CN109366011A - An intelligent film cutting machine and its management system and management method - Google Patents
An intelligent film cutting machine and its management system and management method Download PDFInfo
- Publication number
- CN109366011A CN109366011A CN201811478448.9A CN201811478448A CN109366011A CN 109366011 A CN109366011 A CN 109366011A CN 201811478448 A CN201811478448 A CN 201811478448A CN 109366011 A CN109366011 A CN 109366011A
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- axis
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- cutting machine
- axis motor
- film cutting
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- 238000005520 cutting process Methods 0.000 title claims abstract description 123
- 238000007726 management method Methods 0.000 title claims abstract description 52
- 238000001816 cooling Methods 0.000 claims abstract description 30
- 238000010147 laser engraving Methods 0.000 claims abstract description 24
- 239000000779 smoke Substances 0.000 claims abstract description 16
- 230000003287 optical effect Effects 0.000 claims abstract description 12
- 230000033001 locomotion Effects 0.000 claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000000110 cooling liquid Substances 0.000 claims description 13
- 239000012528 membrane Substances 0.000 claims description 7
- 238000012937 correction Methods 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000012423 maintenance Methods 0.000 claims description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 2
- 239000003546 flue gas Substances 0.000 claims description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims 4
- 229910002092 carbon dioxide Inorganic materials 0.000 claims 2
- 239000001569 carbon dioxide Substances 0.000 claims 2
- 238000006243 chemical reaction Methods 0.000 claims 2
- 230000003993 interaction Effects 0.000 claims 2
- 238000002955 isolation Methods 0.000 claims 2
- 238000003754 machining Methods 0.000 claims 2
- 238000000746 purification Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000002826 coolant Substances 0.000 description 23
- 239000007788 liquid Substances 0.000 description 20
- 230000001681 protective effect Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 6
- 230000001413 cellular effect Effects 0.000 description 5
- 238000004891 communication Methods 0.000 description 5
- 230000005284 excitation Effects 0.000 description 4
- 230000008676 import Effects 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012217 deletion Methods 0.000 description 2
- 230000037430 deletion Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000003678 scratch resistant effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/361—Removing material for deburring or mechanical trimming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention belongs to film cutting machine manufacturing technology fields, and in particular to a kind of intelligence film cutting machine and its management system and management method.The intelligence film cutting machine includes shell, two-dimensional graphics device is provided in shell, laser tube, Laser Power Devices, control circuit board, general supply module, optical path adjusting reflecting system, smoke evacuation system, laser tube cooling system is provided with outside shell, general supply module respectively with control circuit board, the connection of laser tube cooling system, control circuit board respectively with Laser Power Devices, two-dimensional graphics device, smoke evacuation system connection, Laser Power Devices are connect with laser tube, the laser reflection that laser tube generates is used for laser engraving to two-dimensional graphics device by optical path adjusting reflecting system, smoke evacuation system is connect with two-dimensional graphics device, laser tube cooling system is connect with laser tube.Intelligence film cutting machine of the present invention carries out intelligent management by management system, can also download and update application software and control circuit board software, and Mobile phone film data are more in management system and updating decision.
Description
Technical field
The invention belongs to film cutting machine manufacturing technology fields, and in particular to a kind of intelligence film cutting machine and its management system and management
Method.
Background technique
Mobile phone film is also known as mobile phone cosmetic membrane, safeguard film for cellular phone, be can be used for mounting handset surface, screen and other have
A kind of cold lamination film of shape object, it is many kinds of, it can be divided into according to its purposes: protecting film of mobile phone screen, handset protective film；Function
Functional form protective film series can be released by initial simple scratch resistant protective film to idskin, chinee can be divided into: peep-proof film, mirror
Film, AR film, frosted film, high definition film, scratch resistant protective film, 3D film, handset anti-scratch protective film, diamond film, tempering film etc..
It releases and lags there are new architecture for current phone protective film market, old type film stops production too early.Sticking film for mobile phone
StoreFront faces expired Mobile phone film and hoards into waste product, the awkward situation that the mobile phone of new listing can but be pasted without film.Film cutting machine (the patent of the prior art
Number: include CN201721668965.3) plate, the quadrangle of the lower end surface of the plate is welded with supporting leg, the plate it is upper
Side is fixedly installed with the first cylinder by mounting rack, and the upper surface of the plate is fixedly installed with the first transverse slat, institute by round bar
It states and offers the first hole at the center of the first transverse slat vertically, the lower end of the First piston bar of first cylinder is welded with second
Transverse slat offers on second transverse slat and passes through the inside of the second hole with one-to-one second hole of round bar, the round bar,
The lower end surface of second transverse slat is fixedly installed with cutting blade, is welded with the 4th transverse slat at the top of the plate, and the described 4th
The top interior of transverse slat offers moulding chamber and type core, and the top of the 4th transverse slat is described integrally formed with annular stop plate
Moulding chamber is located at the inside of annular stop plate, and the lower section of the plate is equipped with ejecting structure.Existing film cutting machine structure is cumbersome, carving
Carve that precision is low, carving speed is slow, it is most important that be not able to satisfy the demand of existing diversified mobile phone screen protection.Therefore, one is developed
The laser cutting device of protective film before and after money intelligent electromechanical mobile phone.
Summary of the invention
The purpose of the present invention is to provide a kind of intelligent film cutting machine and its management systems and management method, and solution is existing to cut film
Machine structure is cumbersome, engraving precision is low, carving speed is slow, is not able to satisfy the problem of existing diversified mobile phone screen protection demand.
