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CN109536752A - The production method of one Albatra metal - Google Patents

The production method of one Albatra metal Download PDF

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Publication number
CN109536752A
CN109536752A CN201811499058.XA CN201811499058A CN109536752A CN 109536752 A CN109536752 A CN 109536752A CN 201811499058 A CN201811499058 A CN 201811499058A CN 109536752 A CN109536752 A CN 109536752A
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CN
China
Prior art keywords
alloy
production method
albatra metal
level
alloy solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811499058.XA
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Chinese (zh)
Inventor
孙招辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Renard Fluid Intelligence Technology Jiangsu Ltd By Share Ltd
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Renard Fluid Intelligence Technology Jiangsu Ltd By Share Ltd
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Application filed by Renard Fluid Intelligence Technology Jiangsu Ltd By Share Ltd filed Critical Renard Fluid Intelligence Technology Jiangsu Ltd By Share Ltd
Priority to CN201811499058.XA priority Critical patent/CN109536752A/en
Publication of CN109536752A publication Critical patent/CN109536752A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/115Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces by spraying molten metal, i.e. spray sintering, spray casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/02Alloys based on copper with tin as the next major constituent
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/06Alloys based on copper with nickel or cobalt as the next major constituent

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Conductive Materials (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention discloses the production methods of an Albatra metal, and wherein copper alloy includes the copper of arsenic, tin, nickel, boron and surplus;Above-mentioned material is processed into powder, 10 ~ 15min of mixing under oxygen free condition in constant temperature batch mixer;Intermediate frequency heating is added in the material mixed, is melted as alloy solution;The alloy solution of acquisition is transferred in the funnel of injection molding equipment, alloy solution is made to flow into atomizer;Alloy solution atomization is set to be gas shape alloy little particle using high pressure nitrogen atomization process;The alloy little particle being atomized using substrate adsorption, deposition forms alloy ingot blank on substrate;By the alloy ingot blank peeling of acquisition, according to product requirement roll forming.The production method of an Albatra metal disclosed by the invention is formed by spray deposition after heating melting alloy material raw material, and it is uniform to manufacture ingredient, and intensity is high, and hardness is good, the strong metal material of electric conductivity.

