CN108856169A - A kind of the laser automatic rust removing device and derusting method of igneous rock cracks - Google Patents
A kind of the laser automatic rust removing device and derusting method of igneous rock cracks Download PDFInfo
- Publication number
- CN108856169A CN108856169A CN201810413952.4A CN201810413952A CN108856169A CN 108856169 A CN108856169 A CN 108856169A CN 201810413952 A CN201810413952 A CN 201810413952A CN 108856169 A CN108856169 A CN 108856169A
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- Prior art keywords
- laser
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- spray gun
- igneous rock
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Links
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 title claims abstract description 34
- 239000011435 rock Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 48
- 238000004140 cleaning Methods 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 5
- 238000005259 measurement Methods 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 210000001367 artery Anatomy 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of laser automatic rust removing device of igneous rock cracks of away rust by laser technical field and its methods,Including laser cleaning device,Rangefinder and hand-held laser spray gun,The laser cleaning device and hand-held laser spray gun are electrically connected,Rangefinder is installed on the hand-held laser spray gun,The handle of the hand-held laser spray gun is provided with manual switch,The present invention passes through in advance by the data input processor of igneous rock cracks,Wheel is extracted in derusting to information,Personnel, which only need to input, needs rust removal wheel to model,The present apparatus passes through rangefinder information collection,Control the suitable distance of vehicle and laser,Telescopic rod is horizontally and vertically moved by controller,Then according to corresponding vehicle wheel to information,The suitable height of adjustment,Distance and power,Reach different wheels to operate different derusting,Keep derusting more stable and matching,When some location means cannot be introduced into,Hand-held laser spray gun can be removed.
Description
Technical field
The present invention relates to away rust by laser technical field, laser automatic rust removing device and the derusting of a kind of igneous rock cracks are referred in particular to
Method.
Background technique
With being continuously increased for Chinese high-speed rail operating mileage, car speed is getting faster, and is required traffic safety also more next
Higher, this, in maintenance craft, proposes very high requirement, mesh to flaw detection to the wheel of bogie of car part in railway wheel
Before, most of vehicle wheels boil the method washed and manually derusted to use buck, the disadvantage is that labor intensity of workers is big, inefficiency,
Activity duration influence long and to the pollution of environment and to rail man's health etc. is and novel there is many shortcomings
Advanced passenger train has largely used rubber parts, and the aging washed and can be accelerated into rubber parts is boiled using buck, reduces its performance, the total vehicle of iron
Easy to use, the high-efficient wheel of one kind is badly in need of to derusting cleaning equipment in maintenance department.
Laser removing rust is exactly that the principle of laser cleaning is：The light beam of laser transmitting need to handle the pollution layer institute on surface
It absorbs, the absorption of the big energy of pollution layer forms the plasma sharply expanded, then generates shock wave, shock wave becomes pollutant
It fragmentates and is removed, but must according to circumstances adjust laser parameter, the energy density of light pulse is made strictly to be in two thresholds
It is the automatic control of cleaning by the important results that two threshold values generate between value, energy density is higher than the light arteries and veins of first threshold
Punching will reject always pollutant, until reaching base material, for railway wheel to derusting mode and mechanism, by adjusting swashing
Power, the energy of light device, according to the complexity of rusty scale or particle, the simple area for adjusting hot spot has quilt to make to export laser
Identical energy density, theoretical and derusting cleaning ability, in R&D process, sometimes for laser to be transported to specified derusting
Laser beam is transmitted using optical fiber in position, and advantage of this is that applied widely, flexible to operation, the hot spots of output
Energy distribution is also relatively uniform, and disadvantage can exactly lose some energy, particularly evident when transmission range is longer, does so
Meanwhile the mode of output facula is not sufficiently stable sometimes, in addition, we also use light-conducting arm to carry out transmitting beam, mainly by lens
It is conducted with reflecting mirror, maintains the shape of light beam to the maximum extent in this way.
