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CN109577108A - A kind of track plates of anti-stray current and preparation method thereof - Google Patents

A kind of track plates of anti-stray current and preparation method thereof Download PDF

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Publication number
CN109577108A
CN109577108A CN201910017883.XA CN201910017883A CN109577108A CN 109577108 A CN109577108 A CN 109577108A CN 201910017883 A CN201910017883 A CN 201910017883A CN 109577108 A CN109577108 A CN 109577108A
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China
Prior art keywords
frp
track plate
uhpc
main body
emulsified asphalt
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CN201910017883.XA
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Chinese (zh)
Inventor
张鸣
郭富城
陈令坤
翟建恺
李想
杜保聪
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Yangzhou University
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Yangzhou University
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Priority to CN201910017883.XA priority Critical patent/CN109577108A/en
Publication of CN109577108A publication Critical patent/CN109577108A/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/002Ballastless track, e.g. concrete slab trackway, or with asphalt layers
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/34Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing cold phosphate binders
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B1/00Ballastway; Other means for supporting the sleepers or the track; Drainage of the ballastway
    • E01B1/002Ballastless track, e.g. concrete slab trackway, or with asphalt layers
    • E01B1/005Ballastless track, e.g. concrete slab trackway, or with asphalt layers with sleeper shoes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Road Paving Structures (AREA)

Abstract

本发明属于道路交通领域,特别是一种抗杂散电流的轨道板及其制备方法。包括轨道板主体,轨道板主体上表面设置两列承轨台,轨道板主体上两列承轨台之间设置贯穿轨道板的注浆孔,所述轨道板主体的下部设置轨道板底层,轨道板主体内设FRP筋网,整个轨道板表面涂刷乳化沥青涂层;所述轨道板主体的材质为磷铝酸盐水泥基UHPC,所述轨道板底层的材质为磷铝酸盐水泥基UHPC掺加30%乳化沥青。磷铝酸盐水泥水化产物中不含氢氧化钙,在城市轨道交通潮湿环境中不会发生碱溶出问题,耐久性更好,而且磷铝酸盐水泥具有快硬早强、高早强的特点,使用该水泥可大大缩短生产周期,节约成本。

The invention belongs to the field of road traffic, in particular to a track plate against stray current and a preparation method thereof. It includes a main body of the rail plate, two rows of rail support platforms are arranged on the upper surface of the main body of the rail plate, grouting holes penetrating the rail plate are arranged between the two rows of rail platforms on the main body of the rail plate, the lower part of the main body of the rail plate is provided with the bottom layer of the rail plate, the rail The main body of the board is provided with FRP reinforcement mesh, and the entire surface of the track board is coated with an emulsified asphalt coating; the material of the main body of the track board is aluminophosphate cement-based UHPC, and the material of the bottom layer of the track board is aluminophosphate cement-based UHPC Add 30% emulsified asphalt. The hydration product of aluminophosphate cement does not contain calcium hydroxide, so there will be no problem of alkali dissolution in the humid environment of urban rail transit, and the durability is better. The use of this cement can greatly shorten the production cycle and save costs.

Description

A kind of track plates of anti-stray current and preparation method thereof
Technical field
The invention belongs to field of road traffic, especially a kind of track plates of anti-stray current and preparation method thereof.
Background technique
DC electric railroad electric current can cause buried knot nearby by the stray electrical current that the line of return (rail etc.) leaks into the earth Structure object, such as the corrosion of running water pipe, gas pipe, cable and reinforced concrete structures.Due to the extension of electric railroad route, bear The variation of the layouts such as garage, substation in the increase of lotus, subway system, the form of stray electrical current become complicated.China's early stage is emerging The subway system built has led to the problem of stray current corrosion, is badly in need of solving.
