CN108956144B - Device and method for testing temperature rise and static rigidity of modular crossed roller bearing - Google Patents
Device and method for testing temperature rise and static rigidity of modular crossed roller bearing Download PDFInfo
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Abstract
本发明公开了一种交叉滚子轴承温升测试机构、交叉滚子轴承角刚度测试机构、轴向刚度测试机构以及径向刚度测试机构。本发明还公开了利用上述的各个机构,实现交叉滚子轴承温升测试、交叉滚子轴承角刚度测试、轴向刚度测试以及径向刚度测试的方法。本发明的有益效果是,采用模块化结构设计,结构简单,功能多,不仅可以开展交叉滚子轴承的温升测试,而且可以通过加载试验获得三项刚度值,对研究和测试交叉滚子轴承的热态、静态特性具有重要意义。
The invention discloses a cross-roller bearing temperature rise testing mechanism, a cross-roller bearing angular stiffness testing mechanism, an axial stiffness testing mechanism and a radial stiffness testing mechanism. The invention also discloses a method for realizing the temperature rise test of the crossed roller bearing, the angular stiffness test of the crossed roller bearing, the axial stiffness test and the radial stiffness test by using the above-mentioned various mechanisms. The beneficial effect of the invention is that the modular structure design is adopted, the structure is simple, and the functions are multi-functional. Not only can the temperature rise test of the crossed roller bearing be carried out, but three stiffness values can be obtained through the loading test, which is very useful for the research and testing of the crossed roller bearing. The thermal and static characteristics are of great significance.
Description
技术领域technical field
本发明属于机械设备技术领域,涉及一种模块化交叉滚子轴承温升及静刚度测试装置,本发明还涉及一种模块化交叉滚子轴承温升及静刚度测试方法。The invention belongs to the technical field of mechanical equipment, relates to a temperature rise and static stiffness testing device of a modular crossed roller bearing, and also relates to a temperature rise and static stiffness testing method of a modularized crossed roller bearing.
背景技术Background technique
交叉滚子轴承是一种精密回转单元,不仅其结构尺寸小,而且可以同时承受轴向力、径向力及颠覆力矩,广泛应用于数控机床等设备的数控转台、机器人关节的结构中。交叉滚子轴承的温升及静刚度直接影响到机床、机器人的整机系统性能,因此,采用有效的试验方法精确测试交叉滚子轴承在不同负载和转速下温升特性以及轴向、径向刚度和角刚度特性具有重要意义。Crossed roller bearing is a kind of precision rotary unit, not only its small size, but also can bear axial force, radial force and overturning moment at the same time, it is widely used in the structure of CNC turntable and robot joints of CNC machine tools and other equipment. The temperature rise and static stiffness of the cross-roller bearing directly affect the performance of the machine tool and the whole system of the robot. Therefore, an effective test method is used to accurately test the temperature-rise characteristics of the cross-roller bearing under different loads and rotational speeds, as well as the axial and radial The stiffness and angular stiffness properties are important.
交叉滚子轴承的热态、静态特性参数是数控机床、机器人等整机性能预测、轴承合理选配等的基础,因此温升及静刚度特性是交叉滚子轴承一项很重要的性能参数。目前国内外轴承样本只有极少部分提供这些数据,而且参数不全,这样给机床、机器人结构设计中合理选择交叉滚子轴承造成困难,迫切需要一套能够实测交叉滚子轴承的静刚度和热态特性的设备与方法。The thermal state and static characteristic parameters of crossed roller bearings are the basis for the performance prediction of CNC machine tools, robots, etc., and the reasonable selection of bearings. Therefore, the temperature rise and static stiffness characteristics are an important performance parameter of crossed roller bearings. At present, only a small part of bearing samples at home and abroad provide these data, and the parameters are incomplete, which makes it difficult to reasonably select crossed roller bearings in the structural design of machine tools and robots. Apparatus and method of characterization.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种模块化交叉滚子轴承温升及静刚度测试装置,解决了现有技术没有专门针对交叉滚子轴承进行温升及静刚度测试的设备,使得轴承样本数据缺乏,准确性差,影响其使用的问题。The purpose of the present invention is to provide a temperature rise and static stiffness test device for a modularized crossed roller bearing, which solves the problem that the prior art does not have a special equipment for the temperature rise and static stiffness test of the crossed roller bearing, resulting in the lack of bearing sample data. Poor accuracy, a problem affecting its use.
