 by monitoring the rotation of the motor, and the microcontroller determines and controls the LED light corresponding to the current action cycle according to the rotation of the Maltese cross movement driving wheel 2. Describe each action in turn:
电动机系统中的三个部分:电动机、编码盘、电动机驱动电路,作用分别为:机械装置的动力源、监控电动机转动、为电动机提供电力。在启动过程完成后,恢复了电动机驱动电路的供电,从而使得电动机开始转动。由于此处电动机没有安装调速齿轮组(根据需要可以安装,但需要修改固件中的对应参数),电动机转子与马耳他十字机芯主动轮二16直接相连,马耳他十字机芯主动轮二16跟随电动机转子一起同步转动,进而马耳他十字机芯从动轮二17会根据主动轮二的转动,周期性的停止和旋转一定角度,动作周期内旋转部分和停止部分的比值为1:3.3,旋转时旋转的一定角度值为60°。The three parts of the motor system: the motor, the encoder, and the motor drive circuit, have the following functions: the power source of the mechanical device, monitoring the rotation of the motor, and providing power to the motor. After the startup process is completed, the power supply of the motor drive circuit is restored, so that the motor starts to rotate. Since the motor here is not equipped with a speed regulating gear set (it can be installed as needed, but the corresponding parameters in the firmware need to be modified), the motor rotor is directly connected to the Maltese cross movement driving wheel 2 16, and the Maltese cross movement driving wheel 2 16 rotates synchronously with the motor rotor, and then the Maltese cross movement driven wheel 2 17 will periodically stop and rotate a certain angle according to the rotation of the driving wheel 2. The ratio of the rotating part to the stopping part in the action cycle is 1:3.3, and the certain angle value of rotation during rotation is 60°.
马耳他十字机芯从动轮二17和主动轮一11直接同轴相连,同步转动。此处减速齿轮组主动轮一是从动轮一半径的一半,所以当马耳他十字机芯从动轮二17旋转60°时,减速齿轮组主动轮一旋转60°,减速齿轮组从动轮一12旋转30°,由于减速齿轮组为齿轮组,齿轮齿形都为渐开线齿形,故减速齿轮组传动连续且平稳,所以减速齿轮组从动轮一的动作为周期性的停止和旋转一定角度,动作周期内旋转部分和停止部分的比值为1:3.3,旋转时旋转的一定角度值为30°。The Maltese cross movement driven wheel 2 17 and driving wheel 1 11 are directly connected coaxially and rotate synchronously. Here, the driving wheel 1 of the reduction gear set is half the radius of the driven wheel 1, so when the Maltese cross movement driven wheel 2 17 rotates 60°, the driving wheel 1 of the reduction gear set rotates 60°, and the driven wheel 12 of the reduction gear set rotates 30°. Since the reduction gear set is a gear set, the gear tooth profile is an involute tooth profile, so the transmission of the reduction gear set is continuous and stable, so the action of the driven wheel 1 of the reduction gear set is periodic stop and rotation of a certain angle, the ratio of the rotating part and the stopping part in the action cycle is 1:3.3, and the certain angle value of rotation during rotation is 30°.
减速齿轮组从动轮一12和LED灯盘4同轴相连,同步转动,所以LED灯盘4动作为周期性的停止和旋转一定角度,动作周期内旋转部分和停止部分的比值为1:3.3,旋转时旋转的一定角度值为30°。LED灯盘上搭载有译码及LED驱动电路。为了将译码及LED驱动电路与微控制器相连,减速齿轮组从动轮一固定在一个电刷上,译码及LED驱动电路通过LED灯盘和减速齿轮组从动轮一上的开孔,使用排线与电刷电路的转子一端相连,电刷电路的定子一端与微控制器的接口相连。电刷的转子跟随减速齿轮组从动轮一同步转动,电刷定子固定在保护外壳上不转动。The driven wheel 12 of the reduction gear set is coaxially connected to the LED lamp panel 4 and rotates synchronously, so the LED lamp panel 4 moves to stop and rotate a certain angle periodically. The ratio of the rotating part to the stopping part in the action cycle is 1:3.3, and the certain angle value of rotation during rotation is 30°. The LED lamp panel is equipped with a decoding and LED driving circuit. In order to connect the decoding and LED driving circuit to the microcontroller, the driven wheel 1 of the reduction gear set is fixed on a brush. The decoding and LED driving circuit is connected to one end of the rotor of the brush circuit through the opening on the LED lamp panel and the driven wheel 1 of the reduction gear set using a wiring harness, and one end of the stator of the brush circuit is connected to the interface of the microcontroller. The rotor of the brush rotates synchronously with the driven wheel 1 of the reduction gear set, and the stator of the brush is fixed on the protective housing and does not rotate.