The patent of the patent No. 201110024724.6 proposes a kind of suitable for the spuious with highly resistance of railway traffic engineering The concrete material of electrolytic corrosion ability, high corrosion resistance of chloride ion ability and highly resistance graphitic corrosion ability, solves to a certain extent Etching problem of the stray electrical current to substructure, but complex manufacturing technology, and have ignored the Insulation Problems of reinforcing bar.The patent No. 201210002590.2 patent propose the current drainage control device of DC traction return-flow system stray electrical current a kind of, make underground metalliferous Stray electrical current in structure or metallic conduit returns to the cathode cabinet of electric substation by the equipment, reduces the corrosion of stray electrical current. This patent is merely able to reduce the dissipation of stray electrical current, but cannot completely eliminate harm caused by stray current corrosion, cannot be from source Stray electrical current is solved the problems, such as on head.The patent of the patent No. 200920141725.7 is applied by longitudinal reinforcement in track plates using insulation Layer reinforcing bar realizes the insulating properties of track plates.Coated reinforcement is in lifting, processing (bending), carrying, binding and concrete placement In all be easy can be damaged coating the problem of, influence insulation effect, while coated reinforcement higher cost.The patent No. 201710339120.8 patent proposes a kind of anti-stray electrical current low resistance rail of subway material and its production method, passes through drop Low C, Si, Mn member usually reduces rail resistance rate, and addition V, Mn, Cu alloying element improves rail strength and hardness.But it can only drop Low rail of subway stray electrical current cannot achieve the purpose that completely eliminate stray electrical current to traffic hazard index.Patent No. 201711137021.8 patent propose a kind of fragment-free track slab framework of steel reinforcement insulation system, solve vertical, horizontal in track plates Influence problem of the reinforcing bar to track circuit, but not can solve the Insulation Problems of concrete, it not can solve stray current corrosion problem.
In general, the above method is unfavorable for being mass produced there are at high cost, complex manufacturing technology, and " temporary solution is not controlled This " the problem of, the generation of stray electrical current can only be reduced, cannot be avoided risk completely.
Summary of the invention
Technical problem solved by the invention is to provide a kind of track plates and preparation method thereof of anti-stray current.
The technical solution for realizing the aim of the invention is as follows:
Two column tracks are arranged in a kind of track plates of anti-stray current, including track plates main body, track plates body upper surface, The injected hole of penetrating orbit plate is set between two column tracks in track plates main body, and track is arranged in the lower part of the track plates main body Board bottom layer sets FRP tendons net, entire track plates external coating emulsified asphalt coating in track plates main body;The track plates main body Material is phosphor aluminate cement base UHPC, and the material of the track plates bottom is that phosphor aluminate cement base UHPC adds 30% emulsification Pitch.
The FRP tendons net includes FRP transverse bar, the vertical muscle of FRP and FRP supporting rib;
The FRP transverse bar and FRP indulge muscle interlaced arrangement and form one layer of FRP tendons net, and the FRP tendons net includes upper and lower two layers FRP tendons net, upper and lower two layers of FRP tendons Netcom cross FRP supporting rib and are connected as one, the FRP transverse bar of upper and lower two layers of FRP tendons net with FRP indulges muscle point of intersection and FRP supporting rib and ties up fixation by plastic ties.
The FRP tendons are one of GFRP, AFRP tendons, and the plastic ties are nylon rope.
The phosphor aluminate cement base UHPC group become phosphor aluminate cement, silicon ash, fly ash micro-sphere, nanometer calcium carbonate, Repeat glass particle, PVA fiber, poly- carboxylic water-reducing agent, borax, water.
The phosphor aluminate cement, silicon ash, fly ash micro-sphere, nanometer calcium carbonate, repeat glass particle, PVA fiber, poly- carboxylic Water-reducing agent, borax, water mass ratio be respectively 34.69%~34.91%, 4.96%~6.55%, 2.18%~9.91%, 0.50%~1.31%, 39.25%~43.64%, 0.64%~0.85%, 0.52%~0.74%, 0.49%~1.31%, 8.42%~9.32%.
