CN108818611A - A kind of robot shoulder joint - Google Patents
A kind of robot shoulder joint Download PDFInfo
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- CN108818611A CN108818611A CN201810929361.2A CN201810929361A CN108818611A CN 108818611 A CN108818611 A CN 108818611A CN 201810929361 A CN201810929361 A CN 201810929361A CN 108818611 A CN108818611 A CN 108818611A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J17/00—Joints
- B25J17/02—Wrist joints
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Abstract
本发明公开了一种机器人肩关节,包括第一肩关节、第二肩关节、大臂,其关节连接处设有串联弹性机构,它包括连接固定装置的内层法兰以及固定在内层法兰上的外层法兰,中层法兰设置于内层法兰与外层法兰之间,并通过滚珠轴承与外层法兰转动连接,并且内层法兰、中层法兰、外层法兰在圆盘周面上的对应位置设有空腔,空腔内设有弹簧,弹簧固定在外层法兰的空腔内。本发明控制简单,安装方便,成本低廉,功能强大,既可以作为模块安装在服务机器人上又可以很好地作为教学研究开发应用。
The invention discloses a shoulder joint of a robot, which comprises a first shoulder joint, a second shoulder joint and a big arm. A serial elastic mechanism is arranged at the joint joint, which includes an inner flange for connecting a fixing device and a method for fixing the inner layer. The outer flange on the flange, the middle flange is set between the inner flange and the outer flange, and is connected to the outer flange through ball bearings, and the inner flange, middle flange, outer flange The flange is provided with a cavity at the corresponding position on the peripheral surface of the disk, and a spring is arranged in the cavity, and the spring is fixed in the cavity of the outer flange. The invention is simple in control, convenient in installation, low in cost and powerful in function. It can be installed on a service robot as a module and can be well used as a teaching research and development application.
Description
技术领域technical field
本发明涉及机器人技术领域,更具体地,涉及一种机器人肩关节。The present invention relates to the technical field of robots, and more specifically, to a robot shoulder joint.
背景技术Background technique
众所周知;在日常生活中,随着服务机器人的蓬勃发展,实现机器人关节的柔顺性,使机器人能够对人机之间的碰撞进行有效的检测,对于服务机器人,协作机器人有着重大的意义,并且机器人肩关节作为人形机器人设计的难点之一。As we all know; in daily life, with the vigorous development of service robots, it is of great significance for service robots and collaborative robots to realize the compliance of robot joints and enable robots to effectively detect collisions between humans and machines. The shoulder joint is one of the difficulties in the design of humanoid robots.
早期机器人肩关节通常采用串联结构,存在结构复杂,惯性大等弊端;然而,为了克服这些缺点,许多研究人员了把目光转向了三自由度转动的并联机构,如3-RRR,3-UPU,3-RUU等,上述并联机构也同样存在着一些问题,如:改为工作空间小,奇异位型较多,不能很好的进行人机协作。Early robot shoulder joints usually adopt a series structure, which has disadvantages such as complex structure and large inertia; however, in order to overcome these shortcomings, many researchers have turned their attention to parallel mechanisms with three degrees of freedom rotation, such as 3-RRR, 3-UPU, 3-RUU, etc., the above-mentioned parallel mechanism also has some problems, such as: the working space is small, there are many singular positions, and the human-machine cooperation cannot be carried out well.
发明内容Contents of the invention
本发明为克服上述现有技术所述的结构复杂,惯性大的缺陷,提供一种带有串联弹性机构及角度传感器的机器人肩关节。In order to overcome the defects of complex structure and high inertia described in the above-mentioned prior art, the present invention provides a robot shoulder joint with a series elastic mechanism and an angle sensor.
