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CN109599602A - The method that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization - Google Patents

The method that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization Download PDF

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CN109599602A
CN109599602A CN201811452925.4A CN201811452925A CN109599602A CN 109599602 A CN109599602 A CN 109599602A CN 201811452925 A CN201811452925 A CN 201811452925A CN 109599602 A CN109599602 A CN 109599602A
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positive electrode
waste
solid
liquid
old positive
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CN109599602B (en
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邹廷军
任燕
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Chongqing Green Battery Research Institute Co ltd
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Chengdu Younirik Technology Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/54Reclaiming serviceable parts of waste accumulators
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B23/00Obtaining nickel or cobalt
    • C22B23/04Obtaining nickel or cobalt by wet processes
    • C22B23/0407Leaching processes
    • C22B23/0415Leaching processes with acids or salt solutions except ammonium salts solutions
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B7/00Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
    • C22B7/006Wet processes
    • C22B7/007Wet processes by acid leaching
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

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  • Chemical & Material Sciences (AREA)
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  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Secondary Cells (AREA)

Abstract

The invention discloses the methods that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization.Method includes the following steps: (1) prepares liquid-solid mixed component system;(2) gaseous component is prepared;(3) three-phase single step reaction;(4) it is separated by solid-liquid separation;(5) leachate impurity and purification;(6) nickel cobalt manganese presoma is prepared;(7) lithium resource recycles;(8) new tertiary cathode material is prepared;(9) sodium nitrate recycles;(10) recovery ammonia.The unique three-phase single step reaction system that the present invention constructs can realize that the waste and old positive electrode of any component can obtain higher cobalt nickel manganese lithium single step reaction leaching efficiency.

Description

The method that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization
Technical field
The invention belongs to lithium battery material technical fields, and in particular to the waste and old positive electrode of a kind of pair of lithium battery carries out resource Change the method utilized.
Background technique
Lithium ion battery is widely used in electric tool, electric car and mobile phone, notebook as energy storaging product The fields such as computer, in people's production and life play an important role.In recent years, the high demand of energy storaging product causes Lithium ion battery yield rises year by year.Lithium ion battery is in use after repeated charge, and electrode material is by anti- Multiple dilation can be partially separated with collector leads to poor contact, meanwhile, the crystal form of positive electrode also can be in charge and discharge repeatedly It changes in electric process, can make part lithium ion that cannot freely be embedded in abjection inside crystal structure and cause capacity attenuation Seriously fail.In general, the cycle life of lithium ion battery is usually several hundred time to 1000 times or so (3-5), due to lithium from Sub- battery is limited, this means that the yield of waste and old lithium ion battery is also increasing year by year, applying waste lithium ionic at that time The recycling of battery will become a great problem.Battery belongs to serious pollution class solid waste, is a kind of important environmental contaminants, institute It is recycled with place's lithium to old and useless battery very urgent.
Lithium ion battery be closely combined by positive plate, negative electrode tab and diaphragm by stacked or takeup type together with, After being packed into shell, it is prepared after injection organic electrolyte such as tightly encapsulates at the series of processes.Due to current industrialized production In four big mainstream positive pole material of lithium cobalt acid, LiMn2O4, in LiFePO 4 and nickel-cobalt lithium manganate material, nickle cobalt lithium manganate ternary Material has high specific discharge capacity, high discharge voltage plateau, and the advantages such as high-energy density are known as most promising in recent years Positive electrode.
Due in waste and old lithium ion battery lithium and the precious metals resource such as cobalt, nickel, manganese be concentrated mainly on positive electrode, Therefore, lithium manganese cobalt nickel is recycled from waste and old tertiary cathode material, is the core stage of waste and old lithium ion battery recycling.Ternary is just Mainly by lithium manganese cobalt nickel oxygen active material (quality accounting is about 87%-90%), acetylene black conductor, (quality accounting is about for pole material For 5%-6%), organic adhesive (quality accounting is about 3%-4%), the aluminium carried secretly in shattering process, iron tramp (quality accounting About 1%-3%) composition, while battery undergoes complicated charge and discharge process and high/low temperature conversion in use, so that useless The existing forms of object phase are extremely complex in old positive electrode, and the existing forms of cobalt nickel manganese lithium have very very much not compared with new positive electrode Together, while there is also complicated organic substance, inorganic matter is mutually wrapped with organic matter in physical aspect between above several substances It wraps up in and inlays, Components of Acid-Base coexists with oxidation-reduction quality component on chemical form, causes its regeneration process difficult, it is difficult to The lithium manganese cobalt nickel product for obtaining satisfied high-quality is regenerated by existing method.
There is partial monopoly to report the recycling of positive electrode at present, according to the difference of its mechanism, substantially On can be divided into three classes:
(1) pyrogenic process+wet process process;Such technology uses positive electrode solid phase roasting technique, holds in roasting process It is also easy to produce fluoride exhaust emission environment, high-temperature roasting energy consumption is high, additional reducing agent is at high cost, and in roasting process and ternary Oxidation state species and the insufficient contact of reducing agent in positive electrode, the problems such as reduction efficiency is low.
(2) Whote-wet method process;Such technology has that reducing agent is at high cost, easy residual, and the reduction being added The cost that agent often will form new impurity, increase purification of leaching liquor removal of impurities.