The phosphor aluminate cement is 52.5 grades and the above strength grade, silicon ash SiO295% or more content, flyash is micro- Bead diameter is less than less than 3 μm, activity index 110%, nanometer calcium carbonate average grain diameter 25-25nm, repeat glass grain diameter 2.5mm, PVA fiber are that elasticity modulus is greater than 260cN/dtex, length 12mm monfil, polycarboxylate water-reducer water-reducing rate 30% More than, borax is technical grade.
The emulsified asphalt is one of cationic, anionic or non-ionic emulsified asphalt.
A kind of preparation method of above-mentioned track plates, includes the following steps:
(1) UHPC mixture and the UHPC mixture mixed with 30% emulsified asphalt are prepared;
(2) track plates are poured, FRP tendons net is put into mold in the prefabricated pvc pipe in default slip casting hole site by assembling die, will The UHPC mixture and UHPC mixture mixed with 30% emulsified asphalt prepared is successively poured into mold, in mold from bottom to up Track, track plates main body and track plates bottom are sequentially formed, pvc pipe, the position of pvc pipe are pulled out after UHPC mixture final set Form injected hole;
(3) after standing 1-2 days, demoulding, track plates external coating emulsified asphalt coating, by 80-100 DEG C of steam of track plates Maintenance 26-60 hours or natural environment maintenance one week.
The step (1) specifically comprises the following steps:
It (a) will load weighted phosphor aluminate cement, silicon ash, nanometer calcium carbonate, fly ash micro-sphere, repeat glass according to the ratio Grain merging concrete mixer mixing 1min~2min;
(b) load weighted polycarboxylate water-reducer, borax and water it will be mixed into uniform mixed liquor according to the ratio, will be stirred in concrete Under machine stirring be added half mixed liquor, stir 3min~4min, add residual mixed liquor and continue stir 3min~ 4min;
(c) PVA fiber is sprinkled under blender stirring, stirs 1min~2min, obtains phosphor aluminate cement base UHPC, for use;
(d) 30% emulsified asphalt is added in phosphor aluminate cement base UHPC, is stirred 1min~2min, is obtained mixed with 30% The UHPC mixture of emulsified asphalt, for use.
Compared with prior art, the present invention its remarkable advantage is as follows:
(1) calcium hydroxide is free of in phosphor aluminate cement hydrated product, will not be sent out in urban track traffic wet environment Raw alkali soluble goes wrong, and durability is more preferable, and phosphor aluminate cement has the characteristics that high-early-strength, height are early strong, uses the cement It is substantially shorter production cycle, save the cost;
(2) by using the organic fiber of high elastic modulus, FRP tendons, make inside track plates not metal-containing material, do not dropping In the case where low UHPC mechanical property, the electric conductivity of track plates is greatly reduced;
(3) so that bottom is insulated by adding emulsified asphalt in the UHPC in bottom, prevent stray electrical current from conducting downwards, pass through Track plates entire surface brushing emulsified asphalt further ensures the insulating properties of track plates.
Present invention is further described in detail with reference to the accompanying drawing.
Detailed description of the invention
The track plates schematic perspective view of Fig. 1 the application.
Fig. 2 is the A-A diagrammatic cross-section of Fig. 1.
Fig. 3 the application FRP tendons net schematic diagram.
The track plates bottom view of Fig. 4 the application.
Description of symbols:
1- emulsified asphalt coating, 2- track, 3- injected hole, 4- track plates main body, 5-FRP transverse bar, 6-FRP indulge muscle, 7- Track plates bottom, 8-FRP supporting rib, 9- plastic ties.
Specific embodiment
Ordinary reinforced concrete and traditional UHPC material internal have steel mesh or a large amount of metallic fiber, have aggravated miscellaneous The transmission of electric current is dissipated, and there is the problems such as production length curing cycle, curing condition is harsh, by the present invention in that with no electric conductivity High elastic modulus organic fiber, blending whole plate external coating emulsified asphalt further makes track in FRP tendons and board bottom material Plate insulation solves the harm of stray electrical current by blocking transmission channel.And by using with high-early-strength, high early strong function The phosphor aluminate cement of energy shortens production curing cycle, improves efficiency, save the cost.
