CN109136670B - A kind of 6XXX line aluminium alloy and preparation method thereof - Google Patents
A kind of 6XXX line aluminium alloy and preparation method thereof Download PDFInfo
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Abstract
本发明提供了一种6XXX系铝合金,属于金属合金技术领域。由包括以下重量百分含量的元素组分制备得到:Mg 0.8~1.5%,Si 1.5~3.0%,Cu 0.2~0.5%,Mn 0.2~0.5%,Cr 0.1~0.15%,Y 0.15~0.4%,Zr 0.1~0.3%,Sr 0.05~0.15%,Ti 0.01~0.04%,Zn≤0.1%,Fe≤0.5%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al。钇锆细化铝合金的铸态组织,能够强化细晶;过剩Si提高铝合金的硬度及强度。从实施例可以看出,铝合金的硬度为129HBW,抗拉强度为411MPa,屈服强度为348MPa,延伸率为15%。
The invention provides a 6XXX series aluminum alloy and belongs to the technical field of metal alloys. It is prepared from the following elemental components in weight percentage: Mg 0.8-1.5%, Si 1.5-3.0%, Cu 0.2-0.5%, Mn 0.2-0.5%, Cr 0.1-0.15%, Y 0.15-0.4%, Zr 0.1~0.3%, Sr 0.05~0.15%, Ti 0.01~0.04%, Zn≤0.1%, Fe≤0.5%, single impurity≤0.05%, total impurity≤0.15%, the balance is Al. Yttrium-zirconium refines the as-cast structure of the aluminum alloy, which can strengthen the fine grain; excess Si improves the hardness and strength of the aluminum alloy. It can be seen from the examples that the hardness of the aluminum alloy is 129HBW, the tensile strength is 411MPa, the yield strength is 348MPa, and the elongation is 15%.
Description
技术领域technical field
本发明涉及金属合金技术领域,尤其涉及一种6XXX系铝合金及其制备方法。The invention relates to the technical field of metal alloys, in particular to a 6XXX series aluminum alloy and a preparation method thereof.
背景技术Background technique
6XXX系铝合金属于时效强化型铝合金,具有低密度、中等强度、焊接及成型性能良好等优点,作为结构件广泛应用于航空航天、汽车、高铁、建筑等领域。6XXX series aluminum alloys are age-strengthened aluminum alloys with low density, medium strength, good welding and formability, etc. They are widely used as structural parts in aerospace, automobiles, high-speed rail, construction and other fields.
众所周知,6XXX合金的性能受到稳定相β相的亚稳态β"相析出的影响,而铝合金中稳定β相的亚稳态β"相是否析出主要是由热处理过程决定的。因此,科技人员为了提高6XXX系铝合金的综合力学性能,一般将研究重点放在了铝合金热处理步骤,如采用多种热处理工艺手段增加铝合金的机械强度,尤其是借助一些在热处理过程中析出的纳米级沉淀相所引起的沉淀硬化是近年来研究的热点。It is well known that the properties of 6XXX alloys are affected by the precipitation of the metastable β" phase of the stable phase β phase, while the precipitation of the metastable β" phase of the stable β phase in aluminum alloys is mainly determined by the heat treatment process. Therefore, in order to improve the comprehensive mechanical properties of 6XXX series aluminum alloys, scientific and technical personnel generally focus on the heat treatment steps of aluminum alloys, such as using various heat treatment methods to increase the mechanical strength of aluminum alloys, especially with the help of some precipitation during heat treatment. Precipitation hardening caused by nano-scale precipitated phase is a research hotspot in recent years.
现有技术中,没有人通过在6XXX系铝合金中添加其它金属元素及其匹配的热处理来提高铝合金性能的研究。In the prior art, there is no research on improving the properties of aluminum alloys by adding other metal elements and matching heat treatment to 6XXX series aluminum alloys.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种6XXX系铝合金及其制备方法。本发明在铝合金原料中加入元素硅、钇和锆,三者的联合作用提高了铝合金的综合性能。In view of this, the object of the present invention is to provide a 6XXX series aluminum alloy and a preparation method thereof. In the present invention, elements silicon, yttrium and zirconium are added to the raw material of the aluminum alloy, and the joint action of the three improves the comprehensive performance of the aluminum alloy.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种6XXX系铝合金,由包括以下重量百分含量的元素组分制备得到:Mg 0.8~1.5%,Si 1.5~3.0%,Cu 0.2~0.5%,Mn 0.2~0.5%,Cr 0.1~0.15%,Y0.15~0.4%,Zr 0.1~0.3%,Sr 0.05~0.15%,Ti 0.01~0.04%,Zn≤0.1%,Fe≤0.5%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al。The invention provides a 6XXX series aluminum alloy, which is prepared from the following element components in weight percent: Mg 0.8-1.5%, Si 1.5-3.0%, Cu 0.2-0.5%, Mn 0.2-0.5%, Cr 0.1~0.15%, Y0.15~0.4%, Zr 0.1~0.3%, Sr 0.05~0.15%, Ti 0.01~0.04%, Zn≤0.1%, Fe≤0.5%, single impurity≤0.05%, total impurity≤0.15 %, the balance is Al.
优选地,由包括以下重量百分含量的元素组分制备得到:Mg 0.92%,Si 2.0%,Cu0.3%,Mn 0.4%,Cr 0.1%,Y 0.25%,Zr 0.15%,Sr 0.10%,Ti 0.02%,Zn≤0.1%,Fe≤0.2%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al。Preferably, it is prepared from the following elemental components in weight percentage: 0.92% Mg, 2.0% Si, 0.3% Cu, 0.4% Mn, 0.1% Cr, 0.25% Y, 0.15% Zr, 0.10% Sr, Ti 0.02%, Zn ≤ 0.1%, Fe ≤ 0.2%, single impurity ≤ 0.05%, total impurity ≤ 0.15%, the balance is Al.
优选地,所述6XXX系铝合金的硬度值为129HBW,抗拉强度为411MPa,屈服强度为348MPa,延伸率为15%。Preferably, the hardness value of the 6XXX series aluminum alloy is 129HBW, the tensile strength is 411MPa, the yield strength is 348MPa, and the elongation is 15%.
