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CN109676635A - A kind of Dual-encoder for the robot collision detection that cooperates - Google Patents

A kind of Dual-encoder for the robot collision detection that cooperates Download PDF

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Publication number
CN109676635A
CN109676635A CN201811571029.XA CN201811571029A CN109676635A CN 109676635 A CN109676635 A CN 109676635A CN 201811571029 A CN201811571029 A CN 201811571029A CN 109676635 A CN109676635 A CN 109676635A
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China
Prior art keywords
encoder
collision detection
dual
robot
hollow
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Pending
Application number
CN201811571029.XA
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Chinese (zh)
Inventor
陈赛旋
杨艳红
骆敏舟
郑素娟
张晴晴
张春华
戴丽
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Nanjing Institute of Advanced Laser Technology
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Nanjing Institute of Advanced Laser Technology
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Priority to CN201811571029.XA priority Critical patent/CN109676635A/en
Publication of CN109676635A publication Critical patent/CN109676635A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/08Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
    • B25J13/085Force or torque sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00Controls for manipulators
    • B25J13/08Controls for manipulators by means of sensing devices, e.g. viewing or touching devices
    • B25J13/088Controls for manipulators by means of sensing devices, e.g. viewing or touching devices with position, velocity or acceleration sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/0095Means or methods for testing manipulators

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Human Computer Interaction (AREA)
  • Manipulator (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)

Abstract

The invention discloses a kind of Dual-encoders for the robot collision detection that cooperates, belong to robotic technology field, including articular shell and the output flange being arranged at the bottom end opening of articular shell, harmonic wave speed reducing machine is successively arranged on output flange from the bottom to top, brake gear, driver and absolute type magnetic coder code-disc, hollow rimless motor stator is equipped between harmonic wave speed reducing machine and brake gear, hollow rimless rotor is equipped in hollow rimless motor stator, increment type raster encoder code wheel and increment type grating encoder reading head are equipped between brake gear and driver, the top of output flange is arranged in absolute type magnetic coder code-disc.The present invention realizes the collision detection in robot kinematics by the hollow rimless motor of modularization, hollow decelerator and Dual-encoder, and modularized joint light weight can low cost detection External force interference.

