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CN109611812B - Steam generator for generating hot water - Google Patents

Steam generator for generating hot water Download PDF

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Publication number
CN109611812B
CN109611812B CN201811234271.8A CN201811234271A CN109611812B CN 109611812 B CN109611812 B CN 109611812B CN 201811234271 A CN201811234271 A CN 201811234271A CN 109611812 B CN109611812 B CN 109611812B
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square
heating
steam generator
steam
hole
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CN109611812A (en
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黄雪涛
王海霞
李庆国
陈东印
张鑫磊
刘宗泽
毋青松
董新婷
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Shandong Jiaotong University
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Priority to CN201811234271.8A priority patent/CN109611812B/en
Priority to CN201911204766.0A priority patent/CN111089279B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B1/00Methods of steam generation characterised by form of heating method
    • F22B1/28Methods of steam generation characterised by form of heating method in boilers heated electrically
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/10Water tubes; Accessories therefor
    • F22B37/12Forms of water tubes, e.g. of varying cross-section

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  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
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  • Drying Of Solid Materials (AREA)
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Abstract

本发明提供了一种蒸汽发生器,所述蒸汽发生器包括箱体、内管体,所述内管体包括外管和设置在外管内的芯体,所述芯体为正方形通孔和正八边形通孔组成,所述正方形通孔的边长等于正八边形通孔的边长,所述正方形通孔的四个边分别是四个不同的正八边形通孔的边,正八边形通孔的四个互相间隔的边分别是四个不同的正方形通孔的边;正方形通孔中设置电加热器;所述热水出口设置在箱体的侧壁上。本发明设计了新式结构的蒸汽发生器,能够同时产生蒸汽和热水,而且该蒸汽发生器具有加热迅速、温度分布均匀、安全可靠的功能,提高了加热效率。

Figure 201811234271

The present invention provides a steam generator. The steam generator includes a box body and an inner tube body. The inner tube body includes an outer tube and a core body arranged in the outer tube. The core body is a square through hole and a regular octagon. The side length of the square through hole is equal to the side length of the regular octagonal through hole, and the four sides of the square through hole are the sides of four different regular octagonal through holes. The four mutually spaced sides of the hole are respectively the sides of four different square through holes; electric heaters are arranged in the square through holes; the hot water outlet is arranged on the side wall of the box body. The invention designs a steam generator with a new structure, which can generate steam and hot water at the same time, and the steam generator has the functions of rapid heating, uniform temperature distribution, safety and reliability, and improves the heating efficiency.

Figure 201811234271

Description

一种产生热水的蒸汽发生器A steam generator that produces hot water

技术领域technical field

本发明涉及锅炉技术领域,尤其涉及一种新式结构的蒸汽发生器。The invention relates to the technical field of boilers, in particular to a steam generator with a novel structure.

背景技术Background technique

蒸汽发生器是利用燃料或其他能源的热能把水加热成为蒸汽的机械设备。蒸汽发生器应用领域广泛,广泛适用于制衣厂,干洗店,饭店,馍店,食堂,餐厅,厂矿,豆制品厂等场所。A steam generator is a mechanical device that uses the thermal energy of fuel or other energy sources to heat water into steam. The steam generator has a wide range of applications and is widely used in garment factories, dry cleaners, restaurants, steamed buns, canteens, restaurants, factories and mines, soy products factories and other places.

目前的蒸汽发生器多采用燃气或者燃油加热,而且加热效率低,而目前采用的电热蒸汽发生器,大多是采用电热管设置在给储水箱底部,给储水箱内的水直接加热而产生蒸汽。这种电热蒸汽发生器,存在加热慢,热效率低的问题。Most of the current steam generators are heated by gas or fuel oil, and the heating efficiency is low. Most of the current electric steam generators use electric heating tubes arranged at the bottom of the water storage tank to directly heat the water in the water storage tank to generate steam. This electric steam generator has the problems of slow heating and low thermal efficiency.

如中国专利文献CN2071061U公开一种用于美容、保健等作用的蒸汽发生器具,包括金属电极板及用耐热塑料制成的壳体、出汽盖板、内部挡板、活动手柄,金属电极板必须经电源线接通电源,壳体中有内部档板,上口有出汽盖板,壳体底外部有插口槽可与带插口的活动手柄相连接。再如中国专利文献CN2651594Y公开的一种改进的电热蒸汽发生器,用于产生蒸汽,包括主体腔体和电加热器,电加热器置于主体腔体中,主体腔体中设有隔板将腔体上、下隔开,上腔体为蒸汽腔体,下腔体为加热水腔,隔板上设有通汽孔;隔板有2-6层,隔板之间形成过渡室,相临隔板上的通汽孔错位布置。电加热器将加热水腔中的水加热,蒸汽通过隔板及其形成的过渡室进入蒸汽腔体中备用。上述两个专利文献所公开的电热蒸汽发生器,均属于此类产品。For example, Chinese patent document CN2071061U discloses a steam generator for beauty and health care, including a metal electrode plate, a shell made of heat-resistant plastic, a steam outlet cover, an internal baffle, a movable handle, and a metal electrode plate. It must be connected to the power supply through the power cord. There is an internal baffle in the casing, a steam outlet cover at the upper port, and a socket groove on the outside of the bottom of the casing, which can be connected to the movable handle with a socket. Another example is an improved electric heating steam generator disclosed in Chinese patent document CN2651594Y, which is used to generate steam, and includes a main body cavity and an electric heater. The electric heater is placed in the main body cavity, and the main body cavity The upper and lower parts of the cavity are separated, the upper cavity is a steam cavity, the lower cavity is a heating water cavity, and there are steam holes on the partition; The vent holes on the adjacent partition are dislocated. The electric heater heats the water in the heating water chamber, and the steam enters the steam chamber for standby through the partition plate and the transition chamber formed by it. The electric steam generators disclosed in the above two patent documents belong to this type of product.

现有技术的蒸汽发生器加热不均匀,整体产生蒸汽的效率不高,加热器结构比较单一。The steam generator in the prior art is not uniformly heated, the overall steam generation efficiency is not high, and the heater structure is relatively simple.

发明内容SUMMARY OF THE INVENTION

本发明针对现有技术中的不足,提供一种新式结构多功能蒸汽发生器,能够快速提供蒸汽,而且该蒸汽发生器具有加热迅速、温度分布均匀、安全可靠的功能,提高了加热效率。Aiming at the deficiencies in the prior art, the present invention provides a multifunctional steam generator with a novel structure, which can quickly provide steam, and has the functions of rapid heating, uniform temperature distribution, safety and reliability, and improves heating efficiency.