本发明还提供了上述技术方案所述6XXX系铝合金的制备方法,包括以下步骤:The present invention also provides a method for preparing the 6XXX series aluminum alloy described in the above technical solution, comprising the following steps:
(1)按照铝合金中各元素重量百分含量称取纯铝锭、纯镁锭、铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金和铝锶中间合金;(1) Weigh pure aluminum ingots, pure magnesium ingots, aluminum-silicon master alloys, aluminum-copper master alloys, aluminum-manganese master alloys, aluminum-chromium master alloys, aluminum-yttrium master alloys, and aluminum-zirconium master alloys according to the weight percentage of each element in the aluminum alloy. Master alloys and Al-Sr master alloys;
(2)将所述步骤(1)中的原料与细化剂、覆盖剂和精炼剂熔炼,得到铝合金熔炼液;(2) smelting the raw materials in the step (1) with a refining agent, a covering agent and a refining agent to obtain an aluminum alloy melting solution;
(3)将所述步骤(2)得到的铝合金熔炼液依次进行铸造、退火、挤压、固溶处理和时效处理,得到所述6XXX系铝合金。(3) Perform casting, annealing, extrusion, solution treatment and aging treatment on the molten aluminum alloy obtained in the step (2) in sequence to obtain the 6XXX series aluminum alloy.
优选地,所述步骤(2)的熔炼包括以下步骤:(a)将纯铝锭熔化后,与铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金、覆盖剂和精炼剂混合,进行一次熔炼,得到一次熔炼液;(b)将所述步骤(a)得到的一次熔炼液与纯镁锭混合,进行二次熔炼,得到二次熔炼液;(c)将所述步骤(b)得到的二次熔炼液与细化剂混合,进行三次熔炼,静置,得到铝合金熔炼液。Preferably, the smelting of the step (2) includes the following steps: (a) after melting the pure aluminum ingot, it is mixed with an aluminum-silicon master alloy, an aluminum-copper master alloy, an aluminum-manganese master alloy, an aluminum-chromium master alloy, and an aluminum-yttrium master alloy , an aluminum-zirconium master alloy, an aluminum-strontium master alloy, a covering agent and a refining agent are mixed, and a smelting is carried out to obtain a primary smelting liquid; (b) the primary smelting liquid obtained in the step (a) is mixed with pure magnesium ingots, and a second smelting is carried out Secondary smelting to obtain a secondary smelting liquid; (c) mixing the secondary smelting liquid obtained in the step (b) with a refiner, performing three smelting, and standing still to obtain an aluminum alloy smelting liquid.
优选地,所述步骤(a)中一次熔炼的温度为750~800℃。Preferably, the temperature of the primary smelting in the step (a) is 750-800°C.
优选地,所述步骤(b)中二次熔炼的温度为720~750℃。Preferably, the temperature of the secondary smelting in the step (b) is 720-750°C.
优选地,所述步骤(3)中退火的温度为520~540℃,时间为8~16h。Preferably, the annealing temperature in the step (3) is 520-540° C., and the time is 8-16 hours.
优选地,所述步骤(3)中固溶处理的温度为500~540℃,时间为1~3h。Preferably, the temperature of the solution treatment in the step (3) is 500-540° C., and the time is 1-3 hours.
优选地,所述步骤(3)中时效处理的温度为150~200℃,时间为4~12h。Preferably, the temperature of the aging treatment in the step (3) is 150-200° C., and the time is 4-12 hours.
本发明提供了一种6XXX系铝合金,由包括以下重量百分含量的元素组分制备得到:Mg 0.8~1.5%,Si 1.5~3.0%,Cu 0.2~0.5%,Mn 0.2~0.5%,Cr 0.1~0.15%,Y0.15~0.4%,Zr 0.1~0.3%,Sr 0.05~0.15%,Ti 0.01~0.04%,Zn≤0.1%,Fe≤0.5%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al。本发明的铝合金中过剩的Si元素少量固溶在铝基体中,大多数以单相硅或化合物的形式分布在晶界处,过剩Si可以提高合金的硬度及强度。钇锆元素联合添加可以细化铝合金的铸态组织,起到细晶强化的作用。从实施例可以看出,本发明的6XXX系铝合金硬度值为129HBW,抗拉强度达411MPa,屈服强度348MPa,延伸率15%。The invention provides a 6XXX series aluminum alloy, which is prepared from the following element components in weight percent: Mg 0.8-1.5%, Si 1.5-3.0%, Cu 0.2-0.5%, Mn 0.2-0.5%, Cr 0.1~0.15%, Y0.15~0.4%, Zr 0.1~0.3%, Sr 0.05~0.15%, Ti 0.01~0.04%, Zn≤0.1%, Fe≤0.5%, single impurity≤0.05%, total impurity≤0.15 %, the balance is Al. A small amount of excess Si element in the aluminum alloy of the present invention is dissolved in the aluminum matrix, most of which are distributed in the grain boundary in the form of single-phase silicon or compounds, and excess Si can improve the hardness and strength of the alloy. The joint addition of yttrium and zirconium elements can refine the as-cast structure of aluminum alloy and play a role of fine grain strengthening. It can be seen from the examples that the hardness value of the 6XXX series aluminum alloy of the present invention is 129HBW, the tensile strength reaches 411MPa, the yield strength is 348MPa, and the elongation is 15%.
附图说明Description of drawings
图1为实施例1中200倍的铸态铸锭的扫描电镜照片;Fig. 1 is the scanning electron micrograph of the as-cast ingot of 200 times among the embodiment 1;
图2为实施例1中500倍的铸态铸锭的扫描电镜照片;Fig. 2 is the scanning electron micrograph of the as-cast ingot of 500 times in embodiment 1;
图3为实施例1中挤压铸锭的扫描电镜照片;Fig. 3 is the scanning electron micrograph of extruded ingot in embodiment 1;
图4为实施例1中固溶铸锭的扫描电镜照片;Fig. 4 is the scanning electron micrograph of solid solution ingot in embodiment 1;
图5为实施例1中6XXX系铝合金的透射电镜照片。5 is a transmission electron micrograph of the 6XXX series aluminum alloy in Example 1.
