CN109127815B - Be used for air source heat pump finned heat exchanger to divide liquid pipe fixing device - Google Patents
Be used for air source heat pump finned heat exchanger to divide liquid pipe fixing device Download PDFInfo
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- CN109127815B CN109127815B CN201810765368.5A CN201810765368A CN109127815B CN 109127815 B CN109127815 B CN 109127815B CN 201810765368 A CN201810765368 A CN 201810765368A CN 109127815 B CN109127815 B CN 109127815B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/06—Bending rods, profiles, or tubes in press brakes or between rams and anvils or abutments; Pliers with forming dies
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- Mechanical Engineering (AREA)
- Supports For Pipes And Cables (AREA)
Abstract
本发明公开了一种用于空气源热泵翅片换热器分液管固定装置,包括铜管固定板、弯制棒和分液管固定板,所述通槽内部通过复位弹簧固定安装有夹持板,所述铜管固定板通过导向块与导向槽内部固定安装,所述分液管固定板端面与铜管固定板相对的侧边等距开设有定位孔,所述分液管固定板与定位孔相对的侧边开设有滑动槽,所述弯制棒的安装端与安装座内部固定安装。该用于空气源热泵翅片换热器分液管固定装置,具备便于对分液管以及对分液管连接安装的铜管固定后对分液管进行弯制,提高对分液管弯制操作的便捷性,提高对分液管弯制效率的优点,解决了现有对分液管弯制时固定分液管操作不便,劳动强度大,对分液管弯制效率低的问题。
This invention discloses a device for fixing the distributor tube of an air-source heat pump finned heat exchanger, comprising a copper tube fixing plate, a bending rod, and a distributor tube fixing plate. A clamping plate is fixedly installed inside the through groove by a return spring. The copper tube fixing plate is fixedly installed inside the guide groove by a guide block. Positioning holes are equidistantly opened on the end face of the distributor tube fixing plate opposite to the copper tube fixing plate. A sliding groove is opened on the side of the distributor tube fixing plate opposite to the positioning holes. The mounting end of the bending rod is fixedly installed inside the mounting base. This device for fixing the distributor tube of an air-source heat pump finned heat exchanger facilitates the fixing of the distributor tube and the copper tube connected to it, and then bends the distributor tube, improving the convenience and efficiency of the bending operation. It solves the problems of inconvenient fixing of the distributor tube, high labor intensity, and low bending efficiency in existing methods.
Description
技术领域technical field
本发明涉及分液器固定结构技术领域,具体为一种用于空气源热泵翅片换热器分液管固定装置。The invention relates to the technical field of liquid separator fixing structures, in particular to a liquid separator tube fixing device for a fin heat exchanger of an air source heat pump.
背景技术Background technique
分液管组件包括依次连接铜管、分液头和分液管,在安装到空气源热泵翅片换热器中时,分液管常常需要进行弯制处理。The liquid distribution pipe assembly includes a copper pipe, a liquid distribution head and a liquid distribution pipe connected in sequence. When installed in the air source heat pump fin heat exchanger, the liquid distribution pipe often needs to be bent.
目前,对分液管组件在弯制过程中,所使用的分液管组件弯制工装简单,通过螺栓螺母或卡箍对铜管进行固定,对铜管固定拆装时需要专业工具进行拆装,不然易对铜管造成损坏,对铜管固定后,通过工人手动对分液头的纵向和横向位置进行调整弯制,由于在分液管弯制过程中,会根据翅片换热器内部构件的安装要求将分液管的末端弯制呈一定的角度,导致工人需要将分液管安装在翅片换热器上之后再对分液管进行弯制,导致分液管在弯制过程中易造成损坏,弯制效率低,工人劳动强度大。At present, in the bending process of the liquid distribution pipe assembly, the bending tooling of the liquid distribution pipe assembly is simple, and the copper pipe is fixed by bolts and nuts or clamps, and professional tools are required to disassemble and assemble the copper pipe. Otherwise, it is easy to cause damage to the copper tube. After the copper tube is fixed, the longitudinal and lateral positions of the liquid distribution head are manually adjusted and bent by workers. The installation of the component requires that the end of the liquid distribution pipe be bent at a certain angle, so that the workers need to install the liquid distribution pipe on the fin heat exchanger and then bend the liquid distribution pipe, which causes the liquid distribution pipe to be bent during the bending process. It is easy to cause damage, the bending efficiency is low, and the labor intensity of workers is high.