[embodiment -1] phosphor aluminate cement is that Zibo Yun He coloured cement Co., Ltd produces, 52.5 grades;Silicon ash is upper The production of Hai Shengkuo construction material Co., Ltd, SiO295% or more content;Fly ash micro-sphere is Lingshou County Thailand ditch between fields mineral products processing Factory's production, partial size is less than 3 μm, 110% or more 28d activity index;Nanometer calcium carbonate is raw for Zhejiang Tianyi New Materials Co., Ltd It produces, average grain diameter 50nm;Repeat glass particle is the production of Changzhou Bao Gu glassware Co., Ltd, and partial size is not more than 2.5mm; PVA fiber is that Anhui Province ties up the production of Co., Ltd, group, and it is fine that elasticity modulus is greater than 260cN/dtex, length 12mm monofilament Dimension;Poly- carboxylic water-reducing agent is Jiangsu Subotexin Material Co., Ltd's production, 30% or more water-reducing rate;Borax is that Shanghai is preferably prosperous Chemical Co., Ltd.'s production, technical grade;FRP tendons are the production of Nantong Hu Yu glass fiber reinforced plastics product Co., Ltd, XY61-22 type, diameter 22mm, ultimate tensile strength 800MPa;Emulsified asphalt is the production of the Guangdong Mao Nan osmanthus road asphalt station, anionic.
Phosphor aluminate cement base UHPC preparation method
1. will load weighted phosphor aluminate cement, silicon ash, nanometer calcium carbonate, fly ash micro-sphere, repeat glass according to the ratio Grain merging concrete mixer mixing 1min~2min;
2. load weighted polycarboxylate water-reducer, borax and water uniform mixed liquor will be mixed into according to the ratio, stirred in concrete Under machine stirring be added half mixed liquor, stir 3min~4min, add residual mixed liquor and continue stir 3min~ 4min。
3. being sprinkled into PVA fiber under blender stirring, 1min~2min is stirred, phosphor aluminate cement base is obtained UHPC, for use.
[embodiment -1]-[embodiment -3] formula is shown in Table 1, and preparation process is identical.
[comparative example -1]-[comparative example -4] formula is shown in Table 1, and preparation process is identical.
Each embodiment and comparative example the results are shown in Table 2
Table 1
Table 2
Phosphor aluminate cement base UHPC material of the invention reaches mecystasis i.e. using molding of vibrating, UHPC mixture Can, design mechanical property meets GB/T 31387-2015 " Reactive Powder Concrete " RPC160 performance requirement, i.e. resistance to compression, anti-folding Intensity is respectively >=160MPa, 22MPa.
Comparative example 1,2,3, phosphor aluminate cement, silicon ash, fly ash micro-sphere, nanometer calcium carbonate, repeat glass particle, PVA fiber, poly- carboxylic water-reducing agent, borax, water, each component mass ratio is respectively 34.69%~34.91%, 4.96%~ 2.18%~9.91%, 0.50%~1.31%, 39.25%~43.64%, 0.64%~0.85%, 0.52% 6.55% ,~ 0.74%, 0.49%~1.31%, 8.42%~9.32% when performance meet the requirements.
Comparative example 1 and comparative example 1, when being lower than 8.42% with water ratio, when low with water ratio, UHPC resistance to compression, anti-folding Intensity improves, but the slump is 0, is unable to moulding by casting;Comparative example 2 and comparative example 2, after being higher than 8.73% with water ratio, Be conducive to fluidity with water ratio increase to improve, but compression strength is unsatisfactory for requiring.Comparative example 1 and comparative example 3, silicon ash ratio After example is lower than 4.96%, the slump is improved, but compression strength is unsatisfactory for requiring, and comparative example 2 is in comparative example 4, silicon ash ratio After 6.55%, resistance to compression, flexural strength are improved, but the slump is 0, is unable to moulding by casting.It is with water ratio and silicon ash ratio Governing factor, as long as in the reasonable scope with water and the control of silicon ash ratio, UHPC performance is met the requirements.
