CN109126681A - Pipeline vibrating material reaction unit - Google Patents
Pipeline vibrating material reaction unit Download PDFInfo
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- CN109126681A CN109126681A CN201811203465.1A CN201811203465A CN109126681A CN 109126681 A CN109126681 A CN 109126681A CN 201811203465 A CN201811203465 A CN 201811203465A CN 109126681 A CN109126681 A CN 109126681A
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- Prior art keywords
- reactor
- reaction device
- dynamic formula
- material reaction
- formula material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/28—Moving reactors, e.g. rotary drums
- B01J19/285—Shaking or vibrating reactors; reactions under the influence of low-frequency vibrations or pulsations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The invention discloses a pipeline vibration type material reaction device which comprises a reactor and a vibration component connected with the reactor and driving the reactor to vibrate, wherein the reactor is provided with a reaction channel for materials to pass through, and the reaction channel is provided with a feeding hole and a discharging hole. The pipeline vibration type material reaction device has the advantages of high production efficiency, good environmental protection, low production cost, more sufficient and uniform material reaction and the like.
Description
Technical field
The present invention relates to hydrometallurgys and chemical engineering to produce equipment technology field, and in particular to a kind of pipe Vibration dynamic formula object
Expect reaction unit.
Background technique
In actual industrial production, common reaction is mostly the reaction that solid phase participates in, such as solid-liquid reaction, solid-solid reaction
With gas-solid reaction etc..Solid-liquid reaction refers to the reaction occurred between solid and liquid.Some products are dissolved in liquid phase, such as metal
Oxide is dissolved in acid；Some products form coating on solid-phase reactant, such as the reaction of zinc displacement copper.As product dissolves in liquid
Phase, then liquid phase has an opportunity to touch reaction solid.Solid-solid reaction carries out anti-in solid form for two or more reactants
It answers, reaction is usually to be taken place by the contact surface between solid phase, and reaction rate is controlled by interfacial reaction.Either where
Reaction type is planted, the reaction between solid phase interface is extremely important, it will will affect the rate and progress entirely reacted.
In the prior art, the consersion unit that solid phase participates in reaction is generally the consersion unit of static fixation, by anti-
Should during increase the method for material stirring or ball milling solid phase and react contact area between phase, and then raising two with other
Reaction rate between phase.But either stirring or ball grinding method, all can exist to stir and uneven or insufficient show
As, or even there is the phenomenon that stirring dead angle.It is contacted so as to cause between the solid phase and other reaction phases at position each in consersion unit
Area energy imbalance causes local reaction incomplete, and product quality is difficult to ensure.
Summary of the invention
The technical problem to be solved in the present invention is to overcome the shortcomings of the prior art, provides a kind of high production efficiency, ring
Guarantor property is good, production cost is low, material reaction can be made more abundant and uniform pipe Vibration dynamic formula material reaction device.
In order to solve the above technical problems, the invention adopts the following technical scheme:
A kind of pipe Vibration dynamic formula material reaction device, the vibration for being connected including reactor and with reactor and reactor being driven to vibrate
Component, the reaction utensil have the reaction channel for passing through for material, and the reaction channel is equipped with inlet port and outlet port.
As a further improvement of the above technical scheme:
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that gradually downward from reaction channel described in feed inlet to discharge port
Inclination extends.
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that the reaction channel is the pipeline for curling up into multi-turn.
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that the feed inlet and/or discharge port are equipped with and can be opened and closed simultaneously
It is adjustable the valve of flow.
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that the vibration component includes pedestal and is mounted on pedestal
On more than one vibratory drive mechanism, the reactor by elastic floating supporting mechanism install on the base, the vibration
Driving mechanism is connected with the reactor.
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that there are the vibration component more than two vibrations to drive altogether
Motivation structure, the vibration frequency and amplitude of all vibratory drive mechanisms are equal.
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that the vibratory drive mechanism includes rotary drive, passes
The driving end of moving axis and vibrating shaft, the rotary drive is connected with the transmission shaft, and the transmission shaft passes through universal joint and vibration
Moving axis is connected, and the vibrating shaft is equipped with several eccentric blocks, and the vibrating shaft is connected with reactor.
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that the transmission shaft includes that the first transmission segment and second pass
Dynamic section, the driving end of the rotary drive are connected with the first transmission segment, and first transmission segment and the second transmission segment are with can be
Axially with respect to moving and the mode being driven connects, second transmission segment is connected by universal joint with vibrating shaft.
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that first transmission segment is passed by splined shaft and second
Dynamic section connection；The rotary drive is motor, and the output shaft of the motor is connected by connecting flange with the first transmission segment, or
The output shaft of motor described in person is connected by chain-drive mechanism with the first transmission segment.
