CN108769465B - Electroforming mold camera head decorative ring, manufacturing method of decorative ring and mobile terminal - Google Patents
Electroforming mold camera head decorative ring, manufacturing method of decorative ring and mobile terminal Download PDFInfo
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- CN108769465B CN108769465B CN201810527285.2A CN201810527285A CN108769465B CN 108769465 B CN108769465 B CN 108769465B CN 201810527285 A CN201810527285 A CN 201810527285A CN 108769465 B CN108769465 B CN 108769465B
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04M—TELEPHONIC COMMUNICATION
- H04M1/00—Substation equipment, e.g. for use by subscribers
- H04M1/02—Constructional features of telephone sets
- H04M1/0202—Portable telephone sets, e.g. cordless phones, mobile phones or bar type handsets
- H04M1/026—Details of the structure or mounting of specific components
- H04M1/0264—Details of the structure or mounting of specific components for a camera module assembly
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
- H04N23/51—Housings
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Abstract
Description
技术领域technical field
本发明属于摄像头装饰圈技术领域,尤其涉及一种电铸模摄像头装饰圈、该装饰圈的制造方法、移动终端。The invention belongs to the technical field of camera decorative rings, and in particular relates to an electroformed mold camera decorative ring, a manufacturing method of the decorative ring, and a mobile terminal.
背景技术Background technique
目前市场上较多手机采用五金摄像头装饰圈,而此摄像头装饰圈基本采用不锈钢数控铣床加工,其生产工艺复杂,加工成本也非常高。At present, many mobile phones on the market use a hardware camera decorative ring, and this camera decorative ring is basically processed by a stainless steel CNC milling machine. The production process is complicated and the processing cost is very high.
电铸是指在芯模上电沉积,然后分离以制造(或复制)金属制品的工艺。它的基本原理和电镀相同。但是,电镀时要求得到与基体结合牢固的金属镀层,以达到防护、装饰等目的,而电铸层要和芯模分离,其厚度也远大于电镀层。Electroforming refers to the process of electrodepositing on a mandrel and then separating it to make (or replicate) a metal product. Its basic principle is the same as electroplating. However, in electroplating, a metal coating that is firmly bonded to the substrate is required to achieve the purpose of protection and decoration, and the electroforming layer must be separated from the core mold, and its thickness is much larger than that of the electroplating layer.
电铸能把机械加工较困难的零件内表面转化为芯模外表面,能把难成型的金属转化为易成型的芯模材料,因而能制造用其它方法不能(或很难)制造的特殊形状的零件。由于有上述特点,电铸工艺被用来制造形状复杂、精度高的空心零件(如波导管等),注塑用的模具、薄壁零件(有时厚仅几十微米),复制精细的表面轮廓(如唱片模、艺术品)等,将成为广泛应用的工艺之一。Electroforming can transform the inner surface of the parts that are difficult to machine into the outer surface of the core mold, and can convert the difficult-to-form metal into the easy-to-form core mold material, so it can produce special shapes that cannot (or are difficult) to manufacture by other methods. parts. Due to the above characteristics, electroforming is used to manufacture hollow parts with complex shapes and high precision (such as waveguides, etc.), molds for injection molding, thin-walled parts (sometimes only tens of microns thick), and to replicate fine surface profiles ( Such as record molds, artworks), etc., will become one of the widely used crafts.
发明内容SUMMARY OF THE INVENTION
本发明的实施例可以代替现有摄像头装饰圈复杂的数控铣床加工工艺,简化摄像头装饰圈的生产工艺,节省加工成本。The embodiments of the present invention can replace the complicated CNC milling machine processing technology of the existing camera head decoration ring, simplify the production process of the camera head decoration ring, and save the processing cost.
本实施例提供了一种电铸模摄像头装饰圈,包括装饰圈外壳以及填充件,所述装饰圈外壳为金属材质,其底端具有腔体,所述腔体的顶部具有第一透光通孔,其底部为开口;所述填充件具有贯穿其厚度方向的第二透光通孔,所述填充件嵌置并固定于所述腔体内,并且,所述第二透光通孔的位置与所述第一透光通孔的位置相对应。This embodiment provides an electroformed mold camera decorative ring, including a decorative ring casing and a filler. The decorative ring casing is made of metal, and the bottom end of the decorative ring has a cavity, and the top of the cavity has a first light-transmitting through hole , the bottom of which is an opening; the filler has a second light-transmitting through hole running through its thickness direction, the filler is embedded and fixed in the cavity, and the position of the second light-transmitting hole is the same as that of the cavity. The positions of the first light-transmitting through holes correspond to each other.
