Integrated high-efficiency burner
Technical Field
The invention relates to a combustor, in particular to an integrated high-efficiency combustor.
Background
The household kitchen ranges on the market at present can be divided into three stages (more than or equal to 55 percent), two stages (more than or equal to 59 percent) and one stage (more than or equal to 63 percent) according to the energy efficiency grade standard regulated by the national standard, and in fact, along with the ideas of energy conservation, environmental protection, emission reduction and consumption reduction, even the kitchen ranges reaching 63 percent of the first-stage energy efficiency on the market at present can not meet the demands of consumers, pursuing higher heat efficiency, and energy conservation and emission reduction become trend.
In addition, the existing kitchen range combustion system on the market is mainly designed in a split mode, so that the cost is high, the cleaning is inconvenient, the flame state is not easy to adjust, users often cannot adjust the flame state required by the users, and the use is inconvenient.
In view of the above circumstances, research on an integrated high-heat-efficiency combustion system with high heat efficiency, low cost and convenient cleaning and maintenance has an important role.
Disclosure of Invention
In order to overcome the defects, the invention provides the integrated high-efficiency combustor which has low cost and high combustion efficiency, can reach about 70 percent and far exceeds the requirement of 63 percent of the primary energy efficiency standard, and is energy-saving and emission-reducing.
The technical scheme adopted by the invention for solving the technical problems is as follows:
The utility model provides an integral type high-efficient combustor, includes first furnace head seat, second furnace head seat, furnace end, tooth lid and fire lid, first furnace head seat includes outer injection pipe, well injection pipe and brace table, be equipped with the gas pipe that goes out of communicating with it on the outer injection pipe, be equipped with the well outlet duct of communicating with it on the well injection pipe, go out gas pipe and well outlet duct all wear to locate the brace table, second furnace head seat includes interior injection pipe, be equipped with the interior outlet duct of communicating with it on this interior injection pipe, be equipped with the mounting hole on the brace table between gas pipe and well outlet duct, interior outlet duct passes this mounting hole, be equipped with outer intake pipe and well intake pipe on the furnace end, this furnace end is arranged in the brace table, and goes out gas pipe and outer intake pipe intercommunication, well outlet duct and well intake pipe intercommunication, tooth cover is equipped with interior intake pipe and well mixing chamber, outer intake pipe is linked together with outer ring mixing chamber between tooth cover and the furnace end when this tooth cover is covered in the furnace end, well intake pipe is linked together with well mixing chamber, interior outlet duct is linked together with well intake pipe and well lid, tooth cover is covered in the fire lid.
Preferably, the outgoing air pipe, the middle air pipe and the inner air pipe vertically penetrate through the supporting table, an ignition needle is arranged on the supporting table close to the outgoing air pipe, and a thermocouple is arranged on the supporting table close to the inner air pipe.
Preferably, the furnace end is provided with an ignition eave, the highest point of the ignition eave is a convex point, and when the furnace end is arranged on the supporting table, the ignition needle is positioned right below the ignition eave.
Preferably, the ignition needle is located at the position 4-6 mm below the salient point of the ignition eave.
Preferably, the burner comprises a torus, the outer ring of the torus extends upwards to form a circle of first protrusions, the inner ring of the torus extends upwards to form a circle of third protrusions, a second protrusion is arranged on the burner between the first protrusions and the third protrusions, and the first protrusions, the second protrusions and the third protrusions are located on the same side of the torus and are parallel to each other.
Preferably, a first cavity is formed between the first bulge and the second bulge, the outer air inlet pipe is communicated with the first cavity, a second cavity is formed between the second bulge and the third bulge, and the middle air inlet pipe is communicated with the second cavity.
Preferably, the tooth cover is discoid structure, and this tooth cover central point puts and is equipped with interior intake pipe, is equipped with round annular groove on the tooth cover in the intake pipe outside, be equipped with the spread groove between annular groove and the interior intake pipe, this spread groove and the mutual intercommunication of annular groove form the well ring mixing chamber, and this spread groove is kept apart each other with interior intake pipe inside, the bottom of annular groove is equipped with a plurality of well ring inlet port.
