CN109007698A - It is a kind of based on the bubble lotus root band processing of gradual material crawl with picking up device - Google Patents
It is a kind of based on the bubble lotus root band processing of gradual material crawl with picking up device Download PDFInfo
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- 240000002853 Nelumbo nucifera Species 0.000 title claims abstract description 148
- 235000006508 Nelumbo nucifera Nutrition 0.000 title claims abstract description 148
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 52
- 235000021110 pickles Nutrition 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 230000000750 progressive effect Effects 0.000 claims description 13
- 235000021109 kimchi Nutrition 0.000 claims description 12
- 230000003028 elevating effect Effects 0.000 claims description 9
- 238000002791 soaking Methods 0.000 claims description 6
- 125000006850 spacer group Chemical group 0.000 claims description 4
- 230000006378 damage Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 230000036541 health Effects 0.000 abstract description 3
- 150000003839 salts Chemical class 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 6
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- 230000008878 coupling Effects 0.000 description 3
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- 235000006510 Nelumbo pentapetala Nutrition 0.000 description 2
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- 238000013461 design Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/20—Products from fruits or vegetables; Preparation or treatment thereof by pickling, e.g. sauerkraut or pickles
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Abstract
Description
技术领域technical field
本发明涉及泡藕带打捞技术领域,具体为一种基于渐进式物料抓取的泡藕带加工用捞起装置。The invention relates to the technical field of salvaging soaked lotus root strips, in particular to a pick-up device for processing soaked lotus root strips based on progressive material grabbing.
背景技术Background technique
藕带是莲的幼嫩根状茎,由根状茎顶端的一个节间和顶芽组成,泡藕带是藕带的一种常见吃法,一般是对藕带进行清洗切段后放置在盐水罐中浸泡腌制,在腌制完成后需要将腌制好的藕带打捞出来,现有的对泡藕带的打捞方式一般是人工手动打捞,这样不但打捞的效率较低,且因为泡菜罐的深度较深不易于打捞,导致即使戴着手套盐水也会与肌肤接触造成损伤,肌肤的细菌会沾染到盐水和泡藕带上,造成盐水的污染,影响盐水的循环使用,且会导致泡藕带出现卫生问题。The lotus root is the tender rhizome of lotus, which is composed of an internode and terminal bud at the top of the rhizome. Soaking the lotus root is a common way to eat the lotus root. Generally, the lotus root is cleaned and cut into sections and placed in the Soak and marinate in a salt water tank. After the marinating is completed, the pickled lotus root strips need to be salvaged. The existing method of salvaging the pickled lotus root strips is generally manual salvage. The depth of the tank is deep and it is not easy to salvage, so even if you wear gloves, the salt water will contact the skin and cause damage. Soaked lotus root strips have hygienic problems.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
针对现有技术的不足,本发明提供了一种基于渐进式物料抓取的泡藕带加工用捞起装置,解决了手工打捞泡藕带的效率较低,且会造成泡藕带的污染导致卫生不过关的问题。Aiming at the deficiencies of the prior art, the present invention provides a pick-up device for processing soaked lotus root strips based on progressive material grabbing, which solves the problem of low efficiency in manual salvage of soaked lotus root strips and the pollution of soaked lotus root strips. Sanitation is not a problem.
(二)技术方案(2) Technical solution
为实现以上目的,本发明通过以下技术方案予以实现:一种基于渐进式物料抓取的泡藕带加工用捞起装置,包括底板,所述底板顶部的侧面固定连接有支撑板,所述底板的顶部固定连接有支撑腿,所述支撑腿的顶部固定连接有泡菜罐,所述泡菜罐的内部设有藕带抓取机构。In order to achieve the above object, the present invention is achieved through the following technical solutions: a pick-up device for processing soaked lotus root strips based on progressive material grabbing, including a base plate, the side of the top of the base plate is fixedly connected with a support plate, and the base plate The top of the support leg is fixedly connected with a support leg, and the top of the support leg is fixedly connected with a pickle jar, and the inside of the pickle jar is provided with a lotus root belt grabbing mechanism.
所述藕带抓取机构的顶部固定连接有藕带移出机构,所述泡菜罐底部的侧面固定连接有排水管,所述排水管上固定连接有第一截止阀,所述底板顶部的中部固定连接有收集沥水机构。The top of the lotus root belt grasping mechanism is fixedly connected with a lotus root belt removal mechanism, the side of the bottom of the kimchi tank is fixedly connected with a drain pipe, the drain pipe is fixedly connected with a first shut-off valve, and the middle part of the bottom plate top is fixed It is connected with a drain collecting mechanism.
优选的,所述藕带抓取机构包括连接板,所述连接板底部的中部固定连接有第一低速旋转电机,所述第一低速旋转电机的底部固定连接有第一螺纹杆,所述第一螺纹杆底部的外表面螺纹连接有螺纹柱,所述螺纹柱的底部贯穿固定架的中部并与固定架活动连接,所述固定架的底部固定连接有打捞框,所述固定架顶部的侧面固定连接有连接杆,所述连接杆的顶部与连接板的底部固定连接,所述打捞框的外表面与泡菜罐的内壁相接触,所述螺纹柱的底部延伸至打捞框的内部活动连接有第一活动结,所述第一活动结的侧面活动连接有活动杆,所述活动杆远离第一活动结的一端活动连接有第二活动结,所述第二活动结的底部活动连接有固定杆,所述固定杆的底部与收集筛网的顶部固定连接,所述收集筛网的顶部通过合页与打捞框活动连接,所述打捞框的侧面开设有与收集筛网相契合的凹槽。Preferably, the lotus strap grabbing mechanism includes a connecting plate, the middle part of the bottom of the connecting plate is fixedly connected with a first low-speed rotating motor, the bottom of the first low-speed rotating motor is fixedly connected with a first threaded rod, and the first The outer surface of the bottom of a threaded rod is threadedly connected with a threaded post, the bottom of the threaded post runs through the middle of the fixed frame and is movably connected with the fixed frame, the bottom of the fixed frame is fixedly connected with a fishing frame, and the side of the top of the fixed frame A connecting rod is fixedly connected, the top of the connecting rod is fixedly connected with the bottom of the connecting plate, the outer surface of the salvage frame is in contact with the inner wall of the pickle jar, and the bottom of the threaded post extends to the inside of the salvage frame and is movably connected with The first movable knot, the side of the first movable knot is movably connected with a movable rod, the end of the movable rod away from the first movable knot is movably connected with a second movable knot, and the bottom of the second movable knot is movably connected with a fixed Rod, the bottom of the fixed rod is fixedly connected with the top of the collection screen, the top of the collection screen is movably connected with the salvage frame through a hinge, and the side of the salvage frame is provided with a groove that fits with the collection screen .