As shown in Figs 1-4, the track plates of the anti-stray current include track plates main body 4, and 4 upper surface of track plates main body is set Two column tracks 2 are set, the injected hole 3 of penetrating orbit plate, the track plates are set between two column tracks 2 in track plates main body 4 Track plates bottom 7 is arranged in the lower part of main body 4, sets FRP tendons net, entire track plates external coating emulsified asphalt in track plates main body 4 Coating 1;The material of the track plates main body 4 is phosphor aluminate cement base UHPC, and the material of the track plates bottom 7 is phosphorus aluminic acid Salt cement base UHPC adds 30% emulsified asphalt.
The FRP tendons net includes FRP transverse bar 5, the vertical muscle 6 of FRP and FRP supporting rib 8;
The FRP transverse bar 5 and FRP indulge 6 interlaced arrangement of muscle and form one layer of FRP tendons net, and the FRP tendons net includes upper and lower two Layer FRP tendons net, upper and lower two layers of FRP tendons Netcom crosses FRP supporting rib 8 and is connected as one, the FRP transverse bar 5 of upper and lower two layers of FRP tendons net 6 point of intersection of muscle is indulged with FRP and FRP supporting rib 8 ties up fixation by plastic ties.
When prepared by track plates, it will first be assembled with the mold that track 2 constructs, in the default prefabricated PVC in slip casting hole site FRP transverse bar 5 and FRP are indulged muscle 6 and the plastic ties 9 of FRP supporting rib 8 are bundled into FRP tendons net, FRP tendons net is put into mold by pipe, Successively be poured into mold by the UHPC mixture prepared and mixed with the UHPC mixture of 30% emulsified asphalt, in mold from down toward On sequentially form track 2, track plates main body 4 and track plates bottom 7, pull out pvc pipe, pvc pipe after UHPC mixture final set Position formed injected hole 3.After standing 1 day, demoulding, track plates external coating emulsified asphalt coating steams track plates with 90 DEG C Vapour conserves 48 hours or natural environment conserves one week.

Claims (9)

1.一种抗杂散电流的轨道板,其特征在于,包括轨道板主体(4),轨道板主体(4)上表面设置两列承轨台(2),轨道板主体(4)上两列承轨台(2)之间设置贯穿轨道板的注浆孔(3),所述轨道板主体(4)的下部设置轨道板底层(7),轨道板主体(4)内设FRP筋网,整个轨道板表面涂刷乳化沥青涂层(1);所述轨道板主体(4)的材质为磷铝酸盐水泥基UHPC,所述轨道板底层(7)的材质为磷铝酸盐水泥基UHPC掺加30%乳化沥青。1. An anti-stray current track plate, characterized in that it comprises a track plate main body (4), two rows of rail bearing platforms (2) are arranged on the upper surface of the track plate main body (4), A grouting hole (3) penetrating the track plate is arranged between the column bearing platforms (2), the lower part of the track plate main body (4) is provided with a track plate bottom layer (7), and the track plate main body (4) is provided with FRP reinforcement mesh , the surface of the entire track plate is painted with an emulsified asphalt coating (1); the material of the main body (4) of the track plate is aluminophosphate cement-based UHPC, and the material of the bottom layer (7) of the track plate is aluminophosphate cement Base UHPC mixed with 30% emulsified asphalt. 