CN109141565B - Water flow regulator for intelligent water meter - Google Patents
Water flow regulator for intelligent water meter Download PDFInfo
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- CN109141565B CN109141565B CN201810913250.2A CN201810913250A CN109141565B CN 109141565 B CN109141565 B CN 109141565B CN 201810913250 A CN201810913250 A CN 201810913250A CN 109141565 B CN109141565 B CN 109141565B
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- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
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Abstract
本发明公开了一种智能水表用水流调整器,包括壳体,壳体的左侧安装有进水接头,上侧设有出水接头,该壳体内部具有一个圆形空腔,圆形空腔内设有调节中轴、调节盘,摆杆,传动连杆,弹性水流挡板和基块。基块设置在进水接头的进水口处以使得弹性水流挡板将进水隔挡在弹性水流挡板外侧的壳体内腔内,调节中轴的下部设有驱动调节中轴转动的电磁驱动结构,该调节中轴通过带动摆杆旋转从而带动传动连杆前顶或后拉弹性水流挡板进而改变隔挡在弹性水流挡板外侧的壳体内腔的大小,进而能够调节水流流量。本发明保证智能水表的计量准确性,不需要使用电动阀来关闭水源,使用十分方便,造价成本低廉,节能环保,值得大幅度推广。
The invention discloses a water flow regulator for an intelligent water meter, comprising a casing, a water inlet joint is installed on the left side of the casing, and a water outlet joint is arranged on the upper side, the casing has a circular cavity inside, and the circular cavity It is equipped with an adjusting central axis, an adjusting disc, a swing rod, a transmission link, an elastic water flow baffle and a base block. The base block is arranged at the water inlet of the water inlet joint, so that the elastic water flow baffle blocks the water inlet in the inner cavity of the shell outside the elastic water flow baffle, and the lower part of the adjustment shaft is provided with an electromagnetic drive structure for driving the rotation of the adjustment shaft, The adjusting center shaft drives the swing rod to rotate, so as to drive the front top of the transmission link or pull the elastic water flow baffle back to change the size of the inner cavity of the casing blocked outside the elastic water flow baffle, thereby adjusting the water flow. The invention ensures the measurement accuracy of the intelligent water meter, does not need to use an electric valve to close the water source, is very convenient to use, has low cost, energy saving and environmental protection, and is worthy of extensive popularization.
Description
技术领域technical field
本发明涉及一种智能水表的辅助设备,尤其涉及一种智能水表用水流调整器。The invention relates to an auxiliary device for an intelligent water meter, in particular to a water flow regulator for an intelligent water meter.
背景技术Background technique
目前,智能水表已经成为了人们计算水量的常用水表,智能水表在的计量精准使用方便带来的便利性是逐渐取代传统的水表的主要原因,但在一些特殊的用水计量领域,如在一些较小水量计算的用水领域,在该领域所使用的智能水表就更加精细,智能水表在计算时,如果水量过大就会导致智能水表的水轮旋转过快,进而使得水轮的旋转惯量过大,而导致水表计算不精准,此时就需要一种可调节水量的阀体或者其他水量调整器来辅助智能水表来使用,传统的方法是使用一个电控的水量调节阀来控制,该调节阀设置了水量过大的预设值,当水量过大时,就自动打开关闭阀门进而保证水表不再接入水量,待水量稳定后,又打开阀体,这样的方法虽然能够保证其用水量的准确性,但直接的开关阀体给用水作业带来非常多的麻烦,而且电控式的开关造价成本高,不能够大面积普及。At present, smart water meters have become a common water meter for people to calculate water volume. The convenience brought by smart water meters in accurate measurement and convenient use is the main reason for gradually replacing traditional water meters. However, in some special water metering fields, such as in some relatively In the field of water consumption with small water volume calculation, the smart water meter used in this field is more refined. When the smart water meter is calculating, if the water volume is too large, the water wheel of the smart water meter will rotate too fast, which will make the rotational inertia of the water wheel too large. , which leads to inaccurate calculation of the water meter. At this time, a valve body that can adjust the water volume or other water volume regulator is needed to assist the use of the smart water meter. The traditional method is to use an electronically controlled water volume control valve to control, the control valve The preset value of excessive water volume is set. When the water volume is too large, the valve will be automatically opened and closed to ensure that the water meter is no longer connected to the water volume. After the water volume is stable, the valve body will be opened again. Accuracy, but the direct switch valve body brings a lot of trouble to the water operation, and the cost of the electronically controlled switch is high, so it cannot be popularized in a large area.