(3) acid solution+vapour phase reduction agent extract technology is used;Reducing agent employed in such technology is H2、CO、 SO2、NH3、H2S、CH4Equal gases only have reproducibility, and H2、CO、CH4, the use costs such as hydrazine hydrate are high, more difficult in production It obtains, NH3、H2S is hypertoxicity substance, be easy to cause serious pollution;And the gas phase reaction component of this method is only capable of providing reduction Property atmosphere, the oxidizing substance in induced positive electrode material, but do not have oxidizing substance needs to be oxidized removal for organic matter etc. Substance for almost without effect, with the progress of reaction, it is difficult to make in the positive electrode of non-reacted parts by organic matter packet The component wrapped up in continues to leach, and leads to that the leaching rate of nickel cobalt manganese lithium is not high, reaction residues amount is big, residual organic matter is in purification of leaching liquor The problems such as being polluted in cobalt nickel manganese product in removal process, influencing its purity and recycle.
Since there are the main problems such as energy consumption height, secondary pollution to be difficult to promote and apply for traditional roasting+acid leaching process, and mesh Preceding reported wet processing, generally without being directed to the waste and old positive electrode complicated components of leaching process, Leach reaction is complicated, soda acid The redox reaction of substance neutralization reaction and redox, substance intersects progress, deploys and reacts to Leach reaction component and controls Make demanding problem and propose effective workaround, cause to be difficult there are leaching process control, leaching efficiency it is unsatisfactory, The lithium manganese cobalt nickel product quality that the more purification and impurity removals of leachate impurity are difficult, obtain is difficult to meet cell positive material ingredient requirement etc. Problem.
Summary of the invention
For above-mentioned deficiency in the prior art, the present invention provides the waste and old positive electrode of a kind of pair of lithium battery and carries out recycling The method utilized can effectively solve prior art low efficiency, and clean difficult problem.
To achieve the above object, the technical solution adopted by the present invention to solve the technical problems is:
The method that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization, comprising the following steps:
(1) waste and old positive electrode is crushed as powder, and is mixed with metal powder, form solid-phase mixture;It then will be double Oxygen water is mixed with condensed water, forms liquid phase mixture;Solid-phase mixture and liquid phase mixture are mixed again;
The weight ratio of waste and old positive electrode powder and metal powder is 1:0.05~1;The volume ratio of hydrogen peroxide and condensed water For 1:50~1000;The solid-liquid ratio of solid-phase mixture and liquid phase mixture is 1:1~10;Metal powder is in manganese, cobalt or nickel It is one or more;
(2) by nitric oxide, nitrogen dioxide and oxygen mix, gas phase mixture is formed;Nitric oxide, nitrogen dioxide and oxygen The volume ratio of gas is 1:0.05~10:0.5~100;
(3) step (1) products therefrom is mixed with gas phase mixture, and adjusting system pH is that 0.5~3.0, ORP is 250~550mv;The ratio of the volume ratio of step (1) products therefrom and gas phase mixture is 0.05~50;
(4) step (3) products therefrom is separated by solid-liquid separation, collects liquid phase, adjusting its pH value is 5.0~7.0, keeps 2 It is separated by solid-liquid separation after~5h, collection is purified liquid;
(5) pH value for adjusting scavenging solution is 10.0~12.0, and is allowed to warm to 40~80 DEG C, after keeping 2~3h, is carried out It is separated by solid-liquid separation, collects solid phase respectively and separating liquid is spare, then solid phase is washed 3~5 times;
(6) sodium carbonate liquor is added into separating liquid obtained in step (5), reaction is generated to without precipitating, is collected and clear Wash sediment;
(7) then solid phase obtained by step (5) is mixed with step (6) gained sediment, in 750~1200 DEG C of calcinings 8~ 10h;Solid phase and the weight ratio of sediment are 1:0.3~0.5.
Further, the weight ratio of waste and old positive electrode powder and metal powder is 1:0.1 in step (1);Hydrogen peroxide with The volume ratio of condensed water is 1:44;The solid-liquid ratio of solid-phase mixture and liquid phase mixture is 1:2.3.
Further, the partial size of waste and old positive electrode powder and metal powder is 80~120 mesh.
Further, the volume ratio of nitric oxide, nitrogen dioxide and oxygen is 1:0.5:1 in step (2).
Further, the ratio of the volume ratio of step (1) products therefrom and gas phase mixture is 10 in step (3).
Further, the ingredient that pH value is reconciled in step (5) is ammonium hydroxide and sodium hydroxide.
It further, further include recycling, separating to filtered fluid by evaporation and concentration, Crystallization Separation in step (6) To sodium nitrate sodium and secondary separating liquid, and will be in the condensing hot air furnace that generated in removal process to step (6) and step (7).
Further, sodium hydroxide is added into secondary separating liquid, adjust its pH value be 8~10, respectively obtain ammonia and Sodium nitrate solution, and by Ammonia recovery to step (5), sodium nitrate solution is recycled in step (6).
Further, it is washed with steam condensate (SC) in step (5) and step (6), and by the condensed water after washing It is recycled in step (1).
Further, solid phase and the weight ratio of sediment are 1:0.4 in step (7).
Reaction principle and parameter setting principle of the invention is as follows:
1, unique component constructed by unique liquid and solid phase reaction component and step (2) constructed by step (1) is adjustable Gas phase reaction component and the unique three-phase single step reaction system of step (3), be one and complete solve control reaction and leach Each component is mutually wrapped up and being inlayed in physical aspect in the process, and different pH values requires and oxidationreduction atmosphere on chemical form It is required that technical solution.