本发明的另一目的是提供一种模块化交叉滚子轴承温升及静刚度测试方法。Another object of the present invention is to provide a method for testing the temperature rise and static stiffness of a modular crossed roller bearing.
本发明采用的技术方案是,The technical scheme adopted in the present invention is,
第一种,一种交叉滚子轴承温升测试机构,包括配重块,配重块固定安装在转台轴心孔上端,转台通过交叉滚子轴承支撑在底座上部环槽中,交叉滚子轴承外圈由上压板通过一圈螺栓固定在底座上,交叉滚子轴承内圈由下压板通过另一圈螺栓固定在转台上;转台轴心孔下端与连接轴通过螺纹固定连接,连接轴向下通过联轴器与电机的输出轴连接,电机固定在底座内腔中;The first is a cross-roller bearing temperature rise testing mechanism, including a counterweight block, which is fixedly installed on the upper end of the shaft center hole of the turntable, and the turntable is supported in the ring groove on the upper part of the base through the cross-roller bearing. The outer ring is fixed on the base by the upper pressure plate through a circle of bolts, and the inner ring of the crossed roller bearing is fixed on the turntable by the lower pressure plate through another circle of bolts; The motor is connected with the output shaft of the motor through the coupling, and the motor is fixed in the inner cavity of the base;
底座上端面开有热电偶安装槽,热电偶安装槽中对称安装有多个热电偶,各个热电偶与交叉滚子轴承外圈接触。The upper end face of the base is provided with a thermocouple installation groove, a plurality of thermocouples are symmetrically installed in the thermocouple installation groove, and each thermocouple is in contact with the outer ring of the crossed roller bearing.
第二种,一种交叉滚子轴承角刚度测试机构,在底座下部圆周径向开有一个法兰孔,该法兰孔中安装有加载套筒,加载套筒外沿安装边通过螺栓与底座外壁固定,加载套筒内孔中通过螺纹套装有加载螺栓;转台轴心孔中向下套装有力矩测量轴,加载螺栓与力矩测量轴之间依次顶接有钢球一、传感器连接轴和力传感器;加载套筒、加载螺栓、钢球一、传感器连接轴、力传感器一起称为加载模块,此处的加载模块为径向安装;The second type is a cross-roller bearing angular stiffness testing mechanism. A flange hole is radially opened at the lower circumference of the base, a loading sleeve is installed in the flange hole, and the outer edge of the loading sleeve is connected to the base through bolts. The outer wall is fixed, and the inner hole of the loading sleeve is fitted with a loading bolt through a thread; a moment measuring shaft is fitted downward in the shaft center hole of the turntable, and a steel ball is connected in sequence between the loading bolt and the moment measuring shaft. One, the sensor connecting shaft and the force Sensor; loading sleeve, loading bolt,
底座上端面还沿直径方向对称设置有位移传感器支架一和位移传感器支架二,位移传感器支架一上设置有位移传感器一,位移传感器支架二上设置有位移传感器二。The upper end face of the base is also provided with a
第三种,一种交叉滚子轴承轴向刚度测试机构,在底座上端面通过螺钉固定安装有支架套筒,支架套筒上顶面轴心孔中通过螺栓固定安装有加载套筒,加载套筒内孔中通过螺纹套装有加载螺栓;在转台轴心孔上端套装有连接平台,加载螺栓向下与连接平台之间依次设置有钢球一、传感器连接轴、力传感器。The third type is a cross-roller bearing axial stiffness testing mechanism. A bracket sleeve is fixedly installed on the upper end face of the base by screws, and a loading sleeve is fixed and installed in the axial hole on the top surface of the bracket sleeve by bolts. Loading bolts are sleeved in the inner hole of the cylinder through threads; a connecting platform is sleeved on the upper end of the shaft hole of the turntable, and a
