Low compression set silastic material and preparation method thereof
Technical field
The present invention relates to silicon rubber technical fields, more particularly to a kind of low compression set silastic material and its system
Preparation Method.
Background technique
Silicon rubber because it is with excellent weatherability, heat-proof aging etc. comprehensive performance, aerospace, precision equipment,
The fields such as communications and transportation have very extensive application.Silicon rubber by molding or squeeze out be prepared into various sealing rings, gasket,
Sealing strip etc. product application in above-mentioned field, requirement of such sealing material for silicon rubber be then must have it is excellent low
Compression set performance, compression set performance is lower, then the sealing performance for representing silastic product is more lasting.
The silicon rubber obtained at present using the method for reducing sizing material compression set compression still with higher is permanent
It deforms (175 DEG C × 22h, 25% compression ratio), leakproofness is still bad, however it remains very big room for improvement.
Summary of the invention
The present invention provides a kind of low compression set silastic materials and preparation method thereof, to solve silicon rubber still
The problem of compression set with higher.
To achieve the above object, in a first aspect, the present invention provides a kind of low compression set silastic materials, including
Following components: organopolysiloxane, filler, crosslinking agent, aliphatic ester and constitution controller;
The aliphatic ester is used to improve the compression set performance of silicon rubber;Have relative to described in 100 parts by weight
Machine polysiloxanes, the filler are 10~100 parts by weight, and the crosslinking agent is 0.1~5 parts by weight, and the aliphatic ester is
0.01~10 parts by weight, the constitution controller are 1~20 parts by weight.
Optionally, above-mentioned low compression set silastic material, the chemical general formula of the organopolysiloxane are as follows:
Wherein, R, R1、R2For organic hydrocarbyl group, n, m be 1~
Arbitrary value in 10000 ranges, n+m are arbitrary value in 1000~10000 ranges.
Optionally, above-mentioned low compression set silastic material, the filler are reinforced type silica;Or/and
The filler is the siliceous class inorganic filler of non-reinforced type, metal oxide, metal hydroxides, one in inorganic salts
Kind pure substance or at least two mixtures.
Optionally, above-mentioned low compression set silastic material, the crosslinking agent are that peroxide or platinum are catalyzed
Agent.
Optionally, above-mentioned low compression set silastic material, the platinum catalyst include platinum complex, contain
Hydrogen polysiloxanes, inhibitor and base-material;
The platinum complex is 0.001~5 parts by weight, and hydrogen containing siloxane is 10~50 parts by weight, and inhibitor is
0.001~10 parts by weight;
The base-material is the material for supporting platinum-based catalyst, specifically comprises 5%~10% specific surface area > 50
The precipitated silica of ㎡/g, 30~50% molecule be averaged chain number be 7000~8000 dimethyl silicone polymer.
Optionally, above-mentioned low compression set silastic material, the chemical general formula of the hydrogen containing siloxane are as follows:
Wherein, R ' is methyl or hydrogen, and a is 0~50 integer, and wherein a is preferably 0~10;B is 5~100 integers, wherein b
It is preferred that 5~50, a+b are 5~100 integers, the hydrogen-containing siloxane is the single pure substance or at least two for meeting chemical general formula
The mixture of kind pure substance composition;
The inhibitor includes: 3- methyl-1-butine-3- alcohol, methylpentynol, 3- methyl-1-hexin-3-
Alcohol, 1- acetenyl -1- cyclohexanol.
Optionally, above-mentioned low compression set silastic material, the organopolysiloxane are pure substance or mix
Close object.
Optionally, above-mentioned low compression set silastic material, the unitary fat that the aliphatic ester is C6~C30
The condensation product of acid and the unitary fatty alcohol of C6~C30.
Optionally, above-mentioned low compression set silastic material, the constitution controller be strand joint number 2~
100 organopolysiloxane, the chemical general formula of the structuring control just are as follows:
Wherein, R " includes hydroxyl, methoxyl group, ethyoxyl, dimethylamino, diethylamino;R " ' include methyl, phenyl,
Hydroxyl, vinyl;C is the arbitrary integer between 0~100;D is the arbitrary integer between 0~20;The antistructurizing agent is full
The mixture of the single pure substance of sufficient chemical general formula or at least two pure substances composition.
