CN109128735A - A kind of car radiator manufacturing process - Google Patents
A kind of car radiator manufacturing process Download PDFInfo
- Publication number
- CN109128735A CN109128735A CN201811144971.8A CN201811144971A CN109128735A CN 109128735 A CN109128735 A CN 109128735A CN 201811144971 A CN201811144971 A CN 201811144971A CN 109128735 A CN109128735 A CN 109128735A
- Authority
- CN
- China
- Prior art keywords
- manufacturing process
- radiator
- carries out
- car radiator
- radiator manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 10
- 238000012360 testing method Methods 0.000 claims abstract description 10
- 238000003466 welding Methods 0.000 claims abstract description 10
- 238000005260 corrosion Methods 0.000 claims abstract description 7
- 238000004080 punching Methods 0.000 claims abstract description 7
- 238000007592 spray painting technique Methods 0.000 claims abstract description 7
- 238000012545 processing Methods 0.000 claims abstract description 6
- 238000000465 moulding Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 15
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000009966 trimming Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- JRBRVDCKNXZZGH-UHFFFAOYSA-N alumane;copper Chemical compound [AlH3].[Cu] JRBRVDCKNXZZGH-UHFFFAOYSA-N 0.000 claims description 3
- 238000005422 blasting Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 239000011265 semifinished product Substances 0.000 claims description 3
- 238000012937 correction Methods 0.000 claims description 2
- 230000004048 modification Effects 0.000 claims description 2
- 238000012986 modification Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 230000008569 process Effects 0.000 abstract description 2
- 230000008859 change Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/26—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass heat exchangers or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The invention discloses a kind of car radiator manufacturing process, include the following steps, S1, blanking, and: S2 cuts molding;S3, punching and turning;S4, pack, welding and pressure testing;S5, anti-corrosion, spray painting and storage.Present invention process is simple, and the precision of processing and slice is high, and the radiator assembled has good anticorrosive property, thermal diffusivity good;Preparation process is at low cost, is suitble to Mass production, has very high economic benefit.
Description
Technical field
The present invention relates to heat sink technology field more particularly to a kind of car radiator manufacturing process.
Background technique
Automobile is one of most important vehicles of today's society, and one of the pillar industry in China.For a long time, it dissipates
Hot device is worked using coolant loss thermal energy, in order to guarantee that the proper temperature of internal combustion engine, cooling water loss thermal energy be
It is indispensable.The general water pump driven by engine makes cooling water in each position forced circulation of engine, and coolant liquid inhales
Receiving and dispatching the heat that motivation generates and being dispersed into the device in air is exactly radiator.
The manufacturing process of automobile radiators is relatively complicated, and manufacturing cost is high, and it is general to be made radiator heat-dissipation, thus I
Have devised a kind of car radiator manufacturing process to solve problem above.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of automobile engine heat radiation proposed
Device manufacturing process.
To achieve the goals above, present invention employs following technical solutions:
A kind of car radiator manufacturing process, includes the following steps,
S1, blanking: using uncoiler by coiled strip uncoiling, and utilizing levelling machine and hydraulic press, material flattened, and using being cut
It cuts;
S2 cuts molding: carrying out trimming to the sheet material sheared in S1, sanction goes surplus, and is processed by shot blasting to edge;
S3, punching and turning: punching the sheet material after cutting in S2, and utilizes lathe into vehicle cavity, busbar and water guide
Pipe;
S4, pack, welding and pressure testing: using radiator pack manipulator, carries out 360 degree of girth weldings to the cooling fin in S3,
And carry out pressure testing, it is ensured that weld bond is lossless, obtains semi-finished product radiator;
S5, anti-corrosion, spray painting and storage: the radiator good to welding assembly in S4 carries out anti-corrosion and spray painting processing, carries out after dry
It examines, can record storage after qualified.
Preferably, the coiled material used in the S1 is a kind of novel copper-aluminium alloy rolled material.
Preferably, it in the S1, after starting levelling machine and hydraulic press, needs to shear 3~5 first, carries out data modification
And correction, it is accurate qualified to open guarantee cutting.
Preferably, polishing treatment is mainly the burr and non-cut-out removed at trimming in the S2.
Preferably, it needs for busbar to be welded on cavity after vehicle cavity and busbar in the S3.
Preferably, it in the S5, needs to carry out leak detection test to radiator before storage.
Compared with prior art, the beneficial effects of the present invention are:
1, the precision of simple process of the invention, processing and slice is high, and the radiator assembled has good anticorrosive property, dissipates
It is hot good;
2, preparation process of the present invention is at low cost, is suitble to Mass production, has very high economic benefit.
Specific embodiment
The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation
Example is only a part of the embodiment of the present invention, instead of all the embodiments.
A kind of car radiator manufacturing process, includes the following steps,
S1, blanking: using uncoiler by coiled strip uncoiling, and utilizing levelling machine and hydraulic press, material flattened, and using being cut
It cuts;
S2 cuts molding: carrying out trimming to the sheet material sheared in S1, sanction goes surplus, and is processed by shot blasting to edge;
S3, punching and turning: punching the sheet material after cutting in S2, and utilizes lathe into vehicle cavity, busbar and water guide
Pipe;
S4, pack, welding and pressure testing: using radiator pack manipulator, carries out 360 degree of girth weldings to the cooling fin in S3,
And carry out pressure testing, it is ensured that weld bond is lossless, obtains semi-finished product radiator;
S5, anti-corrosion, spray painting and storage: the radiator good to welding assembly in S4 carries out anti-corrosion and spray painting processing, carries out after dry
It examines, can record storage after qualified.