现有专利申请号CN201620933516.6中公开了一种分液管弯制多功能定位装置,在对分液管弯制时,需要匹配合适长度的铜管固定卡模和分液管定位板,对不同长度的分液管弯制时需要更换铜管固定卡模和分液管定位板,给分液管的弯制操作带来了不便。The existing patent application number CN201620933516.6 discloses a multi-function positioning device for bending a liquid distribution pipe. When bending the liquid distribution pipe, it is necessary to match a copper pipe fixing die and a liquid distribution pipe positioning plate of a suitable length. When different lengths of the dispensing tube are bent, the copper tube fixing die and the dispensing tube positioning plate need to be replaced, which brings inconvenience to the bending operation of the dispensing tube.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于空气源热泵翅片换热器分液管固定装置,具备便于对分液管以及对分液管连接安装的铜管固定后对分液管进行弯制,提高对分液管弯制操作的便捷性,提高对分液管弯制效率的优点,解决了现有对分液管弯制时固定分液管操作不便,劳动强度大,对分液管弯制效率低的问题。The purpose of the present invention is to provide a liquid-separating pipe fixing device for an air source heat pump fin heat exchanger, which is capable of bending the liquid-separating pipe after fixing the liquid-separating pipe and the copper pipe for connecting and installing the liquid-separating pipe. The advantages of improving the convenience of the bending operation of the dispensing tube, improving the bending efficiency of the dispensing tube, and solving the inconvenient operation of fixing the dispensing tube when bending the dispensing tube, the labor intensity is high, and the bending of the dispensing tube is solved. the problem of low efficiency.
为实现上述目的,本发明提供如下技术方案:一种用于空气源热泵翅片换热器分液管固定装置,包括铜管固定板、弯制棒和分液管固定板,所述铜管固定板的端面设置有通槽,所述通槽内部通过复位弹簧固定安装有夹持板,所述铜管固定板的侧边固定设置有导向块,所述分液管固定板的侧边开设有导向槽,所述铜管固定板通过导向块与导向槽内部固定安装,所述分液管固定板端面与铜管固定板相对的侧边等距开设有定位孔,所述分液管固定板与定位孔相对的侧边开设有滑动槽,并通过滑动槽滑动安装有安装座,所述弯制棒的安装端与安装座内部固定安装。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fixing device for the liquid separation pipe of an air source heat pump fin heat exchanger, comprising a copper tube fixing plate, a bent rod and a liquid separation tube fixing plate, the copper tube The end surface of the fixing plate is provided with a through groove, and a clamping plate is fixedly installed in the through groove through a return spring, a guide block is fixedly arranged on the side of the copper tube fixing plate, and the side of the liquid distribution pipe fixing plate is provided with There is a guide groove, the copper tube fixing plate is fixedly installed inside the guide groove through a guide block, the end face of the liquid distribution pipe fixing plate and the side opposite to the copper pipe fixing plate are equidistantly provided with positioning holes, and the liquid distribution pipe is fixed. A sliding groove is provided on the side of the plate opposite to the positioning hole, and a mounting seat is slidably installed through the sliding groove, and the mounting end of the bent rod is fixedly mounted inside the mounting seat.
优选的,所述复位弹簧内部固定安装有套装结构的伸缩杆,所述伸缩杆的两端分别与通槽内壁和夹持板的安装端面固定安装。Preferably, a telescopic rod with a sleeve structure is fixedly installed inside the return spring, and both ends of the telescopic rod are respectively fixed and installed with the inner wall of the through groove and the installation end face of the clamping plate.
优选的,所述夹持板采用硅胶板结构设置,且夹持板的安装端与通槽之间固定安装有液压杆,所述液压杆的安装端与通槽内壁固定安装。Preferably, the clamping plate adopts a silica gel plate structure, and a hydraulic rod is fixedly installed between the installation end of the clamping plate and the through groove, and the installation end of the hydraulic rod is fixedly installed with the inner wall of the through groove.