发明内容SUMMARY OF THE INVENTION
本发明为了解决现有技术的上述不足,提出了一种智能水表用水流调整器。In order to solve the above deficiencies of the prior art, the present invention proposes a water flow regulator for an intelligent water meter.
为了解决上述技术问题,本发明采用以下技术方案:一种智能水表用水流调整器,其特征在于:包括壳体,所述壳体的左侧安装有进水接头,上侧设有出水接头,该壳体内部具有一个圆形空腔,圆形空腔的圆心处安装有调节中轴,所述调节中轴上安装有调节盘,所述调节盘的上部固定有沿着调节盘径向设置的一根摆杆,所述摆杆的一端端部突出于调节盘的盘面范围,且该摆杆的端部上铰接有一根传动连杆,所述传动连杆的端部铰接连接着一个圆弧形的弹性水流挡板,所述弹性水流挡板的起始端端部铰接在一个固定在圆形空腔腔壁上的基块上,所述基块设置在进水接头的进水口处以使得所述弹性水流挡板将进水隔挡在弹性水流挡板外侧的壳体内腔内,所述调节中轴的下部设有驱动调节中轴转动的电磁驱动结构,该调节中轴通过带动摆杆旋转从而带动传动连杆前顶或后拉所述弹性水流挡板进而改变隔挡在弹性水流挡板外侧的壳体内腔的大小,进而能够调节水流流量。In order to solve the above technical problems, the present invention adopts the following technical solutions: an intelligent water meter water flow regulator, which is characterized in that it comprises a casing, a water inlet joint is installed on the left side of the casing, and a water outlet joint is arranged on the upper side, There is a circular cavity inside the shell, an adjusting center shaft is installed at the center of the circular cavity, an adjusting disk is installed on the adjusting center shaft, and the upper part of the adjusting disk is fixed with a radially arranged adjusting disk. A pendulum rod, one end of the pendulum rod protrudes from the range of the disc surface of the adjustment plate, and a transmission link is hinged on the end of the pendulum rod, and the end of the transmission link is hingedly connected to a circular An arc-shaped elastic water flow baffle, the initial end of the elastic water flow baffle is hinged on a base block fixed on the wall of the circular cavity, and the base block is arranged at the water inlet of the water inlet joint so that the The elastic water flow baffle blocks the water inlet in the inner cavity of the casing outside the elastic water flow baffle, and the lower part of the adjustment shaft is provided with an electromagnetic drive structure that drives the adjustment shaft to rotate, and the adjustment shaft drives the swing rod by driving the swing rod. The rotation drives the transmission link to push the elastic water flow baffle forward or backward to change the size of the inner cavity of the casing that is blocked on the outside of the elastic water flow baffle, so as to adjust the water flow.
所述电磁驱动结构设置在壳体下部的下壳内,所述电磁驱动结构包括套设在调节中轴下端部的从动齿轮、固定在下壳内部一侧的圆筒套、安装在圆筒套内部的绕线骨架、绕设在绕线骨架上的线圈、固定在绕线骨架侧部的导向圆套、贯穿安装在导向圆套的中孔且贯穿于绕线骨架的内部的往复推拉杆、固定在往复推拉杆一侧的铁磁芯块、固定在往复推拉杆另一侧的驱动齿条、以及套在往复推拉杆上并压缩在导向圆套和铁磁芯块之间的第一弹簧,所述驱动齿条和所述从动齿轮相啮合,所述绕线线圈连接着给绕线线圈供电的发电结构。The electromagnetic drive structure is arranged in the lower shell at the lower part of the casing, and the electromagnetic drive structure includes a driven gear sleeved on the lower end of the adjusting center shaft, a cylindrical sleeve fixed on one side of the inner part of the lower shell, and a cylindrical sleeve installed on the cylindrical sleeve. The inner winding skeleton, the coil wound on the winding skeleton, the guide sleeve fixed on the side of the winding skeleton, the reciprocating push-pull rod installed through the middle hole of the guide sleeve and through the inside of the winding skeleton, A ferromagnetic core block fixed on one side of the reciprocating push-pull rod, a driving rack fixed on the other side of the reciprocating push-pull rod, and a first spring sleeved on the reciprocating push-pull rod and compressed between the guide circular sleeve and the ferromagnetic core block , the driving rack meshes with the driven gear, and the winding coil is connected to a power generating structure for supplying power to the winding coil.