The protective film of intelligence film cutting machine engraving of the present invention can be safeguard film for cellular phone, be also possible to tablet computer etc. and needs
Want the protective film of the equipment of pad pasting.
Realization process of the invention is as follows:
A kind of intelligence film cutting machine, including shell are provided with the two-dimensional graphics device for laser engraving in the shell, use
In the Laser Power Devices, control circuit board, the general supply mould that generate the laser tube of laser, work required power supply for providing laser tube
Block, the smoke evacuation system for generating smog in the process for the optical path adjusting reflecting system of reflection laser, for laser engraving to be discharged, institute
It states and is provided with laser tube cooling system outside shell, the general supply module connects with control circuit board, laser tube cooling system respectively
It connects, the control circuit board is connect with Laser Power Devices, two-dimensional graphics device, smoke evacuation system respectively, the Laser Power Devices and laser
The laser reflection that laser tube generates is used for laser engraving to two-dimensional graphics device by pipe connection, the optical path adjusting reflecting system,
Smoke evacuation system is connect with two-dimensional graphics device, and laser tube cooling system is connect with laser tube.
Further, the laser tube is CO 2 laser tube, and the CO 2 laser tube is by laser tube inner tube and sets
The cooling tube composition in laser tube inner tube periphery is set, the cooling tube is connect with external laser tube cooling system, the intelligence
Film cutting machine is additionally provided with total power switch, and the total power switch is connect with general supply module, is provided with front cover on the shell
Body, rear cover body and service cover.
Further, the Laser Power Devices provide power supply energy needed for excitation generates laser for laser tube；The general supply
Module is the intelligent film cutting machine power supply；The smoke evacuation system includes exhausting duct and vent, one end of the exhausting duct and two
Dimension plotting unit is connected, and the other end of exhausting duct is connected with vent, and exhaust fan, the air draft are equipped in the exhausting duct
Hole can also be connect with external system for cleaning fume；The laser tube cooling system include tank for coolant, coolant liquid into
Water pipe, coolant liquid outlet pipe and force (forcing) pump, the coolant liquid in the cooling liquid water inlet pipe pass through force (forcing) pump and pressurize, the coolant liquid
Water inlet pipe, coolant liquid outlet pipe are connected with the cooling tube import of laser tube, outlet respectively, and the force (forcing) pump and general supply module connect
It connects.
Further, the two-dimensional graphics device includes main frame, is provided with laser carving device above the main frame, main
The X-axis track for transverse shifting laser carving device is additionally provided on body frame, the one side of main frame is provided with for longitudinal
The Y-axis single track slideway of mobile laser carving device, the X-axis track is vertical with Y-axis single track slideway, one end of the X-axis track
It connect, and can be provided with for making along Y-axis single track slideway longitudinal sliding motion, the other end of the X-axis track with Y-axis single track slideway
The follow-up pulley of the both ends synchronizing moving of X-axis track is additionally provided with the honeycomb grillage for placing protective film on the main frame.
Further, the main frame is by first crossbar, second crossbar, the first vertical pole and the second vertical pole, the first crossbar
Opposite and parallel with second crossbar, the first vertical pole and the second vertical pole are opposite and parallel, the first crossbar, second crossbar, first
Vertical pole and the second vertical pole surround rectangular body frame；The laser carving device includes that laser condensing lens movable stand, first laser are poly-
The bottom surface of burnt mirror holder and first laser focus lamp, the laser condensing lens movable stand is provided with the movement to match with X-axis track
Frame groove, the laser condensing lens movable stand transverse shifting, the first laser focus lamp can be arranged first on X-axis track
In laser condensing lens frame, the front end of laser condensing lens movable stand is arranged in the first laser focus lamp frame.
Further, the X-axis track is parallel with first crossbar, and one end of the X-axis track is provided with for driving laser
The X-axis motor that carving device is moved along X-axis track, the other end of X-axis track are provided with X-axis fulcrum gear；The Y-axis single track is sliding
Road is located at the outside of the first vertical pole and, one end of the Y-axis single track slideway and one end company of first crossbar parallel with the first vertical pole
It connects, the other end of the Y-axis single track slideway and one end of second crossbar connect；X-axis track belt is provided on the X-axis motor
Circle, X-axis track chape and X-axis parallel track, an end cap of the X-axis track chape on the driving gear of X-axis motor,
Another end cap of X-axis track chape is on X-axis fulcrum gear, the laser carving device and the fixed company of X-axis track chape
It connects, when the movement of X-axis motor driven X-axis track chape, X-axis track chape drives laser carving device horizontal along X-axis track
To movement；Driving gear, the X-axis fulcrum gear that several are provided on the inside of the X-axis track chape with X-axis motor are mutually stung
The tooth of conjunction；It is provided with second laser above the X-axis motor and focuses mirror holder, the second laser focuses mirror holder embedded second and swashs
The Laser emission end of light focus lamp, the laser tube is provided with third laser condensing lens；The optical path adjusting reflecting system is by
One laser condensing lens, second laser focus mirror holder and third laser condensing lens composition, and the laser that the laser tube generates successively passes through
Cross third laser condensing lens, second laser focuses the reflection of mirror holder, first laser focus lamp, the cellular board of vertical directive main frame
Frame plane.