为解决上述技术问题,本发明的技术方案如下:本机器人肩关节包括第一肩关节、第二肩关节、大臂,第一肩关节与第二肩关节之间、第二肩关节中第二肩壳与第二连接装置转动连接处、大臂壳末端与第四连接装置转动连接处都采用串联弹性机构,所述的串联弹性机构包括连接固定装置的内层法兰以及固定在内层法兰上的外层法兰,中层法兰设置于内层法兰与外层法兰之间,并通过滚珠轴承与外层法兰转动连接,并且内层法兰、中层法兰、外层法兰在圆盘周面上的对应位置设有空腔,空腔内设有弹簧,弹簧固定在外层法兰的空腔内。In order to solve the above-mentioned technical problems, the technical solution of the present invention is as follows: the robot shoulder joint includes a first shoulder joint, a second shoulder joint, a big arm, between the first shoulder joint and the second shoulder joint, and the second shoulder joint in the second shoulder joint. The connection between the shoulder shell and the second connecting device, the end of the arm shell and the fourth connecting device are connected by a series elastic mechanism. The outer flange on the flange, the middle flange is set between the inner flange and the outer flange, and is connected to the outer flange through ball bearings, and the inner flange, middle flange, outer flange The flange is provided with a cavity at the corresponding position on the peripheral surface of the disk, and a spring is arranged in the cavity, and the spring is fixed in the cavity of the outer flange.
优选地,所述的第一肩关节包括第一肩壳,第一舵机固定在第一肩壳内,第一舵机的输出法兰盘与串联弹性机构的中层法兰相连,第一连接装置包裹着串联弹性机构并与串联弹性机构的外层法兰相连,霍尔传感器固定安装于第一连接装置上,所述第一舵机法兰盘轴心方向与第一肩关节的轴线方向一致。Preferably, the first shoulder joint includes a first shoulder shell, the first steering gear is fixed in the first shoulder shell, the output flange of the first steering gear is connected with the middle flange of the series elastic mechanism, and the first connecting The device wraps the series elastic mechanism and is connected with the outer flange of the series elastic mechanism. The Hall sensor is fixedly installed on the first connection device. unanimous.
所述的第二肩关节包括与第一连接装置相连的第二肩壳,第二肩壳内设有第二舵机,第二舵机的输出轴心与第一舵机的输出轴心垂直,第二舵机的输出法兰盘连接一个串联弹性机构,并与其中层法兰相连,第二连接装置包裹着串联弹性机构并与串联弹性机构的外层法兰固定相连,第二连接装置和第三连接装置固定相连,霍尔传感器安装于第二连接装置一端外侧。The second shoulder joint includes a second shoulder shell connected to the first connecting device, the second shoulder shell is provided with a second steering gear, and the output axis of the second steering gear is perpendicular to the output axis of the first steering gear , the output flange of the second steering gear is connected to a series elastic mechanism and connected to the middle flange, the second connecting device wraps the series elastic mechanism and is fixedly connected to the outer flange of the series elastic mechanism, the second connecting device and The third connecting device is fixedly connected, and the Hall sensor is installed outside one end of the second connecting device.
所述大臂包括大臂壳,大臂壳与第三连接装置固定相连,大臂壳里固定有第三舵机,第三舵机的输出法兰与串联弹性机构的中层法兰相连,第四连接装置包裹着串联弹性机构并与串联弹性机构的外层法兰固定相连,霍尔传感器固定安装于第四连接装置内;所述第三舵机的输出法兰盘的轴心方向与大臂壳的轴心方向一致并垂直于第二舵机的输出法兰的轴心方向。The boom includes a boom casing, the boom casing is fixedly connected with the third connecting device, a third steering gear is fixed in the boom casing, the output flange of the third steering gear is connected with the middle flange of the series elastic mechanism, and the third steering gear is fixed in the boom casing. The four connecting devices wrap the series elastic mechanism and are fixedly connected with the outer flange of the series elastic mechanism, and the Hall sensor is fixedly installed in the fourth connecting device; the axis direction of the output flange of the third steering gear is in line with the large The axis direction of the arm housing is consistent and perpendicular to the axis direction of the output flange of the second steering gear.
优选地,所述的弹簧的原长大于空腔的周向长度。Preferably, the original length of the spring is greater than the circumferential length of the cavity.