Preferably, the side wall of the tooth cover is provided with a plurality of flame holes, the inner wall of the annular groove is provided with a plurality of vent holes, and the tooth cover at the outer side of the annular groove is provided with a igniting groove.
Preferably, the fire cover comprises a middle fire cover and an inner fire cover, wherein the middle fire cover is just covered on the annular groove and the connecting groove, the inner fire cover is just covered on the inner air inlet pipe, and a plurality of dense small holes are formed in the fire cover.
Preferably, the fire cover is a metal orifice plate or a ceramic orifice plate with a plurality of dense small holes.
The beneficial effects of the invention are as follows:
1) The burner seat assembly is provided with the three injection pipes and the three air outlet pipes which are respectively communicated with the injection pipes, and fuel gas enters the burner through the injection pipes and the air outlet pipes, so that the possibility is provided for the burner to have three-ring fires (inner-ring fire, middle-ring fire and outer-ring fire), the fuel gas channels of the three-ring fires are mutually independent, the sizes of the three-ring fires can be respectively regulated, and various flame states can be realized by utilizing the mutual combination of the three-ring fires, so that different cooking demands are met, and the burner is wide in application range;
2) The furnace end and the tooth cover are designed integrally, the furnace end is provided with the first cavity, namely the outer ring mixing cavity, the second cavity, namely the middle ring mixing cavity, and the tooth cover is provided with the three-ring fire, so that compared with the traditional two-cavity split design and the design of a plurality of tooth covers, the production cost is lower, and the furnace end is used for cleaning and convenient installation;
3) The integrated energy-saving stove has the advantages that the combustion efficiency can reach more than 70%, the requirement of the first-level energy efficiency standard is far exceeded, the combustion efficiency is high, the energy is saved, the emission is reduced, the energy consumption is reduced, the use cost of the stove is saved, the integrated design is more convenient for users to use, and the integrated energy-saving stove has higher innovation and larger market demand and competitiveness.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a burner base assembly according to the present invention;
FIG. 3 is a schematic view of a burner according to the present invention;
FIG. 4 is a cross-sectional view of a burner of the present invention;
FIG. 5 is a schematic view of the structure of the tooth cover according to the present invention;
FIG. 6 is a cross-sectional view of a tooth cover in accordance with the present invention;
FIG. 7 is a schematic view of the fire cover of the present invention;
FIG. 8 is a front view of the present invention;
FIG. 9 is a cross-sectional view of FIG. 8 taken along the Y-Y direction;
In the drawing, 10-first furnace head seat, 11-outer injection pipe, 12-middle injection pipe, 13-outer gas pipe, 14-middle gas outlet pipe, 20-supporting table, 21-mounting hole, 22-ignition needle, 23-thermocouple, 30-second furnace head seat, 31-inner injection pipe, 32-inner gas outlet pipe, 40-furnace head, 41-first protrusion, 42-second protrusion, 43-third protrusion, 44-outer gas inlet pipe, 45-middle gas inlet pipe, 46-ignition eave, 50-tooth cover, 51-flame hole, 52-inner gas inlet pipe, 53-annular groove, 54-connecting groove, 55-vent hole, 56-middle gas inlet hole, 57-ignition groove, 60-fire cover, 61-middle fire cover, 62-inner fire cover, 71-outer ring mixing chamber, 72-middle mixing chamber and 73-inner ring mixing chamber.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
