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CN109795203A - A kind of vacuum pattern absorbing production technology of TPE artificial leather - Google Patents

A kind of vacuum pattern absorbing production technology of TPE artificial leather Download PDF

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Publication number
CN109795203A
CN109795203A CN201811517322.8A CN201811517322A CN109795203A CN 109795203 A CN109795203 A CN 109795203A CN 201811517322 A CN201811517322 A CN 201811517322A CN 109795203 A CN109795203 A CN 109795203A
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China
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tpe
artificial leather
temperature
fabric
vacuum
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CN201811517322.8A
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CN109795203B (en
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夏冠明
许俊贤
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Guangdong Yuanhua New Material Co. Ltd
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Foshan Steady Home Products Co Ltd
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Abstract

The invention discloses a kind of vacuum pattern absorbing production technologies of TPE artificial leather, comprising the following steps: TPE artificial leather preparation process: TPE artificial leather is got out, it is spare;It inhales line step: suction line is carried out to TPE artificial leather using vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure is 650mmHG, sucking rate is 600-660 cubes m/h, the water temperature for controlling vacuum pattern absorbing roller is 12-16 DEG C, and the surface temperature control of TPE artificial leather is between 110-120 DEG C after heating.Production technology of the invention can make TPE artificial leather reach vacuum pattern absorbing effect.

Description

A kind of vacuum pattern absorbing production technology of TPE artificial leather
Technical field
The present invention relates to a kind of production technologies of artificial leather, and in particular to a kind of vacuum pattern absorbing production work of TPE artificial leather Skill.
Background technique
Artificial leather is a kind of appearance, feel like leather and the plastic products that it can be replaced to use.Usually using fabric as base, Coating synthetic resin and the addition of various plastics are made.Mainly there are PVC artificial leather, PU artificial leather and PU synthetic leather three classes.TPE material A kind of high resiliency with rubber, high-intensitive, high resilience, and have can injection molding feature material.The prior art In, since TPE material is open abscess, if by existing foaming furnace it is continuous foamed in a manner of cannot generate complete abscess, Unless foam using batch, but haves the shortcomings that time-consuming more, low efficiency, at high cost.In addition, in the prior art, TPE material can not be made Material reaches vacuum pattern absorbing effect.
Summary of the invention
For overcome the deficiencies in the prior art, it is raw that the purpose of the present invention is to provide a kind of vacuum pattern absorbings of TPE artificial leather Production. art can make TPE artificial leather reach vacuum pattern absorbing effect.
The purpose of the present invention adopts the following technical scheme that realization:
A kind of vacuum pattern absorbing production technology of TPE artificial leather, which comprises the following steps:
TPE artificial leather preparation process: getting out TPE artificial leather, spare;
It inhales line step: suction line being carried out to TPE artificial leather using vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure Power is 650mmHG, and sucking rate is 600-660 cubes m/h, and the water temperature of control vacuum pattern absorbing roller is 12-16 DEG C, after heating The surface temperature control of TPE artificial leather is between 110-120 DEG C.
Further, before TPE artificial leather enters vacuum tattoo machine, TPE artificial leather is compressed using rubber wheel, makes TPE people Fabricate-leather rolls out whole fit together with vacuum pattern absorbing.
Further, it inhales in line step, the speed for controlling vacuum tattoo machine is 10 ms/min.
Further, it inhales in line step, the temperature for controlling the heating roller of vacuum tattoo machine is 130-140 DEG C.
Further, in TPE artificial leather preparation process, the TPE artificial leather, including base fabric, the upper surface of the base fabric On be successively arranged TPE initial bed and TPE precoat from lower to upper;
The TPE initial bed is prepared by the following component based on mass percentage: SEBS 40%-65%, ethylene-octene Copolymer 1 5%-30%, the EVA cured 0.5-1% of 10%-20%, calcium carbonate 14-16%, stearic acid 0.5-1.5%, zinc oxide 2-3%, PE, Vulcanizing agent 0.5-1.5%, foaming agent 2%-5%, EVA Masterbatch 2%-5%;The sum of mass percentage of above-mentioned each component is 100%;
The TPE precoat is prepared by the following component based on mass percentage: SEBS 40%-70%, ethylene-octene Copolymer 1 5%-30%, the EVA cured 0.5-1% of 10%-20%, calcium carbonate 14-16%, stearic acid 0.5-1.5%, zinc oxide 2-3%, PE, Vulcanizing agent 0.5-1.5%, EVA Masterbatch 2%-5%;The sum of mass percentage of above-mentioned each component is 100%.
Further, the foaming agent is the ultra-fine foaming agent of ADC.
Further, the base fabric is non-woven fabrics, stretch fabric, superfine fibre cloth, flat fabric, terylene warp knitting cloth, nylon cloth One of with spun laced fabric.