具体实施方式Detailed ways
本发明提供了一种6XXX系铝合金,由包括以下重量百分含量的元素组分制备得到:Mg 0.8~1.5%,Si 1.5~3.0%,Cu 0.2~0.5%,Mn 0.2~0.5%,Cr 0.1~0.15%,Y0.15~0.4%,Zr 0.1~0.3%,Sr 0.05~0.15%,Ti 0.01~0.04%,Zn≤0.1%,Fe≤0.5%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al。The invention provides a 6XXX series aluminum alloy, which is prepared from the following element components in weight percent: Mg 0.8-1.5%, Si 1.5-3.0%, Cu 0.2-0.5%, Mn 0.2-0.5%, Cr 0.1~0.15%, Y0.15~0.4%, Zr 0.1~0.3%, Sr 0.05~0.15%, Ti 0.01~0.04%, Zn≤0.1%, Fe≤0.5%, single impurity≤0.05%, total impurity≤0.15 %, the balance is Al.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为0.8~1.5%的Mg,优选为0.9~1.4%,更优选为0.92~1.0%。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include 0.8-1.5% by weight of Mg, preferably 0.9-1.4%, more preferably 0.92-1.0%.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为1.5~3.0%的Si,优选为1.8~2.5%,更优选为2.0~2.2%。在本发明中,所述Si元素少量固溶在铝基体中,大多数以单相硅或化合物的形式分布在晶界处,过剩Si可以提高合金的硬度及强度。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include 1.5-3.0% Si by weight, preferably 1.8-2.5%, more preferably 2.0-2.2%. In the present invention, a small amount of the Si element is solid-dissolved in the aluminum matrix, most of which are distributed in the grain boundary in the form of single-phase silicon or compounds, and excess Si can improve the hardness and strength of the alloy.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为0.2~0.5%的Cu,优选为0.25~0.45%,更优选为0.3~0.4%。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include 0.2-0.5% Cu by weight, preferably 0.25-0.45%, more preferably 0.3-0.4%.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为0.2~0.5%的Mn,优选为0.25~0.45%,更优选为0.3~0.4%。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include 0.2-0.5% by weight of Mn, preferably 0.25-0.45%, more preferably 0.3-0.4%.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为0.1~0.15%的Cr,优选为0.11~0.14%,更优选为0.12~0.13%。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include 0.1-0.15% Cr by weight, preferably 0.11-0.14%, more preferably 0.12-0.13%.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为0.15~0.4%的Y,优选为0.20~0.35%,更优选为0.25~0.30%。在本发明中,钇在铝中的溶解度较小,一部分偏聚在晶界处,形成Al3Y等化合物相,强化晶界,同时可以改善晶界上粗大的Fe,Mn,Cu,Cr等化合物相,使这些析出相更为细小破碎;一部分固溶在铝基体中,在时效后可形成更为细小弥散的Al3Y、Al3Zr等相,起到弥散强化和定扎位错的作用,增强合金力学性能。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include Y with a weight percentage of 0.15-0.4%, preferably 0.20-0.35%, more preferably 0.25-0.30%. In the present invention, the solubility of yttrium in aluminum is small, and a part of it is segregated at the grain boundary to form a compound phase such as Al3Y , which strengthens the grain boundary, and at the same time can improve the coarseness of Fe, Mn, Cu, Cr, etc. on the grain boundary. The compound phase makes these precipitated phases finer and broken; a part is dissolved in the aluminum matrix, and after aging, it can form finer and dispersed phases such as Al 3 Y and Al 3 Zr, which play the role of dispersion strengthening and anchored dislocations. function to enhance the mechanical properties of the alloy.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为0.1~0.3%的Zr,优选为0.12~0.25%,更优选为0.15~0.2%。在本发明中,钇锆元素联合添加可以细化铝合金的铸态组织,起到细晶强化的作用。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include Zr with a weight percentage of 0.1-0.3%, preferably 0.12-0.25%, more preferably 0.15-0.2%. In the present invention, the joint addition of yttrium and zirconium elements can refine the as-cast structure of the aluminum alloy and play the role of fine grain strengthening.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为0.05~0.15%的Sr,优选为0.06~0.14%,更优选为0.08~0.12%。在本发明中,由于铝合金中含有较多的过剩Si,故添加了少量的Sr变质剂,可以减少粗大的Si相的形成,使Si粒子更为破碎,分布更为均匀,改善合金的综合性能。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include 0.05-0.15% by weight of Sr, preferably 0.06-0.14%, more preferably 0.08-0.12%. In the present invention, since the aluminum alloy contains more excess Si, a small amount of Sr modifier is added, which can reduce the formation of coarse Si phase, make Si particles more broken, and distribute more uniformly, improving the comprehensiveness of the alloy. performance.
在本发明中,制备所述6XXX系铝合金的原料包括重量百分含量为0.01~0.04%的Ti,优选为0.015~0.03%,更优选为0.02~0.025%。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy include 0.01-0.04% Ti by weight, preferably 0.015-0.03%, more preferably 0.02-0.025%.
在本发明中,制备所述6XXX系铝合金的原料中不可避免的包括Fe和Zn杂质,其中杂质Zn的重量百分含量优选为≤0.1%;杂质Fe的重量百分含量优选为≤0.5%。在本发明中,制备所述6XXX系铝合金的原料中不可避免的还含有除Fe和Zn以外的杂质,如硼、钠、氧。在本发明中,所述杂质合计≤0.15%;单个杂质≤0.05%。In the present invention, the raw materials for preparing the 6XXX series aluminum alloy inevitably include Fe and Zn impurities, wherein the weight percentage content of impurity Zn is preferably ≤0.1%; the weight percentage content of impurity Fe is preferably ≤0.5% . In the present invention, the raw materials for preparing the 6XXX series aluminum alloy inevitably contain impurities other than Fe and Zn, such as boron, sodium, and oxygen. In the present invention, the total of said impurities is ≤0.15%; a single impurity is ≤0.05%.
本发明还提供了上述6XXX系铝合金的制备方法,包括以下步骤:The present invention also provides a preparation method for the above-mentioned 6XXX series aluminum alloy, comprising the following steps:
(1)根据上述技术方案所述各元素重量百分比称取纯铝锭、纯镁锭、铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金;(1) Weigh pure aluminum ingots, pure magnesium ingots, aluminum-silicon master alloys, aluminum-copper master alloys, aluminum-manganese master alloys, aluminum-chromium master alloys, aluminum-yttrium master alloys, aluminum-zirconium master alloys, and Master alloy, aluminum strontium master alloy;
(2)将所述步骤(1)中的原料与细化剂、覆盖剂和精炼剂熔炼,得到铝合金熔炼液;(2) smelting the raw materials in the step (1) with a refining agent, a covering agent and a refining agent to obtain an aluminum alloy melting solution;
(3)将所述步骤(2)得到的铝合金熔炼液依次进行铸造、退火、挤压、固溶处理和时效处理,得到所述6XXX系铝合金。(3) Perform casting, annealing, extrusion, solution treatment and aging treatment on the molten aluminum alloy obtained in the step (2) in sequence to obtain the 6XXX series aluminum alloy.