为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种蒸汽发生器,所述蒸汽发生器包括箱体、内管体、冷水入口、热水出口和蒸汽出口,所述冷水入口设置在箱体的侧壁上,所述内管体设置在箱体内,所述内管体包括外管和设置在外管内的芯体,所述内管体为竖直方向设置,所述内管体下部设置进水通道,保证箱体的水能够进入内管体进行加热,内管体的上部连接蒸汽出口;所述芯体设置在进水通道上部,所述芯体所在内管体竖直方向上延伸;所述芯体为正方形通孔和正八边形通孔组成,所述正方形通孔的边长等于正八边形通孔的边长,所述正方形通孔的四个边分别是四个不同的正八边形通孔的边,正八边形通孔的四个互相间隔的边分别是四个不同的正方形通孔的边;正方形通孔中设置电加热器;所述热水出口设置在箱体的侧壁上。A steam generator, the steam generator comprises a box body, an inner pipe body, a cold water inlet, a hot water outlet and a steam outlet, the cold water inlet is arranged on the side wall of the box body, and the inner pipe body is arranged on the box body Inside the body, the inner tube body includes an outer tube and a core body arranged in the outer tube, the inner tube body is arranged in a vertical direction, and a water inlet channel is arranged at the lower part of the inner tube body to ensure that the water in the box body can enter the inner tube body For heating, the upper part of the inner pipe body is connected to the steam outlet; the core body is arranged on the upper part of the water inlet channel, and the inner pipe body where the core body is located extends in the vertical direction; the core body is a square through hole and a regular octagonal through hole. It is composed of holes, the side length of the square through hole is equal to the side length of the regular octagonal through hole, the four sides of the square through hole are the sides of four different regular octagonal through holes, the The four mutually spaced sides are respectively the sides of four different square through holes; electric heaters are arranged in the square through holes; the hot water outlet is arranged on the side wall of the box body.

作为优选,所述冷水入口设置在箱体的下部,所述热水出口位于箱体的上部的侧壁上。Preferably, the cold water inlet is located at the lower part of the box body, and the hot water outlet is located on the side wall of the upper part of the box body.

作为优选,所述内管体的横截面是正方形。Preferably, the cross section of the inner tube body is square.

作为优选,所述内管体内壁设置凹槽,所述芯体的外端设置在凹槽内。Preferably, the inner wall of the inner tube is provided with a groove, and the outer end of the core body is provided in the groove.

作为优选,内管体为多段结构焊接而成,多段结构的连接处设置芯体。Preferably, the inner tube body is welded with a multi-segment structure, and a core body is provided at the joint of the multi-segment structure.

作为优选,所述的蒸汽出口与内管体的外管是密封连接。Preferably, the steam outlet is sealed with the outer pipe of the inner pipe body.

作为优选,蒸汽出口管道的横截面积小于内管体的外管的横截面积。Preferably, the cross-sectional area of the steam outlet pipe is smaller than the cross-sectional area of the outer pipe of the inner pipe body.

作为优选,所述内管体设置在箱体的中间位置。Preferably, the inner pipe body is arranged in the middle position of the box body.

作为优选,进水通道是条状缝隙。Preferably, the water inlet channel is a strip-shaped slit.

作为优选,所述进水通道设置在箱体水位的50%以下。Preferably, the water inlet channel is set below 50% of the water level of the tank.

作为优选,所述的电加热器是电阻加热器。Preferably, the electric heater is a resistance heater.

作为优选,电阻加热器填充整个正方形通道。Preferably, the resistive heater fills the entire square channel.

作为优选,所述芯体沿着竖直方向设置为多个,相邻两个芯体之间的外管上设置进水通道。Preferably, a plurality of the core bodies are arranged along the vertical direction, and a water inlet channel is arranged on the outer pipe between two adjacent core bodies.

作为优选,正方形通孔中心距离芯体的中心越远,则竖直方向上单位长度的电阻加热器的加热功率越大。Preferably, the farther the center of the square through hole is from the center of the core, the greater the heating power of the resistance heater per unit length in the vertical direction.

作为优选,正方形通孔中心距离芯体的中心越远,则竖直方向上单位长度的电阻加热器的加热功率越来越大的幅度不断的增加。Preferably, the farther the center of the square through hole is from the center of the core, the larger the heating power of the resistance heater per unit length in the vertical direction is, the greater the magnitude is, the greater the continuous increase.

作为优选,所述芯体中心为正八边形通道,所述正四边形通道为围绕芯体的两层结构,最外层是正八边形通道,所述外管的边长为8倍的正方形通道的边长。Preferably, the center of the core body is a regular octagonal channel, the regular quadrilateral channel is a two-layer structure surrounding the core body, the outermost layer is a regular octagonal channel, and the side length of the outer tube is a square channel with 8 times the length side length.

作为优选,所述第一层的每个电加热器的加热功率是W1,第二层的每个电加热器的加热功率是W2,所述的芯体高度是H,正四边形的边长为L,则满足下面的要求:Preferably, the heating power of each electric heater in the first layer is W1, the heating power of each electric heater in the second layer is W2, the height of the core is H, and the side length of the regular quadrilateral is L, then the following requirements are met:

W2/W1=a-b*LN(H/L);其中a,b是参数,3.3<a<3.4,0.90<b<0.95;W2/W1=a-b*LN(H/L); where a, b are parameters, 3.3<a<3.4, 0.90<b<0.95;

1.15<W2/W1<1.75;5.9<H/L<10.1;1.15<W2/W1<1.75; 5.9<H/L<10.1;

第一层和第二层的总加热功率为M,2500W<M<5500W。The total heating power of the first layer and the second layer is M, 2500W<M<5500W.

作为优选,a=3.343,b=0.921。Preferably, a=3.343, b=0.921.

本发明具有如下优点:The present invention has the following advantages:

1)本发明设计了新式结构的蒸汽发生器,能够同时产生蒸汽和热水,而且该蒸汽发生器具有加热迅速、温度分布均匀、安全可靠的功能,提高了加热效率。1) The present invention designs a steam generator with a new structure, which can generate steam and hot water at the same time, and the steam generator has the functions of rapid heating, uniform temperature distribution, safety and reliability, and improves the heating efficiency.

2)本发明通过设置内管体内电加热器距离芯体中心的加热功率的变化,进一步提高了加热均匀度和加热效率。2) The present invention further improves the heating uniformity and heating efficiency by setting the variation of the heating power between the electric heater in the inner tube and the center of the core.

3)本发明设计了内管体内芯体的竖直方向间隔分布,并且在间隔的内管体上设置进水通道,可以保证不同位置处的水及时进入内管进行加热,可以进一步的提高加热效率。3) In the present invention, the vertical distribution of the core body in the inner tube is designed at intervals, and water inlet channels are arranged on the inner tube body at intervals, which can ensure that the water at different positions enters the inner tube for heating in time, which can further improve the heating. efficiency.

4)本发明设计了内管体内不同的电加热器加热功率沿着高度方向的变化,能够进一步提高装置的安全性能和加热性能。4) The present invention designs the variation of the heating power of different electric heaters in the inner tube along the height direction, which can further improve the safety performance and heating performance of the device.

5)本发明通过数值模拟和大量实验,确定了不同层的电加热功率的最优的比例关系,进一步提高了加热均匀度和加热效率,也为此种结构的内管体的设计提供了一个最佳的参考依据。5) The present invention determines the optimal proportional relationship of the electric heating power of different layers through numerical simulation and a large number of experiments, further improves the heating uniformity and heating efficiency, and also provides a design for the inner tube body of this structure. best reference.