Further, the preparation method of the TPE artificial leather, comprising the following steps:
1) TPE initial bed preparation step:
1-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 3-5 minutes, then temperature will be preheated to less than 120 DEG C Mixer, which is added, in 185-190 DEG C of foaming agent continues to be kneaded 20-40 seconds, obtains bottom material mixing mixture;
1-2) bottom material mixing mixture is sent be kneaded into open mill, Bao Tong, obtain bottom material mill mixture;
1-3) by bottom material begin to pratise mixture investment extruder in squeeze out, obtain bottom material extruded stock;
Bottom material extruded stock feeding four-roll calender 1-4) is pressed into film, and compound with base fabric, after supercooling, obtained by base fabric The composite construction constituted with TPE initial bed;
2) TPE precoat preparation step:
2-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 3-5 minutes, and temperature obtains fabric mixing less than 120 DEG C Mixture;
2-2) fabric mixing mixture is sent be kneaded into open mill, Bao Tong, obtain fabric mill mixture;
2-3) fabric mill mixture is put into extruder and is squeezed out, fabric extruded stock is obtained;
Fabric extruded stock feeding four-roll calender 2-4) is pressed into film, after supercooling, obtains TPE precoat;
3) composite steps: by the composite construction and TPE precoat that are made of base fabric and TPE initial bed be sent into four-roll calender into Row fitting, after supercooling, obtains composite layer;
4) foaming step: composite layer being sent into vulcanizer and is foamed, controlled at 120-135 DEG C, foamed time It is 20-30 seconds, using cooling, cutting edge, rolls, obtain TPE artificial leather.
Further, step 1-2) in, bottom material mixing mixture is sent and is once kneaded into the first open mill, once Bao Tong, a melting temperature are 100-110 DEG C, and a mixing time is 2-4 minutes, primary thin 3-4 times logical;Being cut into width is 10-15cm, with a thickness of 5-8mm;Then be delivered in the second open mill by conveyer belt carry out it is secondary be kneaded, be secondary thin logical, two Secondary melting temperature is 100-110 DEG C, and secondary mixing time is 2-4 minutes, secondary thin 3-4 times logical, and being equally cut into width is 10- 15cm obtains bottom material mill mixture with a thickness of 5-8mm;Step 1-3) in, the temperature for controlling extruder is 130-140 DEG C;Step Rapid 1-4) in, four-roll calender is the four-roll calender of inverted L shape, and front-wheel temperature is 140 DEG C, and upper wheel temperature is 140 DEG C, middle wheel temperature Degree is 135 DEG C, and lower whorl temperature is 135 DEG C, and front-wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1:1.3-1.5:1.4-1.6:1.45- 1.7;It is cooled to 16 DEG C.
Further, step 2-2) in, fabric mixing mixture is sent and is once kneaded into the first open mill, once Bao Tong, a melting temperature are 100-110 DEG C, and a mixing time is 2-4 minutes, primary thin 3-4 times logical;Being cut into width is 10-15cm, with a thickness of 5-8mm;Then be delivered in the second open mill by conveyer belt carry out it is secondary be kneaded, be secondary thin logical, two Secondary melting temperature is 100-110 DEG C, and secondary mixing time is 2-4 minutes, secondary thin 3-4 times logical, and being equally cut into width is 10- 15cm obtains fabric mill mixture with a thickness of 5-8mm;Step 2-3) in, the temperature for controlling extruder is 130-140 DEG C;Step Rapid 2-4) in, four-roll calender is the four-roll calender of inverted L shape, and front-wheel temperature is 140 DEG C, and upper wheel temperature is 140 DEG C, middle wheel temperature Degree is 135 DEG C, and lower whorl temperature is 135 DEG C, and front-wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1:1.3-1.5:1.4-1.6:1.45- 1.7;It is cooled to 16 DEG C.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention carries out suction line to TPE artificial leather using vacuum tattoo machine, and the pre- hot processing temperature of TPE material is very sensitive, adds The surface temperature control of TPE artificial leather, so that TPE artificial leather surface slightly melts, is just suitble between 110-120 DEG C after heat Line is inhaled, meanwhile, it is 650mmHG by control vacuum pressure, sucking rate is 600-660 cubes m/h, controls vacuum pattern absorbing roller Water temperature be 12-16 DEG C, TPE artificial leather can be made to reach vacuum pattern absorbing effect.
2, TPE artificial leather of the invention passes through the formula composition of optimization TPE initial bed and TPE precoat, so that TPE is artificial Leather continuous foamed can form, while have the characteristics that expansion ratio is high, degradable and mechanical property is good.Meanwhile the present invention is set Completely new preparation process has been counted, can guarantee that TPE artificial leather continuous foamed can form, while having had expansion ratio high, time-consuming Less, feature high-efficient, at low cost.
Detailed description of the invention
Fig. 1 is the photo in kind of the TPE artificial leather of embodiment 1.
Specific embodiment mode
In the following, being described further in conjunction with attached drawing and specific embodiment mode to the present invention, it should be noted that in not phase Under the premise of conflict, new implementation can be formed between various embodiments described below or between each technical characteristic in any combination Example.In addition to specified otherwise, employed in the present embodiment to material and equipment be commercially available.
A kind of vacuum pattern absorbing production technology of TPE artificial leather, comprising the following steps:
TPE artificial leather preparation process: getting out TPE artificial leather, spare;
It inhales line step: suction line being carried out to TPE artificial leather using vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure Power is 650mmHG, and sucking rate is 600-660 cubes m/h, and the water temperature of control vacuum pattern absorbing roller is 12-16 DEG C, after heating The surface temperature control of TPE artificial leather is between 110-120 DEG C.
As preferred embodiment, before TPE artificial leather enters vacuum tattoo machine, it is artificial that TPE is compressed using rubber wheel Leather, makes TPE artificial leather roll out whole fit together with vacuum pattern absorbing.It designs in this way, pull of vacuum can be allowed to generate preferably effect Fruit.