优选地,所述圆筒套的内端部还设有顶住铁磁芯块的第二弹簧。Preferably, the inner end of the cylindrical sleeve is further provided with a second spring that bears against the ferromagnetic core block.
优选地,所述发电结构包括安装在壳体的出水接头的下部的发电机机架、设于发电机机架上的发电机安装轴承、设于发电机安装轴承上的发电机、安装在发电机上且穿入到出水接头内部的发电轴、以及安装在发电轴上且置入到出水接头内部的发电轮。Preferably, the power generation structure includes a generator frame installed on the lower part of the water outlet joint of the casing, a generator installation bearing installed on the generator frame, a generator installed on the generator installation bearing, and a generator installed on the generator frame. The generator shaft is installed on the machine and penetrated into the water outlet joint, and the generator wheel is installed on the generator shaft and inserted into the water outlet joint.
优选地,所述进水接头安装于从圆形空腔切线进水方向,所述出水接头设置于从圆形空腔切线出水方向,且该进水接头和出水接头相垂直设置。Preferably, the water inlet joint is installed in a tangential water inlet direction from the circular cavity, the water outlet joint is arranged in a tangential water outlet direction from the circular cavity, and the water inlet joint and the water outlet joint are arranged perpendicularly.
优选地,所述调节中轴和调节盘安装在壳体内的旋转轴承上,所述调节盘的盘身上开设有两条镜像对称设置的且同圆心的导向弧槽,所述导向弧槽的槽内设有固定在旋转轴承上的导向柱。Preferably, the adjusting central axis and the adjusting disc are mounted on a rotating bearing in the housing, and the disc body of the adjusting disc is provided with two mirror-symmetrical and concentric guiding arc grooves. There is a guide column fixed on the rotary bearing inside.
本发明的设计要点在于在智能水表前侧水流位置设置了一个调节水流量的结构,当水流量过大时,线圈的通电使得绕线骨架的两端产生磁极,吸引铁磁芯块往绕线骨架运动,在运动中压缩第一弹簧,并推动驱动齿条往前运动,此时的驱动齿条和从动齿轮配合工作,进而使得从动齿轮旋转,这样使得调节中轴也跟着旋转,进而使得调节盘旋转,调节盘带着摆杆做扇形的摆动,进而往前压动着弹性水流挡板,使得弹性水流挡板做外扩式的弧形运动。在外扩时,使得弹性水流挡板隔挡的外侧的壳体内腔的变小,使得流水的腔体变小,进而能够使得流水量变小,这样就保证了智能水表的后续计量作业的计量准确。反之,当水量较小时,则不需要调节,此时弹性水流挡板隔挡的外侧的壳体内腔的最大化。The main point of the design of the present invention is that a structure for adjusting the water flow is arranged at the water flow position on the front side of the smart water meter. When the water flow is too large, the energization of the coil makes the two ends of the winding bobbin generate magnetic poles, which attracts the ferromagnetic core block to the winding. The skeleton moves, compresses the first spring during the movement, and pushes the driving rack to move forward. At this time, the driving rack and the driven gear work together to make the driven gear rotate, so that the adjustment shaft also rotates, and then The adjusting disc rotates, and the adjusting disc makes a fan-shaped swing with the pendulum rod, and then presses the elastic water flow baffle forward, so that the elastic water flow baffle performs an outward-expanding arc movement. When expanding outwards, the inner cavity of the outer casing on the outer side of the elastic water flow baffle block becomes smaller, so that the cavity of flowing water becomes smaller, which in turn can make the flow of water smaller, thus ensuring the accuracy of subsequent metering operations of the smart water meter. Conversely, when the amount of water is small, no adjustment is required, and at this time, the inner cavity of the housing on the outer side of the elastic water flow baffle is maximized.