6)本发明通过数值模拟和大量实验,确定了芯体的各个尺寸的最优关系,进一步提高了加热均匀度和加热效率。6) In the present invention, through numerical simulation and a large number of experiments, the optimal relationship of each size of the core is determined, and the heating uniformity and heating efficiency are further improved.

附图说明:Description of drawings:

图1为本发明产生热水和蒸汽的蒸汽发生器优选结构示意图。FIG. 1 is a schematic diagram of the preferred structure of the steam generator for generating hot water and steam according to the present invention.

图2为本发明的仅产生蒸汽的蒸汽发生器优选结构示意图。FIG. 2 is a schematic diagram of the preferred structure of the steam generator that only generates steam according to the present invention.

图3是内管体(芯体)横切面结构示意图。Figure 3 is a schematic view of the cross-sectional structure of the inner tube body (core body).

图4是图3内管体内芯体A-A截面示意图。FIG. 4 is a schematic cross-sectional view of the core body AA in the inner tube of FIG. 3 .

图5是内管体纵向切面示意图。Figure 5 is a schematic view of the longitudinal section of the inner tube body.

图中:1-箱体;2-内管体;3-冷水入口;4-热水出口;5-蒸汽出口;6-排气口;In the figure: 1-box body; 2-inner pipe body; 3-cold water inlet; 4-hot water outlet; 5-steam outlet; 6-exhaust outlet;

7-芯体;71-正四边形;72-正八边形;73-边;8-开孔;9-电加热器7-core; 71-regular quadrilateral; 72-regular octagon; 73-side; 8-opening; 9-electric heater

具体实施方式Detailed ways

图1-5展示了一种蒸汽发生器。如图1所示,所述蒸汽发生器包括箱体1、内管体2、冷水入口3、热水出口4和蒸汽出口5,所述冷水入口3设置在箱体1的下部,所述热水出口4位于箱1体的上部。所述内管体2设置在箱体内,所述内管体2为竖直方向设置(垂直于水箱底部平面设置),内管体2包括外管和设置在外管内的芯体7,所述内管体2下部设置进水通道8,保证箱体1的水能够进入内管体2进行加热,内管体2的上部连接蒸汽出口5;所述芯体7设置在进水通道8上部,所述芯体7在内管体2竖直方向上延伸;所述芯体7为正方形通孔71和正八边形通孔72组成,所述正方形通孔的边长等于正八边形通孔的边长,所述正方形通孔71的四个边73分别是四个不同的正八边形通孔72的边,正八边形通孔72的四个互相间隔的边73分别是四个不同的正方形通孔71的边;正方形通孔71中设置电加热器9。Figures 1-5 illustrate a steam generator. As shown in FIG. 1 , the steam generator includes a box body 1, an inner pipe body 2, a cold water inlet 3, a hot water outlet 4 and a steam outlet 5. The cold water inlet 3 is arranged at the lower part of the box body 1, and the heat The water outlet 4 is located in the upper part of the tank 1 body. The inner pipe body 2 is arranged in the box, and the inner pipe body 2 is arranged in a vertical direction (perpendicular to the bottom plane of the water tank). The inner pipe body 2 includes an outer pipe and a core body 7 arranged in the outer pipe. The lower part of the pipe body 2 is provided with a water inlet channel 8 to ensure that the water in the box 1 can enter the inner pipe body 2 for heating, and the upper part of the inner pipe body 2 is connected to the steam outlet 5; the core body 7 is arranged on the upper part of the water inlet channel 8, so The core body 7 extends in the vertical direction of the inner tube body 2; the core body 7 is composed of a square through hole 71 and a regular octagonal through hole 72, and the side length of the square through hole is equal to the side of the regular octagonal through hole long, the four sides 73 of the square through hole 71 are respectively the sides of four different regular octagonal through holes 72, and the four mutually spaced sides 73 of the regular octagonal through hole 72 are respectively four different square through holes 72. The side of the hole 71; the electric heater 9 is arranged in the square through hole 71.

本发明通过设置新式加热结构的蒸汽发生器,该加热结构将电加热器均匀分布在多个正八边形通道的周围,使得流体进入正八边形通道中通过电加热器能够均匀的加热,通过此种结构,可以通过一个装置能够实现快速提供蒸汽,而且该蒸汽发生器具有加热迅速、温度分布均匀、安全可靠的功能,提高了加热效率。In the present invention, a steam generator with a new heating structure is arranged, and the heating structure evenly distributes the electric heaters around a plurality of regular octagonal channels, so that the fluid enters the regular octagonal channels and can be uniformly heated by the electric heaters. With this kind of structure, the steam can be quickly provided by one device, and the steam generator has the functions of rapid heating, uniform temperature distribution, safety and reliability, and the heating efficiency is improved.

作为优选,所述的蒸汽出口5管道与内管体2的外管是密封连接。Preferably, the steam outlet 5 pipeline is sealed with the outer pipe of the inner pipe body 2 .

作为优选,蒸汽出口5管道的横截面积小于内管体2的外管的横截面积。这样能够保证蒸汽排出速度。Preferably, the cross-sectional area of the pipe of the steam outlet 5 is smaller than the cross-sectional area of the outer pipe of the inner pipe body 2 . This can ensure the steam discharge speed.

冷水通过冷水入口3进入箱体。进行工作时,内管体2设置在箱体1内,箱体1内的水通过外管上的进水通道8进入内管体2,然后水在正八边形通孔内,通过内管体2内的芯体7正四边形通孔内的电加热器进行加热,加热后产生的蒸汽通过蒸汽出口5排出。同时,内管体在产生蒸汽的同时,同时加热箱体内的水,加热后产生的热水可以通过热水出口进行利用。Cold water enters the tank through the cold water inlet 3 . When working, the inner pipe body 2 is arranged in the box body 1, the water in the box body 1 enters the inner pipe body 2 through the water inlet channel 8 on the outer pipe, and then the water passes through the inner pipe body in the regular octagonal through hole. The electric heater in the regular quadrilateral through hole of the core body 7 in 2 is heated, and the steam generated after heating is discharged through the steam outlet 5 . At the same time, the inner pipe body heats the water in the box while generating steam, and the hot water generated after heating can be used through the hot water outlet.

作为优选,正四边形通孔上下封闭,水无法进入。Preferably, the regular quadrilateral through holes are closed up and down, and water cannot enter.

通过上述的结构设置,可以同时产生蒸汽和热水,使得蒸汽发生器具有多种功能,拓展了其利用的范围,而且产生的蒸汽直接通过与内管体连接的蒸汽出口排出,因为是通过外管来加热内管体外部的水,因此外部的水不会沸腾蒸发,也保证了加热的安全性。Through the above-mentioned structural arrangement, steam and hot water can be generated at the same time, so that the steam generator has multiple functions, and the scope of its utilization is expanded, and the generated steam is directly discharged through the steam outlet connected to the inner pipe body, because the steam generator is discharged through the outer pipe body. The tube is used to heat the water outside the inner tube body, so the external water will not boil and evaporate, which also ensures the safety of heating.