Description

The production method of one Albatra metal
Technical field
The present invention relates to Material Fields, the more particularly to production method of an Albatra metal.
Background technique
Traditional copper alloy material generally uses casting to prepare, and alloying component is easy segregation, and material internal metallographic is distributed not Uniformly, material property is bad;With the development of welding procedure, tradition using the technique that welding rod welds do not adapted to science and technology into Step demand, and gas shielded welding progress is limited by welding machine ignition tip material property, can not meet technical need;In the prior art Injection molding technology may be only available for fusing point in 800 degrees Celsius of acierals below, do not adapt to high-strength, high-conductivity can Copper alloy production requirement.
Therefore it provides the problem of a kind of production method of copper alloy with high strength and high conductivity is those skilled in the art's urgent need to resolve.
Summary of the invention
In view of this, the present invention provides a kind of production method of copper alloy with high strength and high conductivity, the copper alloy intensity height of acquisition, Hardness is good, electric conductivity is strong, can be widely used in electric resistance welding, CO2Automatic protection weldering, continuous cast mold, electron tube integrate electricity Pass wire frame, the fields such as electric appliance change-over switch contactor.
To achieve the goals above, the present invention adopts the following technical scheme:
The production method of one Albatra metal, the specific steps are as follows:
(1) preparation material composed of the following components by mass percentage: 0.03 ~ 0.07% arsenic, 0.35 ~ 0.50% tin, 0.38 ~ The copper of 0.55% nickel, 0.03 ~ 0.05% boron and surplus;
(2) step (1) ready material is processed into powder, 10 ~ 15min of mixing under oxygen free condition in constant temperature batch mixer;
(3) intermediate frequency heating is added in the material for mixing step (2), is melted as alloy solution;
(4) alloy solution that step (3) obtain is transferred in the funnel of injection molding equipment, adjusts the temperature of injection molding equipment Degree makes alloy solution flow into atomizer to 950 ~ 1000 DEG C;
(5) alloy solution atomization is made to be gas shape alloy little particle using high pressure nitrogen atomization process;
(6) using the alloy little particle of substrate adsorption step (5) atomization, deposition forms alloy ingot blank on substrate;
(7) the alloy ingot blank peeling for obtaining step (6), according to product requirement roll forming.
Preferably, step (1) preparation material composed of the following components by mass percentage: 0.05% arsenic, 0.45% tin, The copper of 0.48% nickel, 0.04% boron and surplus.
Further, the heating temperature of step (3) described intermediate frequency heating is 1100 ~ 1400 DEG C.
Preferably, the heating temperature of step (3) described intermediate frequency heating is 1250 DEG C.
Preferably, the temperature that step (4) adjusts injection molding equipment makes alloy solution flow into atomizer to 980 DEG C.
Further, step (5) atomization process be second level atomization process, wherein level-one atomizing pressure be 0.38 ~ 0.42Mpa, second level atomizing pressure are 1 ~ 2Mpa.
Preferably, step (5) atomization process be second level atomization process, wherein level-one atomizing pressure be 0.4Mpa, two Grade atomizing pressure is 1.5Mpa.
It can be seen via above technical scheme that compared with prior art, the present disclosure provides the lifes of an Albatra metal Production method is formed by spray deposition after heating melting alloy material raw material, and it is uniform to manufacture ingredient, and intensity is high, and hardness is good, The strong metal material of electric conductivity, can be widely used in electric resistance welding, CO2Automatic protection weldering, continuous cast mold, electron tube, collection At circuit lead frame, the fields such as electric appliance change-over switch contactor.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's every other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
The embodiment of the invention discloses the preparation methods of a kind of intensity height, the copper alloy that hardness is good, electric conductivity is strong.
For a better understanding of the invention, further specific elaboration is made to the present invention below by following embodiment, but not It can be regarded as limitation of the invention, it is some nonessential according to made by foregoing invention content for those skilled in the art It improves and adjusts, be also considered as and be within the scope of the present invention.
The invention discloses the preparation methods of an Albatra metal, and described method includes following steps:
(1) preparation material composed of the following components by mass percentage: 0.03 ~ 0.07% arsenic, 0.35 ~ 0.50% tin, 0.38 ~ The copper of 0.55% nickel, 0.03 ~ 0.05% boron and surplus;
(2) step (1) ready material is processed into powder, 10 ~ 15min of mixing under oxygen free condition in constant temperature batch mixer;
(3) intermediate frequency heating is added in the material for mixing step (2), is melted as alloy solution;
(4) alloy solution that step (3) obtain is transferred in the funnel of injection molding equipment, adjusts the temperature of injection molding equipment Degree makes alloy solution flow into atomizer to 950 ~ 1000 DEG C;
(5) alloy solution atomization is made to be gas shape alloy little particle using high pressure nitrogen atomization process;
(6) using the alloy little particle of substrate adsorption step (5) atomization, deposition forms alloy ingot blank on substrate;
(7) the alloy ingot blank peeling for obtaining step (6), according to product requirement roll forming.
In order to further realize technical effect of the invention, the step (1) is composed of the following components by mass percentage Prepare material: 0.05% arsenic, 0.45% tin, 0.48% nickel, 0.04% boron and the copper of surplus.
In order to further realize technical effect of the invention, the heating temperature of the step (3) intermediate frequency heating is 1100~1400℃。
In order to further realize technical effect of the invention, the heating temperature of the step (3) intermediate frequency heating is 1250℃。