优选地,所述的机器人肩关节还包含控制板,所述的控制板以RS-485的通讯方式和上位机进行通讯以获取各关节的角度,速度等信息。Preferably, the robot shoulder joint further includes a control board, and the control board communicates with the host computer through RS-485 communication to obtain information such as angles and speeds of each joint.
优选地,所述的内层法兰在与输出轴连接处设置有滚针轴承,所述滚针轴承的内圈配合连接于中层法兰的周面上。Preferably, the inner flange is provided with a needle bearing at the connection with the output shaft, and the inner ring of the needle bearing is fitly connected to the peripheral surface of the middle flange.
优选地,所述的内层法兰和外层法兰固定连接处设有安装霍尔传感器和外部负载的固定槽。Preferably, the fixed connection between the inner flange and the outer flange is provided with a fixing groove for installing a Hall sensor and an external load.
优选地,所述的中层法兰在轴向上设有放置定位磁铁的定位槽,定位磁铁能与所述霍尔传感器配合测量中层法兰和固定连接的内层法兰及外层法兰之间发生相对旋转的转角。Preferably, the middle flange is axially provided with a positioning groove for placing a positioning magnet, and the positioning magnet can cooperate with the Hall sensor to measure the distance between the middle flange and the fixedly connected inner and outer flanges. The angle at which relative rotation occurs between them.
优选地,所述的霍尔角度传感器采用菊花链形式分别与第一连接装置、第二连接装置以及第四连接装置相连。Preferably, the Hall angle sensor is respectively connected to the first connecting device, the second connecting device and the fourth connecting device in a daisy chain form.
优选地,所述的霍尔角度传感器是通过stm32控制器对传感器数据进行采集并发送至pc端,通过与上位机通讯,可以读取到所述霍尔传感器与所述定位磁铁相对旋转的角度。Preferably, the Hall angle sensor collects the sensor data through the stm32 controller and sends it to the PC, and through communication with the host computer, the relative rotation angle between the Hall sensor and the positioning magnet can be read .
与现有技术相比,本发明技术方案的有益效果是:本发明通过改进的串联弹性机构使得该关节具有结构简单,承载能力强,柔顺性好的优点,角度传感器以及定位磁铁的设计能够准确感知外部作用力。Compared with the prior art, the beneficial effect of the technical solution of the present invention is: the present invention makes the joint have the advantages of simple structure, strong bearing capacity and good flexibility through the improved series elastic mechanism, and the design of the angle sensor and the positioning magnet can be accurate. Perception of external forces.
附图说明Description of drawings
图1为本发明所述肩关节整体结构示意图;Fig. 1 is the overall structural representation of shoulder joint of the present invention;
图2为本发明的第一肩关节整体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the first shoulder joint of the present invention;
图3为本发明的第二肩关节整体结构示意图;Fig. 3 is the overall structure schematic diagram of the second shoulder joint of the present invention;
图4为本发明的大臂结构示意图;Fig. 4 is a schematic diagram of the boom structure of the present invention;
图5为串联弹性机构结构示意图。Fig. 5 is a schematic diagram of the structure of the series elastic mechanism.
图中:1.第一肩壳、2第一舵机、3.大号顶针轴承、4.第一连接装置、5.第二肩壳、6.第二连接装置、7.大臂壳、8第四连接装置、9.舵机法兰盘、10.滚针轴承、11.滚珠轴承、12.内层法兰、13.外层法兰、14中层法兰、15凹槽、16定位磁铁、17.弹簧、18.空腔、19霍尔传感器、20第二舵机、21.第三连接装置、22.第三舵机。In the figure: 1. The first shoulder shell, 2. The first steering gear, 3. The large thimble bearing, 4. The first connecting device, 5. The second shoulder shell, 6. The second connecting device, 7. The arm shell, 8 Fourth connecting device, 9. Servo flange, 10. Needle bearing, 11. Ball bearing, 12. Inner flange, 13. Outer flange, 14 Middle flange, 15 Groove, 16 Positioning Magnet, 17. spring, 18. cavity, 19 hall sensor, 20 second steering gear, 21. third connecting device, 22. third steering gear.