第四种,一种交叉滚子轴承径向刚度测试机构,包括轴承座和径向中间轴,交叉滚子轴承外圈支撑在轴承座的台阶孔中,交叉滚子轴承外圈上的上压板与轴承座固定连接,交叉滚子轴承内圈通过下压板与转台固定;转台轴心孔中套装有径向中间轴,径向中间轴上下两端均通过压块安装在径向支座中;The fourth type is a radial stiffness testing mechanism of a crossed roller bearing, including a bearing seat and a radial intermediate shaft, the outer ring of the crossed roller bearing is supported in the stepped hole of the bearing seat, and the upper pressure plate on the outer ring of the crossed roller bearing is supported It is fixedly connected with the bearing seat, and the inner ring of the crossed roller bearing is fixed with the turntable through the lower pressure plate; the radial intermediate shaft is sleeved in the shaft center hole of the turntable, and the upper and lower ends of the radial intermediate shaft are installed in the radial support through pressing blocks;
还包括径向加力底座,径向加力底座内孔中设置有加载螺栓,加载螺栓与轴承座外壁之间依次设置有钢球一、传感器连接轴、径向力传感器、径向力传感器连接块、钢球二,该部分一起称为径向力加载模块;It also includes a radial forcing base, a loading bolt is arranged in the inner hole of the radial forcing base, and a steel ball, a sensor connecting shaft, a radial force sensor, and a radial force sensor connection are sequentially arranged between the loading bolt and the outer wall of the bearing seat. Block, steel ball two, this part is collectively called radial force loading module;
径向轴承座设置有位移测量平面,即由径向中间轴的中轴线与加载螺栓的中轴线所组成的平面,在该位移测量平面安装有位移测试单元,位移测试单元包括位移传感器三、位移传感器四和位移传感器五,该三个位移传感器均设置在各自的磁座上,三个磁座吸附在工作台上,位移传感器三位于转台的一个侧面,位移传感器五位于转台的另一个侧面,位移传感器四位于径向轴承座侧面,位移传感器四与钢球二沿直径方向相对;位移传感器三和位移传感器五用于测量交叉滚子轴承内圈的位移量,位移传感器四用于测量交叉滚子轴承外圈的位移量。The radial bearing seat is provided with a displacement measurement plane, that is, a plane composed of the central axis of the radial intermediate shaft and the central axis of the loading bolt. A displacement test unit is installed on the displacement measurement plane. The displacement test unit includes a displacement sensor. Third, the displacement Sensor No. 4 and Displacement Sensor No. 5, the three displacement sensors are all arranged on their respective magnetic bases, and the three magnetic bases are adsorbed on the worktable. Displacement sensor No. 4 is located on the side of the radial bearing seat. Displacement sensor No. 4 is diametrically opposite to steel ball No. 2; The displacement of the outer ring of the sub-bearing.
本发明采用的另一技术方案是,Another technical solution adopted by the present invention is,
第一种,一种交叉滚子轴承温升测试方法,利用上述的交叉滚子轴承温升测试机构,按照以下步骤实施:First, a method for testing the temperature rise of a crossed roller bearing, using the above-mentioned temperature rise testing mechanism of the crossed roller bearing, and implementing it according to the following steps:
1.1)组装交叉滚子轴承温升测试机构,固定好热电偶;1.1) Assemble the temperature rise test mechanism of the crossed roller bearing and fix the thermocouple;
1.2)启动电机,保持转速值不变,改变配重块的质量大小,运行5小时,读取各个热电偶的温度值,取平均值,绘制不同载荷条件下的轴承温升与转速之间的关系曲线,得到轴承的温升与转速变化规律;1.2) Start the motor, keep the speed value unchanged, change the mass of the counterweight, run for 5 hours, read the temperature value of each thermocouple, take the average value, and draw the difference between the bearing temperature rise and the speed under different load conditions. The relationship curve is obtained to obtain the temperature rise and rotation speed change law of the bearing;
1.3)保持配重块质量不变,改变电机的转速大小,运行5小时,读取各个热电偶的温度值,取平均值,绘制不同转速条件下的轴承温升与载荷之间的关系曲线,得到轴承的温升与载荷变化规律。1.3) Keep the mass of the counterweight unchanged, change the speed of the motor, run for 5 hours, read the temperature value of each thermocouple, take the average value, and draw the relationship curve between the bearing temperature rise and the load under different speed conditions, The temperature rise and load variation law of the bearing is obtained.