本发明根据上述技术方案所述各元素重量百分含量称取纯铝锭、纯镁锭、铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金和铝锶中间合金。本发明对所述各原料的来源没有特殊的限定,采用本领域技术人员熟知的市售产品即可。本发明对所述原料的重量比没有特殊的限定,只要使各元素的重量百分含量满足Mg 0.8%~1.5%,Si 1.5~3.0%,Cu 0.2~0.5%,Mn 0.2~0.5%,Cr 0.1~0.15%,Y0.15~0.4%,Zr 0.1~0.3%,Sr 0.05~0.15%,Ti 0.01~0.04%,Zn≤0.1%,Fe≤0.5%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al即可。The present invention weighs pure aluminum ingots, pure magnesium ingots, aluminum-silicon master alloys, aluminum-copper master alloys, aluminum-manganese master alloys, aluminum-chromium master alloys, aluminum-yttrium master alloys, aluminum Zirconium master alloy and aluminum strontium master alloy. In the present invention, the source of each raw material is not particularly limited, and commercially available products well known to those skilled in the art can be used. The present invention has no special limitation on the weight ratio of the raw materials, as long as the weight percentage of each element satisfies Mg 0.8%-1.5%, Si 1.5-3.0%, Cu 0.2-0.5%, Mn 0.2-0.5%, Cr 0.1~0.15%, Y0.15~0.4%, Zr 0.1~0.3%, Sr 0.05~0.15%, Ti 0.01~0.04%, Zn≤0.1%, Fe≤0.5%, single impurity≤0.05%, total impurity≤0.15 %, and the balance is Al.
准备好原料后,本发明将所述原料与细化剂、覆盖剂和精炼剂熔炼,得到铝合金熔炼液。本发明对细化剂、覆盖剂和精炼剂没有特殊的限定,采用本领域技术人员熟知的制备铝合金常用的细化剂、覆盖剂和精炼剂即可,如,细化剂优选为Al-5Ti-1B,覆盖剂优选为45%NaCl+45%KCl+10%Na3AlF6,精炼剂优选为C2F6。在本发明中,所述原料、细化剂、覆盖剂和精炼剂的质量比优选为150~200:2:2:1,更优选为160~190:2:2:1,最优选为170~180:2:2:1。After the raw materials are prepared, the present invention melts the raw materials with a refining agent, a covering agent and a refining agent to obtain an aluminum alloy melting liquid. The present invention has no special restrictions on the refining agent, covering agent and refining agent, and the commonly used refining agent, covering agent and refining agent for the preparation of aluminum alloys well known to those skilled in the art can be used. For example, the refining agent is preferably Al- For 5Ti-1B, the covering agent is preferably 45% NaCl+45% KCl+10% Na 3 AlF 6 , and the refining agent is preferably C 2 F 6 . In the present invention, the mass ratio of the raw material, refining agent, covering agent and refining agent is preferably 150-200:2:2:1, more preferably 160-190:2:2:1, most preferably 170 ~180:2:2:1.
在本发明中,所述熔炼优选包括以下步骤:(a)将纯铝锭熔化后,与铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金、覆盖剂和精炼剂混合,进行一次熔炼,得到一次熔炼液;(b)将所述步骤(a)得到的一次熔炼液与纯镁锭混合,进行二次熔炼,得到二次熔炼液;(c)将所述步骤(b)得到的二次熔炼液与细化剂混合,进行三次熔炼,静置,得到铝合金熔炼液。在本发明中,所述纯铝锭熔化温度优选为730~780℃,更优选为740~770℃,最优选为750~760℃。在本发明中,所述一次熔炼的温度优选为750~800℃,更优选为760~790℃,最优选为770~780℃。在本发明中,所述二次熔炼的温度优选为720~750℃,更优选为725~745℃,最优选为730~740℃。在本发明中,所述三次熔炼的温度优选为730~740℃。在本发明中,所述静置的时间优选为20~40min。本发明对纯铝锭熔化时间、一次熔炼时间、二次熔炼时间和三次熔炼时间没有特殊的限定,只要能够使合金完全熔融即可。In the present invention, the smelting preferably includes the following steps: (a) after melting the pure aluminum ingot, it is mixed with aluminum-silicon master alloy, aluminum-copper master alloy, aluminum-manganese master alloy, aluminum-chromium master alloy, aluminum-yttrium master alloy, aluminum zirconium master alloy, aluminum strontium master alloy, covering agent and refining agent are mixed, and a primary melting is carried out to obtain a primary melting; (b) the primary melting obtained in the step (a) is mixed with pure magnesium ingots, and a secondary melting is carried out , to obtain a secondary smelting solution; (c) mixing the secondary smelting solution obtained in the step (b) with a refiner, performing three smelting, and standing still to obtain an aluminum alloy smelting solution. In the present invention, the melting temperature of the pure aluminum ingot is preferably 730-780°C, more preferably 740-770°C, most preferably 750-760°C. In the present invention, the temperature of the primary smelting is preferably 750-800°C, more preferably 760-790°C, and most preferably 770-780°C. In the present invention, the temperature of the secondary smelting is preferably 720-750°C, more preferably 725-745°C, most preferably 730-740°C. In the present invention, the temperature of the tertiary melting is preferably 730-740°C. In the present invention, the standing time is preferably 20-40 minutes. The present invention has no special limitation on the melting time of the pure aluminum ingot, the first melting time, the second melting time and the third melting time, as long as the alloy can be completely melted.
一次熔炼结束后,本发明优选进行第一次除气除渣处理。After the primary smelting is completed, the present invention preferably performs the first degassing and slag removal treatment.
二次熔炼结束后,本发明优选加入打渣剂,进行第二次除渣处理。After the secondary smelting is finished, the present invention preferably adds a slagging agent to carry out the second slagging treatment.