In order to further realize technical effect of the invention, the step (4) adjusts the temperature of injection molding equipment to 980 DEG C, so that alloy solution is flowed into atomizer.
In order to further realize technical effect of the invention, the step (5) atomization process is second level atomization process, Wherein level-one atomizing pressure is 0.38 ~ 0.42Mpa, and second level atomizing pressure is 1 ~ 2Mpa.
In order to further realize technical effect of the invention, the step (5) atomization process is second level atomization process, Wherein level-one atomizing pressure is 0.4Mpa, and second level atomizing pressure is 1.5Mpa.
In the following, technical solution of the present invention will be further detailed in conjunction with specific embodiments.
Embodiment 1
The preparation method of one Albatra metal, the specific steps are as follows:
(1) preparation material composed of the following components by mass percentage: 0.05% arsenic, 0.45% tin, 0.48% nickel, 0.04% Boron and surplus copper;
(2) step (1) ready material is processed into powder, the mixing 12min under oxygen free condition in constant temperature batch mixer;
(3) intermediate frequency furnace is added in the material for mixing step (2), is heated to 1250 DEG C, is melted as alloy solution;
(4) alloy solution that step (3) obtain is transferred in the funnel of injection molding equipment, adjusts the temperature of injection molding equipment Degree makes alloy solution flow into atomizer to 980 DEG C;
(5) alloy solution atomization is made to be gas shape alloy little particle using high pressure nitrogen atomization process;The atomization process is two Grade atomization process, wherein level-one atomizing pressure is 0.4Mpa, and second level atomizing pressure is 1.5Mpa;
(6) using the alloy little particle of substrate adsorption step (5) atomization, deposition forms alloy ingot blank on substrate;
(7) the alloy ingot blank peeling for obtaining step (6), according to product requirement roll forming.
The copper alloy that the present embodiment is obtained is tested for the property, as a result, it has been found that: the intensity of copper alloy is 490Mpa, hardness HV value reaches 165, conductivity (IACS) 68%.
Embodiment 2
The preparation method of one Albatra metal, the specific steps are as follows:
(1) preparation material composed of the following components by mass percentage: 0.03% arsenic, 0.35% tin, 0.38% nickel, 0.03% Boron and surplus copper;
(2) step (1) ready material is processed into powder, the mixing 10min under oxygen free condition in constant temperature batch mixer;
(3) intermediate frequency furnace is added in the material for mixing step (2), is heated to 1100 DEG C, is melted as alloy solution;
(4) alloy solution that step (3) obtain is transferred in the funnel of injection molding equipment, adjusts the temperature of injection molding equipment Degree makes alloy solution flow into atomizer to 950 DEG C;
(5) alloy solution atomization is made to be gas shape alloy little particle using high pressure nitrogen atomization process;The atomization process is two Grade atomization process, wherein level-one atomizing pressure is 0.38Mpa, and second level atomizing pressure is 1Mpa;
(6) using the alloy little particle of substrate adsorption step (5) atomization, deposition forms alloy ingot blank on substrate;
(7) the alloy ingot blank peeling for obtaining step (6), according to product requirement roll forming.
The copper alloy that the present embodiment is obtained is tested for the property, as a result, it has been found that: the intensity of copper alloy is 460Mpa, hardness HV value reaches 150, conductivity (IACS) 65%.
Embodiment 3
The preparation method of one Albatra metal, the specific steps are as follows:
(1) preparation material composed of the following components by mass percentage: 0.07% arsenic, 0.50% tin, 0.55% nickel, 0.05% Boron and surplus copper;
(2) step (1) ready material is processed into powder, the mixing 15min under oxygen free condition in constant temperature batch mixer;
(3) intermediate frequency furnace is added in the material for mixing step (2), is heated to 1400 DEG C, is melted as alloy solution;
(4) alloy solution that step (3) obtain is transferred in the funnel of injection molding equipment, adjusts the temperature of injection molding equipment Degree makes alloy solution flow into atomizer to 1000 DEG C;
(5) alloy solution atomization is made to be gas shape alloy little particle using high pressure nitrogen atomization process;The atomization process is two Grade atomization process, wherein level-one atomizing pressure is 0.42Mpa, and second level atomizing pressure is 2Mpa;
(6) using the alloy little particle of substrate adsorption step (5) atomization, deposition forms alloy ingot blank on substrate;
(7) the alloy ingot blank peeling for obtaining step (6), according to product requirement roll forming.
The copper alloy that the present embodiment is obtained is tested for the property, as a result, it has been found that: the intensity of copper alloy is 475Mpa, hardness HV value reaches 155, conductivity (IACS) 66%.
Embodiment 4
The preparation method of one Albatra metal, the specific steps are as follows:
(1) preparation material composed of the following components by mass percentage: 0.06% arsenic, 0.4% tin, 0.5% nickel, 0.035% Boron and surplus copper;
(2) step (1) ready material is processed into powder, the mixing 15min under oxygen free condition in constant temperature batch mixer;
(3) intermediate frequency furnace is added in the material for mixing step (2), is heated to 1200 DEG C, is melted as alloy solution;
(4) alloy solution that step (3) obtain is transferred in the funnel of injection molding equipment, adjusts the temperature of injection molding equipment Degree makes alloy solution flow into atomizer to 950 DEG C;
(5) alloy solution atomization is made to be gas shape alloy little particle using high pressure nitrogen atomization process;The atomization process is two Grade atomization process, wherein level-one atomizing pressure is 0.4Mpa, and second level atomizing pressure is 1.8Mpa;
(6) using the alloy little particle of substrate adsorption step (5) atomization, deposition forms alloy ingot blank on substrate;
(7) the alloy ingot blank peeling for obtaining step (6), according to product requirement roll forming.
The copper alloy that the present embodiment is obtained is tested for the property, as a result, it has been found that: the intensity of copper alloy is 480Mpa, hardness HV value reaches 160, conductivity (IACS) 67%.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims (7)