本发明通过内管体2为竖直方向设置,可以使得在竖直方向上加热水,使得水在上升过程中持续加热,相对于水平方向设置的内管体,进一步提高了加热效率。In the present invention, the inner pipe body 2 is arranged in the vertical direction, so that the water can be heated in the vertical direction, so that the water is continuously heated during the rising process, and the heating efficiency is further improved compared with the inner pipe body arranged in the horizontal direction.

作为优选,内管体的外管就是芯体的外壁面。作为优选,内管体与芯体是一体化制造。Preferably, the outer tube of the inner tube body is the outer wall surface of the core body. Preferably, the inner tube body and the core body are integrally manufactured.

作为一个改进,可以去除热水出口4,例如如图2所示,仅仅将蒸汽发生器作为一个产生蒸汽的单一功能蒸发器。As an improvement, the hot water outlet 4 can be eliminated, eg, as shown in Figure 2, and only the steam generator is used as a single-function evaporator that produces steam.

作为优选,所述的箱体1上部设置排气口6。通过设置排气口6,避免箱体1内部压力过大,可以保证安全。Preferably, the upper part of the box body 1 is provided with an exhaust port 6 . By arranging the exhaust port 6, the pressure inside the box body 1 is prevented from being too large, and safety can be ensured.

作为优选,所述的箱体1的横截面是圆形。Preferably, the cross section of the box body 1 is circular.

作为优选,所述内管体2的横截面是正方形。Preferably, the cross section of the inner tube body 2 is square.

作为优选,所述内管体2设置在箱体1的中间位置。通过如此设置,保证热水加热的均匀性。Preferably, the inner pipe body 2 is arranged in the middle position of the box body 1 . By setting in this way, the uniformity of hot water heating is ensured.

作为优选,所述内管体2的外管的横截面积边长是箱体1的横截面积的0.01-0.15倍。进一步优选为0.11-0.13倍。Preferably, the side length of the cross-sectional area of the outer tube of the inner tube body 2 is 0.01-0.15 times the cross-sectional area of the box body 1 . More preferably, it is 0.11-0.13 times.

作为优选,进水通道8是条状缝隙。Preferably, the water inlet channel 8 is a strip slit.

作为优选,进水通道8是开孔。如图5所示。需要说明的是,图5中仅仅是示意图,虽然图5中仅仅显示设置的1个或者一排开孔,实际上不仅仅局限于一个或者一排,可以在相邻的电加热棒9的之间的上下位置上设置多个或者多排。Preferably, the water inlet channel 8 is an opening. As shown in Figure 5. It should be noted that FIG. 5 is only a schematic diagram. Although FIG. 5 only shows one or one row of openings, it is not limited to one or one row. Set up multiple or multiple rows at the upper and lower positions of the space.

作为优选,所述开孔形状可以是圆形或者方形。Preferably, the shape of the opening may be circular or square.

作为优选,所述开孔设置在箱体1水位的50%以下。通过如此设置,能够保证水能够及时的进入内管体2内部进行加热,同时也避免开孔设置过高导致蒸汽从开孔溢出,避免整个箱体内压力过大,同时也避免过高处的水进入内管体内,造成产生的蒸汽携带的水分太多。Preferably, the opening is set below 50% of the water level of the tank body 1 . By setting in this way, it can be ensured that water can enter the inner pipe body 2 for heating in a timely manner, and at the same time, it is also avoided that the setting of the opening is too high to cause the steam to overflow from the opening, and the pressure in the whole box is prevented from being too high, and the water at the high place is also avoided. Into the inner tube body, causing the steam produced to carry too much moisture.

作为优选,连接电加热器9的导线通过进水通道进入。Preferably, the wire connecting the electric heater 9 enters through the water inlet channel.

作为优选,连接电加热器9的导线穿过内管体2底部进入内管体2。Preferably, the wire connecting the electric heater 9 enters the inner tube body 2 through the bottom of the inner tube body 2 .

作为优选,所述内管体2内壁设置凹槽,所述芯体7的外壁面设置在凹槽内。通过如此设置可以进一步提高芯体安装的牢固性。Preferably, the inner wall of the inner tube body 2 is provided with a groove, and the outer wall surface of the core body 7 is provided in the groove. By setting in this way, the firmness of the core body installation can be further improved.

作为优选,内管体2为多段结构焊接而成,多段结构的连接处设置芯体7。通过如此设置,可以使得加工方便,节省成本。Preferably, the inner tube body 2 is formed by welding a multi-segment structure, and a core body 7 is provided at the joint of the multi-segment structure. By setting in this way, the processing can be facilitated and the cost can be saved.

作为优选,所述的电加热器9是电阻加热器。Preferably, the electric heater 9 is a resistance heater.

作为优选,电阻加热器9填充整个正方形通道。通过如此设置能够保证电加热器与正方形通道的壁面接触,进一步提高加热效率。Preferably, the resistive heater 9 fills the entire square channel. This arrangement can ensure that the electric heater is in contact with the wall surface of the square channel, thereby further improving the heating efficiency.

作为优选,所述芯体7沿着竖直方向间隔设置为多个,相邻两个芯体7之间间隔的外管上设置进水通道。本发明设计了内管体内的芯体的竖直方向间隔分布,并且在间隔的内管体上设置进水通道,可以保证不同位置处的水及时进入内管进行加热,可以进一步的提高加热效率。Preferably, a plurality of the core bodies 7 are arranged at intervals along the vertical direction, and a water inlet channel is provided on the outer tube spaced between two adjacent core bodies 7 . The invention designs the vertical distribution of the core bodies in the inner tube body, and sets the water inlet channels on the inner tube bodies at intervals, which can ensure that the water at different positions enters the inner tube for heating in time, and can further improve the heating efficiency .

作为优选,正方形通孔的中心距离芯体7的中心越远,则竖直方向上单位长度的电阻加热器的加热功率越大。例如,图3中,第一层的加热功率小于第二层的加热功率,但是第二层的加热功率也不同,具体的是四个顶角的加热功率大于非顶角的加热功率。通过竖直模拟和实验发现,距离中心越远,则因为加热涉及的面积越大,因此需要更多的加热功率,尤其是在最外层,因为还要加热内管体外部的水,因此需要的竖直方向上单位长度的加热功率更大。本发明通过设置内管体内电加热器距离芯体中心的加热功率的变化,进一步提高了加热均匀度和加热效率。Preferably, the farther the center of the square through hole is from the center of the core 7, the greater the heating power of the resistance heater per unit length in the vertical direction. For example, in FIG. 3 , the heating power of the first layer is lower than that of the second layer, but the heating power of the second layer is also different. Specifically, the heating power of the four top corners is greater than the heating power of the non-vertical corners. Through vertical simulations and experiments, it is found that the farther from the center, the larger the area involved in heating, the more heating power is required, especially in the outermost layer, because the water outside the inner tube body is also heated, so it is necessary to The heating power per unit length in the vertical direction is greater. The present invention further improves the heating uniformity and heating efficiency by setting the heating power variation between the electric heater in the inner tube and the center of the core.