In conjunction with the more mature away rust by laser principle of the prior art, it is now desired to which one kind can be exclusively used in igneous rock cracks and remove
Rust operates more convenient and fast laser rust-removing device, and the shape and material for igneous rock cracks carry out more suitable cleaning, can
The wheel pair of corresponding different model carries out the ability of corresponding more automatic rust-removing, and there is presently no the devices of professional cleaning wheel pair.
Based on this, the present invention devises the laser automatic rust removing device and derusting method of a kind of igneous rock cracks, on solving
State problem.
Summary of the invention
The purpose of the present invention is to provide the laser automatic rust removing devices and derusting method of a kind of igneous rock cracks, on solving
The igneous rock cracks that can be directed to different model proposed in background technique are stated, different information matches are carried out, and are carried out automatic
Operation is specially skillful in the derusting problem of wheel pair.
The invention is realized in this way：A kind of laser automatic rust removing device of igneous rock cracks, including laser cleaning device, ranging
Instrument and hand-held laser spray gun, the laser cleaning device and hand-held laser spray gun are electrically connected, and are installed on the hand-held laser spray gun
The rangefinder, manual switch is provided on the handle of the hand-held laser spray gun, and laser automatic rust removing device further includes support
Plate, vertical telescopic rod and controller, the controller is installed on the laser cleaning device, and the support plate passes through support leg and ground
Support is stablized in face, and the vertical telescopic rod is erected at the top of support plate, and horizontal extension is installed on the top of the vertical telescopic rod
Bar, the outer end mounting fixing parts of the horizontal extension bar, the hand-held laser spray gun are connect with fixing piece, described vertical flexible
Bar, horizontal extension bar and hand-held laser spray gun are electrically connected with controller.
Further, the support foot is connected through a screw thread with support plate, and the support leg quantity is at least three.
Further, the support plate is that detachable is connect with vertical telescopic rod.
Further, the hand-held laser spray gun is connected by a snap with fixing piece.
Further, pull rod, the bottom installation at least one of the laser cleaning device is arranged in the top of the laser cleaning device
To idler wheel.
Further, the outer wall of the laser cleaning device installs storage box, is provided with box cover on the storage box.
A kind of laser automatic rust-removing method of igneous rock cracks, the derusting method need to be used such as claim to any one institute
A kind of laser automatic rust removing device for the igneous rock cracks stated；The derusting method includes the following steps：
Step 1：By igneous rock cracks model, preset hand-held laser spray gun movement routine and laser cleaning device output work
Three's corresponding relationship of rate is stored in controller；
Step 2：Hand-held laser spray gun is manually adjusted according to the measurement data of the rangefinder to adjust the distance with wheel；
Step 3：The controller recalls the model for needing rust removal wheel pair；
Step 4：The controller controls vertical telescopic rod, horizontal extension bar and hand-held laser spray gun and removes according to needs
Rust wheel carries out derusting operation to the matched preset path of model, and rust removal wheel is clear to model adjustment laser as required for the controller
Wash the corresponding output power of device.
Further, the manual switch startup control device failure.
The beneficial effects of the invention are as follows：Telescopic rod is horizontally and vertically moved by controller, then according to correspondence
Vehicle wheel to information, adjust suitable height, distance and power, reach different wheels and different derusting is operated, make derusting more
Add and stablize and match, when some location means cannot be introduced into, hand-held laser spray gun can be removed, carries out derusting manually and make
Industry.
The present invention is by by the data input processor of igneous rock cracks, wheel being extracted in derusting to information, personnel are only in advance
Needing to input needs rust removal wheel to model, the present apparatus by rangefinder information collection, control igneous rock cracks and laser it is suitable away from
From, and derusting operation is carried out to the good path of model match settings according to wheel, in derusting operation manually, controller is not controlled
Laser cleaning device.
Detailed description of the invention
The present invention is further illustrated in conjunction with the embodiments with reference to the accompanying drawings.