Description

A kind of Dual-encoder for the robot collision detection that cooperates
Technical field
The present invention relates to a kind of Dual-encoders, more particularly to a kind of dual coding for the robot collision detection that cooperates Device belongs to robotic technology field.
Background technique
Currently, conventional industrial robot's speed is fast, inertia is big, precision is high, not enough safety can only use in fence, touch It hits there is also huge potentiality in detection technique, Collision Detection is a kind of couple of conventional industrial robot in terms of safety Important improvement makes it possible to cooperate together with people, is a kind of comparatively safe industrial robot, in order to reach safe mesh Need to reach following three standards: 1, need to limit speed, rigidity, this weight;2, having collision detection, (electric current/power passes Sensor) function and dragging tutorial function;3, meet the safety standard of dependent coordination robot.
Currently, the structure type of cooperation robot is all not specified by all standard or definition, as long as meeting related mark Quasi-, it is construed as cooperation robot, cooperation robot market has so several major sects, their structure type phase not to the utmost Together, but cooperation robot can be referred to as, more advanced is flexible robot, and the cooperation robot of the prior art exists as follows Defect and deficiency:
1, it is based on conventional industrial robot's upgrade version, is passed in conventional industrial robot's pedestal or end flange addition six-dimensional force Sensor is known as cooperation robot, this type machine person joint structure and ordinary robot's structure after software algorithm improvement Equally, any big change is not made in structure, overall weight is still relatively bulky.
2, it is based on the joint series elastic driver SEA, elastic change can occur for the flexible joint of this kind of joint natural imitation circle Shape, inherently higher safety, but load capacity is limited, is unable to reach the other requirement of technical grade.
3, based on flexible robot's modularized joint containing moment inspecting, this kind of joint is current most complicated most advanced cost Highest joint, its feature are the more torque sensors in each joint, safer sensitiveer, it can be achieved that more advanced power control, still Robot cost is too high, can not be promoted and applied on a large scale in field of industrial manufacturing, and subsequent torque sensor cost is substantially It is expected to obtain large-scale application under the premise of decline.
4, the parallel axis joint based on DC brushless motor, this kind of joint is using male gram of robot and ABB yumi as generation Table is all driven by Brush-Less DC motor retarder, realizes collision detection and dragging teaching by detection electric current.This joint power Small, light weight, substantially just relatively safety, but detection accuracy is relatively limited, load can not also accomplish general industry robot that Sample.
Summary of the invention
The main object of the present invention is to provide for a kind of Dual-encoder for the robot collision detection that cooperates, and passes through mould The hollow rimless motor of blockization, hollow decelerator and Dual-encoder realize that the collision detection in robot kinematics, modularization are closed Light weight is saved, it can low cost detection External force interference.
The purpose of the present invention can reach by using following technical solution:
A kind of Dual-encoder for the robot collision detection that cooperates, the articular shell including top closure, bottom end opening And the output flange at the bottom end opening of the articular shell is set, it is successively arranged with from the bottom to top on the output flange humorous Wave speed reducer, brake gear, driver and absolute type magnetic coder code-disc, the harmonic wave speed reducing machine and the brake gear it Between be equipped with hollow rimless motor stator, hollow rimless rotor is equipped in the hollow rimless motor stator, in the brake Increment type raster encoder code wheel and increment type grating encoder reading head are equipped between device and the driver, it is described absolute The top of the output flange is arranged in formula magnetic coder code-disc.
Preferably, absolute type magnetic code read head is installed at the top of the absolute type magnetic coder code-disc, described The mounting bracket being installed in the articular shell top is installed at the top of absolute type magnetic code read head.
Preferably, the absolute type magnetic code read head is mounted in the mounting bracket, by detecting the absolute type The angle of magnetic coder code-disc rotation carrys out the angle of read machine person joint's output end rotation.
Preferably, the bottom of the output flange is plate-like, and the center of the bottom of the plate-like is equipped with a circular shaft, the circle Axis injects in the articular shell.
Preferably, the upper surface of the bottom of the output flange plate-like is connected with the harmonic wave speed reducing machine, the top of the circular shaft End end face is connected with the absolute type magnetic coder code-disc.
Preferably, the articular shell leans to one side to be equipped with joint interface, which makes the articular shell both can be with Shell for joint of robot can be used for the shell of the hollow rimless motor stator again.
Preferably, the hollow rimless rotor is connected with the input terminal of the harmonic wave speed reducing machine, described hollow rimless The input terminal of rotor and the harmonic wave speed reducing machine is coaxial.
Preferably, the increment type raster encoder code wheel is connected with the hollow rimless rotor, the increment type Raster encoder code wheel is consistent with the revolving speed of the hollow rimless rotor.
Preferably, the increment type grating encoder reading head is mounted on the driver, by detecting the increment The angle of formula raster encoder code wheel rotation carrys out the angle of read machine person joint's input terminal rotation.
Advantageous effects of the invention:
1, provided by the present invention for the Dual-encoder for the robot collision detection that cooperates, it is mainly used for realizing robot motion Collision detection in the process, each joint of designed robot is mainly by the hollow rimless motor of modularization, hollow decelerator and double The contextures such as encoder, this modularized joint light weight, can low cost detection External force interference, avoid operator by The danger of mechanical collision reduces risk in operating process, improves production safety, to reach the ideal shape of man-machine collaboration State.
2, provided by the present invention for the Dual-encoder for the robot collision detection that cooperates, Dual-encoder location error has been used The mode of detection substantially reduces the complexity of collision detection in conventional method, does not use six-dimension force sensor, moment sensing The detection collision of the methods of device, acceleration transducer, elastic driver, thus greatly reduces the overall cost of robot, so that Cooperation robot easier can obtain wide popularization and application.
Detailed description of the invention
Fig. 1 is the entirety of a preferred embodiment of the Dual-encoder according to the invention for the robot collision detection that cooperates Structural schematic diagram;
Fig. 2 is the output of a preferred embodiment of the Dual-encoder according to the invention for the robot collision detection that cooperates Flange arrangement schematic diagram.