It as preferred embodiment, inhales in line step, the speed for controlling vacuum tattoo machine is 10 ms/min.
It as preferred embodiment, inhales in line step, the temperature for controlling the heating roller of vacuum tattoo machine is 130-140 ℃。
As preferred embodiment, in TPE artificial leather preparation process, the TPE artificial leather, including base fabric, the bottom TPE initial bed and TPE precoat are successively arranged on the upper surface of cloth from lower to upper;
The TPE initial bed is prepared by the following component based on mass percentage: SEBS 40%-65%, ethylene-octene Copolymer 1 5%-30%, the EVA cured 0.5-1% of 10%-20%, calcium carbonate 14-16%, stearic acid 0.5-1.5%, zinc oxide 2-3%, PE, Vulcanizing agent 0.5-1.5%, foaming agent 2%-5%, EVA Masterbatch 2%-5%;The sum of mass percentage of above-mentioned each component is 100%;
The TPE precoat is prepared by the following component based on mass percentage: SEBS 40%-70%, ethylene-octene Copolymer 1 5%-30%, the EVA cured 0.5-1% of 10%-20%, calcium carbonate 14-16%, stearic acid 0.5-1.5%, zinc oxide 2-3%, PE, Vulcanizing agent 0.5-1.5%, EVA Masterbatch 2%-5%;The sum of mass percentage of above-mentioned each component is 100%.
Further, the foaming agent is the ultra-fine foaming agent of ADC.
As preferred embodiment, the base fabric is non-woven fabrics, stretch fabric, superfine fibre cloth, flat fabric, terylene warp knit One of cloth, nylon cloth and spun laced fabric.
As preferred embodiment, the preparation method of the TPE artificial leather, comprising the following steps:
1) TPE initial bed preparation step:
1-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 3-5 minutes, then temperature will be preheated to less than 120 DEG C Mixer, which is added, in 185-190 DEG C of foaming agent continues to be kneaded 20-40 seconds, obtains bottom material mixing mixture;
1-2) bottom material mixing mixture is sent be kneaded into open mill, Bao Tong, obtain bottom material mill mixture;
1-3) by bottom material begin to pratise mixture investment extruder in squeeze out, obtain bottom material extruded stock;
Bottom material extruded stock feeding four-roll calender 1-4) is pressed into film, and compound with base fabric, after supercooling, obtained by base fabric The composite construction constituted with TPE initial bed;
2) TPE precoat preparation step:
2-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 3-5 minutes, and temperature obtains fabric mixing less than 120 DEG C Mixture;
2-2) fabric mixing mixture is sent be kneaded into open mill, Bao Tong, obtain fabric mill mixture;
2-3) fabric mill mixture is put into extruder and is squeezed out, fabric extruded stock is obtained;
Fabric extruded stock feeding four-roll calender 2-4) is pressed into film, after supercooling, obtains TPE precoat;
3) composite steps: by the composite construction and TPE precoat that are made of base fabric and TPE initial bed be sent into four-roll calender into Row fitting, after supercooling, obtains composite layer;
4) foaming step: composite layer being sent into vulcanizer and is foamed, controlled at 120-135 DEG C, foamed time It is 20-30 seconds, using cooling, cutting edge, rolls, obtain TPE artificial leather.
As preferred embodiment, step 1-2) in, bottom material mixing mixture is sent and carries out one into the first open mill Secondary to be kneaded, is primary thin logical, a melting temperature is 100-110 DEG C, and a mixing time is 2-4 minutes, primary thin 3-4 times logical; Being cut into width is 10-15cm, with a thickness of 5-8mm;Then it is delivered in the second open mill by conveyer belt and carries out secondary mixing, two Secondary thin logical, secondary melting temperature is 100-110 DEG C, and secondary mixing time is 2-4 minutes, secondary thin 3-4 times logical, is equally cut into Width is 10-15cm, with a thickness of 5-8mm, obtains bottom material mill mixture.
As preferred embodiment, step 1-3) in, the temperature for controlling extruder is 130-140 DEG C.
As preferred embodiment, step 1-4) in, four-roll calender is the four-roll calender of inverted L shape, front-wheel temperature It is 140 DEG C, upper wheel temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, and lower whorl temperature is 135 DEG C, front-wheel, upper wheel, middle wheel and lower whorl Speed difference be 1:1.3-1.5:1.4-1.6:1.45-1.7;It is cooled to 16 DEG C.
As preferred embodiment, step 2-2) in, fabric mixing mixture is sent and carries out one into the first open mill Secondary to be kneaded, is primary thin logical, a melting temperature is 100-110 DEG C, and a mixing time is 2-4 minutes, primary thin 3-4 times logical; Being cut into width is 10-15cm, with a thickness of 5-8mm;Then it is delivered in the second open mill by conveyer belt and carries out secondary mixing, two Secondary thin logical, secondary melting temperature is 100-110 DEG C, and secondary mixing time is 2-4 minutes, secondary thin 3-4 times logical, is equally cut into Width is 10-15cm, with a thickness of 5-8mm, obtains fabric mill mixture.
As preferred embodiment, step 2-3) in, the temperature for controlling extruder is 130-140 DEG C.