由上可知,微控制器通过监控电动机的转动情况就可以监控LED灯盘的转动情况,从而确定译码及LED驱动电路的动作。该过程为:From the above, we can know that the microcontroller can monitor the rotation of the LED lamp panel by monitoring the rotation of the motor, thereby determining the operation of the decoding and LED drive circuit. The process is:
微控制器持续读取电动机系统中编码盘的数值,从而确定电动机的转动位置,进而通过上述机械传动过程确定LED灯盘的转动情况。The microcontroller continuously reads the value of the encoder disk in the motor system to determine the rotation position of the motor, and then determines the rotation of the LED lamp panel through the above-mentioned mechanical transmission process.
当LED灯盘处于动作周期的停止部分时,微控制器点亮当前动作周期对应的LED灯。When the LED lamp panel is in the stop part of the action cycle, the microcontroller lights up the LED lamp corresponding to the current action cycle.
当LED灯盘处于动作周期的旋转部分时,微控制器熄灭上一个周期对应的LED灯,计算当前周期所对应的LED灯编码并赋值给相关控制变量。When the LED light panel is in the rotation part of the action cycle, the microcontroller turns off the LED light corresponding to the previous cycle, calculates the LED light code corresponding to the current cycle and assigns it to the relevant control variable.
此处定义当前动作周期所对应的LED灯:在当LED灯盘处于动作周期的停止部分时,对准通光孔的LED灯;当LED灯盘处于动作周期的旋转部分时,将要对准通光孔的LED灯。The LED lights corresponding to the current action cycle are defined here: when the LED light panel is in the stop part of the action cycle, the LED lights are aimed at the light holes; when the LED light panel is in the rotation part of the action cycle, the LED lights are about to be aimed at the light holes.
在工作循环过程中,向上位机汇报当前工作周期对应的LED灯编码和点亮状态的程序是同时执行的,该程序会根据设置执行对应功能。During the working cycle, the program that reports the LED light code and lighting status corresponding to the current working cycle to the upper computer is executed simultaneously, and the program will perform the corresponding function according to the setting.
(3)关闭过程:(3) Closing process:
从外部接口接收到关闭指令后,首先,微控制器会关闭电动机系统中电动机驱动电路和译码及LED驱动电路的供电,导致电动机停转,LED灯熄灭,但依据惯性电动机和机械结构还会运作小段时间。期间微控制还会持续监控LED灯盘的转动情况并计算当前LED灯盘动作周期所对应的LED灯编码。After receiving the shutdown command from the external interface, the microcontroller will first shut down the motor drive circuit and the power supply of the decoding and LED drive circuit in the motor system, causing the motor to stop and the LED light to go out, but the motor and mechanical structure will continue to operate for a short period of time due to inertia. During this period, the microcontroller will continue to monitor the rotation of the LED light panel and calculate the LED light code corresponding to the current LED light panel action cycle.
待机械结构停止动作之后,微控制器保存当前周期所对应的LED灯编码和当前马耳他十字机芯主动轮二的角度信息,保存向上位机汇报当前工作周期对应的LED灯编码和点亮状态的方式的设置信息。After the mechanical structure stops moving, the microcontroller saves the LED light code corresponding to the current cycle and the angle information of the current Maltese cross movement driving wheel 2, and saves the setting information of the method of reporting the LED light code and lighting status corresponding to the current working cycle to the upper computer.
微控制器处于待机状态,等待从外部接口接收启动指令,或等待外部接口切断电源。The microcontroller is in standby mode, waiting to receive a start command from the external interface, or waiting for the external interface to cut off power.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.
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