Second aspect, this application provides a kind of preparation methods of low compression set silastic material, comprising:
It weighs required organopolysiloxane, filler, aliphatic ester and antistructurizing agent to be mixed, obtains silicon rubber
Compound;
The silicone rubber compound that mixing is completed carries out mixing, obtains silicone rubber compounds N1.
The silicone rubber compounds N1 is placed under room temperature environment and is stood;
The silicone rubber compounds N1 after standing is mixed with crosslinking agent, obtains silicone rubber compounds N2;
By silicone rubber compounds N2 curing molding, silicone elastomer is obtained.
Scheme bring beneficial effect provided in an embodiment of the present invention includes at least:
The present invention provides low compression set silastic materials and preparation method thereof, are added in organopolysiloxane
Filler, crosslinking agent, aliphatic ester and constitution controller;Aliphatic ester will not generate degradation to organopolysiloxane, improve silicon
The compression set performance of rubber, while aliphatic ester can play the role of inner pattern releasing agent applicable, improve the release property of silicon rubber,
Make silastic material obtained that there is excellent low compression set deformation performance, release property and cheap cost.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes a part of the invention, this hair
Bright illustrative embodiments and their description are used to explain the present invention, and are not constituted improper limitations of the present invention.In the accompanying drawings:
Fig. 1 is the flow chart of the preparation method of low compression set silastic material.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the specific embodiment of the invention and
Technical solution of the present invention is clearly and completely described in corresponding attached drawing.Obviously, described embodiment is only the present invention one
Section Example, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention.
Multiple embodiments of the invention will be disclosed with schema below, as clearly stated, the details in many practices
It will be explained in the following description.It should be appreciated, however, that the details in these practices is not applied to limit the present invention.Also
It is to say, in some embodiments of the invention, the details in these practices is non-essential.In addition, for the sake of simplifying schema,
Some known usual structures and component will be painted it in the drawings in simply illustrative mode.
The present invention provides a kind of low compression set silastic materials, including following components: organopolysiloxane is filled out
Material, crosslinking agent, aliphatic ester and constitution controller;Relative to the organopolysiloxane of 100 parts by weight, filler is 10~100 weights
Part is measured, crosslinking agent is 0.1~5 parts by weight, and aliphatic ester is 0.01~10 parts by weight, and constitution controller is 1~20 parts by weight.This
Filler, crosslinking agent, aliphatic ester and constitution controller is added in application in organopolysiloxane;Aliphatic ester will not be to organic poly-
Siloxanes generates degradation, improves the compression set performance of silicon rubber, while aliphatic ester can play the work of inner pattern releasing agent applicable
With improving the release property of silicon rubber, make silastic material obtained that there is excellent low compression set deformation performance, de-
Mould and cheap cost.
Aliphatic ester in the application be at normal temperature colourless oil liquid or freezing point at 100 DEG C the following are whites
Solid, the heated substance for being converted into colourless liquid, in-lubricant, textile industry when being typically used as resin processing are used as
Fabric lubricant lubricates feel for increasing as waterproofing agent, lube oil additive, base material of cosmetics using its hydrophobic effect,
As can be seen from the above description aliphatic ester in the prior art played the role of being lubricating action.
Aliphatic ester is applied to silicon rubber for the first time by the application, has the effect that the effect of (1) inner pattern releasing agent applicable, principle
It is aliphatic ester and organopolysiloxane objectionable intermingling, during sulfidization molding, aliphatic ester can be out of silicone rubber compound
Portion moves to surface, and one layer of separation layer is formed between silastic product and mold, blocks silastic product surface and mold table
Face forms hydrogen bond, to have the function that improve demoulding;(2) improve the effect of silicon rubber compression set performance, principle
It is organopolysiloxane in silicon rubber in the acid or common inner pattern releasing agent applicable stearic acid of alkaline matter such as silicon rubber or hard
Under resin acid salt existence condition, the fracture that can gradually occur inside strand between strand is reset, and accelerates organopolysiloxane
Degradation so as to gradually lose physical mechanical property such as tensile strength, compression in use permanent for silastic product
Deformation performance etc. shortens silastic product service life;Especially for the compression set performance to silicon rubber such as sealing
It is required that higher application field, the inner pattern releasing agent applicables such as zinc stearate, stearic acid are more unavailable at this time, and the molecular structure of aliphatic ester
In be not present the higher ionic bond of reactivity, as improve silicon rubber compression set additive be used for silicon rubber when not
Metal ion or hydrogen ion etc. can be dissociateed, not will cause organopolysiloxane degradation, therefore the compression of silicon rubber can be improved
Be permanently deformed performance.