Fig. 1 is overall structure of the present invention；
Fig. 2 is laser cleaning device top view of the present invention；
Fig. 3 is working principle diagram of the present invention.
In attached drawing, parts list represented by the reference numerals are as follows：
1- laser cleaning device, 11- pull rod, 2- storage box, 3- support plate, 31- support leg, the vertical telescopic rod of 4-, 41- are horizontal
Telescopic rod, 5- rangefinder, 6- hold laser spray gun, 61- manual switch, 62- fixing piece, 7- controller.
Specific embodiment
It please refers to shown in Fig. 1-3, the present invention provides a kind of technical solution：A kind of laser automatic rust-removing dress of igneous rock cracks
It sets, including laser cleaning device 1, rangefinder 5 and hand-held laser spray gun 6, laser cleaning device 1 and hand-held laser spray gun 6 are electrically connected,
Rangefinder 5 is installed on hand-held laser spray gun 6, holds and is provided with manual switch 61 on the handle of laser spray gun 6, further include support plate
3, vertical telescopic rod 4 and controller 7, controller 7 is equipped on laser cleaning device 1, and support plate 3 is steady by support leg 31 and ground
Fixed support, vertical telescopic rod 4 are erected at the top of support plate 3, and the top of vertical telescopic rod 4 is equipped with horizontal extension bar 41, water
One end of flat telescopic rod 41 is equipped with fixing piece 62, and hand-held laser spray gun 6 is connect with fixing piece 62, and vertical telescopic rod 4, level are stretched
Contracting bar 41 and hand-held laser spray gun 6 are electrically connected with controller 7, and by rangefinder 5, it is best to holding with wheel to control the present apparatus
Derust distance, then starts controller 7, controls vertical telescopic rod 4 and horizontal extension bar 41, according to default route carry out it is horizontal and
The movement of vertical direction, and control hand-held laser spray gun 6 and carry out derusting operation, routine operation does not need the dynamic lasting behaviour of manpower
Make, it is more convenient, it is manually operated than people more reliable and more stable.
Wherein, support leg 31 is connected through a screw thread with support plate 3, and 31 quantity of support leg is at least three, is conveniently torn open
It unloads and installs, support plate 3 is that detachable is connect with vertical telescopic rod 4, facilitates device to carry installation, holding laser spray gun 6 can
It is connected by a snap with fixing piece 62, convenient hand-held laser spray gun 6 is automatically brought into operation or removes manual operation, laser cleaning device 1
Top pull rod 11 is set, the bottom of laser cleaning device 1 is mounted at least a pair of of idler wheel, facilitates the convenient shifting of laser cleaning device 1
Dynamic, the outer wall of laser cleaning device 1 is mounted with storage box 2, and the top of storage box 2 is provided with box cover, and support plate 3, is erected at support leg 31
It can be taken in storage box 2 to telescopic rod 4, horizontal extension bar 41 and hand-held laser spray gun 6, accessory is facilitated to store and protect.
A kind of laser automatic rust-removing method of igneous rock cracks, derusting method need to use one such as any one of claim 1 to 6
The laser automatic rust removing device of kind igneous rock cracks；Derusting method includes the following steps：
Step 1：Igneous rock cracks model, preset hand-held 6 movement routine of laser spray gun and laser cleaning device 1 are exported
Three's corresponding relationship of power is stored in controller 7；
Step 2：Hand-held laser spray gun 6 is manually adjusted according to the measurement data of rangefinder 5 to adjust the distance with wheel；
Step 3：Controller 7 recalls the model for needing rust removal wheel pair；
Step 4：Controller 7 controls vertical telescopic rod 4, horizontal extension bar 41 and hand-held laser spray gun 6 and removes according to needs
Rust wheel carries out derusting operation to the matched preset path of model, and rust removal wheel adjusts laser cleaning to model to controller 7 as required
The corresponding output power of device 1 allows derusting device and wheel to correspond derusting to model, more accurate, according to taking turns to model,
Derusting operation is carried out automatically according to designed different paths, it is more time saving and energy saving.