As preferred embodiment, step 2-4) in, four-roll calender is the four-roll calender of inverted L shape, front-wheel temperature It is 140 DEG C, upper wheel temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, and lower whorl temperature is 135 DEG C, front-wheel, upper wheel, middle wheel and lower whorl Speed difference be 1:1.3-1.5:1.4-1.6:1.45-1.7;It is cooled to 16 DEG C.
As preferred embodiment, the vulcanizer is hub type belt vulcanizer.
It is specific embodiment of the present invention below, used raw material, equipment etc. remove special limit in the following embodiments It can be obtained by buying pattern outside fixed.
Embodiment 1:
A kind of vacuum pattern absorbing production technology of TPE artificial leather, comprising the following steps:
TPE artificial leather preparation process: getting out TPE artificial leather, spare;
Inhale line step: TPE artificial leather compressed using rubber wheel, make TPE artificial leather and vacuum pattern absorbing roll out it is whole fit together, adopt Suction line is carried out to TPE artificial leather with vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure 650mmHG, takes out Tolerance is 630 cubes ms/h, and the water temperature of control vacuum pattern absorbing roller is 14 DEG C, the surface temperature control of TPE artificial leather after heating At 115 DEG C, the speed for controlling vacuum tattoo machine is 10 ms/min.
The TPE artificial leather, including base fabric, be successively arranged on the upper surface of the base fabric from lower to upper TPE initial bed and TPE precoat;The TPE initial bed is prepared by the following component based on mass percentage: SEBS 40.5%, ethylene- Octene copolymer 25%, EVA 18%, calcium carbonate 15%, stearic acid 1%, zinc oxide 2.5%, PE cured 1%, vulcanizing agent 1%, foaming agent 3%, EVA Masterbatch 3%;The TPE precoat is prepared by the following component based on mass percentage: SEBS 43.5%, Ethylene-octene copolymer 25%, EVA 18%, calcium carbonate 15%, stearic acid 1%, zinc oxide 2.5%, PE cured 1%, vulcanizing agent 1%, EVA Masterbatch 3%.
The preparation method of the TPE artificial leather, comprising the following steps:
1) TPE initial bed preparation step:
1-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 4 minutes, then temperature will be preheated to 190 less than 120 DEG C DEG C foaming agent be added mixer continue be kneaded 30 seconds, obtain bottom material mixing mixture;
1-2) bottom material mixing mixture is sent and is once kneaded into the first open mill, is primary thin logical, one time melting temperature is 105 DEG C, a mixing time is 3 minutes, primary thin 3 times logical;Being cut into width is 12cm, with a thickness of 6mm;Then pass through conveyer belt Be delivered in the second open mill carry out it is secondary be kneaded, be secondary thin logical, secondary melting temperature is 105 DEG C, and secondary mixing time is 3 points Clock, it is secondary thin 3 times logical, it is cut into width equally as 12cm and obtains bottom material mill mixture with a thickness of 6mm;
1-3) by bottom material begin to pratise mixture investment extruder in squeeze out, control extruder temperature be 135 DEG C, obtain bottom material extrusion Material;
Bottom material extruded stock feeding four-roll calender 1-4) is pressed into film, and compound with base fabric, after supercooling, obtained by base fabric The composite construction constituted with TPE initial bed;Four-roll calender is the four-roll calender of inverted L shape, and front-wheel temperature is 140 DEG C, upper wheel Temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, and lower whorl temperature is 135 DEG C, and front-wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1: 1.4:1.5:1.6;It is cooled to 16 DEG C.
2) TPE precoat preparation step:
2-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 4 minutes, and it is mixed to obtain fabric mixing less than 120 DEG C for temperature Close material;
2-2) fabric mixing mixture is sent and is once kneaded into the first open mill, is primary thin logical, one time melting temperature is 105 DEG C, a mixing time is 3 minutes, primary thin 3 times logical;Being cut into width is 12cm, with a thickness of 6mm;Then pass through conveyer belt Be delivered in the second open mill carry out it is secondary be kneaded, be secondary thin logical, secondary melting temperature is 105 DEG C, and secondary mixing time is 3 points Clock, it is secondary thin 3 times logical, it is cut into width equally as 12cm and obtains fabric mill mixture with a thickness of 6mm;
2-3) fabric mill mixture is put into extruder and is squeezed out, the temperature for controlling extruder is 135 DEG C, obtains fabric extrusion Material;
Fabric extruded stock feeding four-roll calender 2-4) is pressed into film, after supercooling, obtains TPE precoat;Four-roll calendaring Machine is the four-roll calender of inverted L shape, and front-wheel temperature is 140 DEG C, and upper wheel temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, lower whorl temperature Degree is 135 DEG C, and front-wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1:1.4:1.5:1.6;It is cooled to 16 DEG C.
3) composite construction and TPE precoat that are made of base fabric and TPE initial bed composite steps: are sent into four-roll calender In be bonded, after supercooling, obtain composite layer;
4) foaming step: composite layer being sent into vulcanizer and is foamed, controlled at 130 DEG C, foamed time 20- It 30 seconds, using cooling, cutting edge, rolls, obtains TPE artificial leather.
Referring to Fig.1, the TPE artificial leather after vacuum pattern absorbing production technology has a characteristic that the embossing depth is consistent, nothing Color difference uniformity is good, dog-ear albefaction detection: it is good to inhale line effect without albefaction lines without albefaction, scrimp for bending point.