第二种,一种交叉滚子轴承角刚度测试方法,利用上述的交叉滚子轴承角刚度测试机构,按照以下步骤实施:Second, a method for testing the angular stiffness of a crossed roller bearing, using the above-mentioned testing mechanism for the angular stiffness of a crossed roller bearing, and implementing it according to the following steps:
将加载模块安装在底座下部侧壁的法兰孔内,拧转加载螺栓调节加载力的大小来改变加载力矩的大小,记录不同力矩作用下位移传感器一和位移传感器二的读数,分别计算出对应的力矩载荷大小、轴承的偏转角度值,然后绘制力矩与偏转角度之间的关系曲线,拟合获取其函数关系式,通过求导得到如下的轴承角刚度值,轴承角刚度值计算公式如下:Install the loading module in the flange hole of the lower side wall of the base, turn the loading bolt to adjust the loading force to change the loading torque, record the readings of the
Mt=Ft·L,M t =F t ·L,
式中,θ是轴承的偏转角度,δ1、δ1为两个位移传感器测量值,D为两个位移传感器之间的距离,Mt是倾覆力矩,Ft为外载荷,L为力矩作用的力臂长度,Kt为轴承角刚度。In the formula, θ is the deflection angle of the bearing, δ 1 and δ 1 are the measured values of the two displacement sensors, D is the distance between the two displacement sensors, M t is the overturning moment, F t is the external load, and L is the moment action The moment arm length, K t is the bearing angular stiffness.
第三种,一种轴承轴向刚度测试方法,利用上述的交叉滚子轴承轴向刚度测试机构,按照以下步骤实施:The third, a bearing axial stiffness testing method, uses the above-mentioned crossed roller bearing axial stiffness testing mechanism, and implements it according to the following steps:
3.1)安装好轴向力加载模块,并将力传感器归零;3.1) Install the axial force loading module and reset the force sensor to zero;
3.2)将位移传感器一和位移传感器二分别安装在位移传感器支架一、位移传感器支架二上,调整参数使其在传感器的测量范围内;3.2) Install the
3.3)开始加载,通过改变加载螺栓的进给量,调节轴向力的大小,记录不同轴向力作用下位移传感器一和位移传感器二的读数;以轴向力为纵坐标、两个位移传感器读数的平均值为横坐标,绘制变化曲线,通过拟合得到函数关系式,通过对该函数关系式求导,得到轴承轴向刚度,计算公式如下:3.3) Start loading, adjust the magnitude of the axial force by changing the feed of the loading bolt, and record the readings of
式中,Kn为轴向刚度值,Fn为加载的轴向力,Xn为传感器测得位移值,即可求出轴承轴向刚度值。In the formula, K n is the axial stiffness value, F n is the loaded axial force, X n is the displacement value measured by the sensor, and the bearing axial stiffness value can be obtained.
第四种,一种轴承径向刚度测试方法,利用上述的交叉滚子轴承径向刚度测试机构,按照以下步骤实施:The fourth, a bearing radial stiffness testing method, utilizes the above-mentioned crossed roller bearing radial stiffness testing mechanism, and implements it according to the following steps:
4.1)组装径向力的加载模块,并且将三个磁力表座吸附到工作台上的测量位置,安装好位移传感器三、位移传感器四和位移传感器五,使之位于测量面内,设置好位移传感器参数;4.1) Assemble the radial force loading module, and adsorb the three magnetic force meter bases to the measurement positions on the workbench, install the
4.2)开始加载,通过改变加载螺栓的进给量,改变径向力的大小,记录不同径向力作用下的三个位移传感器的读数,根据三个位移传感器的读数换算出轴承径向变形的大小,绘制径向力与径向变形之间的关系曲线,拟合成函数关系式,求导得到轴承的径向刚度值,计算公式是:4.2) Start loading, change the amount of radial force by changing the feed of the loading bolt, record the readings of the three displacement sensors under the action of different radial forces, and convert the radial deformation of the bearing according to the readings of the three displacement sensors. size, draw the relationship curve between radial force and radial deformation, fit it into a functional relationship, and derive the radial stiffness value of the bearing. The calculation formula is:
X=|Xr1-Xr2|,X=|X r1 -X r2 |,
式中,Xr1为位移传感器三和位移传感器五的读数平均值,代表轴承内圈的位移值;Xr2为轴承外圈的位移值;Fr为径向力,Kr为径向刚度。In the formula, X r1 is the average reading of displacement sensor three and displacement sensor five, representing the displacement value of the inner ring of the bearing; X r2 is the displacement value of the outer ring of the bearing; F r is the radial force, and K r is the radial stiffness.
本发明的有益效果是,采用模块化结构设计,结构简单,功能多,不仅可以开展交叉滚子轴承的温升测试,而且可以通过加载试验获得三项刚度值,对研究和测试交叉滚子轴承的热态、静态特性具有重要意义。The beneficial effect of the invention is that the modular structure design is adopted, the structure is simple, and the functions are multi-functional. Not only can the temperature rise test of the crossed roller bearing be carried out, but three stiffness values can be obtained through the loading test, which is very useful for the research and testing of the crossed roller bearing. The thermal and static characteristics are of great significance.
