CN109356600A - A kind of multi-layer diamond composite cutting tool for shield - Google Patents
A kind of multi-layer diamond composite cutting tool for shield Download PDFInfo
- Publication number
- CN109356600A CN109356600A CN201811371450.6A CN201811371450A CN109356600A CN 109356600 A CN109356600 A CN 109356600A CN 201811371450 A CN201811371450 A CN 201811371450A CN 109356600 A CN109356600 A CN 109356600A
- Authority
- CN
- China
- Prior art keywords
- diamond composite
- layer
- diamond
- composite cutting
- cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010432 diamond Substances 0.000 title claims abstract description 67
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 63
- 239000002131 composite material Substances 0.000 title claims abstract description 32
- 230000007423 decrease Effects 0.000 claims description 2
- 239000002893 slag Substances 0.000 claims description 2
- 230000005641 tunneling Effects 0.000 claims 3
- 239000011435 rock Substances 0.000 abstract description 14
- 238000010276 construction Methods 0.000 abstract description 12
- 238000003466 welding Methods 0.000 abstract description 2
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- 229910001339 C alloy Inorganic materials 0.000 description 2
- 102000016938 Catalase Human genes 0.000 description 2
- 108010053835 Catalase Proteins 0.000 description 2
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009412 basement excavation Methods 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 230000000171 quenching effect Effects 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
- E21D9/08—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
A kind of shield multi-layer diamond composite sheet bite improves construction speed to greatly improve cutting-tool's used life during middle ground consisting of hard rock shield-tunneling construction, reduces construction cost.Cutter head including cutter hub and welding thereon, cutter hub are removably mounted on hob holder.The cutter head is a cuboid, and top is symmetrical arranged diamond combined cut components layer laterally separately in its rotation axis two sides, and each diamond combined cut components layer includes multiple diamond combined cut structures.The rotation axis rises to cutter head lateral outer side, and the highest cutting position of diamond combined cut components layer successively reduces, and slagging channel up and down is arranged between adjacent two diamonds combined cut components layer.
Description
Technical field
The present invention relates to the cutter used on shield-tunneling construction cutterhead, in particular to a kind of shield multi-layer diamond composite sheet
Bite.
Background technique
During shield-tunneling construction, it is most important whether cutter head of shield machine cutter adapts to driving stratum.Under normal circumstances, exist
Tearing cutter and scraper are configured in soft rock strata on cutterhead, double-edged hobbing cutter and scraper are configured in general ground consisting of hard rock, hardness compared with
Cutterhead configuration single-blade hob and scraper in high lithostratigraphy.Mainly with single-blade or double-edged hobbing cutter attrition crushing in middle ground consisting of hard rock
Based on, cutting edge material is the medium carbon alloy steel of conditioned quenching, and edge hardness value is generally 56~58HRC.It is general single hobboing cutter
Cutter ring driving is between 300~500 meters using distance, and floating seal, lubricating oil and retaining ring will be replaced when replacing cutter ring.Cutter hub
And cutter bearing, using 3 times that distance is approximately that cutter ring uses distance, hobboing cutter consuming cost is higher.This, which just needs to explore new material, mentions
The ability of high cutter broken rock improves cutter and uses distance, reduces cutter consuming cost.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of shield multi-layer diamond composite sheet bites, with very big
Cutting-tool's used life during ground consisting of hard rock shield-tunneling construction, improves construction speed, reduces construction cost in ground raising.
The technical solution adopted by the present invention to solve the technical problems is as follows:
A kind of shield of the invention multi-layer diamond composite sheet bite, it is characterized in that: including cutter hub and being welded in it
On cutter head, cutter hub is removably mounted on hob holder；The cutter head is a cuboid, and top is in its rotation axis two sides
The diamond combined cut components layer of transverse direction arranged symmetrically separately, each diamond combined cut components layer include multiple diamonds
Combined cut component；The rotation axis rises to cutter head lateral outer side, the highest cutting position of diamond combined cut components layer
It successively reduces, slagging channel up and down is set between adjacent two diamonds combined cut components layer.
The invention has the advantages that using hard rock in the high diamond combined cut component cutting of hardness and wearability
Cutting-tool's used life can be greatly improved in layer, reduce construction cost；Multiple diamond combined cut components layers substantially to cutterhead into
It has gone all standing, all excavation faces can effectively have been cut, greatly improve the shield-tunneling construction progress of middle ground consisting of hard rock.
Detailed description of the invention
This specification includes following six width attached drawing:
Fig. 1 is that Fig. 1 is that existing single-blade hob cutter ring squeezes catalase schematic diagram；
Fig. 2 is a kind of main view of shield multi-layer diamond composite sheet bite of the present invention；
Fig. 3 is a kind of left view of shield multi-layer diamond composite sheet bite of the present invention；
Fig. 4 is the top view of cutter head in a kind of shield multi-layer diamond composite sheet bite of the present invention；
Fig. 5 is the main view of diamond combined cut component in a kind of shield multi-layer diamond composite sheet bite of the present invention
Figure；
Fig. 6 is a kind of working condition of shield multi-layer diamond composite sheet bite of the present invention with reference to figure.