作为优选,正方形通孔的中心距离芯体7的中心越远,则竖直方向上单位长度的电阻加热器的加热功率越来越大的幅度不断的增加。上述的加热幅度的变化也是经过大量的数值模拟和实验得到,并非本领域的公知常识。通过上述幅度的变化,能够进一步提高加热效率和加热均匀度。Preferably, the farther the center of the square through hole is from the center of the core body 7 , the higher the heating power of the resistance heater per unit length in the vertical direction is, the greater the magnitude is, the greater the continuous increase. The above-mentioned changes in the heating amplitude are also obtained through a large number of numerical simulations and experiments, which are not common knowledge in the art. By changing the above range, the heating efficiency and the heating uniformity can be further improved.

作为优选,所述芯体7是正八边形中心芯体,正八边形通孔位于芯体的中心。如图3所示。Preferably, the core body 7 is a regular octagonal central core body, and the regular octagonal through hole is located in the center of the core body. As shown in Figure 3.

进一步优选,所述芯体7中心为正八边形通道,所述正四边形通道为围绕芯体的两层结构,最外层是正八边形通道,所述外管的边长为8倍的正八边形通孔的边长。Further preferably, the center of the core body 7 is a regular octagonal channel, the regular quadrilateral channel is a two-layer structure surrounding the core body, the outermost layer is a regular octagonal channel, and the side length of the outer tube is 8 times the regular octagonal channel. The side length of the edge-shaped via.

通过大量的数值模拟和实验可以得知,不同层电加热器的加热功率要求不同才能达到均匀加热的目的,正四边形边长越长,则因为需要加热的体积越大,外部空间也越大,则需要的内外层的加热功率比例就越大;而竖直方向上芯体的长度越长,则因为整体的长度上的加热面积越大,加热的分布越均匀,因此导致的内外层的加热功率比例要求越小。因此本发明通过大量的竖直模拟和实验对于每一层的加热功率及其边长、高度进行了大量的研究,得出了最佳的加热功率关系。而对于上述的图3的结构而言,最外层加热功率与最内层的加热功率的比值是满足如下要求:Through a large number of numerical simulations and experiments, it can be known that the heating power requirements of different layers of electric heaters are different to achieve the purpose of uniform heating. The longer the side of the regular quadrilateral, the larger the volume to be heated and the larger the external space. The larger the heating power ratio of the inner and outer layers is required; and the longer the length of the core body in the vertical direction, the larger the heating area on the overall length, the more uniform the heating distribution, resulting in the heating of the inner and outer layers. The smaller the power ratio requirement. Therefore, the present invention conducts a lot of research on the heating power, side length and height of each layer through a large number of vertical simulations and experiments, and obtains the optimal heating power relationship. For the above-mentioned structure of Figure 3, the ratio of the heating power of the outermost layer to the heating power of the innermost layer meets the following requirements:

作为优选,所述第一层的每个电加热器的加热功率是W1,第二层的每个电加热器的加热功率是W2,所述的芯体高度时H,正四边形的边长为L,则满足下面的要求:Preferably, the heating power of each electric heater in the first layer is W1, the heating power of each electric heater in the second layer is W2, the height of the core is H, and the side length of the regular quadrilateral is L, then the following requirements are met:

W2/W1=a-b*LN(H/L);其中a,b是参数,3.3<a<3.4,0.90<b<0.95;W2/W1=a-b*LN(H/L); where a, b are parameters, 3.3<a<3.4, 0.90<b<0.95;

1.15<W2/W1<1.75;5.9<H/L<10.1;1.15<W2/W1<1.75; 5.9<H/L<10.1;

第一层和第二层的总加热功率为M,2500w<M<5500W。The total heating power of the first layer and the second layer is M, 2500w<M<5500W.

作为优选,a=3.343,b=0.921。Preferably, a=3.343, b=0.921.

作为优选,1.3<W2/W1<1.5;7.1<H/L<8.1;As a preference, 1.3<W2/W1<1.5; 7.1<H/L<8.1;

第一层和第二层分别是内层和外层。The first and second layers are the inner and outer layers, respectively.

作为优选,随着H/L增加,a逐渐减小,b逐渐增加。通过如此设置能够进一步使得加热均匀,提高加热效率。Preferably, as H/L increases, a decreases gradually and b increases gradually. By setting in this way, the heating can be made more uniform, and the heating efficiency can be improved.

作为优选,沿着竖直从下往上的方向,内管体2的管径不断的变大。主要原因如下:1)通过增加内管体2的管径,可以减少蒸汽向上流动的阻力,使得内管体2内蒸发的汽体不断的向着管径增加的方向运动,从而进一步促进蒸汽上升。2)因为随着流体的不断的流动,液体在内管体2内不断的蒸发,从而使得汽体体积越来越大,压力也越来越大,因此通过增加管径来满足不断增加的汽体体积和压力的变化,从而使得整体上压力分布均匀。Preferably, along the vertical direction from bottom to top, the pipe diameter of the inner pipe body 2 is continuously increased. The main reasons are as follows: 1) By increasing the pipe diameter of the inner pipe body 2, the resistance to the upward flow of steam can be reduced, so that the vapor evaporated in the inner pipe body 2 continuously moves in the direction of increasing pipe diameter, thereby further promoting the rise of steam. 2) With the continuous flow of the fluid, the liquid is continuously evaporated in the inner tube body 2, so that the volume of the gas body is getting larger and the pressure is also increasing. Changes in body volume and pressure, so that the overall pressure distribution is uniform.

作为优选,沿着竖直方向从下往上的方向,内管体2的管径不断的增加的幅度越来越大。上述管径的幅度变化是本申请人通过大量的实验和数值模拟得到的结果,通过上述的设置,能够进一步的促进蒸汽流动,达到压力整体均匀。Preferably, along the vertical direction from the bottom to the top, the diameter of the inner pipe body 2 is continuously increased with an increasing range. The above-mentioned amplitude change of the pipe diameter is the result obtained by the applicant through a large number of experiments and numerical simulations. Through the above-mentioned settings, the steam flow can be further promoted, and the overall pressure can be uniform.

作为优选,内管体2内设置多个芯体7,从内管体2的底端到内管体2的上端,芯体7之间的间距越大。设距离内管体2底端的距离为H,相邻芯体之间的间距为S,S=F1(H),即S是以距离H为变量的函数,S’是S的一次导数,满足如下要求:Preferably, a plurality of core bodies 7 are arranged in the inner tube body 2 , and the distance between the core bodies 7 is larger from the bottom end of the inner tube body 2 to the upper end of the inner tube body 2 . Let the distance from the bottom end of the inner tube body 2 be H, the distance between adjacent cores be S, S=F 1 (H), that is, S is a function of the distance H as a variable, S' is the first derivative of S, Meet the following requirements:

S’>0;S'>0;

主要原因是避免上部蒸汽加热过快导致的干涸。通过设置下部的加热功率大于上部加热功率,使得水充分在下部进行加热,上升过程中再加热上部的水,一方面能够保证加热的充分均匀混合,另一方面还能避免因为上部加热过大导致的上部的水先蒸发导致的加热干涸现象。因此需要设置的相邻芯体之间的距离越来越短。The main reason is to avoid drying out caused by the overheating of the upper steam. By setting the heating power of the lower part to be greater than the heating power of the upper part, the water can be fully heated in the lower part, and the water in the upper part is reheated during the rising process. The water in the upper part evaporates first, which is caused by heating and drying. Therefore, the distance between adjacent cores that need to be arranged is getting shorter and shorter.