Wherein, 61 startup control device 7 of manual switch fails, and be repeated the present apparatus will not, personnel is avoided to operate
When, hidden danger that controller 7 is also operated.
One of embodiment has particular application as：The present invention when in use by the type information typing controller 7 of igneous rock cracks,
When derusting operation, the wheel that cleans will be needed to model input controller 7, then by support plate 3, support leg 31, vertical flexible
Bar 4, horizontal extension bar 41 and hand-held laser spray gun 6 are completed, and are then seated support leg 31 with ground, are enable support plate 3
Enough more stable to play a supportive role, the measurement of rangefinder 5 is adjusted the distance with the wheel cleaned is needed, and then feeds back the display in rangefinder 5
On screen, hand-held laser spray gun 6 is adjusted to and takes turns to optimal derusting distance by personnel, and then controller 7 controls vertical telescopic rod
4, horizontal extension bar 41 and hand-held laser spray gun 6 start to start derusting operation according to predetermined route, mobile and operation road
Diameter and wheel correspond model, and when some complex working conditions need to be manually operated, hand-held laser spray gun 6 is torn open with fixing piece 62
It unloading, hand holds the handle of hand-held laser spray gun 6, and alignment needs the position derusted, hand-held laser spray gun 6 is then controlled by hand,
It is maintained at rangefinder 5 and derusting position as far as possible in best derusting distance range, when manual switch 61 starts, controller 7 is released
Control to laser rust-removing device only provides laser, to avoid hidden danger, manual mode and automatic road caused by Repetitive controller occurs
Diameter operation mode is required to 7 wheel for inputting of controller to model, and according to wheel to model, controller 7 can make hand-held laser spray gun 6
There is provided with the output power that matches to model of wheel, operate in this way it is more flexible and conveniently, also to the wheel of conventional model to parameter
Cooperate it is more accurate, make derusting it is more convenient, when derusting operation complete, by support plate 3, support leg 31, vertical telescopic rod 4, water
In flat telescopic rod 41 and hand-held laser spray gun 6 income storage box 2, facilitate the storage and protection of accessory, then pull-up pull rod 11, it will
Laser cleaning device 1 is pulled away from, and idler wheel keeps device movement more laborsaving.
Although specific embodiments of the present invention have been described above, those familiar with the art should be managed
Solution, we are merely exemplary described specific embodiment, rather than for the restriction to the scope of the present invention, it is familiar with this
The technical staff in field should be covered of the invention according to modification and variation equivalent made by spirit of the invention
In scope of the claimed protection.
Claims (8)
1. a kind of laser automatic rust removing device of igneous rock cracks, including laser cleaning device (1), rangefinder (5) and the spray of hand-held laser
Rifle (6), the laser cleaning device (1) and hand-held laser spray gun (6) are electrically connected, and install institute on the hand-held laser spray gun (6)
It states rangefinder (5), is provided with manual switch (61) on the handle of the hand-held laser spray gun (6), it is characterised in that：Laser is automatic
Derusting device further includes support plate (3), vertical telescopic rod (4) and controller (7), on the laser cleaning device (1) described in installation
Controller (7), the support plate (3) is stablized by support leg (31) and ground to be supported, and the vertical telescopic rod (4) is erected at branch
Horizontal extension bar (41) are installed on the top at the top of fagging (3), the vertical telescopic rod (4), the horizontal extension bar (41)
Outer end mounting fixing parts (62), the hand-held laser spray gun (6) connect with fixing piece (62), the vertical telescopic rod (4), level
Telescopic rod (41) and hand-held laser spray gun (6) are electrically connected with controller (7).
2. a kind of laser automatic rust removing device of igneous rock cracks according to claim 1, it is characterised in that：The support leg
(31) it is connected through a screw thread with support plate (3), support leg (31) quantity is at least three.