It is worth noting that the coiled material used in S1 is a kind of novel copper-aluminium alloy rolled material.
It is worth noting that after starting levelling machine and hydraulic press, needing to shear 3~5 first, carrying out data and repair in S1
Change and correct, it is accurate qualified to open guarantee cutting.
It is worth noting that polishing treatment is mainly the burr and non-cut-out removed at trimming in S2.
It is worth noting that needing for busbar to be welded on cavity after vehicle cavity and busbar in S3.
It is worth noting that needing to carry out leak detection test to radiator in S5, before storage.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of car radiator manufacturing process, which is characterized in that include the following steps,
S1, blanking: using uncoiler by coiled strip uncoiling, and utilizing levelling machine and hydraulic press, material flattened, and using being cut
It cuts;
S2 cuts molding: carrying out trimming to the sheet material sheared in S1, sanction goes surplus, and is processed by shot blasting to edge;
S3, punching and turning: punching the sheet material after cutting in S2, and utilizes lathe into vehicle cavity, busbar and water guide
Pipe;
S4, pack, welding and pressure testing: using radiator pack manipulator, carries out 360 degree of girth weldings to the cooling fin in S3,
And carry out pressure testing, it is ensured that weld bond is lossless, obtains semi-finished product radiator;
S5, anti-corrosion, spray painting and storage: the radiator good to welding assembly in S4 carries out anti-corrosion and spray painting processing, carries out after dry
It examines, can record storage after qualified.
2. a kind of car radiator manufacturing process according to claim 1, which is characterized in that the S1 was used
Coiled material is a kind of novel copper-aluminium alloy rolled material.
3. a kind of car radiator manufacturing process according to claim 1, which is characterized in that in the S1, open
It after dynamic levelling machine and hydraulic press, needs to shear 3~5 first, carries out data modification and correction, it is accurate qualified to open guarantee cutting.
4. a kind of car radiator manufacturing process according to claim 1, which is characterized in that polished in the S2
Burr and non-cut-out at processing mainly removal trimming.
5. a kind of car radiator manufacturing process according to claim 1, which is characterized in that vehicle chamber in the S3
After body and busbar, need for busbar to be welded on cavity.
6. a kind of manufacture craft of car radiator manufacturing process, which is characterized in that needed in the S5, before storage pair
Radiator carries out leak detection test.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811144971.8A CN109128735A (en) | 2018-09-29 | 2018-09-29 | A kind of car radiator manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811144971.8A CN109128735A (en) | 2018-09-29 | 2018-09-29 | A kind of car radiator manufacturing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109128735A true CN109128735A (en) | 2019-01-04 |
Family
ID=64813395
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811144971.8A Pending CN109128735A (en) | 2018-09-29 | 2018-09-29 | A kind of car radiator manufacturing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109128735A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299986A (en) * | 2020-03-20 | 2020-06-19 | 中国航发哈尔滨东安发动机有限公司 | Method for processing thin-wall special-shaped piece |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1098498A (en) * | 1993-03-05 | 1995-02-08 | 株式会社斗源空调 | The heat exchanger of used for automobile air conditioning and manufacture method thereof |
| CN1943973A (en) * | 2006-11-07 | 2007-04-11 | 管保清 | Method for producing aluminum plate-fin heat exchanger |
| CN203399019U (en) * | 2013-07-19 | 2014-01-15 | 浙江正泰电器股份有限公司 | Soft starter of built-in bypass contactor type |
| CN106028764A (en) * | 2016-07-29 | 2016-10-12 | 全椒赛德利机械有限公司 | Heat pipe type radiator and production process thereof |
| CN106624682A (en) * | 2015-11-02 | 2017-05-10 | 同和金属技术有限公司 | Heat radiating plate and method for producing same |
-
2018
- 2018-09-29 CN CN201811144971.8A patent/CN109128735A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1098498A (en) * | 1993-03-05 | 1995-02-08 | 株式会社斗源空调 | The heat exchanger of used for automobile air conditioning and manufacture method thereof |
| CN1943973A (en) * | 2006-11-07 | 2007-04-11 | 管保清 | Method for producing aluminum plate-fin heat exchanger |
| CN203399019U (en) * | 2013-07-19 | 2014-01-15 | 浙江正泰电器股份有限公司 | Soft starter of built-in bypass contactor type |
| CN106624682A (en) * | 2015-11-02 | 2017-05-10 | 同和金属技术有限公司 | Heat radiating plate and method for producing same |
| CN106028764A (en) * | 2016-07-29 | 2016-10-12 | 全椒赛德利机械有限公司 | Heat pipe type radiator and production process thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111299986A (en) * | 2020-03-20 | 2020-06-19 | 中国航发哈尔滨东安发动机有限公司 | Method for processing thin-wall special-shaped piece |
| CN111299986B (en) * | 2020-03-20 | 2022-05-10 | 中国航发哈尔滨东安发动机有限公司 | Machining method of thin-wall special-shaped piece |
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|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190104 |