优选的,所述泡菜罐内腔的底部固定连接有垫块,所述垫块侧面倾斜的弧度与收集筛网的移动轨迹相同,且收集筛网移动时底部与垫块的侧面相接触。Preferably, a pad is fixedly connected to the bottom of the inner cavity of the pickle jar, and the inclined arc of the side of the pad is the same as the moving track of the collecting screen, and the bottom contacts the side of the pad when the collecting screen moves.
优选的,所述藕带移出机构包括第二螺纹杆,所述第二螺纹杆的一端贯穿支撑板侧面的顶部并通过轴承与支撑板活动连接,所述第二螺纹杆位于支撑板左侧的一端固定连接有第二低速旋转电机,所述第二螺纹杆位于支撑板右侧一端的外表面分别螺纹连接有第一螺纹套和第二螺纹套,所述第一螺纹套和第二螺纹套内部开设的螺纹方向相反,所述第一螺纹套和第二螺纹套的底部分别活动连接有第一升降杆和第二升降杆,所述第一升降杆和第二升降杆的底部活动连接,所述第一升降杆和第二升降杆底部的连接处通过螺栓活动连接在活动块顶部开设的凹槽的内部,所述活动块的底部与连接板的顶部固定连接。Preferably, the coupling strip removal mechanism includes a second threaded rod, one end of the second threaded rod runs through the top of the side of the support plate and is movably connected with the support plate through a bearing, and the second threaded rod is located on the left side of the support plate One end is fixedly connected with a second low-speed rotating motor, and the outer surface of the second threaded rod located at the right end of the support plate is respectively threaded with a first threaded sleeve and a second threaded sleeve, and the first threaded sleeve and the second threaded sleeve The threads provided inside are opposite in direction, and the bottoms of the first threaded sleeve and the second threaded sleeve are respectively movably connected with a first lifting rod and a second lifting rod, and the bottoms of the first lifting rod and the second lifting rod are movably connected, The joint at the bottom of the first lifting rod and the second lifting rod is movably connected to the inside of the groove provided on the top of the movable block by bolts, and the bottom of the movable block is fixedly connected to the top of the connecting plate.
优选的,所述第一螺纹套和第二螺纹套的顶部均与顶板底部固定连接的第一滑轨活动连接,所述第一螺纹套和第二螺纹套的顶部均开设有与第一滑轨相适配的滑槽,所述顶板底部的侧面与支撑板的顶部固定连接。Preferably, the tops of the first threaded sleeve and the second threaded sleeve are movably connected with the first slide rail fixedly connected to the bottom of the top plate, and the tops of the first threaded sleeve and the second threaded sleeve are provided with a The rail is fitted with a chute, and the side of the bottom of the top plate is fixedly connected with the top of the support plate.
优选的,所述收集沥水机构包括支撑台,所述支撑台的侧面与泡菜罐侧面的顶部固定连接,所述支撑台的顶部固定连接有第二滑轨,所述第二滑轨的两端均固定连接有限位块,所述第二滑轨的顶部活动连接有滑块,所述滑块的顶部固定连接有沥水板,所述沥水板靠近支撑台中部的一侧固定连接有把手,所述把手的外表面套接有橡胶套。Preferably, the collecting and draining mechanism includes a support platform, the side of the support platform is fixedly connected to the top of the side of the pickle jar, the top of the support platform is fixedly connected with a second slide rail, and the two ends of the second slide rail Both are fixedly connected with the limit block, the top of the second slide rail is movably connected with a slider, the top of the slider is fixedly connected with a draining plate, and the side of the draining plate close to the middle of the support platform is fixedly connected with a handle, so The outer surface of the handle is sleeved with a rubber sleeve.
优选的,所述沥水板包括沥水框,所述沥水框的底部与滑块的顶部固定连接,所述沥水框的内壁固定连接有沥水筛网。Preferably, the draining plate includes a draining frame, the bottom of the draining frame is fixedly connected to the top of the slider, and the inner wall of the draining frame is fixedly connected with a draining screen.
优选的,所述支撑台的底部固定连接有汇流箱,所述汇流箱的底部固定连通有导流管,所述支撑台和汇流箱的内部均开设有空腔,且支撑台与汇流箱内部开设的空腔相连通,所述导流管的底部固定连通有集水箱,所述集水箱的底部放置在垫块的顶部,所述集水箱侧面的底部固定连通有出水管,所述出水管的外表面固定连接有第二截止阀。Preferably, the bottom of the support platform is fixedly connected with a combiner box, and the bottom of the combiner box is fixedly connected with a flow guide tube, and the inside of the support platform and the combiner box are provided with cavities, and the support platform and the inside of the combiner box The opened cavities are connected, the bottom of the diversion pipe is fixedly connected with a water collecting tank, the bottom of the water collecting tank is placed on the top of the block, and the bottom of the side of the water collecting tank is fixedly connected with a water outlet pipe, and the water outlet pipe The outer surface of the outer surface is fixedly connected with a second shut-off valve.