1-9, An integrated high-efficiency burner comprises a first burner mount 10, a second burner mount 30, a burner 40, a tooth cover 50 and a fire cover 60, wherein the first burner mount 10 comprises an outer injection pipe 11, The middle ejector pipe 12 and the supporting table 20 are arranged on the outer ejector pipe 11, an outgoing air pipe 13 communicated with the middle ejector pipe 12 is arranged on the middle ejector pipe 12, a middle air outlet pipe 14 communicated with the outgoing air pipe 13 and the middle air outlet pipe 14 are arranged on the supporting table 20 in a penetrating mode, the second furnace head seat 30 comprises an inner ejector pipe 31, an inner air outlet pipe 32 communicated with the inner ejector pipe 31 is arranged on the inner ejector pipe 31, a mounting hole 21 is arranged on the supporting table between the outgoing air pipe and the middle air outlet pipe, the inner air outlet pipe 32 penetrates through the mounting hole, an outer air inlet pipe 44 and a middle air inlet pipe 45 are arranged on the furnace end 40, the furnace end 40 is arranged on the supporting table 20, the outgoing air pipe 13 is communicated with the outer air inlet pipe 44, the middle air outlet pipe 14 is communicated with the middle air inlet pipe 45, an inner air inlet pipe 52 and a middle mixing chamber 72 are arranged on the tooth cover 50, when the tooth cover 50 covers the furnace end 40, an outer ring mixing chamber 71 is formed between the tooth cover and the furnace end, the outer air inlet pipe 44 is communicated with the outer ring mixing chamber 72, the inner air outlet pipe 32 is communicated with the middle ring mixing chamber 52, the inner air outlet pipe 32 is communicated with the inner air inlet pipe 52, the tooth cover 60 covers the inner air inlet pipe 50. The invention comprises a furnace head seat component, a furnace head, The tooth cover assembly comprises a tooth cover 50 and a fire cover 60, the tooth cover 50 is an integrated tooth cover, the fire cover 60 comprises a middle fire cover 61 and an inner fire cover 62, three gas mixing chambers are formed on the tooth cover, an outer ring mixing chamber 71 is formed between the first cavity and the tooth cover, mixed gas (gas and air) in the outer ring mixing chamber is sprayed out through flame holes on the side wall of the tooth cover to burn to form outer ring fire, and the tooth cover is provided with an inner 52 The upper part of the second cavity on the stove head is communicated with the annular groove 53 through the middle ring air inlet hole 56, the annular groove, the connecting groove and the middle fire cover 61 form a middle ring mixing chamber 72, mixed gas in the middle ring mixing chamber is sprayed out through dense small holes on the fire cover to burn to form middle ring fire, an inner air outlet pipe 32 on the second stove head seat passes through the stove head to be communicated with an inner air inlet pipe 52 on the tooth cover, the inner air inlet pipe is communicated with an inner fire cover 62 to form an inner ring mixing chamber 73, and the mixed gas in the inner ring mixing chamber is sprayed out through dense small holes on the fire cover to burn to form inner ring fire, so that gas passages of the inner, middle and outer three rings of fires are independent respectively, and the three rings of fires can be respectively regulated in size, thereby meeting various different cooking demands.
As shown in fig. 2 and 3, the outgoing air pipe 13, the middle air pipe 14 and the inner air pipe 32 vertically penetrate through the supporting table 20, the ignition needle 22 is arranged on the supporting table 20 close to the outgoing air pipe 13, and the thermocouple 23 is arranged on the supporting table close to the inner air pipe 32, so that the thermocouple is contacted when the inner ring fire burns, and the thermocouple achieves the function. The burner 40 is provided with an ignition eave 46, the highest point of the ignition eave is a bump, and when the burner is mounted on the supporting table 20, the ignition needle 22 is positioned right below the ignition eave 46. More preferably, the ignition needle 22 is located 4-6 mm below the protruding point of the ignition eave 46.
As shown in fig. 3 and 4, the burner 40 includes a torus, an outer ring of the torus extends upward to form a circle of first protrusions 41, an inner ring of the torus extends upward to form a circle of third protrusions 43, a second protrusion 42 is disposed on the burner between the first protrusions 41 and the third protrusions 43, the first protrusions 41, the second protrusions 42 and the third protrusions 43 are located on the same side of the torus and parallel to each other, and the igniting eaves 46 is disposed on the inner side of the third protrusions 43. A first cavity is formed between the first protrusion 41 and the second protrusion 42, the outer air inlet pipe 44 is communicated with the first cavity, a second cavity is formed between the second protrusion 42 and the third protrusion 43, and the middle air inlet pipe 45 is communicated with the second cavity.