The chemical general formula of the organopolysiloxane of the application are as follows:
Wherein, R, R1、R2For organic hydrocarbyl group and by cyano or
Fluorine-substituted organic hydrocarbyl group;N, m is arbitrary value in 1~10000 range, and wherein n is preferably 1000~9000 arbitrary integers,
M is preferably 0~5000 arbitrary integer;N+m is arbitrary value in 1000~10000 ranges.
The alkyl that organic hydrocarbyl group replaces frequently with alkyl, unsaturated alkyl, hetero atom, aryl group.Wherein, R is
The alkyl being connected by Si-C key with siloxane main chain, such as methyl, ethyl, n-propyl, isopropyl, preferably methyl;R1For
The alkyl or alkylene being connected by Si-C key with siloxane main chain, such as methyl, ethyl, n-propyl, isopropyl, ethylene
Base, allyl, preferred vinyl;R2For the alkyl or alkylene or aryl that are connected by Si-C key with siloxane main chain or
The alkyl replaced by cyano, halogen, for example, methyl, ethyl, n-propyl, isopropyl, vinyl, allyl, phenyl, naphthalene,
Anthryl, cyanogen propyl, trifluoro propyl, hexafluoro isopropyl, preferably methyl, ethyl, phenyl or trifluoro propyl.
The organopolysiloxane of the application is pure substance or mixture;Further, organopolysiloxane is on meeting
State the pure substance or mixture of organopolysiloxane chemical general formula.
The filler of the application is reinforced type silica;Or/and filler is the siliceous class inorganic filler of non-reinforced type, metal oxygen
One of compound, metal hydroxides, inorganic salts pure substance or at least two mixtures.
The filler of the application is frequently with silica.(1) filler, which can be, plays reinforcing effect, specific surface area (BET method)
At least 50m2The silica of/g, such as precipitated silica, fume colloidal silica.The filler can be by organosilan
Or siloxane treated has the white carbon black of hydrophobic property later.A kind of filler can be used in filler, can also use at least two
The mixture of kind filler.
(2) filler also can be not more than 50m with right and wrong reinforced type, specific surface area2The filler of/g, such as siliceous class inorganic filler silicon
Micro mist, diatomite, calcium silicates, zirconium silicate, talcum powder etc. or metal oxide such as calcium oxide, titanium oxide, iron oxide, oxygen
Change magnesium, zinc oxide or metal hydroxides such as magnesium hydroxide, aluminium hydroxide etc.;Other type inorganic salts, as calcium carbonate,
Magnesium carbonate etc..
The crosslinking agent of the application is frequently with peroxide or platinum catalyst.(1) crosslinking agent can be to form free radical
Organic peroxide, such as 2,5- dimethyl -2,5- di-t-butyl hexane peroxide, di-t-butyl peroxide, dicumyl peroxide,
2,4- dichlorobenzoperoxides, benzoyl peroxide, benzoyl peroxide etc., preferably 2,5- dimethyl -2,5- bis-
Tert-butyl hydroperoxide hexane and 2,4- dichlorobenzoperoxide.
(2) crosslinking agent can be the platinum vulcanizing agent of catalyzing addition reaction of silicon with hydrogen, platinum vulcanizing agent include platinum complex,
Four kinds of components of hydrogen containing siloxane and inhibitor and base-material;The platinum complex is 0.001~5 parts by weight, hydrogeneous poly- silicon oxygen
Alkane is 10~50 parts by weight, and inhibitor is 0.001~10 parts by weight;
The base-material is the material for supporting platinum-based catalyst, specifically comprises 5%~10% specific surface area > 50
The precipitated silica of ㎡/g, 30~50% molecule be averaged chain number be 7000~8000 dimethyl silicone polymer.