In reaction initial phase, the nitrogen dioxide in gas phase reaction component is in sour gas, with liquid and solid phase reaction component It is converted into a certain amount of nitric acid and nitrous acid after water haptoreaction, the acid needed for waste and old positive electrode neutral and alkali substance leaches is provided Degree;Meanwhile nitric oxide and nitrogen dioxide have reproducibility, provide going back needed for oxidizing substance leaches in waste and old positive electrode Originality atmosphere;Oxygen is oxidizing substance, provides the oxidation atmosphere needed for reducing substances leach in waste and old positive electrode;And Hydrogen peroxide in liquid and solid phase reaction component provides the oxidation atmosphere of auxiliary, and zeroth order manganese/cobalt/nickel by powder provides the reproducibility of auxiliary Atmosphere;In waste and old positive electrode reacting between lithium manganese cobalt nickel oxysome and nitric oxide, nitrogen dioxide, oxygen be one extremely fast Highly selective reaction, lithium manganese cobalt nickel is converted into lithium nitrate, cobalt nitrate, nickel nitrate, manganese nitrate solution from solid phase reaction, and liquid is solid Cobalt nickel manganese powder end in phase is reacted with the reaction rate of acidic materials far below this, as long as controlling the reaction time, this stage cobalt Nickel manganese powder end is not involved in substantially with acidic materials reacts;With the progress of above-mentioned reaction, positive electrode powder is constantly reacted molten Liquid is solved, gradually contracting core, the hydrogen peroxide meeting in solid-liquid phase reaction component at this time and leaching are anti-containing lithium manganese cobalt nickel oxysome powder particle A small amount of ferrous ion of middle generation is answered to be built into the unique Fenton system with extremely strong oxidisability, zeroth order manganese/cobalt/nickel powder again It is last that (mainly acetylene black is conductive with the new carbon containing organic substance constantly generated after waste and old positive electrode particle reaction contracting core Agent) be built into it is unique itself have extremely strong oxidisability light electrolysis system, under Strong oxdiative-light electrolysis double action, anode Organic adhesive in material loses bonding activity, so that the package for dissociating waste and old positive electrode particle inlays volume morphing, so that The progress of above-mentioned reaction mechanism mechanism of reaction continuous and effective, until waste and old positive electrode particle will be completely dissociated, react, lithium manganese cobalt nickel almost may be used All to be leached into solution.
Still further aspect, in above-mentioned reaction process, lithium manganese cobalt nickel oxysome and nitric oxide, titanium dioxide in waste and old positive electrode The reaction of nitrogen, oxygen is an extremely fast highly selective reaction, and the iron aluminium in waste and old positive electrode and acidic materials react Rate is far below the reaction, as long as controlling the reaction time, the iron aluminium base in waste and old positive electrode is originally not involved in reaction, therefore, Iron aluminium impurity content is extremely low in leachate, is conducive to subsequent purification removal of impurities.In above-mentioned reaction process, contain in waste and old positive electrode Acetylene black conductor only have denier and ferrous ion that Fenton reaction occurs, organic adhesive only lose it is Nian Jie active, Be not involved in reaction, therefore as the dissociation and reaction of lithium manganese cobalt nickel oxysome particle in positive electrode are leached, remaining acetylene black and Bonding agent becomes the main component of residue after reaction.
2, it is one complex reaction involved in step (3), satisfied positive electrode should be reached in reaction process Leaching rate, realizes the efficient utilization of various substances again, therefore, it is necessary to which find out has directive significance in actual application Key parameter.
For acid-base neutralization reaction, pH is its key parameter, and pH is excessively high, then basic component leaches insufficient, pH mistake Low, then acidic materials are superfluous, and the additive amount of neutralizer is big in subsequent dedoping step, and reagent cost increases, for this purpose, this method uses PH value is control parameter, is 0.5~3.0 by reaction process pH control;In addition, anti-for the redox convenient for regulation reaction system Atmosphere is answered, uses the ORP (oxidation-reduction potential) of solution for control parameter, if ORP is excessively high, the oxidisability of leachate is higher, It is difficult to realize the leaching of the cobalt, manganese of oxidation state, if ORP is too low, the oxidisability in system is insufficient, it is difficult to realize ferrous ion The removal of oxidation and organic matter, therefore it is to be ensured that the cobalt nickel manganese lithium in positive electrode solid particle is completely converted into corresponding nothing Machine sulfate then needs to control the ORP of reaction system in the range of 250~550mv.
3, in three-phase single step reaction leaching process described in step (3), the size of solid granulates is to leaching rate in ore pulp Having a significant impact, partial size is smaller, and granule surface area is bigger, and gas-liquid-solid three-phase contact is more abundant, and leaching rate is faster, therefore, step Suddenly it is used to prepare the powder ternary material of ore pulp described in (1), cobalt/nickel/manganese powder end granularity is not less than 80 mesh.
4, nitric oxide, nitrogen dioxide and oxygen mixed gas can pass through three kinds in gaseous component described in step (2) Gas is directly mixed to get, and can also make part nitric oxide turn later by the way that the exhaust gas containing nitric oxide of gained containing burning is inverted Nitrogen dioxide is turned to obtain.The two access approaches fire the difference is that used combustion adjuvant is generally air when burning Containing containing having neither part nor lot in the inert nitrogen gas of burning, and nitrogen is not involved in Leach reaction in nitric oxide production exhaust gas after burning, for Leaching process is without influence;Therefore, the mixed gas that two kinds of approach obtain is suitable for this Leaching Systems, however, being obtained using which kind of Mode, the volume ratio of nitric oxide, nitrogen dioxide and oxygen in mixed gas be preferably kept in 1:0.05~10:0.5~ In the range of 100.