Component and corresponding label be shown in figure: rock 10, squeeze crackle 11, hobboing cutter cutter ring 12, dregs 13, cutter hub 20,
Cutter head 30, diamond combined cut component 31, slagging channel 32, diamond chip 33, hard alloy cylindrical body 34.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
Referring to Fig.1, existing shield shield cutter arranges the wide 19.8mm of the general blade of single-blade hob, and adjacent edge spacing is
100mm.With the rotation of cutterhead, shield is pushed ahead with certain speed, and hobboing cutter cutter ring 3 is squeezed into rock with certain pile penetration
10, hobboing cutter blade periphery rock is squeezed by hobboing cutter cutter ring 12, is formed and is squeezed crackle 11, and then catalase is fallen.One hobboing cutter
Locus of tool edge line is using cutter head center as the center of circle, and hobboing cutter blade to cutter head center is radius, while using cutterhead pile penetration as screw pitch
Helix.Rock between hobboing cutter blade sword spacing is all attrition crushing.Since hobboing cutter cutting edge material is conditioned quenching
Medium carbon alloy steel, edge hardness value are generally 56~58HRC.General single hobboing cutter cutter ring is tunneled using distance is 300~500 meters
Between.It tunnels certain distance and replacement and repair is carried out to the associated components on cutter ring and hobboing cutter, consuming cost is larger.
Referring to Fig. 2, Fig. 3 and Fig. 4, a kind of shield multi-layer diamond composite sheet bite of the invention includes 20 He of cutter hub
The cutter head 30 of welding thereon, cutter hub 20 are mountable on hob holder.The cutter head 30 is a cuboid, and top is in its rotation
Shaft axis two sides are symmetrical arranged diamond combined cut components layer laterally separately, and each diamond combined cut components layer includes
Multiple diamond combined cut components 31.The rotation axis rises to 30 lateral outer side of cutter head, diamond combined cut components layer
Highest cutting position successively successively decrease, slagging channel up and down is set between adjacent two diamonds combined cut components layer
32.Referring to Fig. 5, the diamond combined cut component 31 is by hard alloy cylindrical body 34 and the diamond chip for being welded in its top
33 (hardness about 95HRC) are constituted, and the bottom end of hard alloy cylindrical body 34 and cutter head 30 weld, rotation of the axis relative to cutter head 30
10 ° of shaft axis introversion.Using ground consisting of hard rock in the high cutting of diamond combined cut component 31 of hardness and wearability, can greatly mention
High cutting-tool's used life reduces construction cost.Multiple diamond combined cut components layers have carried out all standing to cutterhead substantially,
All excavation faces can effectively be cut, greatly improve the shield-tunneling construction progress of middle ground consisting of hard rock.
Referring to Fig. 2, as preferred embodiment, the first diamond combined cut component is respectively arranged in the rotation axis two sides
Layer, the second diamond combined cut components layer and third diamond combined cut components layer, separately include 4,5,6 Buddha's warrior attendants
Stone combined cut component 31.The highest cutting position of the second diamond combined cut components layer is compound compared with the first diamond to be cut
The low 10mm of highest cutting position of components layer is cut, the highest cutting position of third diamond combined cut components layer is compared with the second Buddha's warrior attendant
The maximum depth of cut of the low 10mm of highest cutting position of stone combined cut components layer, third diamond combined cut components layer is
12mm.Total cutting depth is 32mm, therefore bite pile penetration is no more than 32mm/r.When cutterhead revolving speed is 2r/min,
Shield driving speed is no more than 64mm/min.In order to improve shield driving speed, cutterhead revolving speed can be correspondinglyd increase.
Referring to Fig. 6, the dregs that the first diamond combined cut components layer is cut is fallen directly into front of cutterhead, through scraper
It scrapes into soil cabin；The dregs that second diamond combined cut components layer and third diamond combined cut components layer are cut is by arranging
Slag channel 32 is fallen into front of cutterhead, and is scraped through scraper into soil cabin.