2.根据权利要求1所述的轨道板,其特征在于,所述FRP筋网包括FRP横筋(5)、FRP纵筋(6)和FRP支撑筋(8);2. The track plate according to claim 1, characterized in that, the FRP reinforcement mesh comprises FRP transverse reinforcement (5), FRP longitudinal reinforcement (6) and FRP support reinforcement (8); 所述FRP横筋(5)和FRP纵筋(6)交错布置形成一层FRP筋网,所述FRP筋网包括上、下两层FRP筋网,上、下两层FRP筋网通过FRP支撑筋(8)连接为一体,上、下两层FRP筋网的FRP横筋(5)与FRP纵筋(6)交点处与FRP支撑筋(8)通过塑料绳捆扎固定。The FRP transverse bars (5) and the FRP longitudinal bars (6) are alternately arranged to form a layer of FRP bar nets, the FRP bar nets include upper and lower layers of FRP bar nets, and the upper and lower layers of FRP bar nets pass through the FRP support bars. (8) Connected as a whole, the intersection of the FRP transverse rib (5) and the FRP longitudinal rib (6) of the upper and lower layers of the FRP rib net and the FRP supporting rib (8) are tied and fixed by plastic ropes. 3.根据权利要求2所述的轨道板,其特征在于,所述FRP筋为GFRP、AFRP筋中的一种,所述塑料绳为尼龙绳。3 . The track plate according to claim 2 , wherein the FRP rib is one of GFRP and AFRP rib, and the plastic rope is a nylon rope. 4 . 4.根据权利要求1所述的轨道板,其特征在于,所述磷铝酸盐水泥基UHPC组成为磷铝酸盐水泥、硅灰、粉煤灰微珠、纳米碳酸钙、再生玻璃颗粒、PVA纤维、聚羧减水剂、硼砂、水。4. The track plate according to claim 1, wherein the aluminophosphate cement-based UHPC is composed of aluminophosphate cement, silica fume, fly ash microbeads, nano-calcium carbonate, recycled glass particles, PVA fiber, polycarboxylate superplasticizer, borax, water. 5.根据权利要求4所述的轨道板,其特征在于,所述磷铝酸盐水泥、硅灰、粉煤灰微珠、纳米碳酸钙、再生玻璃颗粒、PVA纤维、聚羧减水剂、硼砂、水的质量比例分别为34.69%~34.91%、4.96%~6.55%、2.18%~9.91%、0.50%~1.31%、39.25%~43.64%、0.64%~0.85%、0.52%~0.74%、0.49%~1.31%、8.42%~9.32%。5. The track plate according to claim 4, wherein the aluminophosphate cement, silica fume, fly ash microbeads, nano calcium carbonate, recycled glass particles, PVA fibers, polycarboxylate water reducer, The mass ratios of borax and water are 34.69%-34.91%, 4.96%-6.55%, 2.18%-9.91%, 0.50%-1.31%, 39.25%-43.64%, 0.64%-0.85%, 0.52%-0.74%, 0.49%~1.31%, 8.42%~9.32%. 6.根据权利要求4所述的轨道板,其特征在于,所述磷铝酸盐水泥为52.5级及以上强度等级,硅灰SiO2含量95%以上,粉煤灰微珠粒径小于3μm、活性指数110%,纳米碳酸钙平均粒径25-25nm,再生玻璃颗粒粒径小于2.5mm,PVA纤维为弹性模量大于260cN/dtex、长度12mm单丝纤维,聚羧酸减水剂减水率30%以上,硼砂为工业级。6 . The track plate according to claim 4 , wherein the aluminophosphate cement has a strength grade of 52.5 and above, the content of silica fume SiO 2 is above 95%, and the particle size of fly ash microbeads is less than 3 μm, The activity index is 110%, the average particle size of nano calcium carbonate is 25-25nm, the particle size of recycled glass particles is less than 2.5mm, the PVA fiber is a monofilament fiber with an elastic modulus greater than 260cN/dtex and a length of 12mm, and the water reducing rate of polycarboxylate superplasticizer More than 30%, borax is industrial grade. 