得到铝合金熔炼液后,本发明将铝合金熔炼液依次进行铸造、退火、挤压、固溶处理和时效处理,得到所述6XXX系铝合金。After the aluminum alloy melting liquid is obtained, the present invention sequentially performs casting, annealing, extrusion, solution treatment and aging treatment on the aluminum alloy melting liquid to obtain the 6XXX series aluminum alloy.
在本发明中,所述铸造时铝合金熔炼液的温度优选为730~740℃。在本发明中,所述铸造的水压优选为0.01~0.03MPa,更优选为0.015~0.025MPa,最优选为0.02MPa。在本发明中,所述铸造的速度优选为20~30mm/min,更优选为22~28mm/min,最优选为24~26mm/min。本发明对铸造后铸锭的形状没有特殊的限定,本领域技术人员根据实际需要进行选择即可。在本发明的实施例中,所述铸锭的直径优选为126mm,长度优选为400~410mm。In the present invention, the temperature of the molten aluminum alloy during casting is preferably 730-740°C. In the present invention, the hydraulic pressure of the casting is preferably 0.01-0.03 MPa, more preferably 0.015-0.025 MPa, most preferably 0.02 MPa. In the present invention, the casting speed is preferably 20-30 mm/min, more preferably 22-28 mm/min, most preferably 24-26 mm/min. The present invention has no special limitation on the shape of the ingot after casting, and those skilled in the art can choose according to actual needs. In the embodiment of the present invention, the diameter of the ingot is preferably 126 mm, and the length is preferably 400-410 mm.
在本发明中,所述退火的温度优选为520~540℃,更优选为525~535℃,最优选为528~532℃。在本发明中,所述退火的时间优选为8~16h,更优选为10~15h,最优选为12~14h。在本发明中,所述退火结束后,本发明优选将退火后铸锭空冷至25℃。In the present invention, the annealing temperature is preferably 520-540°C, more preferably 525-535°C, and most preferably 528-532°C. In the present invention, the annealing time is preferably 8-16 hours, more preferably 10-15 hours, and most preferably 12-14 hours. In the present invention, after the annealing is finished, the present invention preferably air-cools the annealed ingot to 25°C.
在本发明中,所述挤压优选包括将退火后铸锭依次加热、保温再挤压。在本发明,所述加热的温度优选为440~460℃,更优选为445~455℃,最优选为450℃;所述保温的时间优选为10~12h。在本发明中,所述挤压时挤压筒的温度优选为460~480℃,更优选为465~475℃,最优选为470℃;所述挤压的速度优选为8~12m/min,更优选为9~11m/min,最优选为10m/min;所述挤压的挤压比优选为20~30。在本发明中,所述退火后铸锭在进行挤压前,为了避免铸锭表面擦划,优选将退火后铸锭车皮至直径为122mm,长度锯切至300mm。In the present invention, the extrusion preferably includes sequentially heating the annealed ingot, keeping it warm and then extruding. In the present invention, the heating temperature is preferably 440-460°C, more preferably 445-455°C, most preferably 450°C; the heat preservation time is preferably 10-12h. In the present invention, the temperature of the extrusion cylinder during the extrusion is preferably 460-480°C, more preferably 465-475°C, most preferably 470°C; the extrusion speed is preferably 8-12m/min, It is more preferably 9-11 m/min, most preferably 10 m/min; the extrusion ratio of the extrusion is preferably 20-30. In the present invention, before the annealed ingot is extruded, in order to avoid scratches on the surface of the ingot, it is preferable to carve the annealed ingot to a diameter of 122 mm and a length of 300 mm.
在本发明中,所述固溶处理的温度优选为500~540℃,更优选为510~535℃,最优选为520~530℃。在本发明中,所述固溶处理的时间优选为1~3h,更优选为1.5~2.5h,最优选为2.0~2.3h。在本发明中,所述固溶结束后,本发明优选将铸锭水冷至室温。In the present invention, the solution treatment temperature is preferably 500-540°C, more preferably 510-535°C, and most preferably 520-530°C. In the present invention, the solution treatment time is preferably 1-3 hours, more preferably 1.5-2.5 hours, and most preferably 2.0-2.3 hours. In the present invention, after the solid solution is completed, the present invention preferably water-cools the ingot to room temperature.
在本发明中,所述时效处理的温度优选为150~200℃,更优选为160~190℃,最优选为170~180℃。在本发明中,所述时效处理的时间优选为4~12h,更优选为6~10h,最优选为8h。在本发明中,时效处理结束后,本发明优选将时效处理产物空冷至室温。In the present invention, the aging treatment temperature is preferably 150-200°C, more preferably 160-190°C, most preferably 170-180°C. In the present invention, the aging treatment time is preferably 4-12 hours, more preferably 6-10 hours, and most preferably 8 hours. In the present invention, after the aging treatment, the present invention preferably air-cools the aging-treated product to room temperature.
本发明的铝合金原料中过剩的Si元素少量固溶在铝基体中,大多数以单相硅或化合物的形式分布在晶界处,过剩Si可以提高铝合金的硬度和强度;由于铝合金中含有较多的过剩Si,故添加了少量的Sr变质剂,可以减少粗大的Si相的形成,使Si粒子更为破碎,分布更为均匀,改善合金的综合性能。钇锆联合添加可以细化铝合金的铸态组织,起到细晶强化的作用。钇在铝中的溶解度较小,一部分偏聚在晶界处,形成Al3Y等化合物相,强化晶界,同时可以改善晶界上粗大的Fe,Mn,Cu,Cr等化合物相,使这些析出相更为细小破碎;一部分钇和锆固溶在铝基体中,在时效后可形成更为细小弥散的Al3Y、Al3Zr等相,起到弥散强化和定扎位错的作用,增强合金力学性能。A small amount of excess Si element in the aluminum alloy raw material of the present invention is dissolved in the aluminum matrix, most of which are distributed at the grain boundaries in the form of single-phase silicon or compounds, and the excess Si can improve the hardness and strength of the aluminum alloy; It contains more excess Si, so a small amount of Sr modifier is added, which can reduce the formation of coarse Si phase, make Si particles more broken, distribute more uniformly, and improve the overall performance of the alloy. The joint addition of yttrium and zirconium can refine the as-cast structure of aluminum alloy and play a role of fine grain strengthening. The solubility of yttrium in aluminum is small, and a part of it is segregated at the grain boundary to form Al3Y and other compound phases to strengthen the grain boundary, and at the same time, it can improve the coarse Fe, Mn, Cu, Cr and other compound phases on the grain boundary, so that these The precipitated phases are finer and broken; a part of yttrium and zirconium are dissolved in the aluminum matrix, and after aging, they can form finer and dispersed phases such as Al 3 Y and Al 3 Zr, which play the role of dispersion strengthening and pinned dislocations. Enhance the mechanical properties of the alloy.
