A kind of building 3D printing rapid shaping composite material
Technical field
The invention belongs to the field of building materials, in particular to a kind of building 3D printing rapid shaping composite material.
Background technique
Currently, the common building concrete of building 3D printing material is since the presetting period is 6~10h, curing time is more than
24 hours, it is unable to satisfy the requirement of 3D printing.Gypsum-based construction material has good quick-drying and intensity in paint finishing, still
Such as setting time the shortcomings that gypsum-based construction material is fast, and water absorption rate is relatively high, and the reasons such as apt to deteriorate are affirmed in 3D printing
There can be many disadvantages.Quick hardening cement is used for the intensity that 3D printing is mainly highly basic excited cement, the cement that can also allow certain in this way
Intensity on come fast, but the dusting in later period etc. is all very big problem.Material is in short-term during not being able to satisfy 3D printing
The performance requirement of interior rapid condensation;And generally in mobility, the vertical bulk property being unable to satisfy during 3D printing, so
3D printing materials'use can not be used as.Document " preparation and application study of concrete base building 3D printing material " provides a kind of suitable
It builds jointly and builds the cement-base composite material that 3D printing uses, solve to be mostly in the prior art organic material for the material of 3D printing technique
The problem of material;It is long and generally in mobility, without thixotropic property, not applicable also to solve existing common cement-base condensation of materials time
In the 3D printing process the technical issues of.However, it is considered herein that this concrete base building 3D printing material there are presetting period controls
Amplitude range processed is excessive, and those skilled in the art are not easy to grasp, and fails the body to concrete base building 3D printing material material
Product stabilization makes in-depth study.Therefore, it is necessary to study new building 3D printing rapid prototyping materials.
Summary of the invention
In order to solve the above-mentioned problems of the prior art, the present invention provides a kind of building 3D printing rapid shaping is compound
Material, composite material proposed by the present invention can guarantee that the cohesiveness prepared is good, and stability is strong, excellent in mechanical performance, make to beat
The building of print keeps the printed material of good form and volume stability.
An object of the present invention is to provide a kind of building 3D printing rapid shaping composite material.
The second object of the present invention is to provide a kind of application method for building 3D printing rapid shaping composite material.
The third object of the present invention is to provide answering for above-mentioned building 3D printing rapid shaping composite material and preparation method
With.
For achieving the above object, the invention discloses following technical proposals:
Firstly, the present invention discloses a kind of building 3D printing rapid shaping composite material, by weight, the composite material
Including following raw material: 300-450 parts of cement, 460-540 parts of aggregate, 0.2-0.8 parts of water-reducing agent, is answered at 80-125 parts of slag micropowder
Close adjustable solidification agent 1.0-1.9 parts and volume stabilizer 45-63 parts;The compound agent of regulating coagulating is made of coagulant and retarder, wherein
The weight part ratio of the coagulant and retarder are as follows: (0.4-0.8) part: (0.6-1.1) part;The volume stabilizer is by high-calcium powder
Coal ash and CSA swelling agent composition, wherein the weight part ratio of the high-calcium fly ass and CSA swelling agent are as follows: (25-35) part: (20-
28) part.
Further, by weight, the composite material includes following raw material: 400-450 parts of cement, slag micropowder
80-100 parts, 460-500 parts of aggregate, 0.4-0.8 parts of water-reducing agent, 1.4-1.8 parts of compound agent of regulating coagulating and volume stabilizer 45-58
Part;The compound agent of regulating coagulating is made of coagulant and retarder, wherein the coagulant is 0.6-0.8 parts, and the retarder is
0.8-1.0 parts;The volume stabilizer is made of high-calcium fly ass and CSA swelling agent, wherein the high-calcium fly ass is 30-
33 parts, the CSA swelling agent is 25-28 parts.
Further, the cement is sulphate aluminium cement, and 42.5R quick hardening sulphoaluminate cement is due to than normal silicate
Rate of set it is faster higher preferably as cementitious material with early strength.
Further, the fineness of the slag micropowder is 420-500m2/ kg, the main function of slag micropowder are can to mention
Early strong and improvement concrete certain characteristics of high cement, concrete, such as easy and property, early strong, the reduction heat of hydration of raising.