附图说明Description of drawings
图1是本发明的交叉滚子轴承温升测试机构安装示意图;Fig. 1 is the installation schematic diagram of the cross-roller bearing temperature rise testing mechanism of the present invention;
图2是本发明的交叉滚子轴承角刚度测试机构安装示意图;Fig. 2 is the installation schematic diagram of the cross-roller bearing angular stiffness testing mechanism of the present invention;
图3是本发明的交叉滚子轴承轴向刚度测试机构安装示意图;Fig. 3 is the installation schematic diagram of the axial stiffness testing mechanism of the crossed roller bearing of the present invention;
图4是本发明的交叉滚子轴承径向刚度测试机构安装示意图;4 is a schematic view of the installation of the radial stiffness testing mechanism of the crossed roller bearing of the present invention;
图5是本发明的交叉滚子轴承角刚度测试原理图。FIG. 5 is a schematic diagram of the angular stiffness test of the crossed roller bearing of the present invention.
图中,1.上压板,2.交叉滚子轴承,3.下压板,4.转台,5.底座,6.电机,7.联轴器,8.连接轴,9.热电偶,10.配重块,11.位移传感器一,12.位移传感器支架一,13.力矩测量轴,14.力传感器,15.传感器连接轴,16.钢球一,17.加载螺栓,18.加载套筒,19.位移传感器二,20.位移传感器支架二,21.支架套筒,22.连接平台,23.位移传感器三,24.位移传感器四,25.位移传感器五,26.径向中间轴,27.轴承座,28.径向力传感器连接块,29.径向加力底座,30.径向支座,31.压块,32.钢球二。In the figure, 1. Upper platen, 2. Crossed roller bearing, 3. Lower platen, 4. Turntable, 5. Base, 6. Motor, 7. Coupling, 8. Connecting shaft, 9. Thermocouple, 10. Counterweight, 11.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
如图1,本发明的交叉滚子轴承温升测试机构的结构是,包括可调节质量的配重块10,配重块10固定安装在转台4轴心孔上端,转台4通过交叉滚子轴承2支撑在底座5上部环槽中,交叉滚子轴承2外圈由上压板1通过一圈螺栓固定在底座5上,交叉滚子轴承2内圈由下压板3通过另一圈螺栓固定在转台4上;转台4轴心孔下端与连接轴8通过螺纹固定连接,连接轴8向下通过联轴器7与电机6的输出轴连接,电机6固定在底座5内腔中;As shown in FIG. 1, the structure of the cross-roller bearing temperature rise testing mechanism of the present invention includes a mass-
上述的配重块10、转台4、交叉滚子轴承2、连接轴8、联轴器7及电机6的输出轴回转轴线均在同一直线上;底座5上端面开有热电偶安装槽,热电偶安装槽中对称安装有多个热电偶9,各个热电偶9与交叉滚子轴承2外圈接触,以便检测交叉滚子轴承2的温度参数。The above-mentioned
如图2,本发明的交叉滚子轴承角刚度测试机构的结构是,在图1的基础上,拆除电机6、连接轴8和联轴器7,在底座5下部圆周径向开有一个法兰孔,该法兰孔中安装有加载套筒18,加载套筒18外沿安装边通过螺栓与底座5外壁固定,加载套筒18内孔中通过螺纹套装有加载螺栓17;转台4轴心孔中向下套装有力矩测量轴13,加载螺栓17与力矩测量轴13之间依次顶接有钢球一16、传感器连接轴15和力传感器14,且加载螺栓17、钢球一16、力传感器14的径向中心线与力矩测量轴13及转台4的回转轴线在同一立面中;加载套筒18、加载螺栓17、钢球一16、传感器连接轴15、力传感器14一起称为加载模块,此处的加载模块为径向安装;As shown in Figure 2, the structure of the cross-roller bearing angular stiffness testing mechanism of the present invention is that on the basis of Figure 1, the