通过实验发现,通过上述的设置,既可以最大程度上保持加热的整体均匀,同时可以提高加热效果。Through experiments, it is found that, through the above setting, the overall uniformity of heating can be maintained to the greatest extent, and the heating effect can be improved at the same time.

进一步优选,从内管体2的入口到内管体2的出口,相邻芯体之间的距离越来越大的幅度不断增加。即S”是S的二次导数,满足如下要求:Further preferably, from the inlet of the inner tube body 2 to the outlet of the inner tube body 2, the distance between the adjacent core bodies is continuously increased to a larger and larger extent. That is, S" is the second derivative of S, which meets the following requirements:

S”>0;S” > 0;

通过实验发现,通过如此设置,能够进一步保持加热的整体均匀,同时可以提高加热效果。需要说明的是,上述规律是申请人通过大量的实验和数值模拟得到的规律,并不是本领域的公知常识或者常规手段。It has been found through experiments that by setting in this way, the overall uniformity of heating can be further maintained, and the heating effect can be improved at the same time. It should be noted that the above rules are obtained by the applicant through a large number of experiments and numerical simulations, and are not common knowledge or conventional means in the field.

作为优选,内管体2内设置多个芯体,从内管体2的底端到内管体2的上端,不同芯体的每个正四边形内布置的电加热器的加热功率逐渐减小。设距离内管体2底端的距离为H,相邻芯体的每个正四边形内布置的电加热器功率为W,S=F3(H),即W是以距离H为变量的函数,W’是W的一次导数,满足如下要求:Preferably, a plurality of core bodies are arranged in the inner tube body 2. From the bottom end of the inner tube body 2 to the upper end of the inner tube body 2, the heating power of the electric heaters arranged in each regular quadrilateral of different core bodies gradually decreases . Let the distance from the bottom end of the inner tube body 2 be H, the electric heater power arranged in each regular quadrilateral of the adjacent core body is W, S=F 3 (H), that is, W is a function of the distance H as a variable, W' is the first derivative of W, which satisfies the following requirements:

W’<0;W'<0;

主要原因是避免上部蒸汽加热过快导致的干涸。通过设置下部的加热功率大于上部加热功率,使得水充分在下部进行加热,上升过程中再加热上部的水,一方面能够保证加热的充分均匀混合,另一方面还能避免因为上部加热过大导致的上部的水先蒸发导致的加热干涸现象。因此需要设置的相邻芯体之间的距离越来越短。The main reason is to avoid drying out caused by the overheating of the upper steam. By setting the heating power of the lower part to be greater than the heating power of the upper part, the water can be fully heated in the lower part, and the water in the upper part is reheated during the rising process. The water in the upper part evaporates first, which is caused by heating and drying. Therefore, the distance between adjacent cores that need to be arranged is getting shorter and shorter.

通过实验发现,通过上述的设置,既可以最大程度上保持加热的整体均匀,同时可以提高加热效果。Through experiments, it is found that, through the above setting, the overall uniformity of heating can be maintained to the greatest extent, and the heating effect can be improved at the same time.

进一步优选,从内管体2的入口到内管体2的出口,相邻芯体的每个正四边形内布置的电加热器功率变小的幅度不断增加。即W”是S的二次导数,满足如下要求:Further preferably, from the inlet of the inner tube body 2 to the outlet of the inner tube body 2, the power of the electric heaters arranged in each regular quadrilateral of the adjacent core bodies decreases continuously and increases continuously. That is, W" is the second derivative of S, which meets the following requirements:

W”>0;w” > 0;

通过实验发现,通过如此设置,能够进一步保持加热的整体均匀,同时可以提高加热效果。需要说明的是,上述规律是申请人通过大量的实验和数值模拟得到的规律,并不是本领域的公知常识或者常规手段。It has been found through experiments that by setting in this way, the overall uniformity of heating can be further maintained, and the heating effect can be improved at the same time. It should be noted that the above rules are obtained by the applicant through a large number of experiments and numerical simulations, and are not common knowledge or conventional means in the field.

作为优选,内管体2内设置多个芯体,从内管体2的底端到内管体2的上端,正方形的边长越来越小。距离内管体2入口的距离为H,正方形的边长为C,C=F2(H),C’是C的一次导数,满足如下要求:Preferably, a plurality of core bodies are arranged in the inner tube body 2 , and from the bottom end of the inner tube body 2 to the upper end of the inner tube body 2 , the side length of the square becomes smaller and smaller. The distance from the entrance of the inner pipe body 2 is H, the side length of the square is C, C=F 2 (H), and C' is the first derivative of C, which meets the following requirements:

C’<0;C'<0;

主要原因是因为正方形边长越小,则制造越困难,但是整体加热的均匀性越好。因为越到上部,应该保持水的整体加热均匀,避免加热不均匀而导致的部分烧干,而且越到上部,因为蒸汽要通过出口出去,也越是要加强蒸汽出气以及加热的均匀性。通过上述设置,可以节省成本,而且达到最好的加热均匀以及蒸汽产出效率,同时避免烧干。The main reason is because the smaller the side of the square, the more difficult it is to manufacture, but the better the overall heating uniformity. Because the further to the upper part, the overall heating of the water should be kept uniform to avoid partial drying out caused by uneven heating, and the further to the upper part, because the steam has to go out through the outlet, the more the uniformity of steam outgassing and heating should be strengthened. With the above arrangement, costs can be saved, and the best heating uniformity and steam production efficiency can be achieved, while drying out is avoided.

进一步优选,内管体2的入口到内管体2的出口,正方形的边长越来越小的幅度不断的增加。C”是C的二次导数,满足如下要求:Further preferably, from the inlet of the inner tube body 2 to the outlet of the inner tube body 2, the side length of the square becomes smaller and smaller and the amplitude is continuously increased. C" is the second derivative of C, which satisfies the following requirements:

C”>0。C”>0.

作为优选,相邻芯体之间的距离保持不变。Preferably, the distance between adjacent cores remains unchanged.

通过实验发现,通过如此设置,能够进一步保持加热的整体均匀,同时可以提高加热效果。需要说明的是,上述规律是申请人通过大量的实验和数值模拟得到的规律,并不是本领域的公知常识或者常规手段。It has been found through experiments that by setting in this way, the overall uniformity of heating can be further maintained, and the heating effect can be improved at the same time. It should be noted that the above rules are obtained by the applicant through a large number of experiments and numerical simulations, and are not common knowledge or conventional means in the field.

作为优选,正方形通孔中心距离芯体的中心越远,则竖直方向上单位长度的电阻加热器的加热功率越大。Preferably, the farther the center of the square through hole is from the center of the core, the greater the heating power of the resistance heater per unit length in the vertical direction.