进一步地,所述填充件的底部与所述腔体的开口平齐。Further, the bottom of the filler is flush with the opening of the cavity.
进一步地,所述装饰圈外壳一体成型。Further, the casing of the decorative ring is integrally formed.
进一步地,所述填充件为硬性泡棉或金属件。Further, the filling member is a rigid foam or a metal member.
进一步地,所述装饰圈外壳的底端周缘往外侧方向延伸出裙边结构。Further, a skirt structure extends outward from the periphery of the bottom end of the decorative ring shell.
进一步地,所述装饰圈外壳的顶面周缘向上延伸出环状的限位壁,所述限位壁的形状与摄像头保护镜片的形状相匹配。Further, an annular limiting wall extends upward from the peripheral edge of the top surface of the casing of the decorative ring, and the shape of the limiting wall matches the shape of the protective lens of the camera.
进一步地,所述空腔的顶部还设置有加强肋,所述加强肋与所述装饰圈外壳一体成型,或者所述加强肋通过粘性材料粘接在所述空腔的顶部;相应的,所述填充体对应所述加强肋的位置开设有让位孔,所述加强肋嵌置于所述让位孔内。Further, the top of the cavity is further provided with a reinforcing rib, and the reinforcing rib is integrally formed with the decorative ring shell, or the reinforcing rib is bonded to the top of the cavity through an adhesive material; correspondingly, the The filling body is provided with an escape hole corresponding to the position of the reinforcement rib, and the reinforcement rib is embedded in the escape hole.
本实施例为解决上述技术问题,还提供了一种移动终端,包括壳体以及摄像头,所述摄像头安装于所述壳体内,所述移动终端还包括上述的电铸模摄像头装饰圈;所述壳体对应于所述摄像头的透光方向开设有安装孔,所述电铸模摄像头装饰圈安装于所述安装孔内。In order to solve the above technical problems, the present embodiment further provides a mobile terminal, including a casing and a camera, the camera is installed in the casing, and the mobile terminal further includes the above-mentioned electroformed camera decorative ring; the casing The body is provided with an installation hole corresponding to the light transmission direction of the camera, and the electroformed camera head decoration ring is installed in the installation hole.
进一步地,上述的电铸模摄像头装饰圈的制造方法,包括以下步骤:Further, the manufacturing method of the above-mentioned electroforming mold camera decorative ring, comprises the following steps:
根据需要制造的所述装饰圈外壳的形状,制作出形状与装饰圈外壳相匹配的外壳原模;According to the shape of the decorative ring shell to be manufactured, a shell original mold whose shape matches the decorative ring shell is produced;
将所述外壳原模作为阴极,用电铸材料作为阳极,一同放入金属盐溶液,所述金属盐溶液中含有与电铸材料相同的金属离子;The shell original mold is used as the cathode, and the electroforming material is used as the anode, and they are put into a metal salt solution together, and the metal salt solution contains the same metal ions as the electroforming material;
通以直流电,在电解作用下,原模表面逐渐沉积出金属电铸层,当所述金属电铸层达到所需的厚度后从金属盐溶液中取出,将所述金属电铸层与所述外壳原模分离,即制得与所述外壳原模形状相对应的所述装饰圈外壳;Direct current is applied, under the action of electrolysis, a metal electroforming layer is gradually deposited on the surface of the original mold. When the metal electroforming layer reaches the required thickness, it is taken out from the metal salt solution, and the metal electroforming layer and the The shell original mold is separated, that is, the decorative ring shell corresponding to the shape of the shell original mold is obtained;
根据所述装饰圈外壳的腔体的形状制作所述填充体;Making the filling body according to the shape of the cavity of the decorative ring shell;
将制得的填充体装配固定在所述装饰圈外壳的腔体内,即制得所述电铸模摄像头装饰圈。The prepared filler body is assembled and fixed in the cavity of the decorative ring shell, that is, the electroformed camera decorative ring is produced.
进一步地,所述外壳原模的制造还包括如下步骤:Further, the manufacture of the shell original mold also includes the following steps:
采用金属、树脂或玻璃中的任意一种材料通过机械加工或化学蚀刻的方式制作所述外壳原模,其中,Using any one of metal, resin or glass to make the original shell mold by machining or chemical etching, wherein,
当采用非金属材料制作所述外壳原模时,还需要通过真空镀将制得的所述外壳原模的表面进行导电化。When a non-metallic material is used to make the original shell mold, the surface of the prepared shell original mold needs to be electrically conductive through vacuum plating.