底座5上端面还沿直径方向对称设置有位移传感器支架一12和位移传感器支架二20,位移传感器支架一12上设置有位移传感器一11,位移传感器支架二20上设置有位移传感器二19,位移传感器一11和位移传感器二19用于检测交叉滚子轴承2内外圈之间的相对位移参数。The upper end surface of the
如图3,本发明的交叉滚子轴承轴向刚度测试机构的结构是,在图2的基础上,拆卸径向安装的加载模块及力矩测量轴13,As shown in FIG. 3, the structure of the axial stiffness testing mechanism of the crossed roller bearing of the present invention is that, on the basis of FIG. 2, the radially installed loading module and the
在底座5上端面通过螺钉固定安装有支架套筒21,支架套筒21上顶面轴心孔中通过螺栓固定安装有加载套筒18,加载套筒18内孔中通过螺纹套装有加载螺栓17;在转台4轴心孔上端套装有连接平台22,加载螺栓17向下与连接平台22之间依次设置有钢球一16、传感器连接轴15、力传感器14;A
传感器连接轴15一半光滑套装在加载套筒18内孔中,即加载套筒18对传感器连接轴15起导向作用;钢球一16放在传感器连接轴15上表面中心的锥孔内;加载套筒18、加载螺栓17、传感器连接轴15、连接平台22及转台4的回转轴线在同一直线上;The
此处的加载模块为轴向安装,位移传感器一11和位移传感器二19用于检测交叉滚子轴承2内外圈之间的轴向相对位移参数;The loading module here is axially installed, and the
如图4,本发明的交叉滚子轴承径向刚度测试机构结构是,将图1中的转台4、交叉滚子轴承2、夹紧轴承的上压板1与下压板3整套取下,As shown in Fig. 4, the structure of the radial stiffness test mechanism of the crossed roller bearing of the present invention is that the
包括轴承座27和径向中间轴26,交叉滚子轴承2外圈支撑在轴承座27的台阶孔中,交叉滚子轴承2外圈上的上压板1与轴承座27固定连接,交叉滚子轴承2内圈通过下压板3与转台4固定;转台4轴心孔中套装有径向中间轴26,径向中间轴26上下两端均通过压块31安装在径向支座30中;Including the bearing
还包括径向加力底座29,径向加力底座29内孔中设置有加载螺栓17,加载螺栓17与轴承座27外壁之间依次设置有钢球一16、传感器连接轴15、径向力传感器14、径向力传感器连接块28、钢球二32,该部分一起称为径向力加载模块;It also includes a
径向轴承座27设置有位移测量平面,即由径向中间轴26的中轴线与加载螺栓17的中轴线所组成的平面,在该位移测量平面安装有位移测试单元,位移测试单元包括位移传感器三23、位移传感器四24和位移传感器五25,该三个位移传感器均设置在各自的磁座上,三个磁座吸附在工作台上,位移传感器三23位于转台4的一个侧面,位移传感器五25位于转台4的另一个侧面,位移传感器四24位于径向轴承座27侧面,位移传感器四24与钢球二32沿直径方向相对;位移传感器三23和位移传感器五25用于测量交叉滚子轴承2内圈的位移量,位移传感器四24用于测量交叉滚子轴承2外圈的位移量。The
本发明上述的四种测试机构,采用模块化结构,根据测试需要,安装不同的加载模块,灵活组配出相应的结构,实现交叉滚子轴承温升测试、交叉滚子轴承角刚度测试、轴向刚度测试以及径向刚度测试。The above-mentioned four testing mechanisms of the present invention adopt a modular structure. According to the testing requirements, different loading modules are installed, and corresponding structures can be flexibly assembled to realize the temperature rise test of the crossed roller bearing, the angular stiffness test of the crossed roller bearing, and the axial stiffness test. Radial stiffness test as well as radial stiffness test.