5, waste and old positive electrode powder, manganese or cobalt or nickel by powder and dioxygen in the middle gained liquid and solid phase reaction component of step (1) Ratio between water is related to the component of waste and old positive electrode, and the component of waste and old positive electrode is different, the component of mixed serum It is not identical.According to adjustment mixed serum component to reach in step (3) pH can be in the actual production process, 0.5~3.0, ORP is the requirement of 250~550mv, to realize that the positive electrode of different component can achieve the leaching of satisfied cobalt nickel manganese lithium Efficiency.
6, in step (2) in gas phase reaction component between nitric oxide, nitrogen dioxide and oxygen proportionate relationship and it is waste and old just The component of pole material is related, and the component of waste and old positive electrode is different, and the component of nitrogenous gas leaching agent is not also identical.In practical life It to reach pH in step (3) can be 0.5~3.0, ORP 250 according to adjustment nitrogenous gas leaching agent component during production The requirement of~550mv, to realize that the positive electrode of different component can achieve the leaching efficiency of satisfied cobalt nickel manganese lithium.
7, to reach the requirement that pH is 0.5~3.0, ORP is 250~550mv in step (3), it can be by individually adjusting Both the component of gas phase reaction component is realized in the component of liquid-solid phase or step (2) in step (1), can also adjust simultaneously Component realize.
The invention has the benefit that
(1) the unique three-phase single step reaction system of this method building can realize that the waste and old positive electrode of any component can Obtain higher cobalt nickel manganese lithium single step reaction leaching efficiency.
For complicated components in waste and old positive electrode, inorganic matter and organic matter are mutually wrapped up and are inlayed, acid-base neutralization reaction The problem of difficult regulation coexists with redox reaction, existing method is difficult to the problem of obtaining satisfied leaching effect, passes through group The adjustable oxidationreduction characteristic that has both is divided to mix gas phase reaction component and have both redox-characteristic liquid and solid phase reaction component This unique gas-liquid-solid complementary system, it is anti-to construct a unique acid-base neutralization reaction-redox reaction-light electrolysis Should intersect the one step multiple reaction system of three-phase of progress, to realize that the positive electrode of different component in leaching process needs not The purpose that same oxidation-reduction reaction atmosphere, inorganic component and organic component package mosaics can dissociate, so that this method pair Higher cobalt nickel manganese lithium single step reaction leaching efficiency can be obtained in the positive electrode of any component.
(2) the unique gas-liquid-solid complementary interaction components system of this method building does not introduce new impurity substances, so that Leachate impurity is few, is compared with other methods, and impurity and purification are easy, and obtained solution quality is high, is conducive to subsequent lithium manganese cobalt nickel The high efficiente callback of resource.
Unique gas phase reaction component constructed by this method are as follows: nitric oxide, nitrogen dioxide, oxygen, liquid-solid phase component Are as follows: in addition to this waste and old positive electrode, hydrogen peroxide and zeroth order manganese/cobalt/nickel and clean steam condensate (SC) do not need any Other additional substances;And the nitric oxide of gas phase, nitrogen dioxide, oxygen and liquid-solid phase waste and old positive electrode, hydrogen peroxide and zero Valence manganese/cobalt/nickel and clean steam condensate (SC) pass through the unique three-phase single step reaction system of this method building, all substances It is finally converted into manganese nitrate, the cobalt nitrate, nickel nitrate, lithium nitrate of subsequent step needs, is generated without other impurities substance.
In addition, it is selective reaction, i.e. sulphur in gaseous component that the uniqueness of this reaction system, which is also embodied in Leach reaction, Base and nitrogen-based gas and oxygen, and can in waste and old positive electrode preferentially with the lithium manganese cobalt nickel component reaction in waste and old positive electrode The iron aluminium impurity that can contain seldom reacts, or even is not involved in reaction;Therefore, the leachate impurity content that this method obtains is few, makes Subsequent purification and impurity removal is obtained to be easier.
(3) purifying and impurity-removing method of leaching solution that this method uses does not introduce new impurity, and purification and impurity removal is high-efficient, obtains Scavenging solution quality is good.
Compared with the impurity-removing methods such as the extraction and back extraction or ferric hydroxide precipitate method being widely used, this method is based on preamble The lower lithium manganese cobalt nickel sulfate leachate system of the iron content aluminium impurity that processing step obtains, using need to only adjust solution temperature and The synchronous removal ferrisodium impurity of the in situ Precipitation of pH value, then the pH precipitation method are adjusted except aluminium, to obtain impure extremely low quality High lithium manganese cobalt nickel sulfate liquor, is conducive to the high efficiente callback of subsequent lithium manganese cobalt nickel resource.
(4) this method is advantageously implemented manganese cobalt nickel efficient resource using the synchronous recycling manganese cobalt nickel resource of a step coprecipitation Change.
Advantage of this method based on the extremely low high-quality lithium manganese cobalt nickel sulfate liquor of the impurity that preamble technique obtains, passes through The ammonium hydroxide and sodium hydroxide centainly matched is added, it can realization obtains the manganese cobalt nickel that high-quality meets tertiary cathode material requirement The purpose of hydroxide co-precipitate presoma, is advantageously implemented manganese cobalt nickel high efficient resourcing.
(5) this method recycles lithium resource using carbonate precipitation method, is advantageously implemented the high efficient resourcing of lithium.