本实施例与现有技术相比,有益效果在于:本实施例的摄像头装饰圈,其装饰圈外壳为具有空腔的空壳结构,其通过电铸加工而成,能把机械加工较困难的零件内表面转化为芯模外表面,所以在外观、可靠性以及尺寸一致性方面,完全不亚于用数控铣床加工的摄像头装饰圈;此外,装饰圈外壳的空腔内嵌置填充体可以保证内部的结构强度。所以,本实施例的摄像头装饰圈在保证产品品质的前提下,简化了生产工艺,节省了加工成本。Compared with the prior art, the present embodiment has the beneficial effect that the camera head decorative ring of the present embodiment has a hollow shell structure with a cavity, which is processed by electroforming, which can make mechanical processing more difficult. The inner surface of the part is transformed into the outer surface of the mandrel, so in terms of appearance, reliability and dimensional consistency, it is completely as good as the camera decorative ring processed by the CNC milling machine; in addition, the filling body embedded in the cavity of the decorative ring shell can ensure Internal structural strength. Therefore, under the premise of ensuring product quality, the camera head decorative ring of this embodiment simplifies the production process and saves the processing cost.
附图说明Description of drawings
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。One or more embodiments are exemplified by the pictures in the corresponding drawings, and these exemplifications do not constitute limitations of the embodiments, and elements with the same reference numerals in the drawings are denoted as similar elements, Unless otherwise stated, the figures in the accompanying drawings do not constitute a scale limitation.
图1是本发明实施例一提供的一种电铸模摄像头装饰圈的立体结构示意图;1 is a schematic three-dimensional structure diagram of a decorative ring for an electroformed camera head provided in Embodiment 1 of the present invention;
图2是图1所示电铸模摄像头装饰圈另一角度的立体结构示意图;FIG. 2 is a schematic three-dimensional structure diagram of another angle of the decorative ring of the electroformed mold camera head shown in FIG. 1;
图3是图1电铸模摄像头装饰圈的分解结构示意图;Fig. 3 is the exploded structure schematic diagram of the decorative ring of the electroformed mold camera head of Fig. 1;
图4是本发明实施例一提供的一种移动终端的后视示意图;4 is a schematic rear view of a mobile terminal according to Embodiment 1 of the present invention;
图5是本发明实施例一提供的一种电铸模摄像头装饰圈的制造流程图;5 is a manufacturing flow chart of an electroformed mold camera head decorative ring provided in Embodiment 1 of the present invention;
图6是本发明实施例二提供的一种电铸模摄像头装饰圈的分解结构示意图。FIG. 6 is a schematic diagram of an exploded structure of an electroformed mold camera head decorative ring according to Embodiment 2 of the present invention.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
实施例一:Example 1:
请参见图1至图3,示出了本实施例的一种电铸模摄像头装饰圈100,包括装饰圈外壳1以及填充件2。所述装饰圈外壳1为金属材质,其底端具有腔体10,腔体10的顶部具有第一透光通孔11,其底部为开口12,整个装饰圈外壳1可以一体成型。填充件2具有贯穿其厚度方向的第二透光通孔21,填充件2嵌置并固定于腔体10内,并且,第二透光通孔21的位置与第一透光通孔11的位置相对应。Referring to FIG. 1 to FIG. 3 , an electroformed camera head decorative ring 100 of this embodiment is shown, including a decorative ring shell 1 and a filler 2 . The decorative ring housing 1 is made of metal material, and has a cavity 10 at the bottom end, a first light-transmitting through hole 11 on the top of the cavity 10 and an opening 12 on the bottom, and the entire decorative ring housing 1 can be integrally formed. The filler 2 has a second light-transmitting through hole 21 running through its thickness direction, the filler 2 is embedded and fixed in the cavity 10 , and the position of the second light-transmitting hole 21 is the same as that of the first light-transmitting hole 11 . corresponding to the location.
具体的,上述第一透光通孔11以及第二透光通孔12不限定具体的形状以及数量。可选的,本实施例的第一透光通孔11以及第二透光通孔21均为圆孔,数量均为两个。Specifically, the above-mentioned first light-transmitting through holes 11 and second light-transmitting through holes 12 are not limited to specific shapes and numbers. Optionally, the first light-transmitting through holes 11 and the second light-transmitting through holes 21 in this embodiment are both circular holes, and the number is two.
上述填充件2具有一定的厚度,可选的,其底部与腔体10的开口12平齐,即填充件2的厚度等于空腔10的深度,从而能保证填充件2能起到最好的结构支撑作用。The above-mentioned filler 2 has a certain thickness. Optionally, the bottom of the filler 2 is flush with the opening 12 of the cavity 10, that is, the thickness of the filler 2 is equal to the depth of the cavity 10, so as to ensure that the filler 2 can perform the best Structural support.