具体实施方式Detailed ways
附图仅用于示例性说明,不能理解为对本专利的限制;The accompanying drawings are for illustrative purposes only and cannot be construed as limiting the patent;
为了更好说明本实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;In order to better illustrate this embodiment, some parts in the drawings will be omitted, enlarged or reduced, and do not represent the size of the actual product;
对于本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。For those skilled in the art, it is understandable that some well-known structures and descriptions thereof may be omitted in the drawings.
下面结合附图和实施例对本发明的技术方案做进一步的说明。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
图1是本发明肩关节整体结构示意图,它包括第一肩关节、第二肩关节、大臂。Fig. 1 is a schematic diagram of the overall structure of the shoulder joint of the present invention, which includes a first shoulder joint, a second shoulder joint, and a big arm.
图2是本发明第一肩关节整体结构示意图,其第一肩关节包括第一肩壳1,第一舵机2固定在第一肩壳1内,第一舵机2的输出法兰盘与串联弹性机构的中层法兰14相连,第一连接装置4包裹着串联弹性机构并与串联弹性机构的外层法兰13相连,霍尔传感器19固定安装于第一连接装置4上,所述第一舵机2法兰盘轴心方向与第一肩关节的轴线方向一致。Fig. 2 is a schematic diagram of the overall structure of the first shoulder joint of the present invention, the first shoulder joint includes the first shoulder shell 1, the first steering gear 2 is fixed in the first shoulder shell 1, the output flange of the first steering gear 2 and The middle flange 14 of the series elastic mechanism is connected, the first connecting device 4 wraps the series elastic mechanism and is connected with the outer flange 13 of the series elastic mechanism, and the Hall sensor 19 is fixedly installed on the first connecting device 4. The axial direction of the flange plate of the steering gear 2 is consistent with the axial direction of the first shoulder joint.
图3是本发明第二肩关节整体结构示意图,其第二肩关节包括与第一连接装置4相连的第二肩壳5,第二肩壳5内设有第二舵机20,第二舵机20的输出轴心与第一舵机2的输出轴心垂直,第二舵机20的输出法兰盘连接一个串联弹性机构,并与其中层法兰14相连,第二连接装置6包裹着串联弹性机构并与串联弹性机构的外层法兰13固定相连,第二连接装置6和第三连接装置21固定相连,霍尔传感器19安装于第二连接装置6一端外侧。Fig. 3 is the overall structure schematic diagram of the second shoulder joint of the present invention, and its second shoulder joint comprises the second shoulder housing 5 that links to each other with the first connecting device 4, and the second steering gear 20 is arranged in the second shoulder housing 5, and the second steering gear The output axis of the steering gear 20 is perpendicular to the output axis of the first steering gear 2, the output flange of the second steering gear 20 is connected to a series elastic mechanism, and is connected to the middle flange 14, and the second connecting device 6 is wrapped in a series connection. The elastic mechanism is fixedly connected with the outer flange 13 of the series elastic mechanism, the second connecting device 6 is fixedly connected with the third connecting device 21 , and the Hall sensor 19 is installed outside one end of the second connecting device 6 .
图4是本发明大臂结构示意图,其大臂包括大臂壳7,大臂壳7与第三连接装置21固定相连,大臂壳7里固定有第三舵机22,第三舵机22的输出法兰与串联弹性机构的中层法兰14相连,第四连接装置8包裹着串联弹性机构并与串联弹性机构的外层法兰13固定相连,霍尔传感器19固定安装于第四连接装置8内;所述第三舵机22的输出法兰盘的轴心方向与大臂壳7的轴心方向一致并垂直于第二舵机20的输出法兰的轴心方向。Fig. 4 is a schematic diagram of the structure of the boom of the present invention, the boom includes a boom casing 7, the boom casing 7 is fixedly connected with the third connecting device 21, the boom casing 7 is fixed with a third steering gear 22, the third steering gear 22 The output flange is connected to the middle flange 14 of the series elastic mechanism, the fourth connecting device 8 wraps the series elastic mechanism and is fixedly connected with the outer flange 13 of the series elastic mechanism, and the Hall sensor 19 is fixedly installed on the fourth connecting device 8 : the axis direction of the output flange of the third steering gear 22 is consistent with the axis direction of the boom housing 7 and perpendicular to the axis direction of the output flange of the second steering gear 20 .
