A kind of sorting process of the hematite containing ferric carbonate
Technical field
The invention belongs to technical field of mineral processing, and in particular to a kind of sorting process of the hematite containing ferric carbonate.
Background technique
The dressing plant of processing lean hematite containing ferric carbonate mostly uses " coarse and fine separation-weight, magnetic, floating process integration " or adopts at present
It is sorted with " the strong magnetic-floatation process of stage grinding, weak magnetic-", wherein flotation uses stepped-flotation separation.Wherein " coarse and fine separation-
Weight, magnetic, floating process integration " is the closed circuit grinding system that raw ore feeds an ore grinding after crushing and scalping is constituted, once
Overflow product granularity be -200 mesh contents 55%~60%, primary overflow product after thickness grading cyclone, thickness grading it is thick
Granule product is sorted through two sections of spiral chutes, obtains gravity concentrate, and spiral chute tailing is swept middle magnetic and throws tail, the middling ore regrinding of acquisition
Thickness grading cyclone is returned afterwards, and regrinding product granularity is -200 mesh contents 75%~80%;The fine particle product of thickness grading is fed
Weak magnetic machine, weak magnetic tail feed strong magnetomechanical and are sorted, and the mixed magnetic essence that weak magnetic essence and strong magnetic essence are constituted first uses direct reverse flotation technique
Carbonic acid iron content is reduced, then is sorted using reverse floatation process, the flotation concentrate and gravity concentrate of acquisition constitute comprehensive concentrate,
Flotation tailing and strong magnetic tail mine sweep middle magnetic tail mine and constitute comprehensive tailing, and the technique existing greatest problem in the application, is when original
When mine property fluctuates, increases chats amount to ensure the grade of comprehensive concentrate and comprehensive tailing, after causing middling ore regrinding, regrind production
Product granularity is thicker, and chats amount further increases after middling recurrence, forms vicious circle and the chats amount of factory is respectively selected gradually to increase mostly
Add, it is some to reach 200% or more when selecting factory's maximum generally 100%~150%, considerably increase the production cost for selecting factory." the stage
Strong magnetic-the floatation process of ore grinding, weak magnetic-" is the closed circuit grinding system that raw ore feeds an ore grinding after crushing and scalping is constituted
System, primary overflow product granularity are -200 60% or more mesh contents, and primary overflow product feeds one section of weak magnetic machine, one section of weak magnetic tail
It feeds one section strong magnetomechanical to be sorted, the mixed magnetic essence that a weak magnetic essence and the last one magnetic essence are constituted feeds two sections of closed circuit grinding classifications and makees
Industry, secondary grinding graded operation product feed two sections of weak magnetic machines, and two sections of weak magnetic tails feed two sections strong magnetomechanical and sorted, two weak magnetics
Essence and the last two magnetic essence constitute two mixed magnetic essences first use direct reverse flotation technique reduce carbonic acid iron content, then using reverse floatation process into
Capable to sort, the flotation concentrate and gravity concentrate of acquisition constitute comprehensive concentrate, and flotation tailing and strong magnetic tail mine sweep middle magnetic tail mine composition
Comprehensive tailing, existing greatest problem is that flotation operation treating capacity is larger to the technique in the application, and production cost is higher.Both
Technique is common the problem is that floatation process is complicated, and flotation will carry out respectively foam and underflow after direct flotation to mine
Reverse flotation needs 8 sections of flotation operations, while flotation operation higher cost altogether, in addition when floating to the fluctuation of middle carbonic acid iron content, flotation
Operation is unstable, considerably increases the production cost for selecting factory.
Summary of the invention
Latter section strong magnetic is roughly ground the object of the present invention is to provide a kind of reinforcing and throws tail, reduces middling cycle amount, simplifies technique
Process saves the sorting process of the hematite containing ferric carbonate of production cost.
The present invention is implemented as follows:
A kind of sorting process of hematite containing ferric carbonate of the invention, including will be based on bloodstone, bloodstone distributive law is high
One section of closed circuit grinding operation is fed in iron ore of 40%, the ferric carbonate distributive law higher than 10%, obtains scalping overflow product,
Be characterized in that: further include the strong magnetic operation of one section of weak magnetic, thickness grading operation, reselection operation, secondary grading grinding operation, two sections it is weak
Magnetic strength magnetic operation reverse flotation work and shaking table operation;The strong magnetic operation processing scalping overflow product of one section of weak magnetic is in
Mine regrinds product, and the thickness grading operation handles the strong magnetic bulk concentrate of one section of weak magnetic, and the reselection operation handles thickness
The coarse grain product of graded operation, the secondary grading grinding operation handle reselection operation tailing, two sections of strong magnetic of weak magnetic
Operation handles the fine particle product of thickness grading operation, and the reverse flotation work handles the strong magnetic bulk concentrate of two sections of weak magnetics, described
Shaking table operation handle reverse flotation work chats product.