Above-mentioned pipe Vibration dynamic formula material reaction device, it is preferred that the elastic floating supporting mechanism includes several connections
Bearing spring between pedestal and reactor, several bearing springs are evenly arranged in the four of more than one vibratory drive mechanism
Week.
Compared with the prior art, the advantages of the present invention are as follows: pipe Vibration dynamic formula material reaction device of the invention will react
Chamber is set as dynamic stationary state, and overcoming the consersion unit that solid phase participates in reaction in the prior art is usually static fixation
Technology prejudice provides vibration supporting way for reaction chamber, realizes the mass motion of consersion unit chamber.Using vibration group
Part drives reactor to vibrate, and the material in reaction channel can be made constantly to be stir-fried, be mixed, and the contact of material is more abundant, thus
Keep the reaction of material more full and uniform.Meanwhile continuous production can be realized using the reaction channel of duct type, to mention significantly
High efficiency, and material is reacted in the reaction channel of relative closure, and the feature of environmental protection might as well.Using the pipe Vibration dynamic formula
Material reaction device can be very good to solve the problems, such as that traditional equipment participates in reacting in solid phase.
Detailed description of the invention
Fig. 1 is the structure schematic diagram of pipe Vibration dynamic formula material reaction device.
Fig. 2 is the schematic perspective view of coiled pipeline.
Fig. 3 is the side structure schematic view of coiled pipeline.
Marginal data:
1, reactor；11, reaction channel；111, feed inlet；112, discharge port；113, valve；12, shell；2, pedestal；3, it rotates
Actuator；4, transmission shaft；41, the first transmission segment；42, the second transmission segment；43, connecting flange；44, splined shaft；5, vibrating shaft；6,
Universal joint；7, eccentric block；9, spring is supported；10, fixed deformation bearing.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.
As shown in Figure 1 to Figure 3, the pipe Vibration dynamic formula material reaction device of the present embodiment, including reactor 1 and vibration group
Part, vibration component are connected with reactor 1 and reactor 1 are driven to vibrate, and reactor 1 has the reaction channel for passing through for material
11, reaction channel 11 be equipped with feed inlet 111 and discharge port 112, from feed inlet 111 to 112 reaction channel 11 of discharge port gradually to
Lower inclination extends.When work, reaction channel 11 is added from feed inlet 111 in material, and exports from discharge port 112, and material is passing through
It is reacted during reaction channel 11.Reaction chamber is set dynamic fixing shape by the pipe Vibration dynamic formula material reaction device
State overcomes the technology prejudice that the consersion unit that solid phase participates in reacting in the prior art is usually static fixation, is reaction chamber
Vibration supporting way is provided, the mass motion of consersion unit chamber is realized.Reactor 1 is driven to vibrate using vibration component,
The material in reaction channel 11 can be made constantly to be stir-fried, be mixed, the contact of material is more abundant, to make the reaction of material more
It is full and uniform.Meanwhile continuous production can be realized using the reaction channel of duct type 11, so that production efficiency is greatly improved, and
And material is reacted in the reaction channel 11 of relative closure, the feature of environmental protection might as well.High temperature and pressure leaching device of the invention can
The problem of reacting is participated in solid phase with very good solution traditional equipment.
In the present embodiment, reaction channel 11 is the pipeline for curling up into multi-turn, 11 occupied space of reaction channel of this kind of form
It is small, structural compactness can be greatly improved.Preferably, the both ends of pipeline are respectively that feed inlet 111 arrives discharge port 112.Pipeline is
Circular pipe, conducive to the full and uniform stir-frying of material, mixing.
In the present embodiment, pipeline is the coiled pipeline curled up around a vertical centerline, and feed inlet 111 is located at discharge port
112 top, and be gradually increased from feed inlet 111 to the radial spacing of 112 coiled pipeline of discharge port and vertical centerline, it should
Kind pipeline is conducive to material stir-frying, is more fully mixed uniformly, and passes through reaction channel 11 conducive to material is smooth.It is above-mentioned curl up into it is more
The reaction channel 11 of circle can be various shape, such as can also be round perhaps ellipse but be not limited only to round or ellipse
It is round.
In the present embodiment, discharge port 112, which is equipped with, can be opened and closed and be adjustable the valve 113 of flow, can be with by the valve 113
Discharge port 112 is opened or closed, while can also adjust the flow that material reaction product is flowed out from discharge port 112, thus realization pair
The control of reaction rate substantially increases the controllability and using flexible of pipe Vibration dynamic formula material reaction device.In other realities
It applies in example, valve 113 only can also be set in feed inlet 111, it is logical to enter reaction by the control material of valve 113 of feed inlet 111
The flow in road 11 can also control reaction rate.Also valve 113 can be respectively provided in feed inlet 111 and discharge port 112.