图5是本发明串联弹性机构结构示意图,其串联弹性机构包括连接固定装置的内层法兰12以及固定在内层法兰12上的外层法兰13,中层法兰14设置于内层法兰12与外层法兰13之间,并通过滚珠轴承11与外层法兰13转动连接,并且内层法兰12、中层法兰14、外层法兰13在圆盘周面上的对应位置设有空腔18,空腔18内设有弹簧17,弹簧17固定在外层法兰13的空腔18内。Fig. 5 is a schematic diagram of the structure of the series elastic mechanism of the present invention, the series elastic mechanism includes an inner flange 12 connected to the fixing device and an outer flange 13 fixed on the inner flange 12, and the middle flange 14 is arranged on the inner flange. Between the flange 12 and the outer flange 13, and through the ball bearing 11 and the outer flange 13 rotatably connected, and the inner flange 12, the middle flange 14, the outer flange 13 on the disc peripheral surface corresponding The position is provided with a cavity 18, and a spring 17 is arranged in the cavity 18, and the spring 17 is fixed in the cavity 18 of the outer flange 13.
在具体实施过程中,串联弹性机构分别设置于第一肩关节与第二肩关节之间、第二肩关节中第二肩壳5与第二连接装置6转动连接处以及大臂壳末端与第四连接装置转动连接处。当受到外部作用力下,中层法兰14发生相对旋转,空腔18空间变小,弹簧17发生形变,从而实现机器人肩关节的柔顺性,有效地对碰撞进行缓冲;此外,霍尔传感器19固定安装于第一连接装置4并和固定在中层法兰14上的磁体构成磁性编码器,用以测试中层法兰14与其余两层之间的相对旋转角度,其霍尔角度传感器19是通过stm32控制器对传感器数据进行采集并发送至pc端,从而可以通过上位机编程计算出受到的外部作用力或着力矩;另外,串联弹性机构分别与第一肩壳1、第二肩壳5、大臂壳7之间都设有大号滚针轴承10以减小摩擦。In the specific implementation process, the series elastic mechanism is respectively arranged between the first shoulder joint and the second shoulder joint, at the rotational joint between the second shoulder shell 5 and the second connecting device 6 in the second shoulder joint, and between the end of the arm shell and the second shoulder joint. The four-connection device rotates the connection. When subjected to an external force, the middle flange 14 relatively rotates, the space of the cavity 18 becomes smaller, and the spring 17 deforms, thereby realizing the flexibility of the shoulder joint of the robot and effectively buffering the collision; in addition, the Hall sensor 19 is fixed The magnetic encoder installed on the first connection device 4 and fixed on the middle flange 14 constitutes a magnetic encoder, which is used to test the relative rotation angle between the middle flange 14 and the other two layers, and its Hall angle sensor 19 is passed through stm32 The controller collects the sensor data and sends it to the PC, so that the external force or moment received can be calculated through the programming of the host computer; in addition, the series elastic mechanism is connected with the first shoulder shell 1, the second shoulder shell 5, and the large shoulder shell respectively. Large needle bearings 10 are arranged between the arm housings 7 to reduce friction.
相同或相似的标号对应相同或相似的部件;The same or similar reference numerals correspond to the same or similar components;
附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制;The terms describing the positional relationship in the drawings are only for illustrative purposes and cannot be interpreted as limitations on this patent;
显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Apparently, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, rather than limiting the implementation of the present invention. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (9)
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