因为通过实验和数值模拟可以得知,越是向外,则需要加热的体积越大,尤其是最外侧,需要加热周边的水和内管内的水。本发明通过设置内管体内电加热器距离芯体中心的加热功率的变化,进一步提高了加热均匀度和加热效率。Because it can be known from experiments and numerical simulations that the more outward, the larger the volume that needs to be heated, especially the outermost, which needs to heat the surrounding water and the water in the inner tube. The present invention further improves the heating uniformity and heating efficiency by setting the heating power variation between the electric heater in the inner tube and the center of the core.

作为优选,正方形通孔距离芯体的中心越远,则竖直方向上单位长度的电阻加热器的加热功率越来越大的幅度不断的增加。通过如此规律设置,进一步提高了加热均匀度和加热效率。Preferably, the farther the square through hole is from the center of the core, the higher the heating power of the resistance heater per unit length in the vertical direction is continuously increasing. Through such regular setting, the heating uniformity and heating efficiency are further improved.

作为优选,沿着高度方向(即从下往上方向,下文出现的沿着高度方向,如果没有特殊说明,都是指从下往上方向),所述开孔设置为多排。Preferably, the openings are arranged in multiple rows along the height direction (that is, from the bottom to the top, and the height direction that appears below, if there is no special description, refers to the bottom to top direction).

通过设置多排,可以保证不同的高度位置进水,避免单独一个位置进水,造成加热的不均匀,同时避免进入的水被蒸发,造成加热管内干涸。By setting up multiple rows, it can ensure that water enters at different heights, avoid water entering at a single position, resulting in uneven heating, and at the same time prevent the entering water from being evaporated, causing the heating tube to dry up.

作为优选,沿着高度方向,所述开孔的分布密度越来越小。开孔分布的密度越来越小,也就是意味着开孔分布的越来越少,开孔的面积也就越来越小。Preferably, along the height direction, the distribution density of the openings becomes smaller and smaller. The density of the distribution of openings is getting smaller and smaller, which means that the distribution of openings is less and less, and the area of the openings is also smaller and smaller.

通过大量的数值模拟及其实验研究发现,通过设置开孔分布密度越来越小,主要原因是保证大部分水在下部加热,在水变成蒸汽上升过程中不断的有水进入内管体2,持续加热。如果下部进水少,则可能造成下部水快速汽化,造成内管体2内压力过大,造成上部的水也因为压力原因无法进入内管体。减少了内管体的干涸,同时提高了加热效率。Through a large number of numerical simulations and experimental studies, it is found that the distribution density of the openings is getting smaller and smaller, the main reason is to ensure that most of the water is heated at the bottom, and water continuously enters the inner pipe body 2 when the water turns into steam and rises. , continue heating. If there is less water in the lower part, it may cause the water in the lower part to vaporize rapidly, resulting in excessive pressure in the inner pipe body 2, so that the water in the upper part cannot enter the inner pipe body due to the pressure. The drying of the inner tube body is reduced, and the heating efficiency is improved at the same time.

进一步优选,沿着高度方向,所述开孔的分布密度越来越小的幅度不断的增加。Further preferably, along the height direction, the distribution density of the openings becomes smaller and smaller and increases continuously.

经过大量的实验和数值模拟,经过上述的开孔分布密度的变化,能够进一步提高加热效率,提高蒸汽的产出效率,同时能够减少内管体内的干涸。After a large number of experiments and numerical simulations, through the above-mentioned changes in the distribution density of the openings, the heating efficiency can be further improved, the steam output efficiency can be improved, and the dry-up in the inner tube can be reduced at the same time.

作为优选,沿着高度方向,单个开孔的面积越来越小。进一步优选,沿着高度方向,单个开孔的面积越来越小的幅度不断的增加。具体理由参见开孔分布密度的变化。Preferably, along the height direction, the area of a single opening becomes smaller and smaller. Further preferably, along the height direction, the area of a single opening is smaller and smaller and the range is continuously increased. For specific reasons, see the change in the distribution density of open pores.

作为优选,沿着高度方向,所述每排开孔的面积之和越来越小。作为优选,沿着高度方向,所述每排开孔的面积之和越来越小的幅度不断增加。具体理由参见开孔分布密度的变化。Preferably, along the height direction, the sum of the areas of the openings in each row becomes smaller and smaller. Preferably, along the height direction, the sum of the areas of the openings in each row becomes smaller and smaller and continuously increases. For specific reasons, see the change in the distribution density of open pores.

作为优选,沿着高度方向,所述每排开孔之间的间距越来越大。作为优选,沿着高度方向,所述每排开孔之间的间距越来越大的幅度不断增加。具体理由参见开孔分布密度的变化。Preferably, along the height direction, the spacing between the openings in each row becomes larger and larger. Preferably, along the height direction, the spacing between the openings in each row increases continuously. For specific reasons, see the change in the distribution density of open pores.

作为优选,沿着高度方向,电加热棒9的单位长度的加热功率不断的减少。通过设置电加热棒9的加热功率不断的减少,保证下部的流体快速加热,然后热流体通过自然对流到了上部,上部的流体及其下部的内管体2外部的流体快速进入,能够进一步提高加热效率。经过大量的实验和数值模拟,经过上述的内管体加热功率的变化,能够进一步提高10%左右的加热效率,节省加热时间。Preferably, along the height direction, the heating power per unit length of the electric heating rod 9 is continuously reduced. By setting the heating power of the electric heating rod 9 to be continuously reduced, the fluid in the lower part is rapidly heated, and then the hot fluid flows to the upper part through natural convection, and the fluid in the upper part and the fluid outside the inner tube body 2 in the lower part enter quickly, which can further improve the heating efficiency. After a large number of experiments and numerical simulations, through the above-mentioned changes in the heating power of the inner tube body, the heating efficiency can be further improved by about 10%, and the heating time can be saved.

作为优选,沿着高度方向,电加热棒9的单位长度的加热功率不断的减少的幅度不断的增加。Preferably, along the height direction, the heating power per unit length of the electric heating rod 9 is continuously reduced and the range is continuously increased.

经过大量的实验和数值模拟,经过上述的电加热棒9加热功率幅度的变化,能够进一步提高5%加热效率,进一步节省加热时间。After a large number of experiments and numerical simulations, through the above-mentioned change of the heating power range of the electric heating rod 9, the heating efficiency can be further improved by 5%, and the heating time can be further saved.

作为优选,同一个芯体内的同一个电加热棒9分为多段,沿着高度方向,不同段的单位长度的加热功率不同。其中沿着高度方向,不同段的单位长度的加热功率不断的降低。进一步优选,降低的幅度不断的增加。Preferably, the same electric heating rod 9 in the same core is divided into multiple sections, and along the height direction, the heating power per unit length of different sections is different. Among them, along the height direction, the heating power per unit length of different segments is continuously reduced. Further preferably, the magnitude of the reduction is continuously increased.

作为优选,每段的长度相同。Preferably, each segment is the same length.

作为优选,每段的单位长度的加热功率相同。Preferably, the heating power per unit length of each segment is the same.