以下步骤过程中,将交叉滚子轴承2简称为轴承,交叉滚子轴承2外圈与底座5采用小间隙配合,交叉滚子轴承2内圈与转台4采用过渡配合。In the following steps, the crossed
利用本发明上述的装置,分别进行轴承温升测试、轴承角刚度测试、轴承轴向刚度测试及轴承径向刚度测试,按照以下步骤实施:Utilize the above-mentioned device of the present invention, respectively carry out bearing temperature rise test, bearing angular stiffness test, bearing axial stiffness test and bearing radial stiffness test, and implement according to the following steps:
1、轴承温升测试:1. Bearing temperature rise test:
1.1)按照图1组装测试机构,固定好热电偶9;1.1) Assemble the test mechanism according to Figure 1, and fix the
1.2)启动电机6,保持转速值不变,改变配重块10的质量大小,运行5小时,读取各个热电偶9的温度值,取平均值,绘制不同载荷条件下的轴承温升与转速之间的关系曲线,得到轴承的温升与转速变化规律。1.2) Start the
1.3)保持配重块10质量不变,改变电机6的转速大小,运行5小时,读取各个热电偶9的温度值,取平均值,绘制不同转速条件下的轴承温升与载荷之间的关系曲线,得到轴承的温升与载荷变化规律。1.3) Keep the mass of the
2、轴承角刚度测试:2. Bearing angular stiffness test:
按照图2,将加载模块安装在底座5下部侧壁的法兰孔内,拧转加载螺栓17调节加载力的大小来改变加载力矩的大小,记录不同力矩作用下位移传感器一11和位移传感器二19的读数,分别计算出对应的力矩载荷大小、轴承的偏转角度值,然后绘制力矩与偏转角度之间的关系曲线,拟合获取其函数关系式,通过求导得到如下的轴承角刚度值。如图5所示,轴承角刚度值计算公式如下:According to Figure 2, install the loading module in the flange hole of the lower side wall of the
Mt=Ft·L(2)M t =F t ·L(2)
式中,θ是轴承的偏转角度,δ1、δ1为两个位移传感器测量值,D为两个位移传感器之间的距离,Mt是倾覆力矩,Ft为外载荷,L为力矩作用的力臂长度,Kt为轴承角刚度。In the formula, θ is the deflection angle of the bearing, δ 1 and δ 1 are the measured values of the two displacement sensors, D is the distance between the two displacement sensors, M t is the overturning moment, F t is the external load, and L is the moment action The moment arm length, K t is the bearing angular stiffness.
3、轴承轴向刚度测试:3. Bearing axial stiffness test:
3.1)按照图3,安装好轴向的加载模块,并将力传感器14归零;3.1) According to Figure 3, install the axial loading module, and reset the
3.2)将位移传感器一11和位移传感器二19分别安装在位移传感器支架一12、位移传感器支架二20上,调整参数使其在传感器的测量范围内;3.2) Install the displacement sensor one 11 and the displacement sensor two 19 on the displacement sensor bracket one 12 and the displacement sensor bracket two 20 respectively, and adjust the parameters to make it within the measurement range of the sensor;
3.3)开始加载,通过改变加载螺栓17的进给量,调节轴向力的大小,记录不同轴向力作用下位移传感器一11和位移传感器二19的读数;以轴向力为纵坐标、两个位移传感器读数的平均值为横坐标,绘制变化曲线,通过拟合得到函数关系式,通过对该函数关系式求导,得到轴承轴向刚度,计算公式如下:3.3) Start loading, adjust the magnitude of the axial force by changing the feed of the
式中,Kn为轴向刚度值,Fn为加载的轴向力,Xn为传感器测得位移值,即可求出轴承轴向刚度值。In the formula, K n is the axial stiffness value, F n is the loaded axial force, X n is the displacement value measured by the sensor, and the bearing axial stiffness value can be obtained.
4、轴承径向刚度测试:4. Bearing radial stiffness test:
4.1)按照图4组装径向力的加载模块,并且将三个磁力表座吸附到工作台上的测量位置,安装好位移传感器三23、位移传感器四24和位移传感器五25,使之位于测量面内,设置好位移传感器参数;4.1) Assemble the radial force loading module according to Figure 4, and adsorb the three magnetic force meter bases to the measurement positions on the workbench, install the displacement sensor three 23, the displacement sensor four 24 and the displacement sensor five 25, so that they are located in the measurement position. In the plane, set the displacement sensor parameters;
4.2)开始加载,通过改变加载螺栓17的进给量,改变径向力的大小,记录不同径向力作用下的三个位移传感器的读数,根据三个位移传感器的读数换算出轴承径向变形的大小,绘制径向力与径向变形之间的关系曲线,拟合成函数关系式,求导得到轴承的径向刚度值,计算公式是:4.2) Start loading, change the magnitude of the radial force by changing the feed of the
X=|Xr1-Xr2| (5)X=|X r1 -X r2 | (5)
式中,Xr1为位移传感器三和位移传感器五的读数平均值,代表轴承内圈的位移值;Xr2为轴承外圈的位移值;Fr为径向力,Kr为径向刚度。In the formula, X r1 is the average reading of displacement sensor three and displacement sensor five, representing the displacement value of the inner ring of the bearing; X r2 is the displacement value of the outer ring of the bearing; F r is the radial force, and K r is the radial stiffness.
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