3. a kind of laser automatic rust removing device of igneous rock cracks according to claim 1, it is characterised in that：The support plate
It (3) is that detachable is connect with vertical telescopic rod (4).
4. a kind of laser automatic rust removing device of igneous rock cracks according to claim 1, it is characterised in that：It is described hand-held sharp
Light spray gun (6) is connected by a snap with fixing piece (62).
5. a kind of laser automatic rust removing device of igneous rock cracks according to claim 1, it is characterised in that：The laser is clear
Wash top setting pull rod (11) of device (1), at least a pair of of idler wheel of the bottom installation of the laser cleaning device (1).
6. a kind of laser automatic rust removing device of igneous rock cracks according to claim 1, it is characterised in that：The laser is clear
Outer wall installation storage box (2) of device (1) is washed, is provided with box cover on the storage box (2).
7. a kind of laser automatic rust-removing method of igneous rock cracks, it is characterised in that：The derusting method need to use such as claim 1
To a kind of 6 described in any item laser automatic rust removing devices of igneous rock cracks；The derusting method includes the following steps：
Step 1：Igneous rock cracks model, preset hand-held laser spray gun (6) movement routine and laser cleaning device (1) are exported
Three's corresponding relationship of power is stored in controller (7)；
Step 2：Hand-held laser spray gun (6) is manually adjusted according to the measurement data of the rangefinder (5) to adjust the distance with wheel；
Step 3：The controller (7) recalls the model for needing rust removal wheel pair；
Step 4：The controller (7) control vertical telescopic rod (4), horizontal extension bar (41) and hand-held laser spray gun (6) according to
Derusting operation carried out to the matched preset path of model with rust removal wheel is needed, the controller (7) as required rust removal wheel to type
Number adjustment laser cleaning device (1) corresponding output power.
8. a kind of laser automatic rust removing device of igneous rock cracks according to claim 1, it is characterised in that：It is described to open manually
Close (61) startup control device (7) failure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810413952.4A CN108856169A (en) | 2018-05-03 | 2018-05-03 | A kind of the laser automatic rust removing device and derusting method of igneous rock cracks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810413952.4A CN108856169A (en) | 2018-05-03 | 2018-05-03 | A kind of the laser automatic rust removing device and derusting method of igneous rock cracks |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108856169A true CN108856169A (en) | 2018-11-23 |
Family
ID=64327346
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810413952.4A Pending CN108856169A (en) | 2018-05-03 | 2018-05-03 | A kind of the laser automatic rust removing device and derusting method of igneous rock cracks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108856169A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110834152A (en) * | 2019-11-26 | 2020-02-25 | 国网吉林省电力有限公司通化供电公司 | Laser rust removing device for live overhaul of high-voltage isolating switch |
| CN110918565A (en) * | 2019-11-26 | 2020-03-27 | 国家电网有限公司 | Laser rust removal device for live overhaul of high-voltage isolating switch and working method thereof |
| CN112004303A (en) * | 2020-08-24 | 2020-11-27 | 深圳市昊擎科技有限公司 | Intelligent plasma equipment and control method thereof |
| CN113751432A (en) * | 2021-09-17 | 2021-12-07 | 宁波翔明激光科技有限公司 | Laser cleaning head of integrated lens cleanliness detection device |
| CN114733854A (en) * | 2022-04-27 | 2022-07-12 | 扬州洛天依智能装备有限公司 | Supporting device for laser cleaning |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110834152A (en) * | 2019-11-26 | 2020-02-25 | 国网吉林省电力有限公司通化供电公司 | Laser rust removing device for live overhaul of high-voltage isolating switch |
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| CN113751432A (en) * | 2021-09-17 | 2021-12-07 | 宁波翔明激光科技有限公司 | Laser cleaning head of integrated lens cleanliness detection device |
| CN114733854A (en) * | 2022-04-27 | 2022-07-12 | 扬州洛天依智能装备有限公司 | Supporting device for laser cleaning |
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Application publication date: 20181123 |
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