优选的,所述分液管固定板内部开设有安装槽,所述安装槽内底部通过分液管固定板设置有定位凸起。Preferably, an installation groove is provided inside the liquid distribution pipe fixing plate, and a positioning protrusion is provided on the inner bottom of the installation groove through the liquid distribution pipe fixing plate.
优选的,所述分液管固定板端面对应滑动槽开设有与导向槽内部一致的导向槽二,所述分液管固定板的端部对应铜管固定板固定安装有限位板,并通过限位板的端面对铜管固定板的端部承接设置。Preferably, the end surface of the fixing plate of the liquid distribution pipe is provided with a second guide groove that is consistent with the inside of the guiding groove corresponding to the sliding groove, and the end of the fixing plate of the liquid distribution pipe corresponds to the copper pipe fixing plate. The end of the position plate is arranged to accept the end of the copper pipe fixing plate.
优选的,所述弯制棒的外部包覆设置有热塑胶,所述弯制棒的末端与安装座内部螺旋固定安装。Preferably, the outside of the bent rod is covered with thermoplastic, and the end of the bent rod is screwed and fixedly installed inside the mounting seat.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、本发明铜管固定板通过导向块与分液管固定板侧边的导向槽内部固定安装,并在铜管固定板端面通槽内部通过复位弹簧固定安装夹持板,将需要弯制操作分液管连接的铜管卡入通槽内部,夹持板的夹持端面与铜管的表面接触,复位弹簧对夹持板与通槽之间夹持支撑,启动液压杆,液压杆伸展对夹持板夹持端面夹持铜管与通槽内壁夹持固定,铜管所连接的分液管末端卡入分液管固定板端面开设对应的定位孔内部,弯制棒通过安装座在滑动槽内部滑动至与分液管接触,根据对分液管弯曲的程度通过驱动设备对弯制棒通过安装座在滑动槽内部推动对分液管弯制操作,在分液管的长度较长时,将铜管固定板通过导向块在导向槽内部与分液管固定板之间错开分别对铜管和分液管固定,提高对分液管弯制操作的范围。1. The copper tube fixing plate of the present invention is fixedly installed through the guide block and the guide groove on the side of the liquid separation tube fixing plate, and the clamping plate is fixed and installed through the return spring in the end face through groove of the copper tube fixing plate, which will require a bending operation. The copper pipe connected by the liquid distribution pipe is clamped into the through groove, the clamping end face of the clamping plate is in contact with the surface of the copper pipe, the return spring clamps and supports the clamping plate and the through groove, the hydraulic rod is activated, and the hydraulic rod extends to The end face of the clamping plate clamps the copper tube and the inner wall of the through groove to be clamped and fixed. The end of the dispensing tube connected to the copper tube is clamped into the inside of the corresponding positioning hole opened on the end face of the fixing plate of the dispensing tube, and the bent rod slides through the mounting seat. The inside of the groove slides until it is in contact with the dispensing tube. According to the degree of bending of the dispensing tube, the bending rod is driven by the driving device to push the bending operation of the dispensing tube inside the sliding groove through the mounting seat. When the length of the dispensing tube is long , the copper tube fixing plate is staggered between the guide groove and the dispensing tube fixing plate through the guide block to fix the copper tube and the dispensing tube respectively, so as to improve the bending operation range of the dispensing tube.
2、本发明在分液管固定内部开设安装槽,并在安装槽内部通过分液管固定板设置定位凸起,在需要弯制的分液管长度大于分液管固定板时,将备用与安装槽内部尺寸对应分液管固定板通过安装槽卡入分液管固定板内部,对分液管固定板延长,定位凸起对加装的分液管固定板固定在安装槽内部,并通过定位凸起对加装的分液管固定板与安装槽内顶部紧紧贴附,便于铜管固定板上所固定铜管连接的分液管与加装后分液管固定板上的定位孔固定,提高对不同尺寸分液管弯制操作时的便捷性。2. In the present invention, an installation groove is set in the fixed interior of the dispenser tube, and positioning protrusions are arranged inside the installation slot through the dispenser tube fixing plate. The internal size of the installation groove corresponds to the fixed plate of the liquid distribution pipe, which is clamped into the fixed plate of the liquid distribution pipe through the installation groove, and the fixed plate of the liquid distribution pipe is extended. The positioning protrusion is tightly attached to the installed liquid distribution pipe fixing plate and the top of the installation groove, which is convenient for the liquid distribution pipe connected to the copper pipe fixed on the copper pipe fixing plate and the positioning hole on the installed liquid distribution pipe fixing plate It is fixed to improve the convenience of bending operation for different sizes of dispensing tubes.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明侧视结构示意图;Fig. 2 is a side view structural schematic diagram of the present invention;
图3为本发明弯制棒横截面结构示意图。Figure 3 is a schematic diagram of the cross-sectional structure of the bent rod of the present invention.