Further, the aggregate is made of coarse aggregate and fine aggregate;Preferably, the coarse aggregate is that partial size is less than 5mm
Stone, the fine aggregate be partial size 0.25-0.5mm middle sand.
Further, the water-reducing agent is polycarboxylate water-reducer, such as: polycarboxylic acids PC water-reducing agent.In the preparation of concrete
Polycarboxylate water-reducer appropriate is added in the process, good water-reducing effect can not only be reached, and lose in terms of the slump
It is relatively smaller;Meanwhile this water-reducing agent and cementitious material have good adaptability, and without any side effects, will not generate
Pollution, may be implemented effective improvement to endurance performance of concrete.
Further, in the compound agent of regulating coagulating, the coagulant is lithium carbonate, and the retarder is sodium tetraborate.3D
The continuity of printing and safety are mainly by the control of the setting time of material and intensity, to the weight of setting time controlled especially
It wants.Using coagulant, retarder, the setting time of material can be effectively controlled.It is ideal that the rush of coagulant lithium carbonate coagulates effect, can be with
While shortening setting time, early strength is improved, and very little is influenced on later strength.Retarder sodium tetraborate is fast hard
The more satisfactory retarder of sulphate aluminium cement, can not only play deferred action, but also early strength can be improved, and strong to 28 days
Degree has no adverse effects.
The volume stabilizer proposed by the present invention being made of high-calcium fly ass and CSA swelling agent can guarantee for preparing beats
Print material cohesiveness is good, and stability is strong, has good pump form holding capacity and bond performance out, has the building of printing
There are good form and volume stability.This is because: the present invention is using the f-CaO aquation in high-calcium fly ass as expansion sources, true
It ensures public security under the premise of qualitative qualification, makes full use of the expansion characteristics of high-calcium fly ass, can compensate for the plastic shrinkage of pump concrete
With the chemical shrinkage of early stage, CSA swelling agent forms uniform ettringite and generates expansion master after being incorporated into cement
Occur to have since crystal growth of entringite during hydration and hardening penetrates ambient substance to outgrowth in crystallization stage
There are certain crystallization pressure and water suction swelling deformation, be changed into Behavior of Hardened Cement Paste under constraint condition makes Behavior of Hardened Cement Paste knot from compression
Structure has preferable tension deformability.After adding CSA swelling agent, entringite is generated in hydrated cementitious system, is filled in original
Water-filling space in system, keeps Behavior of Hardened Cement Paste finer and close, expansion performance is more preferably played.Body of cement after admixture CSA swelling agent
It is that mesopore content is increased slightly, there are more unhydrated cement granules, while there are also the more ettringite phases that do not grow up
Mutually intersect growth, keep paste microstructure more closely knit, to further promote the mechanical property of composite material.
Again, the present invention discloses the application method of above-mentioned building 3D printing rapid shaping composite material, includes the following steps:
(1) cement, slag micropowder, aggregate and high-calcium fly ass are put into powder stirrer, stirred evenly, it is dry to form premix
Powder;
(2) premix dry powder is sent into agitating device, is mixed with water, water-reducing agent, compound agent of regulating coagulating and CSA is then added
Swelling agent can be printed after mixing evenly.
Finally, the present invention discloses above-mentioned building 3D printing rapid shaping composite material and preparation method in the field of construction
Application.
Compared with prior art, the present invention achieve it is following the utility model has the advantages that
(1) volume stabilizer proposed by the present invention being made of high-calcium fly ass and CSA swelling agent can guarantee to prepare
Printed material cohesiveness it is good, stability is strong, have it is good go out pump form holding capacity and bond performance, make the building of printing
Object has good form and volume stability.
(2) the building setting time for carrying out 3D printing preparation using composite material of the present invention is short, and thixotropic property is good, resistance to compression
Intensity is high, is highly suitable for 3D printing.
Specific embodiment
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another
It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field
The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root
According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular
Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet
Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
As background technique is introduced, the common building concrete of existing building 3D printing material is due to the presetting period
It is 6~10h, curing time is more than 24 hours, is not able to satisfy the performance of the rapid condensation in a short time of material during 3D printing
It is required that.For this purpose, the present invention proposes a kind of building 3D printing rapid shaping composite material, With reference to embodiment to this hair
Bright further explanation.