Further, it is provided on the inside of the first crossbar for driving X-axis track along Y-axis single track slideway longitudinal sliding motion
Y-axis motor, the y-axis motor are provided centrally with y-axis motor connecting rod, and the y-axis motor connecting rod is parallel with first crossbar, Y-axis
The both ends of motor connection lever are provided with y-axis motor driving wheel, and the both ends of second crossbar are provided with to match with y-axis motor driving wheel
Y-axis motor driven wheel, the both ends of the y-axis motor connecting rod are provided with two parallel Y-axis track chapes, the Y-axis track
One end cap of chape is on y-axis motor driving wheel, and another end cap of Y-axis track chape is on y-axis motor driven wheel；Two
Parallel Y-axis track chape is located at the outside of the first vertical pole, the second vertical pole, and the Y-axis track chape and first are indulged
Bar, the second vertical pole are parallel；Be provided on the inside of the Y-axis track chape several with y-axis motor driving wheel, y-axis motor from
The tooth that driving wheel is mutually engaged；The lower end cap of the X-axis motor, and can be under the driving of y-axis motor along Y on Y-axis single track slideway
The sliding of axis single track slideway；The middle part of the X-axis motor is fixedly connected with the Y-axis track chape on the outside of the first vertical pole, when Y-axis electricity
When machine drives y-axis motor link rotatable, y-axis motor connecting rod drives two Y-axis track chapes movement at both ends, Y-axis track skin
Zone circle drives X-axis motor to slide along Y-axis single track slideway, and X-axis motor drives X-axis track to slide along Y-axis single track slideway；It is described
The other end of X-axis track is provided with pulley bracket, and the middle part of the pulley bracket is connect with follow-up pulley, second vertical pole
Outside is provided with the pulley groove to match with the sliding trace of follow-up pulley, and pulley groove is parallel with the second vertical pole, described
Follow-up pulley is in pulley groove；The fixed company of Y-axis track chape on the outside of the lower end of the pulley bracket and the second vertical pole
It connects, when y-axis motor drives y-axis motor link rotatable, y-axis motor connecting rod drives two Y-axis track chapes movement at both ends,
Y-axis track chape band moving pulley bracket moves, and pulley bracket drives follow-up pulley to move along pulley groove, X-axis motor
Movement is mobile synchronous with follow-up pulley.
Further, the control circuit board uses ARM micro controller, and the ARM micro controller receives bluetooth module, X-axis limit
The signal of switch, Y-axis limit switch, the X-axis limit switch, zero-point positioning of the Y-axis limit switch as two-dimensional graphics device；
ARM micro controller adjusts the laser size intensity that laser tube generates by control Laser Power Devices；ARM micro controller and USB interface,
RS232 interface mutually transmits signal；ARM micro controller transfers signals to photoelectrical coupler, and photoelectrical coupler transfers signals to
Metal-oxide-semiconductor, metal-oxide-semiconductor control the switch of Laser Power Devices, and Laser Power Devices excitation laser pipe generates laser；ARM micro controller transmits signal
To electrical level transferring chip, electrical level transferring chip transfers signals to photoelectric isolated chip, and photoelectric isolated chip passes signal respectively
Defeated to arrive X-axis motor drive ic and y-axis motor driving chip, X-axis motor drive ic and y-axis motor driving chip control respectively
X-axis motor, the y-axis motor of two-dimensional graphics device form laser engraving track.
The management system of above-mentioned intelligence film cutting machine, including the intelligent film cutting machine, intelligent film cutting machine control circuit board software,
Computer client application software, mobile phone terminal application software, server data library software and cloud manage platform；The intelligence cuts film
Machine control circuit board software is embedded software, is arranged in the control circuit board of intelligent film cutting machine, the computer client is answered
It is connect by USB connecting line with the control circuit board of intelligent film cutting machine with software and realizes information exchange, mobile phone terminal application software is logical
The control circuit board for crossing bluetooth and intelligent film cutting machine is wirelessly connected realization information exchange, and cloud management platform is answered with computer client
It is connected with software, mobile phone terminal application software, server data library software by internet and realizes information exchange.
The management method of the management system of above-mentioned intelligence film cutting machine, includes the following steps:
(1) database maintenance personnel pass through server database software upload Mobile phone film model data, deletion Mobile phone film mould
Type data count intelligent film cutting machine type and management software upgraded version, and are transferred to cloud management platform；
(2) intelligent film cutting machine operator passes through by mobile phone terminal application software and intelligent film cutting machine by bluetooth wireless connection
Mobile phone terminal application software is cut from the flat upper downloading Mobile phone film model data of cloud management, upgrading mobile phone terminal application software, upgrading intelligence
By mobile phone terminal application software the recovery factory-said value of machine, dimension correction is arranged, into laser pair in film machine control circuit board software
Coke, laser size, null speed, carving speed, cutting parameter, mobile phone membrane modle lead in the initial engraving position of carving area
Mobile phone terminal application software and customer service communication are crossed, the Mobile phone film model data to match is generated by numerical control by mobile phone terminal application software
G code instruction is processed, and G code instruction is passed through Bluetooth transmission to intelligent film cutting machine control circuit board software, intelligent film cutting machine
Control circuit board software parses the movement that G code instruction generates plotter X-axis motor, y-axis motor, passes through mobile phone terminal application software
It clicks engraving to start, the movement of the intelligent control of film cutting machine control circuit board X-axis motor, y-axis motor forms laser engraving track, carves
Carve finished product Mobile phone film；
(3) computer client application software is connect with intelligent film cutting machine by USB connecting line by intelligent film cutting machine operator,
It is soft from the flat upper downloading Mobile phone film model data of cloud management, upgrading computer client application by computer client application software
Part upgrades intelligent film cutting machine control circuit board software, and recovery factory-said value, the ruler of machine are arranged by computer client application software
It is very little correction, into laser focusing, laser size, null speed, carving speed, cutting parameter, mobile phone membrane modle in carving area
Initial engraving position, communicated by computer client application software and customer service, by computer client application software by phase
The Mobile phone film model data matched generates the instruction of numerical control processing G code, and G code is instructed and is transmitted to intelligence by USB connecting line
Film cutting machine control circuit board software, intelligent film cutting machine control circuit board software parsing G code instruction generate plotter X-axis motor, Y
The movement of spindle motor is clicked engraving by mobile phone terminal application software and is started, and intelligent film cutting machine control circuit board controls X-axis motor, Y
The movement of spindle motor forms laser engraving track, carves out finished product Mobile phone film.