装饰圈外壳1一体成型,即是,其上的空腔10、第一通孔11均是在成型时形成,无需采用机械加工的方式开设通孔或空腔10。The decorative ring housing 1 is integrally formed, that is, the cavity 10 and the first through hole 11 are formed during the molding process, and there is no need to open the through hole or the cavity 10 by machining.
上述填充件2可采用硬性泡棉或金属件。当采用硬性泡棉时,其重量较轻,同时具有一定的缓冲作用,有利于填充体2与装饰圈外壳1之间的装配更加紧密。而采用金属件时,其结构强度大,对装饰圈外壳1以及摄像头均具有很好的保护作用。The above-mentioned filler 2 can be made of rigid foam or metal. When the rigid foam is used, its weight is lighter and at the same time it has a certain buffering effect, which is beneficial to the tighter assembly between the filling body 2 and the decorative ring shell 1 . When a metal part is used, its structural strength is high, and it has a good protective effect on the decorative ring shell 1 and the camera.
请参见图4,本实施例还提供了一种移动终端200,包括壳体300、摄像头400、摄像头保护镜片以及上述的电铸模摄像头装饰圈100。Referring to FIG. 4 , this embodiment further provides a mobile terminal 200 , which includes a casing 300 , a camera 400 , a protective lens for the camera, and the above-mentioned electroformed camera decorative ring 100 .
上述壳体300对应于所述摄像头400的透光方向开设有安装孔,所述电铸模摄像头装饰圈100安装于安装孔内。The casing 300 is provided with an installation hole corresponding to the light transmission direction of the camera 400 , and the electroformed camera head decoration ring 100 is installed in the installation hole.
为了便于电铸模摄像头装饰圈100能更好地装配在移动终端200的壳体300上,本实施例的装饰圈外壳1的底端周缘往外侧方向延伸出裙边结构13。在装配时,装饰圈外壳1远离裙边结构13的端部穿过壳体300的安装孔后,裙边结构13的面积大于安装孔,裙边结构13能与安装孔的边缘固定连接。In order to facilitate the electroformed camera decorative ring 100 to be better assembled on the housing 300 of the mobile terminal 200 , the skirt structure 13 extends outward from the periphery of the bottom end of the decorative ring housing 1 in this embodiment. During assembly, after the end of the decorative ring shell 1 away from the skirt structure 13 passes through the mounting hole of the housing 300 , the area of the skirt structure 13 is larger than the mounting hole, and the skirt structure 13 can be fixedly connected to the edge of the mounting hole.
上述装饰圈外壳1的顶面周缘向上延伸出环状的限位壁14,所述限位壁14的形状与摄像头保护镜片的形状相匹配,可以将摄像头保护镜片粘接固定在装饰圈外壳1的顶面上,从而盖罩摄像头400。A ring-shaped limit wall 14 extends upward from the top peripheral edge of the above-mentioned decorative ring shell 1. The shape of the limit wall 14 matches the shape of the camera protective lens, and the camera protective lens can be glued and fixed on the decorative ring shell 1. on the top surface, thereby covering the camera 400.
请参见图5,本实施例还提供了一种上述电铸模摄像头装饰圈100的制造方法,包括以下步骤:Referring to FIG. 5 , the present embodiment also provides a method for manufacturing the above-mentioned electroforming mold camera head decorative ring 100 , which includes the following steps:
根据需要制造的装饰圈外壳1的形状,制作出形状与装饰圈外壳1相匹配的外壳原模;其中,可采用金属、树脂或玻璃中的任意一种材料通过机械加工或化学蚀刻的方式制作所述外壳原模,此外,当采用非金属材料制作所述外壳原模时,还需要通过真空镀将制得的外壳原模的表面进行导电化;According to the shape of the decorative ring shell 1 to be manufactured, a shell original mold whose shape matches the decorative ring shell 1 is produced; wherein, any one of metal, resin or glass can be used to manufacture by machining or chemical etching. The shell original mold, in addition, when the shell original mold is made of non-metallic materials, the surface of the prepared shell original mold needs to be electrically conductive by vacuum plating;
将所述外壳原模作为阴极,用电铸材料作为阳极,一同放入金属盐溶液,所述金属盐溶液中含有与电铸材料相同的金属离子;本实施例中,所述电铸材料为镍片,金属盐溶液为氨基磺酸镍液或硫酸镍液。The original shell mold is used as the cathode, and the electroforming material is used as the anode, and they are put into a metal salt solution together, and the metal salt solution contains the same metal ions as the electroforming material; in this embodiment, the electroforming material is Nickel sheet, the metal salt solution is nickel sulfamate solution or nickel sulfate solution.