Embodiment 2:
A kind of vacuum pattern absorbing production technology of TPE artificial leather, comprising the following steps:
TPE artificial leather preparation process: getting out TPE artificial leather, spare;
Inhale line step: TPE artificial leather compressed using rubber wheel, make TPE artificial leather and vacuum pattern absorbing roll out it is whole fit together, adopt Suction line is carried out to TPE artificial leather with vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure 650mmHG, takes out Tolerance is 600 cubes ms/h, and the water temperature of control vacuum pattern absorbing roller is 12 DEG C, the surface temperature control of TPE artificial leather after heating At 110 DEG C, the speed for controlling vacuum tattoo machine is 10 ms/min.
The TPE artificial leather, including base fabric, be successively arranged on the upper surface of the base fabric from lower to upper TPE initial bed and TPE precoat;The TPE initial bed is prepared by the following component based on mass percentage: SEBS 41%, ethylene-is pungent Alkene copolymer 20%, EVA 15%, calcium carbonate 14%, stearic acid 0.5%, zinc oxide 3%, PE cured 1%, vulcanizing agent 1.5%, foaming agent 2%, EVA Masterbatch 2%;The TPE precoat is prepared by the following component based on mass percentage: SEBS 45.5%, Ethylene-octene copolymer 20%, EVA 15%, calcium carbonate 14%, stearic acid 0.5%, zinc oxide 2%, PE cured 0.5%, vulcanizing agent 0.5%, EVA Masterbatch 2%;
The preparation method of the TPE artificial leather, comprising the following steps:
1) TPE initial bed preparation step:
1-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 3-5 minutes, then temperature will be preheated to less than 120 DEG C Mixer, which is added, in 185-190 DEG C of foaming agent continues to be kneaded 20-40 seconds, obtains bottom material mixing mixture;
1-2) bottom material mixing mixture is sent and is once kneaded into the first open mill, is primary thin logical, one time melting temperature is 100 DEG C, a mixing time is 2 minutes, primary thin 4 times logical;Being cut into width is 10cm, with a thickness of 5mm;Then pass through conveyer belt Be delivered in the second open mill carry out it is secondary be kneaded, be secondary thin logical, secondary melting temperature is 100 DEG C, and secondary mixing time is 2 points Clock, it is secondary thin 4 times logical, it is cut into width equally as 10cm and obtains bottom material mill mixture with a thickness of 5mm;
1-3) by bottom material begin to pratise mixture investment extruder in squeeze out, control extruder temperature be 130 DEG C, obtain bottom material extrusion Material;
Bottom material extruded stock feeding four-roll calender 1-4) is pressed into film, and compound with base fabric, after supercooling, obtained by base fabric The composite construction constituted with TPE initial bed;Four-roll calender is the four-roll calender of inverted L shape, and front-wheel temperature is 140 DEG C, upper wheel Temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, and lower whorl temperature is 135 DEG C, and front-wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1: 1.3:1.4:1.45;It is cooled to 16 DEG C.
2) TPE precoat preparation step:
2-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 3 minutes, and it is mixed to obtain fabric mixing less than 120 DEG C for temperature Close material;
2-2) fabric mixing mixture is sent and is once kneaded into the first open mill, is primary thin logical, one time melting temperature is 100 DEG C, a mixing time is 2 minutes, primary thin 4 times logical;Being cut into width is 10cm, with a thickness of 5mm;Then pass through conveyer belt Be delivered in the second open mill carry out it is secondary be kneaded, be secondary thin logical, secondary melting temperature is 100 DEG C, and secondary mixing time is 2 points Clock, it is secondary thin 4 times logical, it is cut into width equally as 10cm and obtains fabric mill mixture with a thickness of 5mm;
2-3) fabric mill mixture is put into extruder and is squeezed out, the temperature for controlling extruder is 130 DEG C, obtains fabric extrusion Material;
Fabric extruded stock feeding four-roll calender 2-4) is pressed into film, after supercooling, obtains TPE precoat;Four-roll calendaring Machine is the four-roll calender of inverted L shape, and front-wheel temperature is 140 DEG C, and upper wheel temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, lower whorl temperature Degree is 135 DEG C, and front-wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1:1.3:1.4:1.45;It is cooled to 16 DEG C.
3) composite construction and TPE precoat that are made of base fabric and TPE initial bed composite steps: are sent into four-roll calender In be bonded, after supercooling, obtain composite layer;
4) foaming step: composite layer being sent into vulcanizer and is foamed, controlled at 120 DEG C, foamed time 20- It 30 seconds, using cooling, cutting edge, rolls, obtains TPE artificial leather.
Embodiment 3:
A kind of vacuum pattern absorbing production technology of TPE artificial leather, comprising the following steps:
TPE artificial leather preparation process: getting out TPE artificial leather, spare;
Inhale line step: TPE artificial leather compressed using rubber wheel, make TPE artificial leather and vacuum pattern absorbing roll out it is whole fit together, adopt Suction line is carried out to TPE artificial leather with vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure 650mmHG, takes out Tolerance is 660 cubes ms/h, and the water temperature of control vacuum pattern absorbing roller is 16 DEG C, the surface temperature control of TPE artificial leather after heating At 120 DEG C, the speed for controlling vacuum tattoo machine is 10 ms/min.