The positive effect of the present invention:
(1) intelligent film cutting machine of the present invention carries out intelligent management by management system, can also manage from cloud flat
Platform downloading updates software；
(2) management system of intelligent film cutting machine of the present invention realizes the mobile terminals such as mobile phone, plate and intelligence cuts film
Machine realizes intelligent management by bluetooth connection.In view of the actual conditions of mobile phone shops of China, some storekeepers consider fund
Cost of investment will not be equipped with PC computer for intelligent film cutting machine, can increase bluetooth on the basis of original PC computer control interface
Communications Control Interface can also operate machine in such a way that mobile phone controls machine, not only save the money of the purchase computer of shops
Gold investment, also meets the actual demand of different clients crowd.
(3) intelligent film cutting machine can also be connect by USB connecting line with computer, and realize the intelligent pipe of intelligent film cutting machine
Reason, can also be achieved the upgrading of the embedded Control circuit board software of intelligent film cutting machine.
(4) structure of intelligent film cutting machine of the present invention is simple, and intelligentized management system can effectively improve engraving precision
And carving speed, it is most important that can satisfy the demand of existing diversified mobile phone screen protection.
(5) Mobile phone film data are more in the management system of intelligent film cutting machine of the present invention and updating decision, avoid sticking film for mobile phone
The inventory risk in shop.
Detailed description of the invention
Fig. 1 is the outside drawing of intelligent film cutting machine of the present invention；
Fig. 2 is the structural schematic diagram of intelligent film cutting machine of the present invention；
Fig. 3 is the rearview of intelligent film cutting machine of the present invention；
Fig. 4 is the structural block diagram of intelligent film cutting machine of the present invention；
Fig. 5 is the structural schematic diagram of two-dimensional graphics device of the present invention；
Fig. 6 is the front view for identifying the two-dimensional graphics device of the present invention of laser trend；
Fig. 7 is the bottom view for identifying the two-dimensional graphics device of the present invention of laser trend；
Fig. 8 is the partial enlarged view on the outside of the second vertical pole of two-dimensional graphics device of the present invention；
Fig. 9 is the management system frame diagram of intelligent film cutting machine of the present invention；
Figure 10 is the functional diagram of server data library software of the present invention；
Figure 11 is the functional diagram of computer client application software of the present invention；
Figure 12 is the functional diagram of mobile phone terminal application software of the present invention；
Figure 13 is the working principle diagram of intelligent film cutting machine control circuit board of the present invention；
Figure 14 is the structural schematic diagram of laser tube cooling system of the present invention；
In figure, 1 shell, 2 two-dimensional graphics devices, 3 laser tubes, 4 general supply modules, 5 total power switch, 6 front cover bodies, after 7
Lid, 8 service covers, 340 exhausting ducts, 341 vents, 350 force (forcing) pumps, 351 coolant liquids, 352 tank for coolants, 353 coolant liquids into
Water pipe, 354 coolant liquid outlet pipes, 355 force (forcing) pumps and general supply module connecting line, the cooling tube import of 360 laser tubes, 361 swash
The cooling tube of light pipe exports, 10 main frames, 100 first crossbars, 200 second crossbars, 300 first vertical poles, 400 second vertical poles, 20X
Axis track, 21X spindle motor, 22X axis fulcrum gear, 23X axis track chape, 30Y axis single track slideway, 31Y spindle motor, 32Y axis
Motor connection lever, 33Y axis track chape, 40 pulley brackets, 50 pulley grooves, 60 honeycomb grillages, 11 laser condensing lens movable stands,
12 first lasers focusing mirror holder, 13 first laser focus lamps, 210 second lasers focusing mirror holder, 211 second laser focus lamps, 310
Third laser condensing lens, 70 laser trend.
Specific embodiment
Below with reference to embodiment, the present invention will be further described.
In order to solve, existing film cutting machine structure is cumbersome, engraving precision is low, carving speed is slow, is not able to satisfy existing diversified hand
The problem of machine screen protection demand, the present invention provide a kind of intelligent film cutting machine and its management system and management method.