(三)有益效果(3) Beneficial effects
由上述对本发明的描述可知,与现有技术相比,本发明具备以下有益效果:As can be seen from the above description of the present invention, compared with the prior art, the present invention has the following beneficial effects:
(1)、本发明适用于中小型藕带加工作坊使用,采用了机械对泡藕带进行打捞,具备打捞效率高,不易造成泡藕带的污染,相对于人工打捞来说不会对工人的健康造成损伤,便于对泡藕带进行打捞,可对泡菜罐内的泡藕带进行一次性全部打捞的优点,具备对藕带进行打捞、收集和沥水的优点。(1), the present invention is suitable for use in small and medium-sized lotus root strip processing workshops, and adopts machinery to salvage soaked lotus root strips, which has high salvage efficiency and is not easy to cause pollution of soaked lotus root strips. Compared with manual salvage, it will not harm workers Health causes damage, it is convenient to salvage the pickled lotus root strips, it can salvage all the soaked lotus root strips in the pickle jar at one time, and has the advantages of salvaging, collecting and draining the lotus root strips.
(2)、本发明采用了第一低速旋转电机经过一系列的传动带动两侧的收集筛网向中间闭合,对泡菜罐内部的藕带全部转移到打捞框的内部的方法,方便了对泡藕带的统一打捞,打捞的效率较高,因为泡藕带的质量较低,切呈漂浮状态,打捞框与泡菜罐内壁贴合,所以很容易将藕带转移到打捞框的内部防止打捞不彻底,相对于人工打捞来说效率提高了十倍以上,因为藕带抓取机构中的结构材质均采用不锈钢材质,所以不会造成对泡藕带和盐水的污染,使盐水可以循环使用,降低了泡藕带的制作成本,增加了泡藕带的制作口感。(2), the present invention has adopted the first low-speed rotary motor to drive the collection screens on both sides to close in the middle through a series of transmissions, and the method that all the lotus root belts inside the pickle jar are transferred to the inside of the salvage frame facilitates the pickling The unified salvage of the lotus root strips has a high salvage efficiency, because the quality of the pickled lotus root strips is low, and the cuts are in a floating state, and the salvage frame is attached to the inner wall of the kimchi jar, so it is easy to transfer the lotus root strips to the inside of the salvage frame to prevent unsalvage. Thoroughly, compared with manual salvage, the efficiency has been increased by more than ten times, because the structural material in the lotus root belt grabbing mechanism is made of stainless steel, so it will not cause pollution to the soaked lotus root belt and salt water, so that the salt water can be recycled and reduce The production cost of the soaked lotus root belt is reduced, and the making mouthfeel of the soaked lotus root belt is increased.
(3)、本发明采用了收集筛网一方面对泡菜罐底部的藕带进行转移,还可对泡藕带和水进行分离,防止过多的盐水进入打捞框的内部,在对打捞框进行上升时因为打捞框的内部水分过多不易收集,方便了对打捞框内部的泡藕带进行沥水,方便了对泡藕带的打捞收集。(3), the present invention has adopted collection screen to transfer the lotus root strips at the bottom of the pickle jar on the one hand, and can also separate the pickled lotus root strips and water to prevent too much salt water from entering the inside of the salvage frame, and carry out the salvage frame When rising, it is difficult to collect because the interior moisture of the salvage frame is too much, which facilitates the draining of the soaked lotus root strips inside the salvage frame, and facilitates the salvage and collection of the soaked lotus root strips.
(4)、本发明采用了垫块的弧形设计,使收集筛网在收集时能与垫块的表面进行贴合,防止收集筛网与泡菜罐不贴合影响对藕带的收集,使藕带能一次性全部从泡菜罐的内部转移到打捞框的内部,增加了对藕带收集的效率,防止二次打捞影响打捞的效率。(4), the present invention has adopted the arc-shaped design of cushion block, makes collection screen mesh and the surface of cushion block fit when collecting, prevents that collection screen mesh and kimchi jar do not fit and influences the collection of lotus root belt, makes The lotus root strips can be transferred from the inside of the kimchi jar to the inside of the salvage frame at one time, which increases the collection efficiency of the lotus root strips and prevents the secondary salvage from affecting the salvage efficiency.
(5)、本发明采用了第二低速旋转电机经过一系列的传动带动藕带抓取机构的升降,方便将藕带抓取机构移动到泡菜罐的内部并将打捞完成后的藕带抓取机构移出泡菜罐对打捞后的藕带进行沥水和收集。(5), the present invention adopts the second low-speed rotating motor to drive the lifting of the lotus root belt grabbing mechanism through a series of transmissions, so that the lotus root belt grabbing mechanism is moved to the inside of the pickle jar and the lotus root belt grabbing after the salvage is completed is convenient The organization removes the kimchi jar to drain and collect the salvaged lotus root strips.