为了保证绕线线圈的供电,本发明还设置了发电结构,发电结构的发电轮设置在出水接口内,水流带动发电轮旋转,进而带动发电机工作完成发电,发电结构转换的电能还可以给后续智能水表使用,只需要连接一个储电的蓄电池即可,采用锂电池最佳。In order to ensure the power supply of the winding coil, the present invention also provides a power generation structure, the power generation wheel of the power generation structure is arranged in the water outlet, the water flow drives the power generation wheel to rotate, and then drives the generator to work to complete the power generation, and the electric energy converted by the power generation structure can also be used for subsequent To use a smart water meter, you only need to connect a battery that stores electricity, and lithium batteries are the best.
另外,值得一提的是,本发明的弹性水流挡板隔挡效果不要求完全的密封,只要能够改变隔挡的外侧的壳体内腔的大小即可完成上述作业。In addition, it is worth mentioning that the blocking effect of the elastic water flow baffle of the present invention does not require complete sealing, as long as the size of the housing cavity outside the blocking can be changed, the above operation can be completed.
与现有技术相比,本发明能够做到对出水量的调整,在水量过大时,弹性水流挡板改变隔挡的外侧的壳体内腔的大小,让其能够挡住从进水接口进入的水量,进而保证智能水表的计量准确性,不需要使用电动阀来关闭水源,使用十分方便,造价成本低廉,而且设置的发电结构转换的电量能够在保证自身的绕线线圈的供电使用外,还能够给智能水表使用,节能环保,值得大幅度推广。Compared with the prior art, the present invention can adjust the water output. When the water volume is too large, the elastic water flow baffle changes the size of the inner cavity of the outer casing of the partition, so that it can block the water entering from the water inlet port. Water volume, thus ensuring the measurement accuracy of the smart water meter, it does not need to use an electric valve to close the water source, it is very convenient to use, and the cost is low, and the electricity converted by the set power generation structure can not only ensure the power supply of its own winding coil, but also It can be used for smart water meters, energy saving and environmental protection, and it is worthy of extensive promotion.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的外扩时的状态变化图;Fig. 2 is the state change diagram during the external expansion of the present invention;
图3位本发明的截面结构图。Figure 3 is a cross-sectional structural diagram of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对发明进行详细的说明。The invention will be described in detail below with reference to the accompanying drawings and embodiments.
如图1、2和3所示,本发明提出的智能水表用水流调整器,包括壳体1,壳体的左侧安装有进水接头2,上侧设有出水接头3,该壳体内部具有一个圆形空腔,圆形空腔的圆心处安装有调节中轴4,调节中轴4上安装有调节盘5,调节盘5的上部固定有沿着调节盘径向设置的一根摆杆6,摆杆6的一端端部突出于调节盘的盘面范围,且该摆杆的端部上铰接有一根传动连杆7,传动连杆7的端部铰接连接着一个圆弧形的弹性水流挡板8,弹性水流挡板8的起始端端部铰接在一个固定在圆形空腔腔壁上的基块9上,基块9设置在进水接头2的进水口处以使得弹性水流挡板8将进水隔挡在弹性水流挡板外侧的壳体内腔内,调节中轴4的下部设有驱动调节中轴转动的电磁驱动结构,该调节中轴4通过带动摆杆6旋转从而带动传动连杆7前顶或后拉弹性水流挡板8进而改变隔挡在弹性水流挡板外侧的壳体内腔的大小,进而能够调节水流流量。As shown in Figures 1, 2 and 3, the smart water meter water flow regulator proposed by the present invention includes a housing 1, a
电磁驱动结构设置在壳体下部的下壳10内,电磁驱动结构包括套设在调节中轴4下端部的从动齿轮11、固定在下壳10内部一侧的圆筒套12、安装在圆筒套12内部的绕线骨架13、绕设在绕线骨架13上的线圈14、固定在绕线骨架13侧部的导向圆套15、贯穿安装在导向圆套15的中孔且贯穿于绕线骨架13的内部的往复推拉杆16、固定在往复推拉杆16一侧的铁磁芯块17、固定在往复推拉杆16另一侧的驱动齿条18、以及套在往复推拉杆16上并压缩在导向圆套15和铁磁芯块17之间的第一弹簧19,驱动齿条18和从动齿轮11相啮合,绕线线圈连接着给绕线线圈供电的发电结构。圆筒套12的内端部还设有顶住铁磁芯块17的第二弹簧20。The electromagnetic drive structure is arranged in the
发电结构包括安装在壳体的出水接头3的下部的发电机机架21、设于发电机机架21上的发电机安装轴承22、设于发电机安装轴承22上的发电机23、安装在发电机23上且穿入到出水接头3内部的发电轴24、以及安装在发电轴上且置入到出水接头3内部的发电轮25。The power generation structure includes a