The intelligent film cutting machine of embodiment 1
Intelligence film cutting machine described in the present embodiment is shown in Fig. 1-Fig. 4, including shell, is provided in the shell and carves for laser
The two-dimensional graphics device at quarter, the laser tube for generating laser, the Laser Power Devices for providing power supply needed for laser tube works, control
Circuit board processed, general supply module are generated for the optical path adjusting reflecting system of reflection laser, for being discharged during laser engraving
The smoke evacuation system of smog, is provided with laser tube cooling system outside the shell, the general supply module respectively with control circuit board,
The connection of laser tube cooling system, the control circuit board are connect with Laser Power Devices, two-dimensional graphics device, smoke evacuation system respectively, institute
It states Laser Power Devices to connect with laser tube, the laser reflection that the optical path adjusting reflecting system generates laser tube to two-dimensional graphics fills
It sets for laser engraving, smoke evacuation system is connect with two-dimensional graphics device, and laser tube cooling system is connect with laser tube.The laser
Pipe is CO 2 laser tube, and the CO 2 laser tube is by laser tube inner tube and the cooling that laser tube inner tube periphery is arranged in
Pipe composition, the cooling tube are connect with external laser tube cooling system, and the intelligence film cutting machine is additionally provided with total power switch,
The total power switch is connect with general supply module, and front cover body, rear cover body and service cover are provided on the shell.The laser
Power supply provides power supply energy needed for excitation generates laser for laser tube；The general supply module is that the intelligent film cutting machine supplies
Electricity；The smoke evacuation system includes exhausting duct and vent, and one end of the exhausting duct is connected with two-dimensional graphics device, exhausting duct
The other end be connected with vent, exhaust fan is equipped in the exhausting duct, the vent can also be net with external flue gas
Change processing system connection；The laser tube cooling system (see Figure 14) includes tank for coolant, cooling liquid water inlet pipe, coolant liquid water outlet
Pipe and force (forcing) pump, by force (forcing) pump pressurization, the cooling liquid water inlet pipe, coolant liquid go out the coolant liquid in the cooling liquid water inlet pipe
Water pipe is connected with the cooling tube import of laser tube, outlet respectively, and the force (forcing) pump is connect with general supply module.
Further, the two-dimensional graphics device is shown in Fig. 2-Fig. 8, including main frame, is provided with laser above the main frame
Carving device is additionally provided with the X-axis track for transverse shifting laser carving device, the one side setting of main frame on main frame
There is the Y-axis single track slideway for vertically moving laser carving device, the X-axis track is vertical with Y-axis single track slideway, the X-axis
One end of track is connect with Y-axis single track slideway, and can be set along Y-axis single track slideway longitudinal sliding motion, the other end of the X-axis track
It is equipped with the follow-up pulley for making the both ends synchronizing moving of X-axis track, is additionally provided on the main frame for placing protective film
Honeycomb grillage.The main frame is by first crossbar, second crossbar, the first vertical pole and the second vertical pole, the first crossbar and
Two cross bars are opposite and parallel, and the first vertical pole and the second vertical pole are opposite and parallel, the first crossbar, second crossbar, the first vertical pole
Rectangular body frame is surrounded with the second vertical pole；The laser carving device includes laser condensing lens movable stand, first laser focus lamp
Frame and first laser focus lamp, it is recessed that the bottom surface of the laser condensing lens movable stand is provided with the movable stand to match with X-axis track
Slot, the laser condensing lens movable stand transverse shifting, the first laser focus lamp can be arranged in first laser on X-axis track
It focuses in mirror holder, the front end of laser condensing lens movable stand is arranged in the first laser focus lamp frame.The X-axis track and first
Cross bar is parallel, and one end of the X-axis track is provided with the X-axis motor for driving laser carving device to move along X-axis track, X
The other end of axis track is provided with X-axis fulcrum gear；The Y-axis single track slideway be located at the outside of the first vertical pole and with the first vertical pole
In parallel, one end of the Y-axis single track slideway and one end of first crossbar connect, the other end and second of the Y-axis single track slideway
One end of cross bar connects；X-axis track chape, X-axis track chape and X-axis parallel track, institute are provided on the X-axis motor
An end cap of X-axis track chape is stated on the driving gear of X-axis motor, another end cap of X-axis track chape is in X-axis fulcrum
On gear, the laser carving device is fixedly connected with X-axis track chape, when X-axis motor driven X-axis track chape moves
When, X-axis track chape drives laser carving device along X-axis track transverse shifting；The inside of the X-axis track chape is arranged
The tooth for thering are several to be mutually engaged with the driving gear of X-axis motor, X-axis fulcrum gear；Second is provided with above the X-axis motor
Laser condensing lens frame, the second laser focus mirror holder and embed second laser focus lamp, and the Laser emission end of the laser tube is set
It is equipped with third laser condensing lens；The optical path adjusting reflecting system focuses mirror holder and the by first laser focus lamp, second laser
Three laser condensing lens composition, the laser that the laser tube generates successively passes through third laser condensing lens, second laser focuses mirror holder,
The reflection of first laser focus lamp, the honeycomb grillage plane of vertical directive main frame.The inside setting of the first crossbar is useful
In driving X-axis track along the y-axis motor of Y-axis single track slideway longitudinal sliding motion, the y-axis motor is provided centrally with y-axis motor company
Bar, the y-axis motor connecting rod is parallel with first crossbar, and the both ends of y-axis motor connecting rod are provided with y-axis motor driving wheel, and second is horizontal
The both ends of bar are provided with the y-axis motor driven wheel to match with y-axis motor driving wheel, the both ends setting of the y-axis motor connecting rod
There are two parallel Y-axis track chapes, an end cap of the Y-axis track chape is on y-axis motor driving wheel, Y-axis track
Another end cap of chape is on y-axis motor driven wheel；Two articles of parallel Y-axis track chapes are located at the first vertical pole,
The outside of two vertical poles, the Y-axis track chape are parallel with the first vertical pole, the second vertical pole；The inside of the Y-axis track chape
It is provided with several teeth being mutually engaged with y-axis motor driving wheel, y-axis motor driven wheel；The lower end cap of the X-axis motor is in Y-axis
On single track slideway, and it can be slided under the driving of y-axis motor along Y-axis single track slideway；The middle part of the X-axis motor is vertical with first
Y-axis track chape on the outside of bar is fixedly connected, and when y-axis motor drives y-axis motor link rotatable, y-axis motor connecting rod is driven
Two Y-axis track chapes at both ends move, and Y-axis track chape drives X-axis motor to slide along Y-axis single track slideway, X-axis electricity
Machine drives X-axis track to slide along Y-axis single track slideway；The other end of the X-axis track is provided with pulley bracket, the pulley branch
The middle part of frame is connect with follow-up pulley, is provided with the cunning to match with the sliding trace of follow-up pulley on the outside of second vertical pole
Groove is taken turns, pulley groove is parallel with the second vertical pole, and the follow-up pulley is in pulley groove；The lower end of the pulley bracket
It is fixedly connected with the Y-axis track chape on the outside of the second vertical pole, when y-axis motor drives y-axis motor link rotatable, y-axis motor
Connecting rod drives two Y-axis track chapes movement at both ends, and Y-axis track chape band moving pulley bracket moves, pulley bracket band
Dynamic follow-up pulley is moved along pulley groove, and the movement of X-axis motor is mobile synchronous with follow-up pulley.