通以直流电,在电解作用下,原模表面逐渐沉积出金属电铸层,当所述金属电铸层达到所需的厚度后从金属盐溶液中取出,将所述金属电铸层与所述外壳原模分离,即制得与所述外壳原模形状相对应的所述装饰圈外壳1;Direct current is applied, under the action of electrolysis, a metal electroforming layer is gradually deposited on the surface of the original mold. When the metal electroforming layer reaches the required thickness, it is taken out from the metal salt solution, and the metal electroforming layer and the The shell original mold is separated, that is, the decorative ring shell 1 corresponding to the shape of the shell original mold is obtained;
根据所述装饰圈外壳1的腔体10的形状制作所述填充体2;The filling body 2 is made according to the shape of the cavity 10 of the decorative ring shell 1;
将制得的填充体2装配固定在所述装饰圈外壳1的腔体10内,即制得所述电铸模摄像头装饰圈100。The prepared filler body 2 is assembled and fixed in the cavity 10 of the decorative ring housing 1 , that is, the electroformed camera decorative ring 100 is produced.
本实施例的摄像头装饰圈100,其装饰圈外壳1为具有空腔10的空壳结构,其通过电铸加工而成,能把机械加工较困难的零件内表面转化为芯模外表面,所以在外观、可靠性以及尺寸一致性方面,完全不亚于用数控铣床加工的摄像头装饰圈;此外,装饰圈外壳1的空腔10内嵌置填充体2可以保证内部的结构强度。所以,本实施例的摄像头装饰圈100在保证产品品质的前提下,简化了生产工艺,节省了加工成本。In the camera decorative ring 100 of the present embodiment, the decorative ring shell 1 is an empty shell structure with a cavity 10, which is processed by electroforming, and can convert the inner surface of the part that is difficult to be machined into the outer surface of the core mold, so In terms of appearance, reliability and dimensional consistency, it is no less than the camera decorative ring processed by CNC milling machine; in addition, the filling body 2 embedded in the cavity 10 of the decorative ring shell 1 can ensure the internal structural strength. Therefore, on the premise of ensuring product quality, the camera head decorative ring 100 of this embodiment simplifies the production process and saves the processing cost.
实施例二:Embodiment 2:
请参见图6,示出了本实施例的一种电铸模摄像头装饰圈100’,包括装饰圈外壳1’以及填充件2’,本实施例与实施例一的不同之处在于,本实施例的装饰圈外壳1’的空腔10’的顶部还设置有加强肋14’。Referring to FIG. 6 , an electroformed camera head decorative ring 100 ′ of this embodiment is shown, including a decorative ring shell 1 ′ and a filler 2 ′. The difference between this embodiment and Embodiment 1 is that this embodiment The top of the cavity 10' of the decorative ring shell 1' is also provided with a reinforcing rib 14'.
具体地,所述加强肋14’与装饰圈外壳1’一体成型,或者加强肋14’通过粘性材料粘接固定在空腔10’的顶部;相应的,填充体2’对应所述加强肋14’的位置开设有让位孔22’,加强肋14’嵌置于让位孔22’内。加强肋14’的尺寸与高度与让位孔22’的尺寸与深度相匹配,从而,加强肋14’恰好完全嵌置于让位孔22’内。通过设置加强肋14’可进一步加强电铸模摄像头装饰圈的整体结构强度。Specifically, the reinforcing rib 14 ′ is integrally formed with the decorative ring shell 1 ′, or the reinforcing rib 14 ′ is fixed on the top of the cavity 10 ′ by adhesive material; correspondingly, the filling body 2 ′ corresponds to the reinforcing rib 14 The position of ' is provided with an escape hole 22', and the reinforcing rib 14' is embedded in the escape hole 22'. The size and height of the reinforcement rib 14' matches the size and depth of the escape hole 22' so that the reinforcement rib 14' is just completely embedded in the escape hole 22'. The overall structural strength of the decorative ring of the electroformed camera head can be further strengthened by providing the reinforcing ribs 14'.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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| CN209572071U (en) | 2018-12-07 | 2019-11-01 | Oppo广东移动通信有限公司 | Decorative rings, functional modules and mobile terminals |
| CN209964141U (en) * | 2019-04-19 | 2020-01-17 | Oppo广东移动通信有限公司 | Mobile terminal and shell assembly thereof |
| CN111031151B (en) * | 2019-11-18 | 2021-08-24 | Oppo广东移动通信有限公司 | Bracket, bracket processing method and electronic device |
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