This method high-quality lithium sulfate solution extremely low based on the impurity that preamble process advantage obtains, it is only necessary to pass through addition The sodium carbonate centainly matched, it can realize and obtain the purpose for the lithium carbonate that high-quality meets tertiary cathode material requirement, favorably In the high efficient resourcing for realizing lithium.
(6) the costly new positive material of high-quality is made in the low waste and old tertiary cathode material of this method use value Material, is truly realized the regeneration of waste and old tertiary cathode material.
Advantage of this method based on preamble series of processes advantage overlapped in series, it is only necessary to which obtained high-quality is met into ternary The carbon for meeting tertiary cathode material requirement of manganese cobalt nickel hydroxide co-precipitate presoma and high-quality that positive electrode requires Sour lithium is calcined, both the new tertiary cathode material of available high-quality according to certain stoichiometric ratio combination, thus Really realize the regeneration of waste and old tertiary cathode material.
(7) this method level of clean production height, energy-saving and environmental protection.
It based on unique process system constructed by this method, is compared with other methods, the entire process procedure of this method is not Generate technique waste water;This method can realize waste and old positive electrode all of not generating waste residue;This method sulfenyl gas effciency Up to 99.9%, realize exhaust gas near-zero release.
This method all recycles the steam condensate (SC) of generation, realizes waste heat all of to ammonia progress system Interior recycling all recycles nitric acid waste liquor of sodium.
(8) this method is easier to realize automation, intelligentized scale industrial production.
For the one step Leach reaction system of unique three-phase of this method building, and reacting is acid-base neutralization reaction and oxidation Reduction reaction intersects the unique reaction system of progress, and this method is according to the spy of acid-base neutralization reaction and redox reaction Point, it is innovative using pH and ORP as the key index in reaction process, and on this basis, pass through and adjust mixed serum Achieve the purpose that save reagent cost with the component in gas component with the proportion and leaching condition of being optimal, and pH and Two parameters of ORP are easy to on-line checking and realize automation control, so that this method is easier to realize automation, intelligentized rule Modelling industrial production.
Detailed description of the invention
Fig. 1 is process flow chart of the invention.
Specific embodiment
A specific embodiment of the invention is described below, in order to facilitate understanding by those skilled in the art this hair It is bright, it should be apparent that the present invention is not limited to the ranges of specific embodiment, for those skilled in the art, As long as various change is in the spirit and scope of the present invention that the attached claims limit and determine, these variations are aobvious and easy See, all are using the innovation and creation of present inventive concept in the column of protection.
Embodiment 1
The method that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization, comprising the following steps:
(1) allotment of liquid-solid reaction component: it will be crushed and cross the waste and old positive electrode powder 10kg and zeroth order cobalt of 80 meshes Powder 1kg mixing, obtains solid component 11kg;By gained solid phase components and 25L steam condensate (SC) mixed pulp, and stir evenly Afterwards, the hydrogen peroxide that 450ml concentration is 30% is added, obtains satisfactory liquid-solid reaction component.
(2) allotment of gas phase reaction component: being 1:0.5:1's according to volume by pure nitric oxide, nitrogen dioxide and oxygen Ratio mixing, obtains the gas phase reaction component of satisfactory nitric oxide, nitrogen dioxide and oxygen mixed gas;
(3) three-phase single step reaction: by gas phase reaction component obtained by liquid and solid phase reaction component obtained by step (1) and step (2) It is sent into one step leaching reactor of three-phase simultaneously according to a certain percentage, comes into full contact with airwater mist cooling, and, make in reaction process The pH of solution stablizes in the range of 1.5~2.0 and ORP (oxidation reduction potential value) stablizes in 400~500mv, reacts 5h Afterwards, will react sufficient slurries discharge reactor, the slurries after react, after tested cobalt, nickel, manganese, lithium leaching rate distinguish It is 99.34%, 99.25%, 99.64% and 99.57%;
(4) solid-liquor separation: slurries obtained by step (3) are separated by solid-liquid separation, respectively obtain containing cobalt nitrate, nickel nitrate, Manganese nitrate, lithium nitrate are main component and the extremely low iron of concentration, aluminium, the leachate that fluoride is impurity and contain conductive agent With the leached mud of adhesive, a small amount of aluminium skimmings, this part leached mud can be directly as raw material of industry recycling treatment;
(5) leachate impurity and purification: being added sodium hydroxide solution for leachate obtained by step (4), pH be adjusted to 6.2, The iron in solution, aluminium ion is set to be converted into iron hydroxide and aluminum hydroxide precipitation;Then it will contain iron hydroxide and aluminium hydroxide Slurries be separated by solid-liquid separation, obtain the purification slag containing iron hydroxide and aluminium hydroxide and containing cobalt nitrate, nickel nitrate, nitric acid Manganese, lithium nitrate be main component and iron, aluminium, fluorine content be below the purification qualifying liquid of 0.5mg/L;
(6) nickel cobalt manganese precursor preparation: the ammonium hydroxide being added in the purification qualifying liquid obtained by step (5) makees complexing agent, hydrogen Sodium hydroxide solution makees precipitating reagent, is stirred, precipitation reaction, is maintained at the pH value of solution in 10.0~12.0 ranges, temperature It is 70 DEG C, reaction time 2.5h;Then it is separated by solid-liquid separation, contains manganous hydroxide, cobalt hydroxide, nickel hydroxide to what is obtained Solid powder mixture, washed using the steam condensate (SC) of subsequent handling, to respectively obtain satisfactory Gao Pin The nickel cobalt manganese presoma of matter and separating liquid containing sodium nitrate, ammonium nitrate, lithium hydroxide, the washing water that this step generates return to Step (1) uses;