As shown in fig. 5 and 6, the tooth cover 50 has a disc-shaped structure, an inner air inlet pipe 52 is disposed at the center of the tooth cover 50, a ring of annular grooves 53 are disposed on the tooth cover outside the inner air inlet pipe, a connecting groove 54 is disposed between the annular groove 53 and the inner air inlet pipe 52, the connecting groove is mutually communicated with the annular groove 53 to form an intermediate ring mixing chamber 72, the connecting groove is mutually isolated from the inner air inlet pipe 52, a plurality of intermediate ring air inlets 56 are disposed at the bottom of the annular groove 53, and preferably, four intermediate ring air inlets are uniformly distributed at the bottom of the annular groove. The side wall of the tooth cover 50 is provided with a plurality of flame holes 51, the inner wall of the annular groove 53 is provided with a plurality of vent holes 55, and the tooth cover outside the annular groove is provided with a igniting groove 57. The ignition needle is located near the vent hole 55, and when igniting, the ignition is aimed at the ignition eave discharge, and the middle ring gas ejected from the vent hole is ignited, so that the whole middle ring is ignited, after the middle ring is burnt, the inner ring is ignited inwards, and the outer ring is ignited outwards through the ignition groove 57. When the tooth cover 50 is covered on the burner 40, the tooth cover seals the upper end of the first cavity to form an outer ring mixing chamber 71, the second cavity is communicated with the annular groove 53 on the tooth cover through the middle ring air inlet hole 56, the fire cover 60 is covered on the annular groove 53 and the connecting groove 54 to form a middle ring mixing chamber 72, and the fire cover is covered on the inner air inlet pipe 52 to form an inner ring mixing chamber 73.
As shown in fig. 7, the fire cover 60 includes a middle fire cover 61 and an inner fire cover 62, the middle fire cover 61 just covers the annular groove 53 and the connecting groove 54, the inner fire cover 62 just covers the inner air inlet pipe 52, and a plurality of dense small holes are arranged on the fire cover 60. That is, the shape formed by the annular groove 53, the connecting groove 54 and the inner air inlet pipe 52 is the same as that of the fire cover, in this embodiment, the fire cover comprises an outer circular ring, a disc at the middle part and a connecting piece, the connecting piece connects the inner side of the circular ring and the outer side of the disc, the circular ring cover is arranged on the annular groove, the disc cover is arranged on the inner air inlet pipe, the connecting piece cover is arranged on the connecting groove, and the mixed gas of the inner ring and the middle ring mixing chamber is sprayed out through the small hole on the fire cover to burn. Preferably, the fire cover 60 is a metal or ceramic orifice plate having a plurality of closely spaced small orifices.
The combustion principle and ignition process of the invention are as shown in fig. 8 and 9, wherein the arrows in the figures represent the flow direction of the mixed gas;
the outer ring gas combustion, wherein the gas is sprayed from an outer injection pipe 11 and mixed with air, and the mixed gas enters an outer ring mixing chamber 71 formed by a first cavity of the furnace end and a tooth cover through an outer air inlet pipe 44, and is sprayed out through flame holes 51 on the outer ring of the tooth cover for combustion after being uniformly mixed again to form outer ring fire;
the middle ring gas is combusted, namely the gas is sprayed from the injection pipe 12 and mixed with air, the mixed gas enters a second cavity of the tooth cover 50 through the middle gas inlet pipe 45, after secondary mixing is carried out, the mixed gas enters an annular groove, a connecting groove and the middle fire cover 61 through four middle ring gas inlets 56 on the tooth cover to form a middle ring mixing chamber 72 for tertiary mixing, and the mixed gas which is uniformly mixed is sprayed from dense small holes on the middle fire cover for combustion to form middle ring fire;
the inner ring gas is combusted, wherein the gas is sprayed from an inner injection pipe 31 and mixed with air, the mixed gas upwards enters an inner air inlet pipe 52 of the tooth cover, namely enters an inner ring mixing chamber 73 formed by the inner air inlet pipe and the inner fire cover and is mixed again, and the mixed gas which is uniformly mixed is sprayed from dense small holes of the inner fire cover 62 for combustion to form inner ring fire;
during ignition, the ignition needle 22 discharges the ignition eave 46 to ignite the middle ring gas sprayed from the vent holes 55, so that the whole middle ring is ignited, and after the middle ring is burnt, the inner ring is ignited inwards, and the outer ring is ignited outwards through the ignition groove 57.
It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.