In figure: 1- output flange, 2- harmonic wave speed reducing machine, 3- articular shell, the hollow rimless motor stator of 4-, 5- are hollow rimless Rotor, 6- brake gear, 7- increment type raster encoder code wheel, 8- increment type grating encoder reading head, 9- driver, 10- absolute type magnetic coder code-disc, 11- absolute type magnetic code read head, 12- mounting bracket.
Specific embodiment
To make the more clear and clear technical solution of the present invention of those skilled in the art, below with reference to examples and drawings The present invention is described in further detail, and embodiments of the present invention are not limited thereto.
As shown in Figure 1, the Dual-encoder provided in this embodiment for the robot collision detection that cooperates, including top envelope Close, the articular shell 3 of bottom end opening and the output flange 1 being arranged at the bottom end opening of articular shell 3, on output flange 1 by Under it is supreme be successively arranged with harmonic wave speed reducing machine 2, brake gear 6, driver 9 and absolute type magnetic coder code-disc 10, subtract in harmonic wave It is equipped with hollow rimless motor stator 4 between fast machine 2 and brake gear 6, is equipped with hollow rimless motor in hollow rimless motor stator 4 Rotor 5, is equipped with increment type raster encoder code wheel 7 between brake gear 6 and driver 9 and increment type grating encoder is read First 8, the top of output flange 1 is arranged in absolute type magnetic coder code-disc 10.
In the present embodiment, as shown in Figure 1, being equipped with absolute type magnetic coding at the top of absolute type magnetic coder code-disc 10 Reading head 11 is equipped with the installation branch being installed in 3 top of articular shell at the top of absolute type magnetic code read head 11 Frame 12, absolute type magnetic code read head 11 are mounted in mounting bracket 12, are rotated by detection absolute type magnetic coder code-disc 10 Angle come read machine person joint's output end rotation angle.
In the present embodiment, as depicted in figs. 1 and 2, the bottom of output flange 1 is plate-like, the center of the bottom of the plate-like Position is equipped with a circular shaft, which injects in articular shell 3, the upper surface of the bottom of 1 plate-like of output flange and harmonic wave speed reducing machine 2 It is connected, the top end face of the circular shaft is connected with absolute type magnetic coder code-disc 10, and articular shell 3 is leaned to one side equipped with joint interface, The joint interface, which makes articular shell 3 not only, can be used for the shell of joint of robot but also can be used for the outer of hollow rimless motor stator 4 Shell.
In the present embodiment, as shown in Figure 1, hollow rimless rotor 5 is connected with the input terminal of harmonic wave speed reducing machine 2, in The input terminal of empty rimless rotor 5 and harmonic wave speed reducing machine 2 is coaxial, increment type raster encoder code wheel 7 and hollow rimless motor Rotor 5 is connected, and increment type raster encoder code wheel 7 is consistent with the revolving speed of hollow rimless rotor 5, increment type grating encoder Reading head 8 is mounted on driver 9, is closed by the angle that detection increment type raster encoder code wheel 7 rotates come read machine people Save the angle of input terminal rotation.
In the present embodiment, as shown in Fig. 2, the bottom of output flange 1 is plate-like, the centre bit of the bottom of the plate-like is installed There is a circular shaft, which injects in articular shell 3, and the upper surface of the bottom of 1 plate-like of output flange is connected with harmonic wave speed reducing machine 2, The top end face of the circular shaft is connected with absolute type magnetic coder code-disc 10, to realize absolute type magnetic coder code-disc 10 and joint End exports the consistent condition of revolving speed.Size design of the structure size according to harmonic wave speed reducing machine 2 and hollow rimless motor 4.
In the present embodiment, as shown in Figure 1, the shell that articular shell 3 is both joint of robot can be considered hollow rimless again The shell of motor 4, to greatly reduce joint size and quality.
In the present embodiment, fixed as shown in Figure 1, hollow rimless rotor 5 is connected with the input terminal of harmonic wave speed reducing machine 2 The input terminal of harmonic wave processed needs to meet enough concentricity requirements in processing and installation process, can so make hollow rimless electricity Machine plays maximum performance.
In the present embodiment, as shown in Figure 1, increment type raster encoder code wheel 7 is connected with hollow rimless rotor 5, To realize increment type raster encoder code wheel 7 and the hollow rimless consistent condition of motor speed, convenient for two encoders of detection Error amount come judge collision occur whether.
In the present embodiment, as shown in Figure 1, increment type grating encoder reading head 8 is installed on driver 9, pass through inspection Survey the angle that the angle that Increament type magnetic coder code-disc 7 rotates carrys out the rotation of read machine person joint's input terminal.
In the present embodiment, as shown in Figure 1, absolute type magnetic coder reading head 11 is installed in mounting bracket 12, pass through The angle that detection absolute type magnetic coder code-disc 10 rotates carrys out the angle of read machine person joint's output end rotation.
In the present embodiment, as shown in Figure 1, the dual coding provided in this embodiment for the robot collision detection that cooperates Device, its working principles are as follows:
The realization of collision checking function mainly passes through increment type grating encoder and absolute type magnetic coder and makees in collision Changed with position signal detected when occurring inconsistent realized.Harmonic wave speed reducing machine 2 has certain flexibility, at it In assume that the absolute type magnetic coder reading for a spring, connecting when a collision occurs with 2 output end of harmonic wave speed reducing machine First 11 first it is detected that collision, due to being rigid contact, the change in location of joint end can embody in real time.With in The increment type grating encoder that empty rimless rotor 5 connects can also detect collision, but since harmonic wave speed reducing machine 2 has one Fixed flexibility makes its change in location have certain time delay.By position signal detected by absolute type encoder reading head 11 Multiplied by the reduction ratio of harmonic wave speed reducing machine 2, it is poor then to make with the position signal detected of increment type grating encoder reading head 8.Institute The difference acquired is the error amount collided when occurring.Whether by setting collision threshold come decision errors generation, to realize Collision detection.
In conclusion in the present embodiment, the Dual-encoder provided in this embodiment for the robot collision detection that cooperates, The mode for having used Dual-encoder position error detection substantially reduces the complexity of collision detection in conventional method, does not use The detection collision of the methods of six-dimension force sensor, torque sensor, acceleration transducer, elastic driver, thus greatly reduces The overall cost of robot, enabling cooperation, robot is easier obtains wide popularization and application.
The above, further embodiment only of the present invention, but scope of protection of the present invention is not limited thereto, and it is any Within the scope of the present disclosure, according to the technique and scheme of the present invention and its design adds those familiar with the art With equivalent substitution or change, protection scope of the present invention is belonged to.