In the following example, the high-calcium fly ass is purchased from the industrial building materials Co., Ltd of Shandong marial rocks;The slag micropowder
Purchased from Shandong prosperity source slag micropowder Co., Ltd.
Embodiment 1
1, a kind of building 3D printing rapid shaping composite material, by weight, the composite material includes following raw material:
400 parts of 42.5R quick hardening sulphoaluminate cement;
80 parts of slag micropowder, fineness 450m2/kg;
200 parts of coarse aggregate (stone that partial size is less than 5mm);
300 parts of fine aggregate (the middle sand of partial size 0.25-0.5mm);
0.8 part of polycarboxylic acids PC water-reducing agent;
Compound agent of regulating coagulating is made of 0.6 part of lithium carbonate and 0.8 part of sodium tetraborate;
Volume stabilizer is made of 30 parts of high-calcium fly ass and 28 parts of CSA swelling agents.
2, using the method for the present embodiment building 3D printing rapid shaping Simulation of Composite preparation 3D printing building, including
Following steps:
(1) above-mentioned in proportion that cement, slag micropowder, aggregate and high-calcium fly ass are put into powder stirrer, it stirs evenly,
Form premix dry powder;
(2) will premix dry powder be sent into agitating device, add water (ratio of mud 0.35), stir 40s, then be added water-reducing agent,
Compound agent of regulating coagulating and CSA swelling agent stir 30s, obtain printing slurry;
(3) printing slurry in step (3) is placed in extruder, the revolving speed of extruder be 400r/s to get.
Embodiment 2
1, a kind of building 3D printing rapid shaping composite material, by weight, the composite material includes following raw material:
450 parts of 42.5R quick hardening sulphoaluminate cement;
100 parts of slag micropowder, fineness 500m2/kg;
220 parts of coarse aggregate (stone that partial size is less than 5mm);
240 parts of fine aggregate (the middle sand of partial size 0.25-0.5mm);
0.4 part of polycarboxylic acids PC water-reducing agent;
Compound agent of regulating coagulating is made of 0.8 part of lithium carbonate and 1.0 parts of sodium tetraborates;
Volume stabilizer is made of 33 parts of high-calcium fly ass and 25 parts of CSA swelling agents.
2, using the method for the present embodiment building 3D printing rapid shaping Simulation of Composite preparation 3D printing building, including
Following steps:
(1) above-mentioned in proportion that cement, slag micropowder, aggregate and high-calcium fly ass are put into powder stirrer, it stirs evenly,
Form premix dry powder;
(2) will premix dry powder be sent into agitating device, add water (ratio of mud 0.32), stir 30s, then be added water-reducing agent,
Compound agent of regulating coagulating and CSA swelling agent stir 30s, obtain printing slurry;
(3) printing slurry in step (3) is placed in extruder, the revolving speed of extruder be 350r/s to get.
Embodiment 3
1, a kind of building 3D printing rapid shaping composite material, by weight, the composite material includes following raw material:
300 parts of 42.5R quick hardening sulphoaluminate cement;
125 parts of slag micropowder, fineness 500m2/kg;
250 parts of coarse aggregate (stone that partial size is less than 5mm);
290 parts of fine aggregate (the middle sand of partial size 0.25-0.5mm);
0.2 part of polycarboxylic acids PC water-reducing agent;
Compound agent of regulating coagulating is made of 0.4 part of lithium carbonate and 0.6 part of sodium tetraborate;
Volume stabilizer is made of 25 parts of high-calcium fly ass and 20 parts of CSA swelling agents.
2, using the method for the present embodiment building 3D printing rapid shaping Simulation of Composite preparation 3D printing building, including
Following steps:
(1) above-mentioned in proportion that cement, slag micropowder, aggregate and high-calcium fly ass are put into powder stirrer, it stirs evenly,
Form premix dry powder;
(2) will premix dry powder be sent into agitating device, add water (ratio of mud 0.32), stir 30s, then be added water-reducing agent,
Compound agent of regulating coagulating and CSA swelling agent stir 30s, obtain printing slurry;
(3) printing slurry in step (3) is placed in extruder, the revolving speed of extruder be 300r/s to get.