(7) lithium resource recycles: obtained by the step (6) containing sodium nitrate, ammonium nitrate, lithium hydroxide separating liquid in carbonic acid is added Sodium solution makes lithium hydroxide be converted into lithium carbonate precipitating, is then separated by solid-liquid separation, used to obtained lithium carbonate solid powder The steam condensate (SC) of subsequent handling is washed, thus respectively obtain satisfactory high-quality lithium carbonate and containing sodium nitrate, The separating liquid of ammonium nitrate.The washing water that this step generates is used back to step (1);
(8) preparation of new tertiary cathode material: by high-quality nickel cobalt manganese hydroxide precursor powder obtained by step (6) and High-quality lithium carbonate powder obtained by step (6) is mixed according to the ratio that mass ratio is 1:0.4 and calcines 8h at 950 DEG C, Obtain the new tertiary cathode material of high-quality;
(9) sodium nitrate recycles: the sodium nitrate separating liquid obtained by step (7) containing a small amount of ammonium nitrate is evaporated concentration, Crystallization is cooled down to concentrate, magma is separated by solid-liquid separation, obtains industrial grade sodium nitrate and separating liquid;This step is steamed The condensed water generated during hair is sent to step (7) respectively, (8) make slurry;
(10) recovery ammonia: being added sodium hydroxide in the separating liquid obtained by step (9), adjusting pH is 10.0, turns ammonium nitrate Turn to ammonia and sodium nitrate, ammonia is washed with water be recovered as ammonium hydroxide after return step (6) as complexing agent recycle;Sodium nitrate is molten Liquid return step (9).
Embodiment 2
The method that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization, comprising the following steps:
(1) allotment of liquid-solid reaction component: waste and old positive electrode powder 10kg, the zeroth order cobalt sieved with 100 mesh sieve after will be broken The mixing of the ratio of 0.2kg and manganese 0.8kg, obtains 11kg solid mixed component;Obtained solid mixed component and 50L steam are condensed Water mixing system will be stirring evenly and then adding into the hydrogen peroxide that 550ml concentration is 28%, obtain satisfactory solid phase reaction component;
(2) allotment of gas phase reaction component: will lead to containing the exhaust gas that nitric oxide concentration is 10%, oxygen concentration is 10% Enter in catalytic reactor, make part conversion of nitric oxide gas nitrogen dioxide, obtaining nitric oxide concentration is that 8%, nitrogen dioxide is dense The mixed gas that degree is 2%, oxygen concentration is 9%;
(3) three-phase single step reaction: liquid and solid phase reaction component obtained by step (1) and gas phase reaction group obtained by step (2) are sent Enter one step leaching reactor of three-phase, come into full contact with airwater mist cooling, while adjusting in gaseous component nitric oxide to dioxy Change the transformation efficiency of nitrogen, adjusts the ratio of nitric oxide, nitrogen dioxide and oxygen in gas phase, make the pH stable of solution 1.0 In the range of~2.0, and in the range of 350~500mv of ORP (oxidation reduction potential value) holding, after reacting 10h, reaction is filled Point slurries be discharged reactor, the slurries after react, measure cobalt, nickel, manganese, lithium leaching rate point than be 99.33%, 99.41%, 99.65% and 99.72%.
(4) solid-liquor separation: slurries obtained by step (3) are separated by solid-liquid separation, are obtained containing cobalt nitrate, nickel nitrate, nitric acid Manganese, lithium nitrate are main component and the extremely low iron of concentration, aluminium, the leachate that fluoride is impurity and contain conductive agent and viscous The leached mud of mixture, a small amount of aluminium skimmings, leached mud is directly as raw material of industry recycling treatment;
(5) leachate impurity and purification: sodium carbonate liquor is added in leachate obtained by step (4), pH is adjusted to 5.5, is made Iron, aluminium ion in solution are converted into iron hydroxide and aluminum hydroxide precipitation;It finally will be containing iron hydroxide and aluminium hydroxide Slurries are separated by solid-liquid separation, and are obtained the purification slag containing iron hydroxide and aluminium hydroxide and are contained cobalt nitrate, nickel nitrate, nitric acid Manganese, lithium nitrate are main component of iron, the content of aluminium, fluorine is below the purification qualifying liquid of 0.5mg/L;
(6) nickel cobalt manganese precursor preparation: ammonium hydroxide is added in the purification qualifying liquid obtained by step (5) and makees complexing agent, hydroxide Sodium solution makees precipitating reagent, is stirred, precipitation reaction, is maintained at the pH value of solution in 11.0~12.0 ranges, temperature 65 DEG C, reaction time 3.0h;Then it is separated by solid-liquid separation, to obtaining consolidating containing manganous hydroxide, cobalt hydroxide, nickel hydroxide Body mixture of powders is washed using the steam condensate (SC) of subsequent handling, to respectively obtain satisfactory high-quality Nickel cobalt manganese presoma and separating liquid containing sodium nitrate, ammonium nitrate, lithium hydroxide, the washing water that this step generates return to step (1) it uses;
(7) lithium resource recycles: obtained by the step (6) containing sodium nitrate, ammonium nitrate, lithium hydroxide separating liquid in be added it is certain The sodium carbonate liquor of amount makes lithium hydroxide be converted into lithium carbonate precipitating, is then separated by solid-liquid separation, to obtained lithium carbonate solid Powder is washed using the steam condensate (SC) of subsequent handling, to respectively obtain satisfactory high-quality lithium carbonate and contain The separating liquid of sodium nitrate, ammonium nitrate.The washing water that this step generates is used back to step (1);
(8) preparation of new tertiary cathode material: by high-quality nickel cobalt manganese hydroxide precursor powder obtained by step (6) and High-quality lithium carbonate powder obtained by step (6) is mixed according to the ratio that mass ratio is 1:0.4 and is calcined at 950 DEG C 10h obtains the new tertiary cathode material of high-quality;
(9) sodium nitrate recycles: the sodium nitrate separating liquid obtained by step (7) containing a small amount of ammonium nitrate is evaporated concentration, Crystallization is cooled down to concentrate, magma is separated by solid-liquid separation, obtains industrial grade sodium nitrate and separating liquid;This step is steamed The condensed water generated during hair is sent to step (7) respectively, (8) make slurry;
(10) recovery ammonia: being added sodium hydroxide in the separating liquid obtained by step (9), adjusting pH is 9.5, converts ammonium nitrate For ammonia and sodium nitrate, ammonia is washed with water be recovered as ammonium hydroxide after return step (6) recycled as complexing agent;Sodium nitrate solution Return step (9).