The TPE artificial leather, including base fabric, be successively arranged on the upper surface of the base fabric from lower to upper TPE initial bed and TPE precoat;The TPE initial bed is prepared by the following component based on mass percentage: SEBS 42.5%, ethylene- Octene copolymer 30%, EVA 10%, calcium carbonate 10%, stearic acid 0.5%, zinc oxide 2%, PE cured 0.5%, vulcanizing agent 0.5%, foaming Agent 2%, EVA Masterbatch 2%;The TPE precoat is prepared by the following component based on mass percentage: SEBS 44.5%, ethylene-octene copolymer 30%, EVA 10%, calcium carbonate 10%, stearic acid 0.5%, zinc oxide 2%, PE cured 0.5%, vulcanization Agent 0.5%, EVA Masterbatch 2%.
The preparation method of the TPE artificial leather, comprising the following steps:
1) TPE initial bed preparation step:
1-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 5 minutes, then temperature will be preheated to 190 less than 120 DEG C DEG C foaming agent be added mixer continue be kneaded 40 seconds, obtain bottom material mixing mixture;
1-2) bottom material mixing mixture is sent and is once kneaded into the first open mill, is primary thin logical, one time melting temperature is 110 DEG C, a mixing time is 4 minutes, primary thin 3 times logical;Being cut into width is 15cm, with a thickness of 8mm;Then pass through conveyer belt Be delivered in the second open mill carry out it is secondary be kneaded, be secondary thin logical, secondary melting temperature is 110 DEG C, and secondary mixing time is 4 points Clock, it is secondary thin 3 times logical, it is cut into width equally as 15cm and obtains bottom material mill mixture with a thickness of 8mm;
1-3) by bottom material begin to pratise mixture investment extruder in squeeze out, control extruder temperature be 140 DEG C, obtain bottom material extrusion Material;
Bottom material extruded stock feeding four-roll calender 1-4) is pressed into film, and compound with base fabric, after supercooling, obtained by base fabric The composite construction constituted with TPE initial bed;Four-roll calender is the four-roll calender of inverted L shape, and front-wheel temperature is 140 DEG C, upper wheel Temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, and lower whorl temperature is 135 DEG C, and front-wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1: 1.5:1.6:1.7;It is cooled to 16 DEG C.
2) TPE precoat preparation step:
2-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 5 minutes, and it is mixed to obtain fabric mixing less than 120 DEG C for temperature Close material;
2-2) fabric mixing mixture is sent and is once kneaded into the first open mill, is primary thin logical, one time melting temperature is 110 DEG C, a mixing time is 4 minutes, primary thin 3 times logical;Being cut into width is 15cm, with a thickness of 8mm;Then pass through conveyer belt Be delivered in the second open mill carry out it is secondary be kneaded, be secondary thin logical, secondary melting temperature is 110 DEG C, and secondary mixing time is 4 points Clock, it is secondary thin 3 times logical, it is cut into width equally as 15cm and obtains fabric mill mixture with a thickness of 8mm;
2-3) fabric mill mixture is put into extruder and is squeezed out, the temperature for controlling extruder is 140 DEG C, obtains fabric extrusion Material;
Fabric extruded stock feeding four-roll calender 2-4) is pressed into film, after supercooling, obtains TPE precoat;Four-roll calendaring Machine is the four-roll calender of inverted L shape, and front-wheel temperature is 140 DEG C, and upper wheel temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, lower whorl temperature Degree is 135 DEG C, and front-wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1:1.5:1.6:1.7;It is cooled to 16 DEG C.
3) composite construction and TPE precoat that are made of base fabric and TPE initial bed composite steps: are sent into four-roll calender In be bonded, after supercooling, obtain composite layer;
4) foaming step: composite layer being sent into vulcanizer and is foamed, controlled at 120-135 DEG C, foamed time It is 20-30 seconds, using cooling, cutting edge, rolls, obtain TPE artificial leather.
Embodiment 4:
A kind of vacuum pattern absorbing production technology of TPE artificial leather, comprising the following steps:
TPE artificial leather preparation process: getting out TPE artificial leather, spare;
Inhale line step: TPE artificial leather compressed using rubber wheel, make TPE artificial leather and vacuum pattern absorbing roll out it is whole fit together, adopt Suction line is carried out to TPE artificial leather with vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure 650mmHG, takes out Tolerance is 620 cubes ms/h, and the water temperature of control vacuum pattern absorbing roller is 13 DEG C, the surface temperature of TPE artificial leather after heating roller heating At 114 DEG C, the speed for controlling vacuum tattoo machine is 10 ms/min for degree control.
The TPE artificial leather, including base fabric, be successively arranged on the upper surface of the base fabric from lower to upper TPE initial bed and TPE precoat;The TPE initial bed is prepared by the following component based on mass percentage: SEBS 53.5%, ethylene- Octene copolymer 15%, EVA 10%, calcium carbonate 10%, stearic acid 0.5%, zinc oxide 2%, PE cured 1%, vulcanizing agent 1%, foaming agent 4%, EVA Masterbatch 3%;The TPE precoat is prepared by the following component based on mass percentage: SEBS 57.5%, second Alkene-octene copolymer 15%, EVA 10%, calcium carbonate 10%, stearic acid 0.5%, zinc oxide 2%, PE cured 1%, vulcanizing agent 1%, EVA color Master batch 3%.
The preparation method of the TPE artificial leather of the present embodiment is same as Example 1.