Embodiment 4
1, a kind of building 3D printing rapid shaping composite material, by weight, the composite material includes following raw material:
420 parts of 42.5R quick hardening sulphoaluminate cement;
90 parts of slag micropowder, fineness 420m2/kg;
200 parts of coarse aggregate (stone that partial size is less than 5mm);
320 parts of fine aggregate (the middle sand of partial size 0.25-0.5mm);
0.6 part of polycarboxylic acids PC water-reducing agent;
Compound agent of regulating coagulating is made of 0.8 part of lithium carbonate and 1.1 parts of sodium tetraborates;
Volume stabilizer is made of 35 parts of high-calcium fly ass and 28 parts of CSA swelling agents.
2, using the method for the present embodiment building 3D printing rapid shaping Simulation of Composite preparation 3D printing building, including
Following steps:
(1) above-mentioned in proportion that cement, slag micropowder, aggregate and high-calcium fly ass are put into powder stirrer, it stirs evenly,
Form premix dry powder;
(2) will premix dry powder be sent into agitating device, add water (ratio of mud 0.32), stir 30s, then be added water-reducing agent,
Compound agent of regulating coagulating and CSA swelling agent stir 30s, obtain printing slurry;
(3) printing slurry in step (3) is placed in extruder, the revolving speed of extruder be 500r/s to get.
Experimental example 1
1, a kind of building 3D printing rapid shaping composite material, by weight, the composite material includes following raw material:
400 parts of 42.5R quick hardening sulphoaluminate cement;
80 parts of slag micropowder, fineness 450m2/kg;
200 parts of coarse aggregate (stone that partial size is less than 5mm);
300 parts of fine aggregate (the middle sand of partial size 0.25-0.5mm);
0.8 part of polycarboxylic acids PC water-reducing agent;
Compound agent of regulating coagulating is made of 0.6 part of lithium carbonate and 0.8 part of sodium tetraborate.
Experimental example 2
1, a kind of building 3D printing rapid shaping composite material, by weight, the composite material includes following raw material:
400 parts of 42.5R quick hardening sulphoaluminate cement;
80 parts of slag micropowder, fineness 450m2/kg;
200 parts of coarse aggregate (stone that partial size is less than 5mm);
300 parts of fine aggregate (the middle sand of partial size 0.25-0.5mm);
0.8 part of polycarboxylic acids PC water-reducing agent;
Compound agent of regulating coagulating is made of 0.6 part of lithium carbonate and 0.8 part of sodium tetraborate.
Volume stabilizer is made of 30 parts of high-calcium fly ass.
Experimental example 3
1, a kind of building 3D printing rapid shaping composite material, by weight, the composite material includes following raw material:
400 parts of 42.5R quick hardening sulphoaluminate cement;
80 parts of slag micropowder, fineness 450m2/kg;
200 parts of coarse aggregate (stone that partial size is less than 5mm);
300 parts of fine aggregate (the middle sand of partial size 0.25-0.5mm);
0.8 part of polycarboxylic acids PC water-reducing agent;
Volume stabilizer is made of 28 parts of CSA swelling agents.
Performance detection:
(1) national standard GB/T 50080 " Standard for test methods of properties of ordinary concrete mixture standard " testing example 1-4 is used
With the performance of the sample of the building 3D printing rapid shaping composite material preparation of test example 1-3, the results are shown in Table 1.
Table 1
(2) volume stability of the building 3D printing rapid shaping composite material of testing example 1-3, as a result such as 2 institute of table
Show.
Table 2
From Table 2, it can be seen that building 3D printing rapid shaping composite material of the invention has good volume stability
Property, this is because invention using the f-CaO aquation in high-calcium fly ass as expansion sources, makes full use of the expansion of high-calcium fly ass special
Property, it can compensate for the plastic shrinkage of pump concrete and the chemical shrinkage of early stage, and after adding CSA swelling agent, in hydrated cementitious body
Entringite is generated in system, is filled in the water-filling space in substance system, is kept Behavior of Hardened Cement Paste finer and close, expansion performance is more preferably sent out
It waves.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for those skilled in the art
For member, various changes and changes are possible in this application.Within the spirit and principles of this application, it is made it is any modification,
Equivalent replacement, improvement etc., should be included within the scope of protection of this application.