Embodiment 3
The method that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization, comprising the following steps:
(1) waste and old positive electrode powder 20kg, the zeroth order manganese of 120 meshes the allotment of liquid-solid reaction component: are crossed after will be broken The mixing of the ratio of 0.5kg, zero-valent nickel 0.5kg and zeroth order cobalt 0.5kg, obtains 21.5kg solid mixed component;Obtained solid is mixed Be combined the system of point being mixed with 50L steam condensate (SC) will, be stirring evenly and then adding into the hydrogen peroxide that 600ml concentration is 28%, met It is required that solid phase reaction component;
(2) allotment of gas phase reaction component: add containing the exhaust gas that nitric oxide concentration is 1%, oxygen concentration is 10% Enter nitrogen dioxide gas, obtaining nitric oxide, nitrogen dioxide and oxygen concentration is 1:0.5:10 mixed gas;
(3) three-phase single step reaction: liquid and solid phase reaction component obtained by step (1) and gas phase reaction group obtained by step (2) are sent Enter one step leaching reactor of three-phase, come into full contact with airwater mist cooling, in leaching process the pH stable of solution 1.0~ In the range of 2.5, and in the range of 450~550mv of ORP (oxidation reduction potential value) holding, after reacting 10h, it will react abundant Slurries be discharged reactor, the slurries after react, measure cobalt, nickel, manganese, lithium leaching rate point than be 99.36%, 99.27%, 99.59% and 99.64%.
(4) solid-liquor separation: slurries obtained by step (3) are separated by solid-liquid separation, are obtained containing cobalt nitrate, nickel nitrate, nitric acid Manganese, lithium nitrate are main component and the extremely low iron of concentration, aluminium, the leachate that fluoride is impurity and contain conductive agent and viscous The leached mud of mixture, a small amount of aluminium skimmings, leached mud is directly as raw material of industry recycling treatment;
(5) leachate impurity and purification: sodium carbonate liquor is added in leachate obtained by step (4), pH is adjusted to 6.0, is made Iron, aluminium ion in solution are converted into iron hydroxide and aluminum hydroxide precipitation;It finally will be containing iron hydroxide and aluminium hydroxide Slurries are separated by solid-liquid separation, and are obtained the purification slag containing iron hydroxide and aluminium hydroxide and are contained cobalt nitrate, nickel nitrate, nitric acid Manganese, lithium nitrate are main component of iron, the content of aluminium, fluorine is below the purification qualifying liquid of 0.5mg/L;
(6) nickel cobalt manganese precursor preparation: ammonium hydroxide is added in the purification qualifying liquid obtained by step (5) and makees complexing agent, hydroxide Sodium solution makees precipitating reagent, is stirred, precipitation reaction, is maintained at the pH value of solution in 11.0~12.0 ranges, temperature 75 DEG C, reaction time 2.5h;Then it is separated by solid-liquid separation, to obtaining consolidating containing manganous hydroxide, cobalt hydroxide, nickel hydroxide Body mixture of powders is washed using the steam condensate (SC) of subsequent handling, to respectively obtain satisfactory high-quality Nickel cobalt manganese presoma and separating liquid containing sodium nitrate, ammonium nitrate, lithium hydroxide, the washing water that this step generates return to step (1) it uses;
(7) lithium resource recycles: obtained by the step (6) containing sodium nitrate, ammonium nitrate, lithium hydroxide separating liquid in be added it is certain The sodium carbonate liquor of amount makes lithium hydroxide be converted into lithium carbonate precipitating, is then separated by solid-liquid separation, to obtained lithium carbonate solid Powder is washed using the steam condensate (SC) of subsequent handling, to respectively obtain satisfactory high-quality lithium carbonate and contain The separating liquid of sodium nitrate, ammonium nitrate.The washing water that this step generates is used back to step (1);
(8) preparation of new tertiary cathode material: by high-quality nickel cobalt manganese hydroxide precursor powder obtained by step (6) and High-quality lithium carbonate powder obtained by step (6) is mixed according to the ratio that mass ratio is 1:0.4 and is calcined at 1000 DEG C 8h obtains the new tertiary cathode material of high-quality;
(9) sodium nitrate recycles: the sodium nitrate separating liquid obtained by step (7) containing a small amount of ammonium nitrate is evaporated concentration, Crystallization is cooled down to concentrate, magma is separated by solid-liquid separation, obtains industrial grade sodium nitrate and separating liquid;This step is steamed The condensed water generated during hair is sent to step (7) respectively, (8) make slurry;
(10) recovery ammonia: being added sodium hydroxide in the separating liquid obtained by step (9), adjusting pH is 11.0, turns ammonium nitrate Turn to ammonia and sodium nitrate, ammonia is washed with water be recovered as ammonium hydroxide after return step (6) as complexing agent recycle;Sodium nitrate is molten Liquid return step (9).