(6)、本发明采用了通过对第一螺纹套和第二螺纹套的改进,使第一螺纹套和第二螺纹套既能在第二螺纹杆上向相反的方向移动,带动藕带抓取机构进行升降,又能配合第一滑轨对第一螺纹套和第二螺纹套进行限位,防止第一螺纹套和第二螺纹套因第二螺纹杆的转动而转动,影响对藕带抓取机构升降的稳定性,且第一螺纹套和第二螺纹套制作工艺较为简单,只需在螺纹套的基础上在顶部开设与第一滑轨相适配的滑槽制备便可。(6), the present invention adopts the improvement of the first threaded sleeve and the second threaded sleeve, so that the first threaded sleeve and the second threaded sleeve can move in the opposite direction on the second threaded rod, driving the lotus root to grab The lifting mechanism can be lifted, and the first slide rail can be used to limit the position of the first threaded sleeve and the second threaded sleeve, so as to prevent the first threaded sleeve and the second threaded sleeve from rotating due to the rotation of the second threaded rod, which will affect the coupling of the coupling belt. The lifting stability of the grasping mechanism, and the manufacturing process of the first threaded sleeve and the second threaded sleeve are relatively simple. It is only necessary to open a chute on the top of the threaded sleeve that is compatible with the first slide rail.
(7)、本发明采用了移动把手将沥水板移动到上升并沥水后的藕带抓取机构的下方和泡菜罐的上方,一方面可使用泡菜罐对沥水板进行支撑,另一方面可将藕带抓取机构上打捞到的藕带转移到沥水板的内部进行收集,方便了对藕带进行收集。(7), the present invention adopts mobile handle to move the drain plate to the below of the lotus root belt grasping mechanism and the top of the pickle jar after rising and draining, on the one hand the pickle jar can be used to support the drain plate, on the other hand the The lotus root strips salvaged by the lotus root strip grabbing mechanism are transferred to the inside of the draining plate for collection, which facilitates the collection of the lotus root strips.
(8)、本发明采用了沥水筛网在将收集藕带完成后将藕带中残存的水分沥干到支撑台内部的空腔里,方便了对藕带的二次沥水,防止藕带中水分较多不易于收集。(8), the present invention has adopted the drainage screen to drain the residual moisture in the lotus root into the cavity inside the support table after the collection of the lotus root is completed, which facilitates the secondary draining of the lotus root and prevents the lotus root from More moisture is not easy to collect.
(9)、本发明采用了支撑台一方面对收集好的藕带进行支撑放置,一方面采用支撑台内部设置的空腔将收集到的藕带因重力而落下的水导入集水箱进行收集,防止收集框内部水分过多影响对藕带的收集。(9), the present invention has adopted support table to carry out supporting placement to the collected lotus root belt on the one hand, adopts the cavity that the support platform inside is provided with on the one hand the water that the collected lotus root belt falls because of gravity is imported into the water collection tank and collects, Prevent too much moisture inside the collection frame from affecting the collection of lotus root.
(10)、本发明采用了藕带移出机构同时带动两个藕带抓取机构进行升降,增加了藕带打捞的效率,较少了藕带打捞升降的动力源,降低了生产成本。(10), the present invention has adopted the lotus root belt removal mechanism to drive two lotus root belt grasping mechanisms to lift simultaneously, has increased the efficiency of lotus root belt salvage, has reduced the power source of lotus root belt salvage lifting, has reduced production cost.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明体1中藕带抓取机构的结构示意图;Fig. 2 is the structural representation of the lotus root belt grasping mechanism in body 1 of the present invention;
图3为本发明图2中打捞框的正面结构示意图;Fig. 3 is a schematic diagram of the front structure of the salvage frame in Fig. 2 of the present invention;
图4为本发明图2中打捞框的侧面结构示意图;Fig. 4 is a schematic diagram of the side structure of the salvage frame in Fig. 2 of the present invention;
图5为本发明图1中沥水板的俯视结构示意图;Fig. 5 is a top view structural representation of the draining plate in Fig. 1 of the present invention;
图6为本发明图1中支撑台的俯视结构示意图。FIG. 6 is a schematic top view structural diagram of the supporting platform in FIG. 1 of the present invention.
图中:1底板、2支撑板、3支撑腿、4泡菜罐、5藕带抓取机构、501连接板、502第一低速旋转电机、503第一螺纹杆、504螺纹柱、505固定架、506连接杆、507第一活动结、508活动杆、509第二活动结、510打捞框、511固定杆、512合页、513收集筛网、514垫块、6藕带移出机构、601第二螺纹杆、602第二低速旋转电机、603第一螺纹套、604第二螺纹套、605第一升降杆、606第二升降杆、607第一滑轨、608顶板、609活动块、7排水管、8第一截止阀、9收集沥水机构、901支撑台、902第二滑轨、903滑块、904沥水板、9041沥水框、9042沥水筛网、905把手、906橡胶套、907限位块、908汇流箱、909导流管、910集水箱、911垫块、912出水管、913第二截止阀。In the figure: 1 bottom plate, 2 support plates, 3 support legs, 4 kimchi cans, 5 lotus root with grasping mechanism, 501 connecting plate, 502 first low-speed rotating motor, 503 first threaded rod, 504 threaded column, 505 fixed frame, 506 Connecting Rod, 507 First Movable Knot, 508 Movable Rod, 509 Second Movable Knot, 510 Salvage Frame, 511 Fixed Rod, 512 Hinge, 513 Collecting Screen, 514 Cushion, 6 Lotus Root Belt Removal Mechanism, 601 Second Threaded rod, 602 second low-speed rotating motor, 603 first threaded sleeve, 604 second threaded sleeve, 605 first lifting rod, 606 second lifting rod, 607 first slide rail, 608 top plate, 609 movable block, 7 drain pipe , 8 first cut-off valve, 9 collecting and draining mechanism, 901 support platform, 902 second slide rail, 903 slider, 904 drain plate, 9041 drain frame, 9042 drain screen, 905 