图中:1铜管固定板;11通槽;12复位弹簧;121伸缩杆;13夹持板;14导向块;15液压杆;2分液管固定板;21导向槽;22定位孔;23滑动槽;231导向槽二;232限位板;24安装槽;241定位凸起;3弯制棒;31安装座;32热塑胶。In the picture: 1 copper pipe fixing plate; 11 through slot; 12 return spring; 121 telescopic rod; 13 clamping plate; 14 guide block; 15 hydraulic rod; 2 liquid distribution pipe fixing plate; 21 guide groove; 22 positioning hole; 23 231 guide groove two; 232 limit plate; 24 installation groove; 241 positioning protrusion; 3 bending rod; 31 mounting seat; 32 thermoplastic.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-3,一种用于空气源热泵翅片换热器分液管固定装置,包括铜管固定板1、弯制棒3和分液管固定板2,所述铜管固定板1的端面设置有通槽11,所述通槽11内部通过复位弹簧12固定安装有夹持板13,所述复位弹簧12内部固定安装有套装结构的伸缩杆121,所述伸缩杆121的两端分别与通槽11内壁和夹持板13的安装端面固定安装;伸缩杆121辅助复位弹簧12对夹持板13夹持时的方向导向,避免复位弹簧12对夹持板13夹持时产生偏移,影响对铜管夹持固定的平衡性。所述夹持板13采用硅胶板结构设置,且夹持板13的安装端与通槽之间固定安装有液压杆15,所述液压杆15的安装端与通槽11内壁固定安装;硅胶板结构的夹持板13具有一定的防滑效果,需要弯制操作分液管连接的铜管卡入通槽11内部,夹持板13的夹持端面与铜管的表面接触,复位弹簧12对夹持板13与通槽11之间夹持支撑,启动液压杆15,液压杆15伸展对夹持板13夹持端面夹持铜管与通槽11内壁夹持固定,提高对铜管固定在通槽11内部的牢固性。所述铜管固定板1的侧边固定设置有导向块14,所述分液管固定板2的侧边开设有导向槽21,所述铜管固定板1通过导向块14与导向槽21内部固定安装,所述分液管固定板2端面与铜管固定板1相对的侧边等距开设有定位孔22,所述分液管固定板2与定位孔22相对的侧边开设有滑动槽23,并通过滑动槽23滑动安装有安装座31,所述弯制棒3的安装端与安装座31内部固定安装。所述分液管固定板2内部开设有安装槽24,所述安装槽24内底部通过分液管固定板2设置有定位凸起241;在需要弯制的分液管长度大于分液管固定板2时,将备用与安装槽24内部尺寸对应分液管固定板2通过安装槽24卡入分液管固定板2内部,对分液管固定板2延长,定位凸起241对加装的分液管固定板2固定在安装槽24内部,并通过定位凸起241对加装的分液管固定板2与安装槽24内顶部紧紧贴附,便于铜管固定板1上所固定铜管连接的分液管与加装后分液管固定板2上的定位孔22固定,提高对不同尺寸分液管弯制操作时的便捷性。所述分液管固定板2端面对应滑动槽23开设有与导向槽21内部一致的导向槽二231,所述分液管固定板2的端部对应铜管固定板1固定安装有限位板232,并通过限位板232的端面对铜管固定板1的端部承接设置;对与铜管呈水平状连接的分液管弯制时,铜管固定板1通过导向块14与分液管固定板2侧边的导向槽21拆卸,与分液管固定板2端面的导向槽二231内部滑动安装,使铜管固定板1与分液管固定板2横截面呈垂直固定安装,便于通过分液管固定板2端面的定位孔22对于铜管呈水平连接的分液管卡持固定。所述弯制棒3的外部包覆设置有热塑胶32,所述弯制棒3的末端与安装座31内部螺旋固定安装;通过热塑胶32对弯制棒3与分液管接触时的柔软性,避免弯制棒的硬质程度对分液管弯制时造成损伤。Please refer to Fig. 1-3, a fixing device for liquid separator of air source heat pump fin heat exchanger, including copper