Performance detection is carried out to the tertiary cathode material that Examples 1 to 3 is prepared, the result is shown in tables 1.
1 tertiary cathode material performance of table
From the data in table 1, it can be seen that the tertiary cathode material that Examples 1 to 3 is prepared, which obtains performance, meets professional standard rule It is fixed, show that using the method for carrying out resource utilization to the waste and old positive electrode of lithium battery referred in the present invention be practical , the quality for the new tertiary cathode material being prepared can also be guaranteed.

Claims (10)

1. the method that the waste and old positive electrode of a kind of pair of lithium battery carries out resource utilization, which comprises the following steps:
(1) waste and old positive electrode is crushed as powder, and is mixed with metal powder, form solid-phase mixture;Then by hydrogen peroxide It is mixed with condensed water, forms liquid phase mixture;Solid-phase mixture and liquid phase mixture are mixed again;
The weight ratio of the waste and old positive electrode powder and metal powder is 1:0.05~1;The body of the hydrogen peroxide and condensed water Product is than being 1:50~1000;The solid-liquid ratio of the solid-phase mixture and liquid phase mixture is 1:1~10;The metal powder is One of manganese, cobalt or nickel are a variety of;
(2) by nitric oxide, nitrogen dioxide and oxygen mix, gas phase mixture is formed;The nitric oxide, nitrogen dioxide and oxygen The volume ratio of gas is 1:0.05~10:0.5~100;
(3) step (1) products therefrom is mixed with gas phase mixture, and adjust system pH be 0.5~3.0, ORP be 250~ 550mv;Wherein, the volume ratio 0.05~50 of step (1) products therefrom and gas phase mixture;
(4) step (3) products therefrom is separated by solid-liquid separation, collects liquid phase, adjusting its pH value is 5.0~7.0, keeps 2~5h After be separated by solid-liquid separation, collection be purified liquid;
(5) pH value for adjusting scavenging solution is 10.0~12.0, and is allowed to warm to 40~80 DEG C, after keeping 2~3h, carries out solid-liquid Separation collects solid phase respectively and separating liquid is spare, then washs 3~5 times to solid phase;
(6) sodium carbonate liquor is added into separating liquid obtained in step (5), reaction is heavy to without precipitating generation, collecting and cleaning Starch;
(7) then solid phase obtained by step (5) is mixed with step (6) gained sediment, is in 750~1200 DEG C of 8~10h of calcining It can;The solid phase and the weight ratio of sediment are 1:0.3~0.5.
2. the method according to claim 1 for carrying out resource utilization to the waste and old positive electrode of lithium battery, which is characterized in that The weight ratio of waste and old positive electrode powder and metal powder described in step (1) is 1:0.1;The body of the hydrogen peroxide and condensed water Product is than being 1:44;The solid-liquid ratio of the solid-phase mixture and liquid phase mixture is 1:2.3.
3. the method according to claim 1 or 2 for carrying out resource utilization to the waste and old positive electrode of lithium battery, feature exist In the partial size of the waste and old positive electrode powder and metal powder is 80~120 mesh.
4. the method according to claim 1 for carrying out resource utilization to the waste and old positive electrode of lithium battery, which is characterized in that The volume ratio of nitric oxide, nitrogen dioxide and oxygen described in step (2) is 1:0.5:1.
5. the method according to claim 1 for carrying out resource utilization to the waste and old positive electrode of lithium battery, which is characterized in that The ratio of the volume ratio of step (1) products therefrom and gas phase mixture described in step (3) is 10.
6. the method according to claim 1 for carrying out resource utilization to the waste and old positive electrode of lithium battery, which is characterized in that The ingredient that pH value is reconciled in step (5) is ammonium hydroxide and sodium hydroxide.
7. the method according to claim 6 for carrying out resource utilization to the waste and old positive electrode of lithium battery, which is characterized in that It further include being recycled to filtered fluid, isolated sodium nitrate sodium and secondary by evaporation and concentration, Crystallization Separation in step (6) Separating liquid, and will be in the condensing hot air furnace that generated in removal process to step (6) and step (7).
8. the method according to claim 7 for carrying out resource utilization to the waste and old positive electrode of lithium battery, which is characterized in that Sodium hydroxide is added into the secondary separating liquid, adjusting its pH value is 8~10, ammonia and sodium nitrate solution are respectively obtained, and By in Ammonia recovery to step (5), sodium nitrate solution is recycled in step (6).
9. the method according to claim 1 for carrying out resource utilization to the waste and old positive electrode of lithium battery, which is characterized in that It is washed with steam condensate (SC) in step (5) and step (6), and will be in the condensing hot air furnace after washing to step (1).
10. the method according to claim 1 for carrying out resource utilization to the waste and old positive electrode of lithium battery, feature exist In solid phase described in step (7) and the weight ratio of sediment are 1:0.4.
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