handle, 906 rubber sleeve, 907 limit block , 908 confluence box, 909 diversion pipe, 910 water collection tank, 911 pad, 912 outlet pipe, 913 second stop valve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-6,本发明提供一种技术方案:一种基于渐进式物料抓取的泡藕带加工用捞起装置,包括底板1,底板1顶部的侧面固定连接有支撑板2,底板1的顶部固定连接有支撑腿3,支撑腿3的顶部固定连接有泡菜罐4,泡菜罐4的内部设有藕带抓取机构5,藕带抓取机构5包括连接板501,连接板501底部的中部固定连接有第一低速旋转电机502,第一低速旋转电机502的底部固定连接有第一螺纹杆503,第一螺纹杆503底部的外表面螺纹连接有螺纹柱504,螺纹柱504的底部贯穿固定架505的中部并与固定架505活动连接,固定架505的底部固定连接有打捞框510,固定架505顶部的侧面固定连接有连接杆506,连接杆506的顶部与连接板501的底部固定连接,打捞框510的外表面与泡菜罐4的内壁相接触,螺纹柱504的底部延伸至打捞框510的内部活动连接有第一活动结507,第一活动结507的侧面活动连接有活动杆508,活动杆508远离第一活动结507的一端活动连接有第二活动结509,第二活动结509的底部活动连接有固定杆511,固定杆511的底部与收集筛网513的顶部固定连接,收集筛网513的顶部通过合页512与打捞框510活动连接,打捞框510的侧面开设有与收集筛网513相契合的凹槽,采用了第一低速旋转电机502经过一系列的传动带动两侧的收集筛网513向中间闭合,对泡菜罐4内部的藕带全部转移到打捞框510的内部的方法,方便了对泡藕带的统一打捞,打捞的效率较高,因为泡藕带的质量较低,切呈漂浮状态,打捞框510与泡菜罐4内壁贴合,所以很容易将藕带转移到打捞框510的内部防止打捞不彻底,相对于人工打捞来说效率提高了十倍以上,因为藕带抓取机构5中的结构材质均采用不锈钢材质,所以不会造成对泡藕带和盐水的污染,使盐水可以循环使用,降低了泡藕带的制作成本,增加了泡藕带的制作口感,采用了收集筛网513一方面对泡菜罐4底部的藕带进行转移,还可对泡藕带和水进行分离,防止过多的盐水进入打捞框510的内部,在对打捞框510进行上升时因为打捞框510的内部水分过多不易收集,方便了对打捞框510内部的泡藕带进行沥水,方便了对泡藕带的打捞收集。Please refer to Figures 1-6, the present invention provides a technical solution: a pick-up device for processing soaked lotus root strips based on progressive material grabbing, including a bottom plate 1, the side of the top of the bottom plate 1 is fixedly connected with a support plate 2, and the bottom plate The top of 1 is fixedly connected with supporting leg 3, and the top of supporting leg 3 is fixedly connected with kimchi jar 4, and the inside of kimchi jar 4 is provided with lotus root strap grasping mechanism 5, and lotus root strap grabbing mechanism 5 includes connecting plate 501, connecting plate 501 The middle part of the bottom is fixedly connected with a first low-speed rotating motor 502, and the bottom of the first low-speed rotating motor 502 is fixedly connected with a first threaded rod 503, and the outer surface of the bottom of the first threaded rod 503 is threaded with a threaded post 504, and the threaded post 504 The bottom runs through the middle part of the fixed frame 505 and is movably connected with the fixed frame 505. The bottom of the fixed frame 505 is fixedly connected with a fishing frame 510, and the side of the fixed frame 505 top is fixedly connected with a connecting rod 506. The bottom is fixedly connected, the outer surface of the salvage frame 510 is in contact with the inner wall of the pickle jar 4, and the bottom of the threaded column 504 extends to the inside of the salvage frame 510 to be movably connected with a first movable knot 507, and the side of the first movable knot 507 is movably connected with Movable rod 508, the end of movable rod 508 away from first movable knot 507 is movably connected with second movable knot 509, the bottom of second movable knot 509 is movably connected with fixed rod 511, the bottom of fixed rod 511 and the top of collection screen 513 Fixed connection, the top of the collection screen 513 is movably connected with the salvage frame 510 through the hinge 512, the side of the salvage frame 510 is provided with a groove matching the collection screen 513, and the first low-speed rotating motor 502 is used to pass through a series of The collecting screen 513 of transmission drives both sides closes to the middle, and the method that the lotus root bands in the pickle jar 4 insides are all transferred to the inside of the salvage frame 510 facilitates the unified salvage of the pickled lotus root bands, and the efficiency of salvage is higher, because the soaked lotus root bands The quality of the lotus root is low, and it is in a floating state. The salvage frame 510 is attached to the inner wall of the pickle jar 4, so it is easy to transfer the lotus root to the inside of the salvage frame 510 to prevent incomplete salvage. Compared with manual salvage, the efficiency is improved. More than ten times, because the structural material in the lotus root belt grasping mechanism 5 is made of stainless steel, it will not cause pollution to the soaked lotus root belt and salt water, so that the salt water can be recycled, reducing the production cost of the lotus root belt and increasing the production cost of the lotus root belt. The mouthfeel of the pickled lotus root strips adopts the collection screen 513 to transfer the lotus root strips at the bottom of the kimchi tank 4 on the one hand, and also to separate the soaked lotus root strips from water to prevent too much salt water from entering the inside of the salvage frame 510. When the salvage frame 510 is raised, it is difficult to collect because the internal moisture of the salvage frame 510 is too much, which facilitates the draining of the soaked lotus root strips inside the salvage frame 510, and facilitates the salvage and collection of the soaked lotus root strips.