具体理由如上。The specific reasons are as above.

通过设置分段,可以进一步使得制造简单方便。By arranging the segments, it is possible to further simplify and facilitate the manufacture.

通过分析以及实验得知,竖直方向芯体之间的间距不能过大,过大的话导致蒸汽产生的效果不好,同时也不能过小,过小的话导致内管内容易烧干,同理,正方形的边长也不能过大或者过小,过大导致加热不均匀,过小导致正四边形和八边形分布过密,造成流动阻力增加以及加工成本增加。因此本发明通过大量的实验,在优先满足蒸汽出汽量的情况下,使得阻力达到最优化,整理了各个参数最佳的关系。Through analysis and experiments, it is known that the distance between the cores in the vertical direction should not be too large. If it is too large, the effect of steam generation will not be good. At the same time, it should not be too small. If it is too small, it will cause the inner tube to dry easily. The side length of the square can not be too large or too small, too large will lead to uneven heating, too small will lead to too dense distribution of regular quadrilaterals and octagons, resulting in increased flow resistance and increased processing costs. Therefore, through a large number of experiments, the present invention optimizes the resistance under the condition of preferentially satisfying the steam output, and sorts out the best relationship of each parameter.

作为优选,相邻芯体之间的距离为S1,正方形的边长为L,芯体为正方形截面,芯体正方形截面的边长为B2,满足如下要求:Preferably, the distance between adjacent cores is S1, the side length of the square is L, the core is a square section, and the side length of the square section of the core is B2, which meets the following requirements:

10*L/B2=a-b*(S1/B2);10*L/B2=a-b*(S1/B2);

其中a,b是参数,其中0.95<a<0.96,0.158<b<0.165;Where a, b are parameters, where 0.95<a<0.96, 0.158<b<0.165;

90<B2<240mm;90<B2<240mm;

8<L<30mm;8<L<30mm;

29<S1<110mm。29<S1<110mm.

进一步优选,a=0.956,b=0.163;Further preferably, a=0.956, b=0.163;

进一步优选,随着L/B2的增加,a越来越大,b越来越小。Further preferably, as L/B2 increases, a becomes larger and b becomes smaller.

作为优选,正方形通孔的边长L是正方形通孔内边长和外边长的平均值,芯体正方形截面的边长B2是芯体正方形截面内边长和外边长的平均值。Preferably, the side length L of the square through hole is the average value of the inner side length and the outer side length of the square through hole, and the side length B2 of the square section of the core body is the average value of the inner side length and the outer side length of the square section of the core body.

相邻芯体之间的距离为S1是以相邻芯体相对的面的距离。例如下部芯体的上端面与上部芯体的下端面之间的距离。The distance S1 between adjacent cores is the distance between the opposing faces of the adjacent cores. For example, the distance between the upper end surface of the lower core and the lower end surface of the upper core.

作为优选,随着B2的增加,L也不断增加。但是随着B2的增加,L不断增加的幅度越来越小。此规律变化是通过大量的数值模拟和实验得到的,通过上述规律的变化,能够进一步提高换热效果,降低噪音。Preferably, as B2 increases, L also increases. But with the increase of B2, the continuous increase of L becomes smaller and smaller. The change of this law is obtained through a large number of numerical simulations and experiments. Through the change of the above law, the heat exchange effect can be further improved and the noise can be reduced.

作为优选,随着B2的增加,S1不断减小。但是随着B2的增加,S1不断减小的幅度越来越小。此规律变化是通过大量的数值模拟和实验得到的,通过上述规律的变化,能够进一步提高换热效果,降低噪音。Preferably, as B2 increases, S1 decreases continuously. But with the increase of B2, the magnitude of S1's continuous decrease becomes smaller and smaller. The change of this law is obtained through a large number of numerical simulations and experiments. Through the change of the above law, the heat exchange effect can be further improved and the noise can be reduced.

芯体高度H优选为100-500mm,进一步有选为200-300mm。The core height H is preferably 100 to 500 mm, and more preferably 200 to 300 mm.

虽然本发明已以较佳实施例披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention has been disclosed above with preferred embodiments, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention should be based on the scope defined by the claims.

Claims (5)

1.一种蒸汽发生器,所述蒸汽发生器包括箱体、内管体、冷水入口、热水出口和蒸汽出口,所述冷水入口设置在箱体的侧壁上,所述内管体设置在箱体内,所述内管体包括外管和设置在外管内的芯体,所述内管体为竖直方向设置,所述内管体下部设置进水通道,保证箱体的水能够进入内管体进行加热,内管体的上部连接蒸汽出口;所述芯体设置在进水通道上部,所述芯体所在内管体竖直方向上延伸;所述芯体为正方形通孔和正八边形通孔组成,所述正方形通孔的边长等于正八边形通孔的边长,所述正方形通孔的四个边分别是四个不同的正八边形通孔的边,正八边形通孔的四个互相间隔的边分别是四个不同的正方形通孔的边;正方形通孔中设置电加热器;所述热水出口设置在箱体的侧壁上。1. a steam generator, the steam generator comprises a box body, an inner pipe body, a cold water inlet, a hot water outlet and a steam outlet, and the cold water inlet is arranged on the side wall of the box body, and the inner pipe body is arranged In the box, the inner pipe body includes an outer pipe and a core body arranged in the outer pipe, the inner pipe body is arranged in a vertical direction, and a water inlet channel is arranged at the lower part of the inner pipe body to ensure that the water in the box body can enter the inner pipe. The tube body is heated, and the upper part of the inner tube body is connected to the steam outlet; the core body is arranged on the upper part of the water inlet channel, and the inner tube body where the core body is located extends in the vertical direction; the core body is a square through hole and a regular octagon The side length of the square through hole is equal to the side length of the regular octagonal through hole, and the four sides of the square through hole are the sides of four different regular octagonal through holes. The four mutually spaced sides of the hole are the sides of four different square through holes; electric heaters are arranged in the square through holes; the hot water outlet is arranged on the side wall of the box body. 2.如权利要求1所述的蒸汽发生器,其特征在于,所述冷水入口设置在箱体的下部,所述热水出口位于箱体的上部的侧壁上。2 . The steam generator according to claim 1 , wherein the cold water inlet is arranged at the lower part of the box body, and the hot water outlet is arranged on the side wall of the upper part of the box body. 3 . 3.如权利要求1所述的蒸汽发生器,其特征在于,所述的箱体上部设置排气口。3. The steam generator according to claim 1, wherein an exhaust port is arranged on the upper part of the casing. 4.如权利要求1所述的蒸汽发生器,其特征在于,所述内管体的横截面是正方形。4. The steam generator of claim 1, wherein the cross section of the inner tube body is square. 5.如权利要求1所述的蒸汽发生器,其特征在于,蒸汽出口管道的横截面积小于内管体的外管的横截面积。5. The steam generator of claim 1, wherein the cross-sectional area of the steam outlet pipe is smaller than the cross-sectional area of the outer pipe of the inner pipe body.
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CN111089279B (en) 2021-02-26
CN111089279A (en) 2020-05-01
CN111089278A (en) 2020-05-01

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