Wherein, platinum complex is the complex that pt atom and other organic groups are formed, such as: HPtCl2(octyloxy
)4, platinum -1,3- divinyl -1,1,3,3- tetramethyl disiloxanes etc., wherein platinum complex be 0.001~5 parts by weight, it is excellent
Select 0.001~0.1 parts by weight;
Wherein, the chemical general formula of hydrogen containing siloxane is as follows:
Wherein, R ' is methyl or hydrogen, and a is 0~50 integer, and wherein a is preferably 0~10;B is 5~100 integers, wherein b
It is preferred that 5~50, a+b are 5~100 integers;Wherein hydrogen containing siloxane is 10~50 parts by weight, preferably 10~30 parts by weight;
Inhibitor include: 3- methyl-1-butine-3- alcohol, methylpentynol, 3- methyl-1-hexin-3- alcohol,
1- acetenyl -1- cyclohexanol etc., preferably 1- acetenyl -1- cyclohexanol, wherein inhibitor preferably 0.001~10 parts by weight, especially
It is preferred that 0.01~1 parts by weight.
Condensation of the aliphatic ester of the application frequently with the unary fatty acid of C6~C30 and the unitary fatty alcohol of C6~C30
Product.Wherein the carbon number of fatty acid and fatty alcohol may be the same or different, and the aliphatic ester can be by corresponding any fat
The isomers of acid and fatty alcohol is condensed.Such as: dodecyl acid hexanol ester, octyl hexanol ester, methyl stearate, stearic acid
Butyl ester, stearic acid isobutyl stearate, isoamyl stearate, hexyl stearate, stearic acid decylene glycol ester, geoceric acid stearyl alcohol
Ester;Any one or more hydrogen atoms can also be replaced phenyl, such as dodecanol benzoate, tristearin in the aliphatic ester
Sour benzyl alcohol ester, phenylacetic acid tristearin alcohol ester;The aliphatic ester is the pure substance or mixture of above-mentioned substance;The fatty acid
The preferably total carbon number of ester is between C15~C30, between particularly preferred C20~30;Using the polysiloxane of 100 parts by weight as base
Standard calculates, preferably 0.01~1 part of aliphatic ester dosage, 0.01~0.5 part particularly preferred.
The constitution controller of the application is organopolysiloxane of the strand joint number 2~100.The change of structuring control just
Learn general formula are as follows:
Wherein, R " includes hydroxyl, methoxyl group, ethyoxyl, dimethylamino, diethylamino, preferably hydroxyl or methoxyl group.
R " ' includes methyl, phenyl, hydroxyl, vinyl, preferably methyl.C is the arbitrary integer between 0~100, preferably 5~20, d 0
Between~20 appoint, meaning integer, preferably 0~10.Antistructurizing agent is pure substance or mixture;Further, structuring
Controlling agent is the pure substance or mixture for meeting above structure controlling agent chemical general formula.
It is to be noted that in addition to the above components, conventional substances used in other silicon rubber can also be mixed into above-mentioned
Silicone rubber compound in, such as vulcanization accelerator, colorant, heat-resistant agent, fire retardant, conductive agent, resistance to oil additive.
As shown in Figure 1, this application provides a kind of preparation methods of low compression set silastic material, comprising:
S01 weighs required organopolysiloxane, filler, aliphatic ester, antistructurizing agent and is mixed, obtains silicon
Rubber composite;The application mixes material frequently with kneader;
S02, the silicone rubber compound that mixing is completed carry out mixing reaction, obtain silicone rubber compounds N1;The application is usual
Silicone rubber compound is placed in mixer and carries out mixing, smelting temperature is standing to be set to 140 DEG C~200 DEG C, preferably 160 DEG C~
180 DEG C, 1~5h of mixing time, preferably 2~3h;
Silicone rubber compounds N1 is placed under room temperature environment and stands by S03;The application often stands 8~48h, preferably for 24 hours;
Silicone rubber compounds N1 after standing is added crosslinking agent and mixed, obtains silicone rubber compounds N2 by S04;The application
Usually silicone rubber compounds N1 is placed in open mill, preferably two-roll mill, then open mill is added in crosslinking agent, it is thin by logical 5~50
It is secondary, preferably 30 times, obtain silicone rubber compounds N2;
Silicone rubber compounds N2 curing molding is obtained silicone elastomer by S05;The application is usually by silicone rubber compounds N2
It is placed in mold at 100~250 DEG C and is solidified, preferably 120~200 DEG C of solidification temperature, curing time preferred 1min~
60min, particularly preferred 5min to 30min, obtains silicone elastomer.