泡菜罐4内腔的底部固定连接有垫块514,垫块514侧面倾斜的弧度与收集筛网513的移动轨迹相同,且收集筛网513移动时底部与垫块514的侧面相接触,采用了垫块514的弧形设计,使收集筛网513在收集时能与垫块514的表面进行贴合,防止收集筛网513与泡菜罐4不贴合影响对藕带的收集,使藕带能一次性全部从泡菜罐4的内部转移到打捞框510的内部,增加了对藕带收集的效率,防止二次打捞影响打捞的效率。The bottom of pickle pot 4 inner cavity is fixedly connected with spacer 514, and the radian of side inclination of spacer 514 is identical with the moving trajectory of collection screen 513, and the bottom contacts with the side of spacer 514 when collection screen 513 moves, adopts The arc design of cushion block 514 makes collection screen 513 fit with the surface of cushion block 514 when collecting, prevents that collection screen 513 and pickle jar 4 do not fit and influences the collection of lotus root belt, makes lotus root belt can Disposable all transfer to the inside of the salvage frame 510 from the inside of the kimchi jar 4, which increases the efficiency of collecting the lotus root and prevents secondary salvage from affecting the salvage efficiency.
藕带抓取机构5的顶部固定连接有藕带移出机构6,藕带移出机构6包括第二螺纹杆601,第二螺纹杆601的一端贯穿支撑板2侧面的顶部并通过轴承与支撑板2活动连接,第二螺纹杆601位于支撑板2左侧的一端固定连接有第二低速旋转电机602,第二螺纹杆601位于支撑板2右侧一端的外表面分别螺纹连接有第一螺纹套603和第二螺纹套604,第一螺纹套603和第二螺纹套604内部开设的螺纹方向相反,第一螺纹套603和第二螺纹套604的底部分别活动连接有第一升降杆605和第二升降杆606,第一升降杆605和第二升降杆606的底部活动连接,第一升降杆605和第二升降杆606底部的连接处通过螺栓活动连接在活动块609顶部开设的凹槽的内部,活动块609的底部与连接板501的顶部固定连接,采用了第二低速旋转电机602经过一系列的传动带动藕带抓取机构5的升降,方便将藕带抓取机构5移动到泡菜罐4的内部并将打捞完成后的藕带抓取机构5移出泡菜罐4对打捞后的藕带进行沥水和收集,如图1中所示,泡菜罐4和藕带抓取机构5的数量均为两个,两个藕带抓取机构5均由统一藕带移出机构6做驱动升降,采用了藕带移出机构6同时带动两个藕带抓取机构5进行升降,增加了藕带打捞的效率,较少了藕带打捞升降的动力源,降低了生产成本。The top of the lotus root belt grabbing mechanism 5 is fixedly connected with the lotus root belt removal mechanism 6, the lotus root belt removal mechanism 6 includes a second threaded rod 601, and one end of the second threaded rod 601 runs through the top of the side of the support plate 2 and passes through the bearing and the support plate 2. Flexible connection, the second threaded rod 601 is fixedly connected with the second low-speed rotating motor 602 at one end on the left side of the support plate 2, and the outer surface of the second threaded rod 601 at the right side of the support plate 2 is respectively threaded with the first threaded sleeve 603 The direction of the thread provided inside the first threaded sleeve 603 and the second threaded sleeve 604 is opposite to that of the second threaded sleeve 604. Lifting rod 606, the bottom of the first lifting rod 605 and the second lifting rod 606 are flexibly connected, and the joint at the bottom of the first lifting rod 605 and the second lifting rod 606 is movably connected to the inside of the groove provided at the top of the movable block 609 by bolts , the bottom of the movable block 609 is fixedly connected with the top of the connecting plate 501, and the second low-speed rotating motor 602 is used to drive the lifting of the lotus root belt grabbing mechanism 5 through a series of transmissions, so that the lotus root belt grabbing mechanism 5 is moved to the kimchi jar conveniently 4 and remove the lotus root belt grasping mechanism 5 after the salvage from the pickle jar 4 to drain and collect the lotus root belt after the salvage, as shown in Figure 1, the quantity of the pickle jar 4 and the lotus root belt grasping mechanism 5 are equal. There are two, and the two lotus root belt grabbing mechanisms 5 are all driven and lifted by the unified lotus root belt removal mechanism 6, and the lotus root belt removal mechanism 6 is used to drive the two lotus root belt grabbing mechanisms 5 to lift at the same time, which increases the cost of fishing the lotus root belt. Efficiency, less power source for fishing and lifting of lotus root belt, reduces production cost.
第一螺纹套603和第二螺纹套604的顶部均与顶板608底部固定连接的第一滑轨607活动连接,第一螺纹套603和第二螺纹套604的顶部均开设有与第一滑轨607相适配的滑槽,顶板608底部的侧面与支撑板2的顶部固定连接,采用了通过对第一螺纹套603和第二螺纹套604的改进,使第一螺纹套603和第二螺纹套604既能在第二螺纹杆601上向相反的方向移动,带动藕带抓取机构5进行升降,又能配合第一滑轨607对第一螺纹套603和第二螺纹套604进行限位,防止第一螺纹套603和第二螺纹套604因第二螺纹杆601的转动而转动,影响对藕带抓取机构5升降的稳定性,且第一螺纹套603和第二螺纹套604制作工艺较为简单,只需在螺纹套的基础上在顶部开设与第一滑轨607相适配的滑槽制备便可。The tops of the first threaded sleeve 603 and the second threaded sleeve 604 are movably connected with the first slide rail 607 fixedly connected to the bottom of the top plate 608, and the tops of the first threaded sleeve 603 and the second threaded sleeve 604 are provided with the first slide rail. 607 compatible chute, the side of the bottom of the top plate 608 is fixedly connected with the top of the support plate 2, adopting the improvement of the first threaded sleeve 603 and the second threaded sleeve 604, so that the first threaded sleeve 603 and the second threaded sleeve The sleeve 604 can not only move in the opposite direction on the second threaded rod 601, but also drive the lotus root grabbing mechanism 5 to move up and down, and cooperate with the first slide rail 607 to limit the first threaded sleeve 603 and the second threaded sleeve 604. , to prevent the first threaded sleeve 603 and the second threaded sleeve 604 from rotating due to the rotation of the second threaded rod 601, which affects the stability of the lifting of the lotus root belt grasping mechanism 5, and the first threaded sleeve 603 and the second threaded sleeve 604 are made The process is relatively simple, and it is only necessary to open a chute on the top of the threaded sleeve that is compatible with the first slide rail 607 for preparation.