Further, the control circuit board uses ARM micro controller, and the ARM micro controller receives bluetooth module, X-axis limit
The signal of switch, Y-axis limit switch, the X-axis limit switch, zero-point positioning of the Y-axis limit switch as two-dimensional graphics device；
ARM micro controller adjusts the laser size intensity that laser tube generates by control Laser Power Devices；ARM micro controller and USB interface,
RS232 interface mutually transmits signal；ARM micro controller transfers signals to photoelectrical coupler, and photoelectrical coupler transfers signals to
Metal-oxide-semiconductor, metal-oxide-semiconductor control the switch of Laser Power Devices, and Laser Power Devices excitation laser pipe generates laser；ARM micro controller transmits signal
To electrical level transferring chip, electrical level transferring chip transfers signals to photoelectric isolated chip, and photoelectric isolated chip passes signal respectively
Defeated to arrive X-axis motor drive ic and y-axis motor driving chip, X-axis motor drive ic and y-axis motor driving chip control respectively
X-axis motor, the y-axis motor of two-dimensional graphics device form laser engraving track, are specifically shown in Figure 13.
2 two-dimensional graphics device of embodiment
Two-dimensional graphics device described in the present embodiment, including main frame, the main frame top are provided with laser carving device,
The X-axis track for transverse shifting laser carving device is additionally provided on main frame, the one side of main frame is provided with for indulging
To the Y-axis single track slideway of mobile laser carving device, the X-axis track is vertical with Y-axis single track slideway, and the one of the X-axis track
End is connect with Y-axis single track slideway, and can be along Y-axis single track slideway longitudinal sliding motion, and the other end of the X-axis track, which is provided with, to be used for
Make the follow-up pulley of the both ends synchronizing moving of X-axis track, the cellular board for placing protective film is additionally provided on the main frame
Frame.The main frame is by first crossbar, second crossbar, the first vertical pole and the second vertical pole, the first crossbar and second crossbar phase
Pair and it is parallel, the first vertical pole and the second vertical pole are opposite and parallel, and the first crossbar, second crossbar, the first vertical pole and second are vertical
Bar surrounds rectangular body frame；The laser carving device includes laser condensing lens movable stand, first laser focusing mirror holder and first
Laser condensing lens, the bottom surface of the laser condensing lens movable stand is provided with the movable stand groove to match with X-axis track, described to swash
Light focus lamp movable stand transverse shifting, the first laser focus lamp setting can focus mirror holder in first laser on X-axis track
Interior, the front end of laser condensing lens movable stand is arranged in the first laser focus lamp frame.The X-axis track and first crossbar are flat
Row, one end of the X-axis track is provided with the X-axis motor for driving laser carving device to move along X-axis track, X-axis track
The other end be provided with X-axis fulcrum gear；The Y-axis single track slideway is located at the outside of the first vertical pole and parallel with the first vertical pole,
One end of the Y-axis single track slideway and one end of first crossbar connect, the other end of the Y-axis single track slideway and second crossbar
One end connection；X-axis track chape, X-axis track chape and X-axis parallel track, the X-axis are provided on the X-axis motor
One end cap of track chape is on the driving gear of X-axis motor, and another end cap of X-axis track chape is in X-axis fulcrum gear
On, the laser carving device is fixedly connected with X-axis track chape, when the movement of X-axis motor driven X-axis track chape, X
Axis track chape drives laser carving device along X-axis track transverse shifting；If being provided on the inside of the X-axis track chape
The dry tooth being mutually engaged with the driving gear of X-axis motor, X-axis fulcrum gear；Second laser is provided with above the X-axis motor
Mirror holder is focused, the second laser focuses mirror holder and embeds second laser focus lamp, and the Laser emission end of the laser tube is provided with
Third laser condensing lens；The optical path adjusting reflecting system focuses mirror holder by first laser focus lamp, second laser and third swashs
Light focus lamp composition, the laser that the laser tube generates successively passes through third laser condensing lens, second laser focuses mirror holder, first
The reflection of laser condensing lens, the honeycomb grillage plane of vertical directive main frame.It is provided on the inside of the first crossbar for driving
X-axis track is moved along the y-axis motor of Y-axis single track slideway longitudinal sliding motion, the y-axis motor is provided centrally with y-axis motor connecting rod, institute
State that y-axis motor connecting rod is parallel with first crossbar, the both ends of y-axis motor connecting rod are provided with y-axis motor driving wheel, and the two of second crossbar
End is provided with the y-axis motor driven wheel to match with y-axis motor driving wheel, and the both ends of the y-axis motor connecting rod are provided with two
Parallel Y-axis track chape, an end cap of the Y-axis track chape is on y-axis motor driving wheel, Y-axis track chape
Another end cap on y-axis motor driven wheel；Two parallel Y-axis track chapes are located at the first vertical pole, the second vertical pole
Outside, the Y-axis track chape is parallel with the first vertical pole, the second vertical pole；It is provided on the inside of the Y-axis track chape
Several teeth being mutually engaged with y-axis motor driving wheel, y-axis motor driven wheel；The lower end cap of the X-axis motor is sliding in Y-axis single track
On road, and it can be slided under the driving of y-axis motor along Y-axis single track slideway；On the outside of the middle part of the X-axis motor and the first vertical pole
Y-axis track chape be fixedly connected, when y-axis motor drives y-axis motor link rotatable, y-axis motor connecting rod drives both ends
Two Y-axis track chape movements, Y-axis track chape drive X-axis motor to slide along Y-axis single track slideway, and X-axis motor drives