Embodiment 5:
A kind of vacuum pattern absorbing production technology of TPE artificial leather, comprising the following steps:
TPE artificial leather preparation process: getting out TPE artificial leather, spare;
Inhale line step: TPE artificial leather compressed using rubber wheel, make TPE artificial leather and vacuum pattern absorbing roll out it is whole fit together, adopt Suction line is carried out to TPE artificial leather with vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure 650mmHG, takes out Tolerance is 650 cubes ms/h, and the water temperature of control vacuum pattern absorbing roller is 15 DEG C, the surface temperature of TPE artificial leather after heating roller heating At 118 DEG C, the speed for controlling vacuum tattoo machine is 10 ms/min for degree control.
The TPE artificial leather, including base fabric, be successively arranged on the upper surface of the base fabric from lower to upper TPE initial bed and TPE precoat;The TPE initial bed is prepared by the following component based on mass percentage: SEBS 44%, ethylene-is pungent Alkene copolymer 15%, EVA 15%, calcium carbonate 15%, stearic acid 1%, zinc oxide 2.5%, PE cured 1%, vulcanizing agent 1%, foaming agent 2.5%, EVA Masterbatch 3%;The TPE precoat is prepared by the following component based on mass percentage: SEBS 46.5%, ethylene-octene copolymer 15%, EVA 15%, calcium carbonate 15%, stearic acid 1%, zinc oxide 2.5%, PE cured 1%, vulcanizing agent 1%, EVA Masterbatch 3%.
The preparation method of the TPE artificial leather of the present embodiment is same as Example 1.
Performance detection:
The TPE artificial leather that 1-5 of the embodiment of the present invention is prepared carries out performance detection, and testing result is shown in Table 1.
Table 1
Above embodiment is merely a preferred embodiment of the present invention mode, and the scope of protection of the present invention is not limited thereto, this The variation and replacement for any unsubstantiality that the technical staff in field is done on the basis of the present invention belong to the present invention and are wanted Seek the range of protection.

Claims (10)

1. a kind of vacuum pattern absorbing production technology of TPE artificial leather, which comprises the following steps:
TPE artificial leather preparation process: getting out TPE artificial leather, spare;
It inhales line step: suction line being carried out to TPE artificial leather using vacuum tattoo machine, control parameter is as follows: power 15KW, vacuum pressure Power is 650mmHG, and sucking rate is 600-660 cubes m/h, and the water temperature of control vacuum pattern absorbing roller is 12-16 DEG C, after heating The surface temperature control of TPE artificial leather is between 110-120 DEG C.
2. the vacuum pattern absorbing production technology of TPE artificial leather as described in claim 1, which is characterized in that enter in TPE artificial leather Before vacuum tattoo machine, TPE artificial leather is compressed using rubber wheel, TPE artificial leather is made to roll out whole fit together with vacuum pattern absorbing.
3. the vacuum pattern absorbing production technology of TPE artificial leather as described in claim 1, which is characterized in that inhale in line step, control The speed of vacuum tattoo machine is 10 ms/min.
4. the vacuum pattern absorbing production technology of TPE artificial leather as described in claim 1, which is characterized in that inhale in line step, control The temperature of the heating roller of vacuum tattoo machine is 130-140 DEG C.
5. the vacuum pattern absorbing production technology of TPE artificial leather as described in claim 1, which is characterized in that TPE artificial leather prepares step In rapid, the TPE artificial leather, including base fabric is successively arranged TPE initial bed and TPE on the upper surface of the base fabric from lower to upper Precoat;
The TPE initial bed is prepared by the following component based on mass percentage: SEBS 40%-65%, ethylene-octene Copolymer 1 5%-30%, the EVA cured 0.5-1% of 10%-20%, calcium carbonate 14-16%, stearic acid 0.5-1.5%, zinc oxide 2-3%, PE, Vulcanizing agent 0.5-1.5%, foaming agent 2%-5%, EVA Masterbatch 2%-5%;The sum of mass percentage of above-mentioned each component is 100%;
The TPE precoat is prepared by the following component based on mass percentage: SEBS 40%-70%, ethylene-octene Copolymer 1 5%-30%, the EVA cured 0.5-1% of 10%-20%, calcium carbonate 14-16%, stearic acid 0.5-1.5%, zinc oxide 2-3%, PE, Vulcanizing agent 0.5-1.5%, EVA Masterbatch 2%-5%;The sum of mass percentage of above-mentioned each component is 100%.
6. the vacuum pattern absorbing production technology of TPE artificial leather as claimed in claim 5, which is characterized in that the foaming agent is ADC Ultra-fine foaming agent.
7. the vacuum pattern absorbing production technology of TPE artificial leather as claimed in claim 5, which is characterized in that the base fabric is nonwoven One of cloth, stretch fabric, superfine fibre cloth, flat fabric, terylene warp knitting cloth, nylon cloth and spun laced fabric.