In the present embodiment, vibration component includes more than one the vibratory drive mechanism of pedestal 2 and installation on the base 2, instead
Device 1 is answered to install on the base 2 by elastic floating supporting mechanism, vibratory drive mechanism is connected with reactor 1.Due to reactor 1
On the base 2 by the installation of elastic floating supporting mechanism, reactor 1 can elastic floating on the base 2, make vibratory drive mechanism
Can drive response device 1 vibrate, and reactor 1 vibrate stability it is good.The structure of this kind of vibration component is simple, at low cost, work
Make reliable and stable.
In the present embodiment, vibration component has altogether there are two vibratory drive mechanism, the vibration frequency of all vibratory drive mechanisms
It is equal with amplitude, good resonance effect can be generated in this way, keeps stirring more violent, and material contact is more abundant, and reaction is more
Add uniformly.Preferably, Liang Ge vibratory drive mechanism is symmetrical relative to the vertical centerline of coiled pipeline, resonance effect
More preferably, the stress of reactor 1 is also more evenly.In other embodiments, the quantity of the had vibratory drive mechanism of vibration component is also
It can be one or three or more, when vibration component tool is there are three the above vibratory drive mechanism, all vibratory drive mechanisms
The vertical centerline of drum tubular conduit is uniformly distributed, and resonance effect can be made more preferable, and the stress of reactor 1 is more evenly.
In the present embodiment, vibratory drive mechanism includes rotary drive 3, transmission shaft 4 and vibrating shaft 5, rotary drive 3
Driving end is connected with transmission shaft 4, and transmission shaft 4 is connected by universal joint 6 with vibrating shaft 5, and vibrating shaft 5 is equipped with several eccentric blocks 7,
Vibrating shaft 5 is connected with reactor 1.When rotary drive 3 drives transmission shaft 4 to rotate, transmission shaft 4 drives vibration by universal joint 6
Axis 5 rotates, and since vibrating shaft 5 is equipped with eccentric block 7, eccentric block 7 can make vibrating shaft 5 generate vibration when rotating with vibrating shaft 5, from
And it is vibrated with reactor 1.The structure of the vibratory drive mechanism is simple, it is at low cost, stable and reliable in work, be easily installed maintenance.
Preferably, it is 500 ~ 6000r/min that rotary drive 3, which drives the revolving speed of transmission shaft 4,.There are two being set on vibrating shaft 5
Between eccentric block 7, two eccentric blocks 7 are divided into the opposite sides of vibrating shaft 5, and two eccentric blocks 7 are on 5 axis direction of vibrating shaft
Every setting.
In the present embodiment, reactor 1 includes the reaction channel 11 of 12 sum of shell, and reaction channel 11 is mounted on shell 12,
The vibrating shaft 5 of each vibratory drive mechanism is connected with shell 12.Vibrating shaft 5 is connect with reactor 1: being covered on vibrating shaft 5
If at least one fixed deformation bearing 10, fixed deformation bearing 10 includes the inner ring body and outer ring body of rotation connection, wherein inner ring
Body is sleeved on vibrating shaft 5, and outer ring body is mounted in the installation sleeve being fixedly arranged on shell 12.
In the present embodiment, transmission shaft 4 includes the first transmission segment 41 and the second transmission segment 42, the driving end of rotary drive 3
It is connected with the first transmission segment 41, the first transmission segment 41 and the second transmission segment 42 are moved and are driven can be axially relative to
Mode connect, the second transmission segment 42 is connected by universal joint 6 with vibrating shaft 5.Due to reactor 1 vibrate when and environment temperature
Can generate axial stress when variation, the first transmission segment 41 and the second transmission segment 42 can relative motion in the axial direction, can play and disappear
Except the effect of the axial stress, the service life of pipe Vibration dynamic formula material reaction device is improved.
In the present embodiment, the first transmission segment 41 is connect by splined shaft 44 with the second transmission segment 42；Rotary drive 3 is electricity
The output shaft of machine, motor is connected by connecting flange 43 with the first transmission segment 41 or the output shaft of motor passes through chain conveyer machine
Structure is connected with the first transmission segment 41.
In the present embodiment, elastic floating supporting mechanism includes several bearing springs being connected between pedestal 2 and reactor 1
9, several bearing springs 9 are evenly arranged in the surrounding of all vibratory drive mechanisms, and the reliable and stable of the vibration of reactor 1 can be improved
Property, and the structure of the elastic floating supporting mechanism it is simple, it is at low cost, be easy to make.
Pipe Vibration dynamic formula material reaction device of the invention can also flow according to material and reaction time, to reaction channel
The structural parameters such as 11 diameter are adjusted, to meet real reaction requirement.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example.To those of ordinary skill in the art, obtained improvement and change in the case where not departing from the technology of the present invention concept thereof
It changes and also should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of pipe Vibration dynamic formula material reaction device, it is characterised in that: be connected simultaneously including reactor (1) and with reactor (1)
The vibration component for driving reactor (1) to vibrate, the reactor (1) have the reaction channel (11) for passing through for material, institute
Reaction channel (11) are stated equipped with feed inlet (111) and discharge port (112).