7.根据权利要求1所述的轨道板,其特征在于,所述乳化沥青为阳离子型、阴离子型或非离子型乳化沥青中的一种。7 . The track plate according to claim 1 , wherein the emulsified asphalt is one of cationic, anionic or nonionic emulsified asphalt. 8 . 8.一种权利要求1-7任一项所述的轨道板的制备方法,其特征在于,包括如下步骤:8. the preparation method of the track plate described in any one of claim 1-7, is characterized in that, comprises the steps: (1)制备UHPC拌合物和掺有30%乳化沥青的UHPC拌合物;(1) Preparation of UHPC mixture and UHPC mixture mixed with 30% emulsified asphalt; (2)浇注轨道板,装配模具,在预设注浆孔(3)位置预制PVC管,将FRP筋网放入模具,将制备好的掺有30%乳化沥青的UHPC拌合物和UHPC拌合物依次浇注入模具,模具中从下至上依次形成承轨台(2)、轨道板主体(4)和轨道板底层(7),待UHPC拌合物终凝后拨掉PVC管,PVC管的位置形成注浆孔(3);(2) Pour the track plate, assemble the mold, prefabricate the PVC pipe at the position of the preset grouting hole (3), put the FRP mesh into the mold, and mix the prepared UHPC mixture with 30% emulsified asphalt and UHPC mixture. The mixture is poured into the mold in turn, and the rail platform (2), the main body of the track plate (4) and the bottom layer of the track plate (7) are formed in the mold from bottom to top. After the UHPC mixture is finally set, the PVC pipe is removed, and the PVC pipe The position of the grouting hole (3) is formed; (3)静置1-2天后,脱模,轨道板表面涂刷乳化沥青涂层(1),将轨道板用80-100℃蒸汽养护26-60小时或自然环境养护一周。(3) After standing for 1-2 days, demould, apply emulsified asphalt coating (1) on the surface of the track plate, and cure the track plate with steam at 80-100°C for 26-60 hours or natural environment for one week. 9.根据权利要求8所述的方法,其特征在于,所述步骤(1)具体包括如下步骤:9. The method according to claim 8, wherein the step (1) specifically comprises the following steps: (a)将按配比称量好的磷铝酸盐水泥、硅灰、纳米碳酸钙、粉煤灰微珠、再生玻璃颗粒置入混凝土搅拌机混合1min~2min;(a) The aluminophosphate cement, silica fume, nano-calcium carbonate, fly ash microbeads, and recycled glass particles weighed according to the proportions are placed in a concrete mixer and mixed for 1min-2min; (b)将按配比称量好的聚羧酸减水剂、硼砂与水混合成均匀混合液,在混凝土搅拌机搅拌状态下加入一半的混合液,搅拌3min~4min,再加入剩余混合液并继续搅拌3min~4min;(b) Mix the weighed polycarboxylate water reducer, borax and water into a uniform mixture, add half of the mixture under the stirring state of the concrete mixer, stir for 3 to 4 minutes, then add the remaining mixture and continue Stir for 3min~4min; (c)搅拌机搅拌状态下将PVA纤维撒入,搅拌1min~2min,得到磷铝酸盐水泥基UHPC,待用;(c) under the stirring state of the mixer, the PVA fibers are sprinkled in, and stirred for 1 to 2 minutes to obtain the aluminophosphate cement-based UHPC, which is ready for use; (d)在磷铝酸盐水泥基UHPC中掺加30%乳化沥青,搅拌1min~2min,得到掺有30%乳化沥青的UHPC拌合物,待用。(d) adding 30% emulsified asphalt to aluminophosphate cement-based UHPC, and stirring for 1-2 minutes to obtain a UHPC mixture mixed with 30% emulsified asphalt, which is ready for use.
CN201910017883.XA 2019-01-09 2019-01-09 A kind of track plates of anti-stray current and preparation method thereof Pending CN109577108A (en)

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Application publication date: 20190405