本发明提供的6XXX系铝合金具有优异的综合性能,硬度值为129HBW,抗拉强度为411MPa,屈服强度为348MPa,延伸率为15%;同时还具有良好的机械加工性能和切削性能,可用于ABS、OA、光学仪器部件等。The 6XXX series aluminum alloy provided by the present invention has excellent comprehensive performance, the hardness value is 129HBW, the tensile strength is 411MPa, the yield strength is 348MPa, and the elongation is 15%. It also has good machining performance and cutting performance, and can be used in ABS, OA, optical instrument parts, etc.
下面结合实施例对本发明提供的6XXX系铝合金及其制备方法进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。The 6XXX series aluminum alloy provided by the present invention and its preparation method will be described in detail below in conjunction with examples, but they should not be construed as limiting the protection scope of the present invention.
实施例1Example 1
一种6XXX系铝合金,由包括以下重量百分含量的元素组分制备得到:Mg 0.92%,Si 2.0%,Cu 0.3%,Mn 0.4%,Cr 0.1%,Y 0.25%,Zr 0.15%,Sr 0.10%,Ti 0.02%,Zn0.1%,Fe 0.2%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al。A 6XXX series aluminum alloy prepared from the following elemental components in weight percent: Mg 0.92%, Si 2.0%, Cu 0.3%, Mn 0.4%, Cr 0.1%, Y 0.25%, Zr 0.15%, Sr 0.10%, Ti 0.02%, Zn 0.1%, Fe 0.2%, single impurity ≤ 0.05%, total impurity ≤ 0.15%, the balance is Al.
制备方法包括以下步骤:The preparation method comprises the following steps:
(1)按照上述各元素重量百分含量称取纯铝锭、纯镁锭、铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金;(1) Weigh pure aluminum ingots, pure magnesium ingots, aluminum-silicon master alloys, aluminum-copper master alloys, aluminum-manganese master alloys, aluminum-chromium master alloys, aluminum-yttrium master alloys, and aluminum-zirconium master alloys according to the weight percentages of the above elements , Al-Sr master alloy;
(2)将纯铝锭于780℃熔化后,加入铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金、覆盖剂和精炼剂,于780℃进行一次熔炼,得到一次熔炼液;降温至730℃,将得到的一次熔炼液与纯镁锭混合,进行二次熔炼,得到二次熔炼液;将得到的二次熔炼液与铝钛硼混合,于730℃进行三次熔炼,静置20min,得到铝合金熔炼液;(2) After melting the pure aluminum ingot at 780°C, add aluminum-silicon master alloy, aluminum-copper master alloy, aluminum-manganese master alloy, aluminum-chromium master alloy, aluminum-yttrium master alloy, aluminum-zirconium master alloy, aluminum-strontium master alloy, covering agent and refining agent, conduct a smelting at 780°C to obtain a primary smelting liquid; lower the temperature to 730°C, mix the obtained primary smelting liquid with pure magnesium ingots, and perform secondary smelting to obtain a secondary smelting liquid; The smelting liquid is mixed with aluminum titanium boron, smelted three times at 730°C, and left standing for 20 minutes to obtain the aluminum alloy smelting liquid;
(3)将所述步骤(2)得到的铝合金熔炼液在740℃、水压为0.03MPa、速度为30mm/min的条件下进行铸造,得到直径为126mm,长度为410mm的铸态铸锭;铸态铸锭于540℃退火8h,出炉空气中冷却,得到退火铸锭;将退火铸锭车皮至直径为122mm,长度锯切至300mm,得到车皮铸锭;将车皮铸锭加热至440℃保温12h,出炉;在挤压筒温度为480℃,挤压速度为12m/min,挤压比25的条件下挤压,得到挤压铸锭;挤压的铸锭于510℃固溶处理2h,得到固溶铸锭;固溶铸锭于170℃时效处理8h,得到所述6XXX系铝合金。(3) Cast the molten aluminum alloy obtained in the step (2) at 740°C, with a water pressure of 0.03MPa and a speed of 30mm/min to obtain an as-cast ingot with a diameter of 126mm and a length of 410mm ;The as-cast ingot was annealed at 540°C for 8 hours, and cooled in the air to obtain the annealed ingot; the annealed ingot was cut to a diameter of 122mm, and the length was sawed to 300mm to obtain a wagon ingot; the wagon ingot was heated to 440°C Insulate for 12 hours, then come out of the furnace; extrude under the conditions of extrusion cylinder temperature of 480°C, extrusion speed of 12m/min, and extrusion ratio of 25 to obtain an extruded ingot; the extruded ingot is solution treated at 510°C for 2h, A solid solution ingot is obtained; the solid solution ingot is aged at 170° C. for 8 hours to obtain the 6XXX series aluminum alloy.
采用GB/T231.1-2002测定6XXX系铝合金的硬度,结果为硬度为113HBW。Using GB/T231.1-2002 to measure the hardness of 6XXX series aluminum alloy, the result is that the hardness is 113HBW.
采用GB/T228-2002测定6XXX系铝合金的抗拉强度、屈服强度和延伸率,结果为抗拉强度为371MPa,屈服强度为313MPa,延伸率为14.4%。Using GB/T228-2002 to measure the tensile strength, yield strength and elongation of 6XXX series aluminum alloy, the result is that the tensile strength is 371MPa, the yield strength is 313MPa, and the elongation is 14.4%.