The scalping overflow product is that -200 mesh contents account for 65%~70%.
The strong magnetic operation of one section of weak magnetic includes one section of weak magnetic and one section of strong magnetic, and scalping overflow product and chats are again
Mill product feeds one section of weak magnetic, and one section of weakly magnetic tailings feeds one section of strong magnetic, and the one section strong magnetic tail mine that yield is 40%~60% throws tail,
One section of inferior fine magnetite concentrate and one section of high intensity magnetic mineral merge into the strong magnetic bulk concentrate of one section of weak magnetic.
The thickness grading operation uses cyclone group, and the strong magnetic bulk concentrate of one section of weak magnetic feeds cyclone group and obtains slightly
The coarse grain product of subfractionation operation and the fine particle product of thickness grading operation.
The reselection operation includes roughing spiral chute and selected spiral chute, and the coarse grain product of thickness grading operation is given
Enter roughing spiral chute to sort, roughing spiral chute concentrate feeds selected spiral chute, and selected spiral chute concentrate is gravity treatment essence
Mine, selected spiral chute chats self-loopa, selected spiral chute tailing and roughing spiral chute tailing merge into gravity tailings, weight
Select tailing as chats, chats amount is the 70%~120% of raw ore amount.
The secondary grading grinding operation is the open-circuit grinding of secondary grading and secondary grinding composition, reselection operation tailing
It feeds secondary grading grinding operation as chats to carry out secondary grading and regrind, secondary grading overflow product and secondary grinding ore discharge
The middling ore regrinding product that granularity is -200 mesh contents 75%~80% is merged into, middling ore regrinding product returns to the strong magnetic of one section of weak magnetic and makees
Industry.
The strong magnetic operation of two sections of weak magnetics includes that two sections of weak magnetics and two sections of strong magnetic, the fine particle product of thickness grading operation are given
Enter two sections of weak magnetics, two sections of weakly magnetic tailings feed two sections of strong magnetic, and two sections strong magnetic tail mine throws tail, two sections of inferior fine magnetite concentrates and two sections strong magnetic essence
Mine merges into the strong magnetic bulk concentrate of two sections of weak magnetics.
The reverse flotation work is the one thick one single-minded reverse flotation flowsheet swept, and the strong magnetic bulk concentrate of two sections of weak magnetics is fed instead
Roughing flotation operation is sorted, and coarse-fine and thick tail is obtained, coarse-fine to feed the selected operation of reverse flotation, obtains flotation concentrate and essence
Tail, smart tail return to reverse flotation roughing operation, and thick tail feeds reverse flotation and scans operation, obtain sweeping essence and flotation tailing, it is floating for sweeping essence
It is elected to be industry chats, accounts for about the 10%~20% of flotation mine-supplying quantity.
It is one section of shaking table that the shaking table, which is elected to be industry, and flotation chats feeds shaking table and sorts, and obtains table concentrate and shaking table tail
Mine.
Table concentrate, flotation concentrate and gravity concentrate merge into comprehensive concentrate, comprehensive 67% or more concentrate grade, shaking table tail
The strong magnetic tail mine of mine, flotation tailing and one section, two sections strong magnetic tail mine merge into comprehensive tailing, comprehensive tailings grade 8%~12%.
The invention has the advantages that
1) present invention is provided with the strong magnetic operation of one section of weak magnetic after one section of closed circuit grinding operation, rather than thickness grading is arranged and makees
Industry enhances the one section strong magnetic discarding coarse tailing to scalping overflow product;
2) it as middling ore regrinding product back to the strong magnetic operation of one section of weak magnetic after the present invention regrinds gravity tailings, rather than returns
To thickness grading operation, the one section strong magnetic for enhancing middling ore regrinding product throws tail, throws tail amount 45%~55%, reduces subsequent ore grinding choosing
The treating capacity of other operation reduces chats amount 20%~30%, mitigates influence of the ore properties fluctuation to chats, is conducive to production and stablizes,
Save production cost;
3) magnetic concentrate uses thickness grading, and coarse component is sorted using gravity treatment, and gravity treatment chats, which returns, is added to one section of weak magnetic, can reduce
Flotation operation and shaking table operation treating capacity;
4) froth pulp of the selected operation of flotation is that smart tail returns to roughing flotation operation, and flotation is only scanned to the underflow product of operation
It sweeps essence and feeds shaking table, not only ensure that the separating effect of shaking table, but also big reduction shaking table operation treating capacity, given full play to shaking table point
High-efficient advantage is selected, while overcoming the small disadvantage of shaking table treating capacity, so that the technique is easy to field application, in addition by ferric carbonate
The relatively high flotation chats of content is sorted using shaking table, is essentially eliminated influence of the ferric carbonate to flotation, has been simplified process flow,
Stablize process flow operation, cost savings.