使用时,将需要弯制操作分液管连接的铜管卡入通槽11内部,夹持板13的夹持端面与铜管的表面接触,复位弹簧121对夹持板13与通槽11之间夹持支撑,伸缩杆121辅助复位弹簧12对铜管通过夹持板13夹持固定在通槽11内部,启动液压杆15,液压杆15伸展对夹持板13夹持端面夹持铜管与通槽11内壁夹持固定,铜管所连接的分液管末端卡入分液管固定板2端面开设对应的定位孔22内部,弯制棒3通过安装座31在滑动槽23内部滑动至与分液管接触,弯制棒3通过热塑胶32对弯制棒3与分液管接触,根据对分液管弯曲的程度通过驱动设备对分液管弯制操作,弯制棒3通过安装座31在滑动槽23内部推动对分液管弯制操作,在分液管的长度较长时,将铜管固定板1通过导向块14在导向槽21内部与分液管固定板2之间错开分别对铜管和分液管固定,提高对分液管弯制操作的范围;在需要弯制的分液管长度大于分液管固定板2时,将备用与安装槽24内部尺寸对应分液管固定板2通过安装槽24卡入分液管固定板2内部,对分液管固定板2延长,定位凸起241对加装的分液管固定板2固定在安装槽24内部,并通过定位凸起241对加装的分液管固定板2与安装槽24内顶部紧紧贴附,便于铜管固定板1上所固定铜管连接的分液管与加装后分液管固定板2上的定位孔22固定,提高对不同尺寸分液管弯制操作时的便捷性;对与铜管呈水平状连接的分液管弯制时,铜管固定板1通过导向块14与分液管固定板2侧边的导向槽21拆卸,分液管固定板2端面的导向槽二231内部滑动安装,使铜管固定板1与分液管固定板2横截面呈垂直固定安装,便于通过分液管固定板2端面的定位孔22对于铜管呈水平连接的分液管卡持固定。When in use, the copper pipe that needs to be bent and connected to the dispensing pipe is clamped into the through
综上所述:该用于空气源热泵翅片换热器分液管固定装置,铜管固定板1通过导向块14与分液管固定板2侧边的导向槽21内部固定安装,并在铜管固定板1端面通槽11内部通过复位弹簧12固定安装夹持板13,将需要弯制操作分液管连接的铜管卡入通槽11内部,夹持板13的夹持端面与铜管的表面接触,复位弹簧121对夹持板13与通槽11之间夹持支撑,启动液压杆15,液压杆15伸展对夹持板13夹持端面夹持铜管与通槽11内壁夹持固定,铜管所连接的分液管末端卡入分液管固定板2端面开设对应的定位孔22内部,弯制棒3通过安装座31在滑动槽23内部滑动至与分液管接触,弯制棒3通过热塑胶32对弯制棒3与分液管接触,根据对分液管弯曲的程度通过驱动设备对弯制,3通过安装座31在滑动槽23内部推动对分液管弯制操作,在分液管的长度较长时,将铜管固定板1通过导向块14在导向槽21内部与分液管固定板2之间错开分别对铜管和分液管固定,解决了现有对分液管弯制时固定分液管操作不便,劳动强度大,对分液管弯制效率低的问题。To sum up, for this device for fixing the liquid separation pipe of an air source heat pump fin heat exchanger, the copper
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN106270237A (en) * | 2016-08-25 | 2017-01-04 | 江苏天舒电器股份有限公司 | A kind of separating tube bends functional positioning device |
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| CN202239106U (en) * | 2011-08-09 | 2012-05-30 | 宁波福士汽车部件有限公司 | Multi-bending pipe bender |
| CN106270237A (en) * | 2016-08-25 | 2017-01-04 | 江苏天舒电器股份有限公司 | A kind of separating tube bends functional positioning device |
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