8. the vacuum pattern absorbing production technology of TPE artificial leather as claimed in claim 5, which is characterized in that the TPE artificial leather Preparation method, comprising the following steps:
1) TPE initial bed preparation step:
1-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 3-5 minutes, then temperature will be preheated to less than 120 DEG C Mixer, which is added, in 185-190 DEG C of foaming agent continues to be kneaded 20-40 seconds, obtains bottom material mixing mixture;
1-2) bottom material mixing mixture is sent be kneaded into open mill, Bao Tong, obtain bottom material mill mixture;
1-3) by bottom material begin to pratise mixture investment extruder in squeeze out, obtain bottom material extruded stock;
Bottom material extruded stock feeding four-roll calender 1-4) is pressed into film, and compound with base fabric, after supercooling, obtained by base fabric The composite construction constituted with TPE initial bed;
2) TPE precoat preparation step:
2-1) by the SEBS of formula ratio, ethylene-octene copolymer, EVA, calcium carbonate, stearic acid, zinc oxide, PE be cured, vulcanizing agent, EVA Masterbatch is separately added into mixer and is kneaded, and mixing time is 3-5 minutes, and temperature obtains fabric mixing less than 120 DEG C Mixture;
2-2) fabric mixing mixture is sent be kneaded into open mill, Bao Tong, obtain fabric mill mixture;
2-3) fabric mill mixture is put into extruder and is squeezed out, fabric extruded stock is obtained;
Fabric extruded stock feeding four-roll calender 2-4) is pressed into film, after supercooling, obtains TPE precoat;
3) composite steps: by the composite construction and TPE precoat that are made of base fabric and TPE initial bed be sent into four-roll calender into Row fitting, after supercooling, obtains composite layer;
4) foaming step: composite layer being sent into vulcanizer and is foamed, controlled at 120-135 DEG C, foamed time It is 20-30 seconds, using cooling, cutting edge, rolls, obtain TPE artificial leather.
9. the vacuum pattern absorbing production technology of TPE artificial leather as claimed in claim 8, which is characterized in that step 1-2) in, the bottom of by Material mixing mixture, which is sent, to be once kneaded into the first open mill, is primary thin logical, and a melting temperature is 100-110 DEG C, and one Secondary mixing time is 2-4 minutes, primary thin 3-4 times logical;Being cut into width is 10-15cm, with a thickness of 5-8mm;Then pass through conveying Band be delivered in the second open mill carry out it is secondary be kneaded, be secondary thin logical, secondary melting temperature is 100-110 DEG C, when secondary mixing Between be 2-4 minute, it is secondary thin 3-4 time logical, be cut into width equally as 10-15cm, with a thickness of 5-8mm, obtain bottom material mill and mix Material;Step 1-3) in, the temperature for controlling extruder is 130-140 DEG C;Step 1-4) in, four-roll calender is the four-roller of inverted L shape Calender, front-wheel temperature are 140 DEG C, and upper wheel temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, and lower whorl temperature is 135 DEG C, front-wheel, The speed difference of upper wheel, middle wheel and lower whorl is 1:1.3-1.5:1.4-1.6:1.45-1.7;It is cooled to 16 DEG C.
10. the vacuum pattern absorbing production technology of TPE artificial leather as claimed in claim 8, which is characterized in that step 2-2) in, it will Fabric mixing mixture, which is sent, to be once kneaded into the first open mill, is primary thin logical, and a melting temperature is 100-110 DEG C, Mixing time is 2-4 minutes, primary thin 3-4 times logical;Being cut into width is 10-15cm, with a thickness of 5-8mm;Then by defeated Send band be delivered in the second open mill carry out it is secondary be kneaded, be secondary thin logical, secondary melting temperature is 100-110 DEG C, secondary mixing Time is 2-4 minutes, secondary thin 3-4 times logical, and being equally cut into width is 10-15cm, and with a thickness of 5-8mm, it is mixed to obtain fabric mill Close material;Step 2-3) in, the temperature for controlling extruder is 130-140 DEG C;Step 2-4) in, four-roll calender is the four of inverted L shape Roll calendar, front-wheel temperature are 140 DEG C, and upper wheel temperature is 140 DEG C, and middle wheel temperature is 135 DEG C, and lower whorl temperature is 135 DEG C, preceding Wheel, upper wheel, middle take turns with the speed difference of lower whorl are 1:1.3-1.5:1.4-1.6:1.45-1.7;It is cooled to 16 DEG C.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110965339A (en) * 2019-11-28 2020-04-07 威尔尼装饰材料(江苏)有限公司 Processing method of cashmere leather cloth
CN114426754A (en) * 2020-09-18 2022-05-03 中国石油化工股份有限公司 Elastomer material for artificial leather and method for preparing thermoplastic artificial leather fabric by using elastomer material

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Publication number Priority date Publication date Assignee Title
TW228491B (en) * 1993-07-30 1994-08-21 Nanya Plastics Corp A process of embossing markings on the surface of artificial leather and thermoplastic sheet through vacuum formation
CN102807722A (en) * 2012-08-24 2012-12-05 东莞市鑫塑源塑胶科技有限公司 Thermoplastic elastomer foam material and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW228491B (en) * 1993-07-30 1994-08-21 Nanya Plastics Corp A process of embossing markings on the surface of artificial leather and thermoplastic sheet through vacuum formation
CN102807722A (en) * 2012-08-24 2012-12-05 东莞市鑫塑源塑胶科技有限公司 Thermoplastic elastomer foam material and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110965339A (en) * 2019-11-28 2020-04-07 威尔尼装饰材料(江苏)有限公司 Processing method of cashmere leather cloth
CN114426754A (en) * 2020-09-18 2022-05-03 中国石油化工股份有限公司 Elastomer material for artificial leather and method for preparing thermoplastic artificial leather fabric by using elastomer material

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