X-axis track is slided along Y-axis single track slideway；The other end of the X-axis track is provided with pulley bracket, in the pulley bracket
Portion is connect with follow-up pulley, and it is recessed that the pulley to match with the sliding trace of follow-up pulley is provided on the outside of second vertical pole
Slot, pulley groove is parallel with the second vertical pole, and the follow-up pulley is in pulley groove；The lower end of the pulley bracket and the
Y-axis track chape on the outside of two vertical poles is fixedly connected, when y-axis motor drives y-axis motor link rotatable, y-axis motor connecting rod
Drive two Y-axis track chapes movement at both ends, Y-axis track chape band moving pulley bracket moves, pulley bracket drive from
Movable pulley is moved along pulley groove, and the movement of X-axis motor is mobile synchronous with follow-up pulley.
3 two-dimensional graphics device of embodiment
Two-dimensional graphics device described in the present embodiment, including main frame, the main frame top are provided with laser carving device,
The X-axis track for transverse shifting laser carving device is additionally provided on main frame, the one side of main frame is provided with for indulging
To the Y-axis single track slideway of mobile laser carving device, the X-axis track is vertical with Y-axis single track slideway, and the one of the X-axis track
End is connect with Y-axis single track slideway, and can be along Y-axis single track slideway longitudinal sliding motion, and the other end of the X-axis track, which is provided with, to be used for
Make the follow-up pulley of the both ends synchronizing moving of X-axis track, the cellular board for placing protective film is additionally provided on the main frame
Frame.
The management system of the intelligent film cutting machine of embodiment 4
The management system of intelligence film cutting machine described in the present embodiment is shown in Fig. 9, including the intelligent film cutting machine, intelligent film cutting machine
Control circuit board software, computer client application software, mobile phone terminal application software, server data library software and cloud management are flat
Platform；The intelligence film cutting machine control circuit board software is embedded software, is arranged in the control circuit board of intelligent film cutting machine, institute
It states computer client application software and realization information exchange, hand is connect with the control circuit board of intelligent film cutting machine by USB connecting line
Generator terminal application software is wirelessly connected by the control circuit board of bluetooth and intelligent film cutting machine and realizes information exchange, and cloud manages platform
It is connect with computer client application software, mobile phone terminal application software, server data library software by internet and realizes that information is handed over
Mutually.
The management method of the management system of the intelligent film cutting machine of embodiment 5
The management method of the management system of intelligence film cutting machine, includes the following steps: described in the present embodiment
(1) database maintenance personnel pass through server database software upload Mobile phone film model data, deletion Mobile phone film mould
Type data count intelligent film cutting machine type and management software upgraded version, and are transferred to cloud management platform, see Figure 10；
(2) intelligent film cutting machine operator passes through by mobile phone terminal application software and intelligent film cutting machine by bluetooth wireless connection
Mobile phone terminal application software is cut from the flat upper downloading Mobile phone film model data of cloud management, upgrading mobile phone terminal application software, upgrading intelligence
By mobile phone terminal application software the recovery factory-said value of machine, dimension correction is arranged, into laser pair in film machine control circuit board software
Coke, laser size, null speed, carving speed, cutting parameter, mobile phone membrane modle lead in the initial engraving position of carving area
Mobile phone terminal application software and customer service communication are crossed, the Mobile phone film model data to match is generated by numerical control by mobile phone terminal application software
G code instruction is processed, and G code instruction is passed through Bluetooth transmission to intelligent film cutting machine control circuit board software, intelligent film cutting machine
Control circuit board software parses the movement that G code instruction generates plotter X-axis motor, y-axis motor, passes through mobile phone terminal application software
It clicks engraving to start, the movement of the intelligent control of film cutting machine control circuit board X-axis motor, y-axis motor forms laser engraving track, carves
Finished product Mobile phone film is carved, sees Figure 12；
(3) computer client application software is connect with intelligent film cutting machine by USB connecting line by intelligent film cutting machine operator,
It is soft from the flat upper downloading Mobile phone film model data of cloud management, upgrading computer client application by computer client application software
Part upgrades intelligent film cutting machine control circuit board software, and recovery factory-said value, the ruler of machine are arranged by computer client application software
It is very little correction, into laser focusing, laser size, null speed, carving speed, cutting parameter, mobile phone membrane modle in carving area
Initial engraving position, communicated by computer client application software and customer service, by computer client application software by phase
The Mobile phone film model data matched generates the instruction of numerical control processing G code, and G code is instructed and is transmitted to intelligence by USB connecting line
Film cutting machine control circuit board software, intelligent film cutting machine control circuit board software parsing G code instruction generate plotter X-axis motor, Y
The movement of spindle motor is clicked engraving by mobile phone terminal application software and is started, and intelligent film cutting machine control circuit board controls X-axis motor, Y
The movement of spindle motor forms laser engraving track, carves out finished product Mobile phone film, sees Figure 11.