Detailed description of the invention
Fig. 1 is process flow chart of the invention.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
As shown in Figure 1, a kind of sorting process of hematite containing ferric carbonate of the invention, including will based on bloodstone,
Bloodstone distributive law 41.58%, grade 29.14% iron ore feed one section of closed circuit grinding operation, obtaining granularity is that -200 mesh contain
The scalping overflow product of amount 65.5%, it is characterised in that further include following operations:
1) the strong magnetic operation of one section of weak magnetic: the strong magnetic operation of one section of weak magnetic is made of one section of weak magnetic and one section strong magnetic, scalping overflow
Product and middling ore regrinding product feed one section of weak magnetic, and one section of weakly magnetic tailings feeds one section of strong magnetic, and grade 6.38%, yield are
The strong magnetic tail mine of one section of 50.50% throws tail, and one section of inferior fine magnetite concentrate and one section of high intensity magnetic mineral merge into the strong magnetic mixing essence of one section of weak magnetic
Mine;
2) thickness grading operation: thickness grading operation uses cyclone group, and the strong magnetic bulk concentrate of one section of weak magnetic feeds cyclone group
Obtain the coarse grain product of thickness grading operation and the fine particle product of thickness grading operation;
3) reselection operation: reselection operation is made of roughing spiral chute and selected spiral chute, and the coarse grain of thickness grading operation produces
Product feed roughing spiral chute and sort, and roughing spiral chute concentrate feeds selected spiral chute, and selected spiral chute concentrate is attached most importance to
Concentrate selection, gravity concentrate grade 67.80%, selected spiral chute chats self-loopa, selected spiral chute tailing and roughing spiral are slipped
Slot tailing merges into gravity tailings, and for gravity tailings as chats, chats amount is the 105% of raw ore amount;
4), secondary grading grinding operation: the open-circuit grinding that secondary grading grinding operation is made of secondary grading and secondary grinding
System, reselection operation tailing feed secondary grading grinding operation as chats and carry out secondary grading and regrind, secondary grading overflow
Product and secondary grinding ore discharge merge into the middling ore regrinding product that granularity is -200 mesh contents 79.05%, and middling ore regrinding product returns
The strong magnetic operation of one section of weak magnetic;
5) the strong magnetic operation of two sections of weak magnetics: the strong magnetic operation of two sections of weak magnetics includes two sections of weak magnetics and two sections of strong magnetic, thickness grading operation
Fine particle product feeds two sections of weak magnetics, and two sections of weakly magnetic tailings feed two sections of strong magnetic, and the two sections strong magnetic tail mine that grade is 12.18% throws tail,
Two sections of inferior fine magnetite concentrates and two sections of high intensity magnetic minerals merge into the strong magnetic bulk concentrate of two sections of weak magnetics;
6) reverse flotation work: the reverse flotation work is the one thick one single-minded reverse flotation flowsheet swept, the strong magnetic mixing of two sections of weak magnetics
Concentrate feeds reverse flotation roughing operation and is sorted, and obtains coarse-fine and thick tail, coarse-fine to feed the selected operation of reverse flotation, obtains flotation
Concentrate and smart tail, smart tail return to reverse flotation roughing operation, and thick tail feeds reverse flotation and scans operation, obtain sweeping essence and flotation tailing,
Sweeping essence is flotation operation chats, the 15.02% of flotation mine-supplying quantity, flotation chats feeds shaking table operation, and reverse flotation work obtains floating
Concentrate selection grade 67.82%, flotation tailing grade 18.68%;
7) shaking table operation: it is that one section of shaking table sorts that shaking table operation, which is elected to be industry, obtains table concentrate and shaking table tailing, table concentrate product
Position 66.23%, table concentrate and flotation concentrate, gravity concentrate merge into comprehensive concentrate, comprehensive concentrate grade 67.61%, shaking table tail
Mine grade 24.03%, the strong magnetic tail mine of shaking table tailing, flotation tailing and one section, two sections strong magnetic tail mine merge into comprehensive tailing, comprehensive
Tailings grade 9.68%.