采用200倍和500倍扫描电镜观察铸态铸锭的微观结构,结果分别如图1和图2所示。从图1和图2可以看出:铸态铸锭为较均匀细小的等轴晶,等轴晶各向异性小,加工时变形均匀、塑性好,有利于后续的加工;另外,从图中可以看到明显的偏析现象;同时,还存在着一些未溶的残留相。对图中几点位置进行EDS能谱分析显示,白色较为粗大的第二相主要是Si和Cu元素的非平衡相,灰色较为细小的第二相,主要含有Fe、Mn、Cr等难溶相,以及少量的Mg2Si。因此,铸态铸锭需要进行退火处理,以消除偏析。The microstructure of the as-cast ingot was observed by 200X and 500X scanning electron microscopes, and the results are shown in Figure 1 and Figure 2, respectively. It can be seen from Fig. 1 and Fig. 2 that the as-cast ingot has relatively uniform and fine equiaxed grains with small anisotropy, uniform deformation and good plasticity during processing, which is conducive to subsequent processing; in addition, from the figure Obvious segregation can be seen; at the same time, there are still some undissolved residual phases. The EDS energy spectrum analysis of several positions in the figure shows that the white and relatively coarse second phase is mainly the non-equilibrium phase of Si and Cu elements, and the gray and finer second phase mainly contains insoluble phases such as Fe, Mn and Cr. , and a small amount of Mg 2 Si. Therefore, as-cast ingots need to be annealed to eliminate segregation.
采用扫面电镜观察挤压铸锭和固溶铸锭的微观结构,结果分别如图3和图4所示。结合图3和图4可以看出:挤压铸锭沿挤压方向呈纤维状,晶界上存在大量残留相。经过固溶处理后,晶内残留相基本溶入基体中,晶界上的残留相大部分溶解,合金组织变得更加均匀。本发明的固溶铸锭形成了较为充分的过饱和固溶体,有利于在时效处理时析出更多且更加弥散的强化相,增强铝合金的力学性能。SEM was used to observe the microstructure of extruded ingots and solid solution ingots, and the results are shown in Figure 3 and Figure 4, respectively. Combining Figure 3 and Figure 4, it can be seen that the extruded ingot is fibrous along the extrusion direction, and there are a large number of residual phases on the grain boundaries. After solid solution treatment, the residual phase in the grain basically dissolves into the matrix, most of the residual phase on the grain boundary dissolves, and the alloy structure becomes more uniform. The solid-solution ingot of the present invention forms relatively sufficient supersaturated solid solution, which is conducive to the precipitation of more and more dispersed strengthening phases during aging treatment, and enhances the mechanical properties of the aluminum alloy.
采用透射电镜观察6XXX系铝合金的微观结构,结果分别如图5所示。从图5可以看出:Al3Y、Al3Zr以及其它的析出相分布均匀,尺寸在50~150nm之间,呈球状和块状,形貌类似。晶界处有较大尺寸的析出相,可以对晶界起到一定的强化作用;同时铝合金弥散均匀的析出针状的Mg2Si相,这种β"相强化作用最好,可以使铝合金具有最优的力学性能。同时Al3Y、Al3Zr以及其它的析出相亦较为均匀的分布。The microstructure of the 6XXX series aluminum alloy was observed by transmission electron microscopy, and the results are shown in Figure 5. It can be seen from Fig. 5 that: Al 3 Y, Al 3 Zr and other precipitates are evenly distributed, the size is between 50 and 150 nm, they are spherical and massive, and their shapes are similar. There are larger-sized precipitated phases at the grain boundaries, which can strengthen the grain boundaries to a certain extent; at the same time, the aluminum alloy disperses and uniformly precipitates the needle-like Mg 2 Si phase, and this β" phase has the best strengthening effect, which can make the aluminum alloy The alloy has the best mechanical properties, and Al 3 Y, Al 3 Zr and other precipitated phases are relatively evenly distributed.
实施例2Example 2
一种6XXX系铝合金,由包括以下重量百分含量的元素组分制备得到:Mg 0.90%,Si 2.2%,Cu 0.3%,Mn 0.4%,Cr 0.12%,Y 0.27%,Zr 0.15%,Sr 0.10%,Ti 0.03%,Zn 0.09%,Fe 0.17%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al。A 6XXX series aluminum alloy prepared from the following elemental components in weight percent: Mg 0.90%, Si 2.2%, Cu 0.3%, Mn 0.4%, Cr 0.12%, Y 0.27%, Zr 0.15%, Sr 0.10%, Ti 0.03%, Zn 0.09%, Fe 0.17%, single impurity ≤ 0.05%, total impurity ≤ 0.15%, the balance is Al.
制备方法包括以下步骤:The preparation method comprises the following steps:
(1)按照上述各元素重量百分含量称取纯铝锭、纯镁锭、铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金;(1) Weigh pure aluminum ingots, pure magnesium ingots, aluminum-silicon master alloys, aluminum-copper master alloys, aluminum-manganese master alloys, aluminum-chromium master alloys, aluminum-yttrium master alloys, and aluminum-zirconium master alloys according to the weight percentages of the above elements , Al-Sr master alloy;
(2)将纯铝锭于780℃熔化后,加入铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金、覆盖剂和精炼剂,进行一次熔炼,得到一次熔炼液;降温至730℃,将得到的一次熔炼液与纯镁锭混合,进行二次熔炼,得到二次熔炼液;将得到的二次熔炼液与铝钛硼混合,于730℃进行三次熔炼,静置15min,得到铝合金熔炼液;(2) After melting the pure aluminum ingot at 780°C, add aluminum-silicon master alloy, aluminum-copper master alloy, aluminum-manganese master alloy, aluminum-chromium master alloy, aluminum-yttrium master alloy, aluminum-zirconium master alloy, aluminum-strontium master alloy, covering agent and refining agent, conduct a smelting to obtain a primary smelting solution; lower the temperature to 730°C, mix the obtained primary smelting solution with pure magnesium ingots, and perform secondary smelting to obtain a secondary smelting solution; mix the obtained secondary smelting solution with Aluminum, titanium and boron are mixed, smelted three times at 730°C, and left to stand for 15 minutes to obtain aluminum alloy smelting liquid;
(3)将所述步骤(2)得到的铝合金熔炼液在730℃、水压为0.025MPa、速度为25mm/min的条件下进行铸造,得到直径为126mm,长度为400~410mm的铸态铸锭;铸态铸锭于530℃退火保温12h,出炉空气中冷却,得到退火铸锭;将退火铸锭车皮至直径为122mm,长度锯切至300mm,得到车皮铸锭;将车皮铸锭加热至450℃保温10h,出炉;在挤压筒温度为470℃,挤压速度为10m/min,挤压比25的条件下挤压;挤压后的铸锭于530℃固溶处理2h,于180℃时效处理8h,得到所述6XXX系铝合金。(3) Cast the molten aluminum alloy obtained in the step (2) at 730°C, with a water pressure of 0.025MPa and a speed of 25mm/min to obtain a cast state with a diameter of 126mm and a length of 400-410mm Ingot casting; the as-cast ingot is annealed at 530°C for 12 hours, cooled in the air out of the furnace to obtain annealed ingot; the annealed ingot car body is cut to a diameter of 122mm, and the length is sawed to 300mm to obtain a car body ingot; the car body ingot is heated Heat at 450°C for 10 hours, then come out of the furnace; extrude under the conditions of extrusion cylinder temperature of 470°C, extrusion speed of 10m/min, and extrusion ratio of 25; the extruded ingot is solution treated at 530°C for 2h, and then Aging treatment at 180° C. for 8 hours to obtain the 6XXX series aluminum alloy.