Invention is specifically described combined with specific embodiments below:
Embodiment 1:(1. organopolysiloxane: Polymethyl methacrylate, 2. filler: silica, 3. crosslinking agent:
2,5- dimethyl -2,5- di-t-butyl hexane peroxide;4. aliphatic ester: butyl stearate, 5. antistructurizing agent: α-ω-
Dialkyl polydimethylsiloxane)
Weigh 100 parts by weight 110-1 ethylene methacrylic dimethyl silicone polymer raw rubbers, 50 parts by weight precipitated silicas, 2
α-alpha, omega-dihydroxy polydimethyl siloxane that parts by weight mean molecule chain number is 6,0.2 parts by weight butyl stearate are placed in 10
It rises in vacuum mixer and is mixed, after mixing completion mixing 2 hours at 160 DEG C, stand 24 hours after mixing, then
Be added 0.6 parts by weight 2 in two-roll mill, 5- dimethyl -2,5- di-t-butyl hexane peroxide, it is thin it is 30 times logical after, be placed in mould
Solidify 10 minutes at 180 DEG C in tool, obtains compression set test specimens block A.
Comparative example 1:(1. organopolysiloxane: Polymethyl methacrylate, 2. filler: silica, 3. crosslinking agent:
2,5- dimethyl -2,5- di-t-butyl hexane peroxide;4. zinc stearate, 5. antistructurizing agent: the poly- diformazan of α-alpha, omega-dihydroxy
Radical siloxane)
0.2 parts by weight butyl stearate in embodiment 1 is changed to zinc stearate, other compositions and reaction condition and reality
It is completely the same to apply example 1, obtains compression set test specimens block B.
Compression set test method and condition are referring to GB/T 7759.1-2015.By compression set test specimens block
It is 30mm ± 0.1mm, the sample block of thickness 12.5mm ± 0.1mm that A and B, which is arranged to diameter,.Respectively with the thickness of thickness gauge measurement A and B
It spends (being denoted as h);It is subsequently placed in the fixture of standard requirements, screws fastening screw and do not loosened to limiter, limiter height 9.3mm
Then the fixture for accompanying test specimens block A or B is placed in air dry oven by ± 0.1mm, bake 22 hours under 175 DEG C of constant temperature;
Test specimens block A or B is taken out after the completion of baking, and test specimens block A or B are placed in and measure thickness with thickness gauge again after 30 minutes at room temperature
It spends (being denoted as h`).Compression set calculation formula is as follows:
Buckling=100 (h-h`)/(h-9.3).
Compression set measured by test specimens block A and B and other physical mechanical properties test result is as follows table 1:
Table 1
| Detection project |
Embodiment 1 |
Comparative example 1 |
| Hardness (Shore A) |
45 |
46 |
| Tensile strength (MPa) |
8.4 |
8.5 |
| Elongation (%) |
460 |
445 |
| Tearing strength (N/mm) |
13.5 |
13.2 |
| Resilience (%) |
72 |
74 |
| Compression set performance |
11 |
30 |
| Release property |
Well |
Well |
| Change colour (200 DEG C of processing 4h) |
It is non-discolouring |
Turn yellow |
According to the principle that compression set performance value is smaller, silicon rubber is less susceptible to deformation, by table 1 it is found that real
The compression set performance value for applying example 1 is less than comparative example 1, therefore the compression set performance of embodiment 1 is better than comparison
Example 1, therefore show that aliphatic ester is applied in silastic material preparation process, have and promotes silicon rubber compression set performance
Effect;And in the case where promoting compression set performance, the color of embodiment 1 will not change colour, and comparative example 1 turns yellow, therefore
The ageing-resistant ability of embodiment 1 is better than comparative example 1.