Claims (9)

1.一种用于协作机器人碰撞检测的双编码器,包括顶端封闭、底端开口的关节外壳(3)及设置在所述关节外壳(3)的底端开口处的输出法兰(1),其特征在于,所述输出法兰(1)上由下至上依次套设有谐波减速机(2)、刹车装置(6)、驱动器(9)和绝对式磁编码器码盘(10),在所述谐波减速机(2)与所述刹车装置(6)之间设有中空无框电机定子(4),所述中空无框电机定子(4)内设有中空无框电机转子(5),在所述刹车装置(6)与所述驱动器(9)之间设有增量式光栅编码器码盘(7)和增量式光栅编码器读数头(8),所述绝对式磁编码器码盘(10)设置在所述输出法兰(1)的顶端。1. A dual encoder for collision detection of a collaborative robot, comprising a joint housing (3) with a closed top end and an open bottom end and an output flange (1) provided at the bottom end opening of the joint housing (3) , characterized in that the output flange (1) is provided with a harmonic reducer (2), a braking device (6), a driver (9) and an absolute magnetic encoder code disc (10) sequentially from bottom to top , a hollow frameless motor stator (4) is arranged between the harmonic reducer (2) and the braking device (6), and a hollow frameless motor rotor is arranged in the hollow frameless motor stator (4) (5), an incremental grating encoder code disc (7) and an incremental grating encoder reading head (8) are provided between the braking device (6) and the driver (9), the absolute grating encoder The code disc (10) of the type magnetic encoder is arranged on the top end of the output flange (1). 2.根据权利要求1所述的一种用于协作机器人碰撞检测的双编码器,其特征在于,在所述绝对式磁编码器码盘(10)的顶部安装有绝对式磁编码读数头(11),在所述绝对式磁编码读数头(11)的顶部安装有将其安装在所述关节外壳(3)顶端内的安装支架(12)。2. A kind of dual encoder for collaborative robot collision detection according to claim 1, characterized in that, an absolute magnetic encoder reading head ( 11), a mounting bracket (12) for mounting it in the top end of the joint housing (3) is mounted on the top of the absolute magnetic encoding reading head (11). 3.根据权利要求2所述的一种用于协作机器人碰撞检测的双编码器,其特征在于,所述绝对式磁编码读数头(11)安装在所述安装支架(12)上,通过检测所述绝对式磁编码器码盘(10)转动的角度来读取机器人关节输出端转动的角度。3. A dual encoder for collaborative robot collision detection according to claim 2, characterized in that, the absolute magnetic encoding reading head (11) is mounted on the mounting bracket (12), and is detected by detecting The rotation angle of the code disc (10) of the absolute magnetic encoder is used to read the rotation angle of the output end of the robot joint. 4.根据权利要求1所述的一种用于协作机器人碰撞检测的双编码器,其特征在于,所述输出法兰(1)的底部为盘状,该盘状的底部的中心位置设有一圆轴,该圆轴插进所述关节外壳(3)内。4. A dual encoder for collaborative robot collision detection according to claim 1, wherein the bottom of the output flange (1) is disc-shaped, and a central position of the bottom of the disc is provided with a A round shaft is inserted into the joint housing (3). 5.根据权利要求1所述的一种用于协作机器人碰撞检测的双编码器,其特征在于,所述输出法兰(1)盘状的底部的上端面与所述谐波减速机(2)相连,该圆轴的顶端端面与所述绝对式磁编码器码盘(10)相连。5. A dual encoder for collaborative robot collision detection according to claim 1, wherein the upper end face of the disc-shaped bottom of the output flange (1) is connected to the harmonic reducer (2). ) is connected, and the top end face of the circular shaft is connected with the absolute magnetic encoder code disc (10). 6.根据权利要求1所述的一种用于协作机器人碰撞检测的双编码器,其特征在于,所述关节外壳(3)的侧身设有关节接口,该关节接口使所述关节外壳(3)既可以用于机器人关节的外壳又可用于所述中空无框电机定子(4)的外壳。6. A dual encoder for collision detection of a collaborative robot according to claim 1, characterized in that a joint interface is provided on the side of the joint housing (3), and the joint interface enables the joint housing (3) ) can be used for both the casing of the robot joint and the casing of the hollow frameless motor stator (4). 7.根据权利要求1所述的一种用于协作机器人碰撞检测的双编码器,其特征在于,所述中空无框电机转子(5)与所述谐波减速机(2)的输入端相连,所述中空无框电机转子(5)与所述谐波减速机(2)的输入端同轴。7. A dual encoder for collaborative robot collision detection according to claim 1, wherein the hollow frameless motor rotor (5) is connected to the input end of the harmonic reducer (2) , the hollow frameless motor rotor (5) is coaxial with the input end of the harmonic reducer (2). 8.根据权利要求1所述的一种用于协作机器人碰撞检测的双编码器,其特征在于,所述增量式光栅编码器码盘(7)与所述中空无框电机转子(5)相连,所述增量式光栅编码器码盘(7)与所述中空无框电机转子(5)的转速一致。8. A dual encoder for collaborative robot collision detection according to claim 1, characterized in that the incremental grating encoder code disc (7) and the hollow frameless motor rotor (5) The rotational speed of the incremental grating encoder code disc (7) is consistent with that of the hollow frameless motor rotor (5). 9.根据权利要求1所述的一种用于协作机器人碰撞检测的双编码器,其特征在于,所述增量式光栅编码器读数头(8)安装在所述驱动器(9)上,通过检测所述增量式光栅编码器码盘(7)转动的角度来读取机器人关节输入端转动的角度。9. A dual encoder for collaborative robot collision detection according to claim 1, characterized in that, the incremental grating encoder reading head (8) is installed on the driver (9), through the The rotation angle of the incremental grating encoder code disc (7) is detected to read the rotation angle of the input end of the robot joint.
CN201811571029.XA 2018-12-21 2018-12-21 A kind of Dual-encoder for the robot collision detection that cooperates Pending CN109676635A (en)