采用与实施例1相同的方法测定6XXX系铝合金的硬度,结果为硬度为126HBW。The hardness of the 6XXX series aluminum alloy was measured by the same method as in Example 1, and the result was that the hardness was 126HBW.
采用与实施例1相同的方法测定6XXX系铝合金的抗拉强度、屈服强度和延伸率,结果为抗拉强度为411MPa,屈服强度为348MPa,延伸率为15%。The tensile strength, yield strength and elongation of the 6XXX series aluminum alloy were measured by the same method as in Example 1. The results showed that the tensile strength was 411 MPa, the yield strength was 348 MPa, and the elongation was 15%.
实施例3Example 3
一种6XXX系铝合金,由包括以下重量百分含量的元素组分制备得到:Mg 1.1%,Si2.0%,Cu 0.32%,Mn 0.39%,Cr 0.11%,Y 0.28%,Zr 0.16%,Sr 0.09%,Ti 0.025%,Zn 0.1%,Fe 0.16%,单个杂质≤0.05%,合计杂质≤0.15%,余量为Al。A 6XXX series aluminum alloy prepared from the following elemental components in weight percent: 1.1% Mg, 2.0% Si, 0.32% Cu, 0.39% Mn, 0.11% Cr, 0.28% Y, 0.16% Zr, Sr 0.09%, Ti 0.025%, Zn 0.1%, Fe 0.16%, single impurity ≤ 0.05%, total impurity ≤ 0.15%, the balance is Al.
制备方法包括以下步骤:The preparation method comprises the following steps:
(1)按照上述各元素重量百分含量称取纯铝锭、纯镁锭、铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金;(1) Weigh pure aluminum ingots, pure magnesium ingots, aluminum-silicon master alloys, aluminum-copper master alloys, aluminum-manganese master alloys, aluminum-chromium master alloys, aluminum-yttrium master alloys, and aluminum-zirconium master alloys according to the weight percentages of the above elements , Al-Sr master alloy;
(2)将纯铝锭于730℃熔化后,加入铝硅中间合金、铝铜中间合金、铝锰中间合金、铝铬中间合金、铝钇中间合金、铝锆中间合金、铝锶中间合金、覆盖剂和精炼剂,进行一次熔炼,得到一次熔炼液;降温至730℃,将得到的一次熔炼液与纯镁锭混合,进行二次熔炼,得到二次熔炼液;将得到的二次熔炼液与铝钛硼混合,于730℃进行三次熔炼,静置25min,得到铝合金熔炼液;(2) After melting the pure aluminum ingot at 730°C, add aluminum-silicon master alloy, aluminum-copper master alloy, aluminum-manganese master alloy, aluminum-chromium master alloy, aluminum-yttrium master alloy, aluminum-zirconium master alloy, aluminum-strontium master alloy, covering agent and refining agent, conduct a smelting to obtain a primary smelting solution; lower the temperature to 730°C, mix the obtained primary smelting solution with pure magnesium ingots, and perform secondary smelting to obtain a secondary smelting solution; mix the obtained secondary smelting solution with Aluminum, titanium and boron are mixed, smelted three times at 730°C, and left to stand for 25 minutes to obtain aluminum alloy smelting liquid;
(3)将所述步骤(2)得到的铝合金熔炼液在740℃、水压为0.03MPa、速度为30mm/min的条件下进行铸造,得到直径为126mm,长度为400~410mm的铸态铸锭;铸态铸锭于535℃退火保温14h,出炉空气中冷却;将退火的铸锭车皮至直径为122mm,长度锯切至300mm,车皮铸锭;将车皮铸锭加热至450℃保温12h,出炉;在挤压筒温度为475℃,挤压速度为10m/min,挤压比25的条件下挤压,得到挤压铸锭;挤压铸锭于540℃固溶处理2h,得到固溶铸锭;固溶铸锭于170℃时效处理10h,得到所述6XXX系铝合金。(3) Cast the molten aluminum alloy obtained in the step (2) at 740°C, with a hydraulic pressure of 0.03 MPa and a speed of 30 mm/min to obtain a cast state with a diameter of 126 mm and a length of 400 to 410 mm Ingot casting; the as-cast ingot is annealed at 535°C for 14 hours, and cooled in the air when it comes out of the furnace; the annealed ingot is cut to a diameter of 122mm, and the length is sawed to 300mm, and the ingot is cast into an ingot; the ingot is heated to 450°C and kept for 12 hours , out of the furnace; extruded under the conditions of extrusion cylinder temperature of 475°C, extrusion speed of 10m/min, and extrusion ratio of 25 to obtain an extruded ingot; the extruded ingot was solution treated at 540°C for 2 hours to obtain a solution cast Ingot; solid solution ingot aging treatment at 170° C. for 10 h to obtain the 6XXX series aluminum alloy.
采用与实施例1相同的方法测定6XXX系铝合金的硬度,结果为硬度为117HBW。The hardness of the 6XXX series aluminum alloy was measured by the same method as in Example 1, and the result was that the hardness was 117HBW.
采用与实施例1相同的方法测定6XXX系铝合金的抗拉强度、屈服强度和延伸率,结果为抗拉强度为396MPa,屈服强度为331MPa,延伸率为14.6%。The tensile strength, yield strength and elongation of the 6XXX series aluminum alloy were measured by the same method as in Example 1. The results showed that the tensile strength was 396MPa, the yield strength was 331MPa, and the elongation was 14.6%.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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