Some principles of kind of the shield multi-layer diamond composite sheet bite of the invention described above that only explains through diagrams,
Shown in being not intended to for the present invention to be confined to and in the specific structure and the scope of application, therefore all it may be utilized
Corresponding modification and equivalent belong to the applied the scope of the patents of the present invention.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811371450.6A CN109356600B (en) | 2018-11-18 | 2018-11-18 | Multi-layer diamond composite sheet cutting knife for shield |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811371450.6A CN109356600B (en) | 2018-11-18 | 2018-11-18 | Multi-layer diamond composite sheet cutting knife for shield |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109356600A true CN109356600A (en) | 2019-02-19 |
| CN109356600B CN109356600B (en) | 2024-04-23 |
Family
ID=65345653
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811371450.6A Active CN109356600B (en) | 2018-11-18 | 2018-11-18 | Multi-layer diamond composite sheet cutting knife for shield |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109356600B (en) |
Citations (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4194790A (en) * | 1974-04-24 | 1980-03-25 | Coal Industry (Patents) Ltd. | Rock cutting tip inserts |
| SU1610020A1 (en) * | 1987-12-03 | 1990-11-30 | Тульский Политехнический Институт | Cutting unit of shaft-sinking machine |
| US5238074A (en) * | 1992-01-06 | 1993-08-24 | Baker Hughes Incorporated | Mosaic diamond drag bit cutter having a nonuniform wear pattern |
| US5393172A (en) * | 1992-06-11 | 1995-02-28 | Kabushiki Kaisha Iseki Kaihatsu Koki | Shield tunneling machine |
| JPH08319796A (en) * | 1995-05-25 | 1996-12-03 | Ishikawajima Harima Heavy Ind Co Ltd | Obstacle cutting device for shield machine |
| US5722499A (en) * | 1995-08-22 | 1998-03-03 | Smith International, Inc. | Multiple diamond layer polycrystalline diamond composite cutters |
| JPH10266756A (en) * | 1997-03-19 | 1998-10-06 | Nkk Corp | Bit for shield machine |
| EP0979926A2 (en) * | 1998-08-13 | 2000-02-16 | Oishi International Syscom Co., Ltd. | Tunnel excavating process and tunnel excavator |
| JP2000160989A (en) * | 1998-11-30 | 2000-06-13 | Kawasaki Heavy Ind Ltd | Cutter bit for shield machine and shield machine |
| JP2000226990A (en) * | 1999-02-04 | 2000-08-15 | Kawasaki Heavy Ind Ltd | Cutting equipment for shield machine |
| JP2004100176A (en) * | 2002-09-06 | 2004-04-02 | Hitachi Zosen Corp | Drill bit for tunnel excavator |
| JP2010007305A (en) * | 2008-06-25 | 2010-01-14 | Taisei Corp | Tunneling machine and tunneling method |
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| US20180328116A1 (en) * | 2017-05-11 | 2018-11-15 | Burintekh Ltd. | Drag bit with wear-resistant cylindrical cutting structure |
| CN209261573U (en) * | 2018-11-18 | 2019-08-16 | 中国电建集团铁路建设有限公司 | A multi-layer diamond composite sheet cutter for shield tunneling |
-
2018
- 2018-11-18 CN CN201811371450.6A patent/CN109356600B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4194790A (en) * | 1974-04-24 | 1980-03-25 | Coal Industry (Patents) Ltd. | Rock cutting tip inserts |
| SU1610020A1 (en) * | 1987-12-03 | 1990-11-30 | Тульский Политехнический Институт | Cutting unit of shaft-sinking machine |
| US5238074A (en) * | 1992-01-06 | 1993-08-24 | Baker Hughes Incorporated | Mosaic diamond drag bit cutter having a nonuniform wear pattern |
| US5393172A (en) * | 1992-06-11 | 1995-02-28 | Kabushiki Kaisha Iseki Kaihatsu Koki | Shield tunneling machine |
| JPH08319796A (en) * | 1995-05-25 | 1996-12-03 | Ishikawajima Harima Heavy Ind Co Ltd | Obstacle cutting device for shield machine |
| US5722499A (en) * | 1995-08-22 | 1998-03-03 | Smith International, Inc. | Multiple diamond layer polycrystalline diamond composite cutters |
| JPH10266756A (en) * | 1997-03-19 | 1998-10-06 | Nkk Corp | Bit for shield machine |
| EP0979926A2 (en) * | 1998-08-13 | 2000-02-16 | Oishi International Syscom Co., Ltd. | Tunnel excavating process and tunnel excavator |
| JP2000160989A (en) * | 1998-11-30 | 2000-06-13 | Kawasaki Heavy Ind Ltd | Cutter bit for shield machine and shield machine |
| JP2000226990A (en) * | 1999-02-04 | 2000-08-15 | Kawasaki Heavy Ind Ltd | Cutting equipment for shield machine |
| JP2004100176A (en) * | 2002-09-06 | 2004-04-02 | Hitachi Zosen Corp | Drill bit for tunnel excavator |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109356600B (en) | 2024-04-23 |
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| SE01 | Entry into force of request for substantive examination | ||
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| CB02 | Change of applicant information |
Address after: 100070 701, 7th floor, building 3, yard 10, Automobile Museum East Road, Fengtai District, Beijing Applicant after: China Power Construction Railway Construction Investment Group Co.,Ltd. Applicant after: XIHUA University Applicant after: POWERCHINA CHENGDU CONSTRUCTION INVESTMENT Co.,Ltd. Address before: 100044 1001, 10th floor, building 2, yard 22, Chegongzhuang West Road, Haidian District, Beijing Applicant before: POWERCHINA RAILWAY CONSTRUCTION Co.,Ltd. Applicant before: XIHUA University Applicant before: POWERCHINA CHENGDU CONSTRUCTION INVESTMENT Co.,Ltd. |
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