Embodiment 2:(1. organopolysiloxane: Polymethyl methacrylate, 2. filler: silica, 3. crosslinking agent:
2,5- dimethyl -2,5- di-t-butyl hexane peroxide;4. aliphatic ester: stearic acid phenylglycollic ester, 5. antistructurizing agent: α-
Alpha, omega-dihydroxy polydimethyl siloxane)
Weigh 100 parts by weight 110-1 Polymethyl methacrylate raw rubbers, 50 parts by weight precipitated silicas, 2 weight
α-alpha, omega-dihydroxy polydimethyl siloxane that part strand joint number is 6,0.1 parts by weight stearic acid phenylglycollic ester are placed in 10 liters very
It is mixed in empty mixer, after mixing completion mixing 2 hours at 160 DEG C, stands 24 hours after mixing, then double roller
Be added 0.6 parts by weight 2 on open mill, 5- dimethyl -2,5- di-t-butyl hexane peroxide, it is thin it is 30 times logical after, be placed in mold
Solidify 10 minutes at 180 DEG C.Obtain compression set test specimens block C.
Comparative example 2:(1. organopolysiloxane: Polymethyl methacrylate, 2. filler: silica, 3. crosslinking agent:
2,5- dimethyl -2,5- di-t-butyl hexane peroxide;4. stearic acid, 5. antistructurizing agent: α-alpha, omega-dihydroxy polydimethyl
Siloxanes)
0.1 parts by weight stearic acid phenylglycollic ester is changed to stearic acid, other conditions are completely the same.It obtains compressing permanent change
Shape test specimens block D.
Compression set test is with embodiment 1 and comparative example 1, test result is as follows table 2:
Table 2
According to the principle that compression set performance value is smaller, silicon rubber is less susceptible to deformation, by table 2 it is found that real
The compression set performance value for applying example 2 is less than comparative example 2, therefore the compression set performance of embodiment 2 is better than comparison
Example 2, therefore show that aliphatic ester is applied in silastic material preparation process, have and promotes silicon rubber compression set performance
Effect;And in the case where promoting compression set performance, the color of embodiment 1 will not change colour, and comparative example 1 turns yellow, therefore
The ageing-resistant ability of embodiment 1 is better than comparative example 1.
Currently in order to improving the compression set performance of silicon rubber, iron-galaxite is dosed into silicon rubber, although its
Compression set performance is significantly enhanced really, but its disadvantage is first is that cost of material is higher, it is often more important that ferrimanganic
Spinelle is brownish red crystal hard powder, larger to equipment attrition in process, while will affect silicone rubber products appearance,
It is unfavorable for terminal applies to mix colours, especially the influence silicon rubber transparency, is unfavorable for preparing transparent article, strongly limits silicon
Rubber applications range.
Currently in order to improving the compression set performance of silicon rubber, higher aliphatic is added into silicon rubber to be helped
In promoting silicon rubber compression set, although good compared to fatty acid and fatty acid salt, fatty alcohol is preparatory using preceding needing
It is handled, is otherwise difficult to mix and is uniformly dispersed, increase process operation difficulty.
Therefore in comparison with the present application by foregoing description, the aliphatic ester of the application, which has, preferably promotes silicon rubber compression
The ability for the performance that is permanently deformed.The unitary fat of the unary fatty acid and C6~C30 frequently with C6~C30 is used due to the application
The condensation product of alcohol, for polyhydric aliphatic acid polyol ester, polyhydric aliphatic acid polyol ester unavoidably remains not
The hydroxyl and carboxyl of fully reacting will lead to polysiloxane and slowly degradation occur, for silicon rubber compression set
It can be promoted limited;Therefore, the condensation product of the unitary fatty alcohol of the unary fatty acid and C6~C30 of C6~C30 has better
Promote the ability of silicon rubber compression set performance.
Above-described specific example of the invention, to the purpose of the present invention, technical scheme and beneficial effects carried out into
One step is described in detail, it should be understood that the above is only a specific embodiment of the present invention, is not limited to this hair
Bright, all within the spirits and principles of the present invention, any modification, equivalent substitution, improvement and etc. done should be included in the present invention
Protection scope within.