1. the production method of an Albatra metal, which is characterized in that specific step is as follows:
Preparation material composed of the following components by mass percentage: 0.03 ~ 0.07% arsenic, 0.35 ~ 0.50% tin, 0.38 ~ The copper of 0.55% nickel, 0.03 ~ 0.05% boron and surplus;
Step (1) ready material is processed into powder, 10 ~ 15min of mixing under oxygen free condition in constant temperature batch mixer;
Intermediate frequency heating is added in the material that step (2) is mixed, and is melted as alloy solution;
The alloy solution that step (3) obtain is transferred in the funnel of injection molding equipment, the temperature of injection molding equipment is adjusted To 950 ~ 1000 DEG C, alloy solution is made to flow into atomizer;
Alloy solution atomization is set to be gas shape alloy little particle using high pressure nitrogen atomization process;
The alloy little particle being atomized using substrate adsorption step (5), deposition forms alloy ingot blank on substrate;
The alloy ingot blank peeling that step (6) are obtained, according to product requirement roll forming.
2. the production method of an Albatra metal according to claim 1, which is characterized in that step (1) is by mass percentage Preparation material composed of the following components: 0.05% arsenic, 0.45% tin, 0.48% nickel, 0.04% boron and the copper of surplus.
3. the production method of an Albatra metal according to claim 1, which is characterized in that step (3) described intermediate frequency furnace adds The heating temperature of heat is 1100 ~ 1400 DEG C.
4. the production method of an Albatra metal according to claim 3, which is characterized in that step (3) described intermediate frequency furnace adds The heating temperature of heat is 1250 DEG C.
5. the production method of an Albatra metal according to claim 1, which is characterized in that step (4) adjusts injection molding The temperature of equipment makes alloy solution flow into atomizer to 980 DEG C.
6. the production method of an Albatra metal according to claim 1, which is characterized in that step (5) described atomization process For second level atomization process, wherein level-one atomizing pressure is 0.38 ~ 0.42Mpa, and second level atomizing pressure is 1 ~ 2Mpa.
7. the production method of an Albatra metal according to claim 6, which is characterized in that step (5) described atomization process For second level atomization process, wherein level-one atomizing pressure is 0.4Mpa, and second level atomizing pressure is 1.5Mpa.
CN201811499058.XA 2018-12-08 2018-12-08 The production method of one Albatra metal Pending CN109536752A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62127440A (en) * 1985-11-27 1987-06-09 Dowa Mining Co Ltd Copper-base alloy for terminal and connector
US5041176A (en) * 1989-09-29 1991-08-20 Japan Mikaloy Co., Ltd. Particle dispersion-strengthened copper alloy
CN1587427A (en) * 2004-07-22 2005-03-02 同济大学 Novel elastic conductive alloy and its preparing method
CN102994802A (en) * 2012-10-22 2013-03-27 陈敏 Copper alloy material
CN103290258A (en) * 2013-05-30 2013-09-11 同济大学 Self-lubricating copper-based abrasion-resistant alloy and preparation method thereof
CN105593390A (en) * 2013-09-26 2016-05-18 三菱伸铜株式会社 A copper alloy
CN107267786A (en) * 2017-07-07 2017-10-20 镇江镨利玛新型材料科技有限公司 A kind of wear-resisting high-conductivity copper alloy production method
CN108265196A (en) * 2018-03-23 2018-07-10 江西鸥迪铜业有限公司 A kind of corrosion-resistant easy forming elbow adds arsenic yellow copper Preparation Method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62127440A (en) * 1985-11-27 1987-06-09 Dowa Mining Co Ltd Copper-base alloy for terminal and connector
US5041176A (en) * 1989-09-29 1991-08-20 Japan Mikaloy Co., Ltd. Particle dispersion-strengthened copper alloy
CN1587427A (en) * 2004-07-22 2005-03-02 同济大学 Novel elastic conductive alloy and its preparing method
CN102994802A (en) * 2012-10-22 2013-03-27 陈敏 Copper alloy material
CN103290258A (en) * 2013-05-30 2013-09-11 同济大学 Self-lubricating copper-based abrasion-resistant alloy and preparation method thereof
CN105593390A (en) * 2013-09-26 2016-05-18 三菱伸铜株式会社 A copper alloy
CN107267786A (en) * 2017-07-07 2017-10-20 镇江镨利玛新型材料科技有限公司 A kind of wear-resisting high-conductivity copper alloy production method
CN108265196A (en) * 2018-03-23 2018-07-10 江西鸥迪铜业有限公司 A kind of corrosion-resistant easy forming elbow adds arsenic yellow copper Preparation Method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
《化工百科全书》编辑委员会: "《<化工百科全书>专业卷 冶金和金属材料》", 31 January 2001, 化学工业出版社 *

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Application publication date: 20190329