泡菜罐4底部的侧面固定连接有排水管7,排水管7上固定连接有第一截止阀8,底板1顶部的中部固定连接有收集沥水机构9,收集沥水机构9包括支撑台901,支撑台901的侧面与泡菜罐4侧面的顶部固定连接,支撑台901的顶部固定连接有第二滑轨902,第二滑轨902的两端均固定连接有限位块907,第二滑轨902的顶部活动连接有滑块903,滑块903的顶部固定连接有沥水板904,沥水板904靠近支撑台901中部的一侧固定连接有把手905,把手905的外表面套接有橡胶套906,采用了移动把手905将沥水板904移动到上升并沥水后的藕带抓取机构5的下方和泡菜罐4的上方,一方面可使用泡菜罐4对沥水板904进行支撑,另一方面可将藕带抓取机构5上打捞到的藕带转移到沥水板904的内部进行收集,方便了对藕带进行收集,采用了支撑台901一方面对收集好的藕带进行支撑放置,一方面采用支撑台901内部设置的空腔将收集到的藕带因重力而落下的水导入集水箱910进行收集,防止收集框904内部水分过多影响对藕带的收集。The side of the pickle pot 4 bottom is fixedly connected with a drainpipe 7, the drainpipe 7 is fixedly connected with a first stop valve 8, and the middle part of the top of the base plate 1 is fixedly connected with a collection drain mechanism 9, and the collection drain mechanism 9 includes a support platform 901, a support platform The side of 901 is fixedly connected with the top of pickle jar 4 sides, and the top of support platform 901 is fixedly connected with second slide rail 902, and the two ends of second slide rail 902 are all fixedly connected with limiting block 907, and the top of second slide rail 902 A slider 903 is movably connected, and the top of the slider 903 is fixedly connected with a draining plate 904. The side of the draining plate 904 close to the middle of the support platform 901 is fixedly connected with a handle 905, and the outer surface of the handle 905 is sleeved with a rubber sleeve 906. Move the handle 905 to move the drain plate 904 to the bottom of the lotus root belt grasping mechanism 5 and the top of the pickle jar 4 after rising and draining, on the one hand the pickle jar 4 can be used to support the drain plate 904, and the lotus root belt The lotus root strips salvaged on the grabbing mechanism 5 are transferred to the inside of the draining plate 904 for collection, which facilitates the collection of the lotus root strips. The support platform 901 is adopted to support and place the collected lotus root strips on the one hand, and the support platform 901 is used to support and place the collected lotus root strips on the one hand. The cavity that 901 interior is provided with collects the water that the lotus root belt that falls because of gravity imports water collection tank 910 and collects, prevents that too much moisture in the collection frame 904 affects the collection of lotus root belt.
沥水板904包括沥水框9041,沥水框9041的底部与滑块903的顶部固定连接,沥水框9041的内壁固定连接有沥水筛网9042,采用了沥水筛网9042在将收集藕带完成后将藕带中残存的水分沥干到支撑台901内部的空腔里,方便了对藕带的二次沥水,防止藕带中水分较多不易于收集。The draining plate 904 comprises a draining frame 9041, the bottom of the draining frame 9041 is fixedly connected with the top of the slide block 903, and the inwall of the draining frame 9041 is fixedly connected with a draining screen 9042, and the draining screen 9042 is used to collect the lotus root after the lotus root belt is completed. The remaining moisture in the belt is drained into the cavity inside the support platform 901, which facilitates the secondary draining of the lotus root belt, preventing that the lotus root belt has more moisture and is not easy to collect.
支撑台901的底部固定连接有汇流箱908,汇流箱908的底部固定连通有导流管909,支撑台901和汇流箱908的内部均开设有空腔,且支撑台901与汇流箱908内部开设的空腔相连通,导流管909的底部固定连通有集水箱910,集水箱910的底部放置在垫块911的顶部,集水箱910侧面的底部固定连通有出水管912,出水管912的外表面固定连接有第二截止阀913。The bottom of the support platform 901 is fixedly connected with a combiner box 908, and the bottom of the combiner box 908 is fixedly connected with a flow guide tube 909. Both the support platform 901 and the inside of the combiner box 908 are provided with cavities, and the inside of the support platform 901 and the combiner box 908 are opened. The cavity of the water collection box 910 is fixedly connected with the water collecting tank 910 at the bottom of the diversion pipe 909. The bottom of the water collecting tank 910 is placed on the top of the cushion block 911. The surface is fixedly connected with a second shut-off valve 913 .
本发明适用于中小型藕带加工作坊使用,采用了机械对泡藕带进行打捞,具备打捞效率高,不易造成泡藕带的污染,相对于人工打捞来说不会对工人的健康造成损伤,便于对泡藕带进行打捞,可对泡菜罐4内的泡藕带进行一次性全部打捞的优点,具备对藕带进行打捞、收集和沥水的优点。The present invention is suitable for use in small and medium-sized lotus root strip processing workshops, adopts machinery to salvage soaked lotus root strips, has high salvage efficiency, is not easy to cause pollution of soaked lotus root strips, and will not cause damage to workers' health compared with manual salvage. It is convenient to salvage the pickled lotus root strips, has the advantage of salvaging all the soaked lotus root strips in the pickle jar 4 at one time, and has the advantages of salvaging, collecting and draining the lotus root strips.