2. pipe Vibration dynamic formula material reaction device according to claim 1, it is characterised in that: from feed inlet (111) to out
Material mouth (112) reaction channel (11) tilts extension gradually downward.
3. pipe Vibration dynamic formula material reaction device according to claim 2, it is characterised in that: the reaction channel (11) is
Curl up into the pipeline of multi-turn.
4. pipe Vibration dynamic formula material reaction device according to claim 1, it is characterised in that: the feed inlet (111) and/
Or discharge port (112) is equipped with the valve (113) that can be opened and closed and be adjustable flow.
5. pipe Vibration dynamic formula material reaction device according to any one of claim 1 to 4, it is characterised in that: the vibration
Dynamic component includes pedestal (2) and more than one the vibratory drive mechanism being mounted on pedestal (2), and the reactor (1) passes through bullet
Property Floatable supporting mechanism is mounted on pedestal (2), and the vibratory drive mechanism is connected with the reactor (1).
6. pipe Vibration dynamic formula material reaction device according to claim 5, it is characterised in that: the vibration component has altogether
More than two vibratory drive mechanisms, the vibration frequency and amplitude of all vibratory drive mechanisms are equal.
7. pipe Vibration dynamic formula material reaction device according to claim 5, it is characterised in that: vibratory drive mechanism packet
Include rotary drive (3), transmission shaft (4) and vibrating shaft (5), the driving end and the transmission shaft (4) of the rotary drive (3)
It is connected, the transmission shaft (4) is connected by universal joint (6) with vibrating shaft (5), and the vibrating shaft (5) is equipped with several eccentric blocks
(7), the vibrating shaft (5) is connected with reactor (1).
8. pipe Vibration dynamic formula material reaction device according to claim 7, it is characterised in that: the transmission shaft (4) includes
The driving end of first transmission segment (41) and the second transmission segment (42), the rotary drive (3) is connected with the first transmission segment (41),
First transmission segment (41) is connected in a manner of it can be axially relative to move and be driven with the second transmission segment (42),
Second transmission segment (42) is connected by universal joint (6) with vibrating shaft (5).
9. pipe Vibration dynamic formula material reaction device according to claim 8, it is characterised in that: first transmission segment (41)
It is connect by splined shaft (44) with the second transmission segment (42)；The rotary drive (3) is motor, and the output shaft of the motor is logical
Cross connecting flange (43) be connected with the first transmission segment (41) or the output shaft of the motor by chain-drive mechanism with first biography
Dynamic section (41) are connected.
10. pipe Vibration dynamic formula material reaction device according to claim 5, it is characterised in that: the elastic floating support
Mechanism includes several bearing springs (9) being connected between pedestal (2) and reactor (1), and several bearing springs (9) are evenly arranged
In the surrounding of more than one vibratory drive mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811203465.1A CN109126681B (en) | 2018-10-16 | 2018-10-16 | A pipeline vibration type material reaction device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811203465.1A CN109126681B (en) | 2018-10-16 | 2018-10-16 | A pipeline vibration type material reaction device |
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| Publication Number | Publication Date |
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| CN109126681A true CN109126681A (en) | 2019-01-04 |
| CN109126681B CN109126681B (en) | 2025-02-18 |
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| CN201811203465.1A Active CN109126681B (en) | 2018-10-16 | 2018-10-16 | A pipeline vibration type material reaction device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112058209A (en) * | 2020-08-03 | 2020-12-11 | 湖北航鹏化学动力科技有限责任公司 | a continuous action system |
| CN113019300A (en) * | 2019-12-09 | 2021-06-25 | 上海合全药业股份有限公司 | Vibrating peripheral, pipeline reaction device and application thereof |
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| CN113019300A (en) * | 2019-12-09 | 2021-06-25 | 上海合全药业股份有限公司 | Vibrating peripheral, pipeline reaction device and application thereof |
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| CN109126681B (en) | 2025-02-18 |
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Effective date of registration: 20220516 Address after: 572732 No. 1, Hainan (Changjiang) clean energy high tech Industrial Park, Haiwei Town, Changjiang Li Autonomous County, Hainan Province Applicant after: Hainan Walker New Material Technology Co.,Ltd. Address before: 412000 R & D plant, phase 2.1, Xinma power innovation park, no.899 Xianyue Ring Road, Tianyuan District, Zhuzhou City, Hunan Province Applicant before: HUNAN TRAILBLAZER ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. |
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Inventor after: Mao Pingsheng Inventor after: Bao Rui Inventor after: Mao Liangcheng Inventor before: OuYang Xiaoping Inventor before: Mao Pingsheng Inventor before: Bao Rui Inventor before: Mao Liangcheng |