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CN110497442A (en) * 2019-09-07 2019-11-26 遨博(江苏)机器人有限公司 Mechanical arm, cooperation robot and the two working method of high load large arm exhibition
CN110744585A (en) * 2019-12-03 2020-02-04 敬科(深圳)机器人科技有限公司 A flexible collaborative robot modular joint
CN111745630A (en) * 2020-06-04 2020-10-09 广东省智能制造研究所 A mechanical module and its installation method
CN111890370A (en) * 2020-08-15 2020-11-06 前元运立(北京)机器人智能科技有限公司 Robot power control method and device applying double encoders
CN112706156A (en) * 2020-12-23 2021-04-27 德鲁动力科技(成都)有限公司 Robot joint motor and joint
CN114199284A (en) * 2021-12-10 2022-03-18 江苏集萃智能制造技术研究所有限公司 Position absolute encoder for mechanical arm
CN114526761A (en) * 2022-02-23 2022-05-24 成都卡诺普机器人技术股份有限公司 Robot and detection method thereof, double encoders and system thereof
WO2023060423A1 (en) * 2021-10-12 2023-04-20 Shanghai Flexiv Robotics Technology Co., Ltd. Safety system, joint assembly with safety system, and robot having joint assembly
CN117961975A (en) * 2024-03-28 2024-05-03 法奥意威(苏州)机器人系统有限公司 Collision detection method and device, storage medium and electronic equipment

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Application publication date: 20190426