进水接头2安装于从圆形空腔切线进水方向,出水接头3设置于从圆形空腔切线出水方向,且该进水接头2和出水接头3相垂直设置。调节中轴4和调节盘5安装在壳体内的旋转轴承26上,调节盘5的盘身上开设有两条镜像对称设置的且同圆心的导向弧槽27,导向弧槽27的槽内设有固定在旋转轴承26上的导向柱28。The
智能水表前侧水流位置设置了一个调节水流量的结构,当水流量过大时,线圈的通电使得绕线骨架的两端产生磁极,吸引铁磁芯块往绕线骨架运动,在运动中压缩第一弹簧,并推动驱动齿条往前运动,此时的驱动齿条和从动齿轮配合工作,进而使得从动齿轮旋转,这样使得调节中轴也跟着旋转,进而使得调节盘旋转,调节盘带着摆杆做扇形的摆动,摆杆上铰接的传动连杆带动弹性水流挡板往前压缩,弹性水流挡板的另一端是铰接在基块上的,也就是说,弹性水流挡板的这一端是固定不动的,这样使得弹性水流挡板做外扩式的弧形运动。在外扩时,使得弹性水流挡板隔挡的外侧的壳体内腔的变小,使得流水的腔体变小,进而能够使得流水量变小,这样就保证了智能水表的后续计量作业的计量准确。The water flow position on the front side of the smart water meter is equipped with a structure to adjust the water flow. When the water flow is too large, the energization of the coil makes the two ends of the winding skeleton generate magnetic poles, attracting the ferromagnetic core blocks to move towards the winding skeleton, and compressing during the movement. The first spring pushes the drive rack to move forward. At this time, the drive rack and the driven gear work together to make the driven gear rotate, so that the adjustment center shaft also rotates, which in turn makes the adjustment disc rotate, and the adjustment disc rotates. Swing with the swing rod in a fan shape, the hinged transmission link on the swing rod drives the elastic water flow baffle to compress forward, and the other end of the elastic water flow baffle is hinged on the base block, that is to say, the elastic water flow baffle This end is fixed, so that the elastic water flow baffle can perform an outward-expanding arc movement. When expanding outwards, the inner cavity of the outer casing on the outer side of the elastic water flow baffle block becomes smaller, so that the cavity of flowing water becomes smaller, which in turn can make the flow of water smaller, thus ensuring the accuracy of subsequent metering operations of the smart water meter.
另外在旋转时,导向柱在导向弧槽能够起到限位导向作用,导向弧槽的扇形夹角的角度大于驱动齿条带动调节中轴的旋转角度。将进水接头2安装于从圆形空腔切线进水方向,出水接头3设置于从圆形空腔切线出水方向,此时需要保证弹性水流挡板的弧形长度能够覆盖直角圆的弧长即可。In addition, when rotating, the guide column can play a limiting and guiding role in the guide arc groove, and the angle of the sector angle of the guide arc groove is greater than the rotation angle of the driving rack to drive and adjust the central shaft. Install the
上述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利和保护范围应以所附权利要求书为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the patent of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention. Accordingly, the patent and protection scope of the present invention should be governed by the appended claims.
Claims (6)
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| CN112665673B (en) * | 2021-01-08 | 2023-05-23 | 临沂汇泉仪表有限公司 | Intelligent water meter with water flow regulating function |
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| CN2100606U (en) * | 1991-08-03 | 1992-04-01 | 陈建华 | Angular-rotation positive displacement flow meter |
| JPH0755514A (en) * | 1993-08-17 | 1995-03-03 | Techno Excel Co Ltd | Flowmeter |
| DE4400069C1 (en) * | 1994-01-04 | 1995-04-06 | Heinz Dr Ing Gros | Adjustable choke with flat passage cross-section |
| CN2432554Y (en) * | 2000-07-21 | 2001-05-30 | 涟源钢铁集团有限公司 | Flow regulator with valve core |
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| JP4328688B2 (en) * | 2004-07-26 | 2009-09-09 | 株式会社カネカメディックス | Subcutaneous body fluid flow controller |
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