该文中出现的电器元件均与外界的主控器及220V市电电连接,并且主控器可为计算机等起到控制的常规已知设备。The electrical components appearing in this article are all connected with the external main controller and 220V mains electricity, and the main controller can be a conventional known device that plays a control such as a computer.
工作原理:在需要对藕带进行打捞时,控制第二低速旋转电机602正向转动,使第一螺纹套603和第二螺纹套604在第二螺纹杆601上相对运动,使第一升降杆605和第二升降杆606带动连接板501下降,带动打捞框510进入泡菜罐4的内部,因为打捞框510与泡菜罐4的内壁贴合,且打捞框510的内部为中空状态,所以泡菜罐4内的藕带皆进入了打捞框510的内部,当打捞框510的底部与泡菜罐4的内腔的底部接触时,停止第二低速旋转电机602的旋转,控制第一低速旋转电机502正向转动,使第一螺纹杆503转动,使螺纹柱504在第一螺纹杆503的外表面上垂直向上运动,带动活动杆508向打捞框510内壁的方向偏移,带动固定杆511向打捞框510的内壁方向偏移,使两个收集筛网513向打捞框510的中部移动,将藕带全部移动到打捞框510的内部,当两个收集筛网513接触时,停止第一低速旋转电机502的转动。Working principle: When the lotus root belt needs to be salvaged, the second low-speed rotating motor 602 is controlled to rotate forward, so that the first threaded sleeve 603 and the second threaded sleeve 604 move relatively on the second threaded rod 601, so that the first lifting rod 605 and the second elevating rod 606 drive the connecting plate 501 to descend, and drive the salvage frame 510 to enter the inside of the pickle jar 4, because the salvage frame 510 is attached to the inner wall of the pickle jar 4, and the inside of the salvage frame 510 is hollow, so the pickle jar The lotus root belts in 4 have all entered the inside of the salvage frame 510, and when the bottom of the salvage frame 510 was in contact with the bottom of the inner cavity of the pickle jar 4, the rotation of the second low-speed rotating motor 602 was stopped, and the first low-speed rotating motor 502 was controlled to be normal. To rotate, make the first threaded rod 503 rotate, make the threaded column 504 move vertically upwards on the outer surface of the first threaded rod 503, drive the movable rod 508 to the direction of the inner wall of the salvage frame 510, and drive the fixed rod 511 to the salvage frame The direction of the inner wall of 510 deviates, so that the two collection screens 513 move to the middle of the fishing frame 510, and all the lotus root belts are moved to the inside of the fishing frame 510. When the two collection screens 513 touch, stop the first low-speed rotating motor 502 turns.
控制第二低速旋转电机602反向转动,使第一螺纹套603和第二螺纹套604相背运动,使第一升降杆605和第二升降杆606带动藕带抓取机构5上升,将打捞框510移动到泡菜罐4的上方,此时通过收集筛网513上开设的筛孔对藕带与盐水进行分离,当沥水完成后,移动把手905将沥水板904移动到泡菜罐4的上方,控制第一旋转电机502反向转动,使螺纹柱504在第一螺纹杆503上向下移动,此时螺纹柱504带动活动杆508向下偏移,带动固定杆511向螺纹柱504的方向偏移,使收集筛网513向打捞框510的内壁移动,使两个收集筛网513分离,藕带在重力的作用下从打捞框510的内部移出,下降的藕带掉入了沥水板904上,收集完成后,拉动把手905将沥水板904移动到支撑台901的上方,在重力的作用下通过沥水筛网9042对藕带和水进行分离,将沥出的水经汇流箱908和导流管909导入集水箱910的内部,方便了对沥出的水进行收集。Control the second low-speed rotary motor 602 to rotate in reverse, so that the first threaded sleeve 603 and the second threaded sleeve 604 move opposite to each other, so that the first elevating rod 605 and the second elevating rod 606 drive the lotus root belt grasping mechanism 5 to rise, and the fish Frame 510 moves to the top of pickle jar 4, and the sieve hole that offers on the collection screen 513 now separates the lotus root belt and salt water, and when draining is completed, move handle 905 to move drain plate 904 to the top of pickle jar 4, Control the first rotating motor 502 to rotate in reverse, so that the threaded post 504 moves downward on the first threaded post 503. At this time, the threaded post 504 drives the movable bar 508 to shift downwards, and drives the fixed bar 511 to deflect in the direction of the threaded post 504. move, the collection screen 513 is moved to the inwall of the salvage frame 510, the two collection screens 513 are separated, the lotus root strips are removed from the inside of the salvage frame 510 under the action of gravity, and the descending lotus root strips fall into the draining plate 904 , after the collection is completed, pull the handle 905 to move the drain plate 904 to the top of the support platform 901, and separate the lotus root belt and water through the drain screen 9042 under the action of gravity, and the drained water will pass through the confluence box 908 and diversion The pipe 909 leads into the inside of the water collection tank 910, which facilitates the collection of the leached water.
以上对本发明所提供的基于渐进式物料抓取的泡藕带加工用捞起装置进行了详细介绍。本发明应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The pick-up device for processing soaked lotus root strips based on progressive material grabbing provided by the present invention has been introduced in detail above. The present invention uses specific examples to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.
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| CN206050714U (en) * | 2016-09-30 | 2017-03-29 | 重庆川王子食品有限公司 | A kind of tuber mustard taking device |
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