Intelligence film cutting machine control circuit board software of the present invention is embedded software, is mainly write by C language, by following
Module composition:
(1) hardware driving layer: SPI DA driving, compunlcation UART driving, I2C driving, stepper motor PWM timer drive
It is dynamic, bluetooth UART driving, USB driving, FLASH read-write driving；
(2) computer serial port communication protocol；
(3) bluetooth serial ports communication protocol；
(4) G code instruction parser；
(5) parameter stores read module；
(6) stepper motor execution module；
(7) in-service units module I AP.
The working principle of two-dimensional graphics device of the present invention:
(1) laser optical path: laser source emits laser directive first laser focus lamp after the reflection of second laser focus lamp,
The plane of the honeycomb grillage of vertical directive main frame is for cutting protective film after the reflection of first laser focus lamp.
(2) transverse shifting: when the movement of X-axis motor driven X-axis track chape, X-axis track chape drives laser to cut
Device is cut along X-axis track transverse shifting.
(3) vertically move: when y-axis motor drives y-axis motor link rotatable, y-axis motor connecting rod drives two Y at both ends
The movement of axis track chape, Y-axis track chape drive X-axis motor to slide along Y-axis single track slideway, and X-axis motor drives X-axis rail
It is slided along Y-axis single track slideway in road；At the same time, Y-axis track chape band moving pulley bracket moves, and pulley bracket drives driven
Pulley is moved along pulley groove, and the movement of X-axis motor is mobile synchronous with follow-up pulley.
(4) first laser focus lamp passes through horizontal and vertical mobile cutting protective film.
Fixation hole, the bottom in the interior storehouse for being fixed on intelligent film cutting machine is arranged in the lower section of two-dimensional graphics device of the present invention
Portion.Described being fixedly connected can be fixedly connected for bolt, be also possible to other and be fixedly connected with mode.
Laser tube of the present invention, Laser Power Devices are obtained by commercially available purchase.
Laser tube cooling system of the present invention includes tank for coolant, cooling liquid water inlet pipe, coolant liquid outlet pipe and pressurization
Pump, tank for coolant is interior to contain coolant liquid, and the coolant liquid can be the coolant liquids such as water, the water for having added anti-icing fluid, ethyl alcohol；It is described cold
But the coolant liquid in liquid water inlet pipe by force (forcing) pump pressurize, cooling liquid water inlet pipe, coolant liquid outlet pipe one end protrude into coolant liquid
Under liquid level, cooling liquid water inlet pipe is connected across cooling tube import, the outlet of force (forcing) pump and the laser tube of intelligent film cutting machine, described to add
Press pump is connect with general supply module, and general supply module is force (forcing) pump power supply.Exhaust fan is equipped in exhausting duct of the present invention, it is described
Exhaust fan is connect with control circuit board, the start and stop of the control circuit board control exhaust fan.
Intelligence film cutting machine of the present invention carries out intelligent management by management system, can also be by mobile phone terminal using soft
Part or computer end application software update the embedded Control circuit board of software realization intelligence film cutting machine from cloud management platform downloading
The upgrading of software.In addition, it is described intelligence film cutting machine structure it is simple, intelligentized management system can effectively improve engraving precision and
Carving speed, it is most important that can satisfy the demand of existing diversified mobile phone screen protection.The management system of the intelligence film cutting machine
Middle Mobile phone film data are more and updating decision, avoid the inventory risk in sticking film for mobile phone shop, can also meet more Mobile phone films, plate membrane etc.
Demand.
The above content is specific preferred embodiment further description to made by the present invention is combined, cannot recognize
Fixed specific implementation of the invention is only limitted to these explanations.For those skilled in the art, do not taking off
Under the premise of from present inventive concept, several simple deduction or replace can also be made, all should be considered as and belong to protection of the invention
Range.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811478448.9A CN109366011A (en) | 2018-12-05 | 2018-12-05 | An intelligent film cutting machine and its management system and management method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811478448.9A CN109366011A (en) | 2018-12-05 | 2018-12-05 | An intelligent film cutting machine and its management system and management method |
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| CN109366011A true CN109366011A (en) | 2019-02-22 |
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| CN113385833A (en) * | 2021-06-16 | 2021-09-14 | 金陵科技学院 | Laser cutting machine auxiliary system |
| CN115140590A (en) * | 2022-07-21 | 2022-10-04 | 西安航天发动机有限公司 | Mobile phone film cutting machine |
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