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CN108576835A - One kind is for draining device and its working method in garden stuff processing - Google Patents

One kind is for draining device and its working method in garden stuff processing Download PDF

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Publication number
CN108576835A
CN108576835A CN201711420093.3A CN201711420093A CN108576835A CN 108576835 A CN108576835 A CN 108576835A CN 201711420093 A CN201711420093 A CN 201711420093A CN 108576835 A CN108576835 A CN 108576835A
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chamber
crushing
stirred reactor
stirring
parts
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CN108576835B (en
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李勇
徐永铭
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Xuzhou University of Technology
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Xuzhou University of Technology
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N1/00Machines or apparatus for extracting juice
    • A23N1/02Machines or apparatus for extracting juice combined with disintegrating or cutting

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

一种用于果蔬加工中榨汁装置及工作方法,装置包括破碎机构、研磨机构、中央控制器和不锈钢支架,破碎机构包括钝击破碎室、钝击破碎机、破碎机转轴和多个破碎锤片;研磨机构包括粒料进料室、榨汁转盘、固定圆盘、集料室、滤液分离室、压缩转动轴、研磨电机;榨汁转盘的下表面和固定磨盘的上表面均设置有相互配合的磨齿;方法:启动钝击破碎机,加入物料和水,挤压成型物排出,水和粒料混合物进入滤液分离室;自动化地监测果蔬破碎粒径情况,在符合工况下启动研磨电机;自动化地监测料位高度,以控制钝击破碎机和研磨电机的转速;控制传动电机、搅拌电机动作,并加入清水和药剂对水和粒料的混合物进行处理。本发明能便捷快速地完成榨汁作业。

A juicing device and working method for fruit and vegetable processing, the device includes a crushing mechanism, a grinding mechanism, a central controller and a stainless steel support, and the crushing mechanism includes a bludgeoning crushing chamber, a bludgeoning crusher, a crusher shaft and multiple crushing hammers The grinding mechanism includes a pellet feeding chamber, a juicing turntable, a fixed disc, a collection chamber, a filtrate separation chamber, a compression rotating shaft, and a grinding motor; Coordinated tooth grinding; method: start the blunt impact crusher, add materials and water, the extruded product is discharged, and the mixture of water and granular materials enters the filtrate separation chamber; automatically monitor the broken particle size of fruits and vegetables, and start grinding under suitable working conditions Motor; automatically monitor the height of the material level to control the speed of the bludgeon crusher and grinding motor; control the action of the transmission motor and stirring motor, and add water and chemicals to treat the mixture of water and pellets. The invention can conveniently and quickly complete the juice extraction operation.

Description

一种用于果蔬加工中榨汁装置及其工作方法Juicing device and working method for fruit and vegetable processing

技术领域technical field

本发明涉及涉及一种用于果蔬加工中榨汁装置及其工作方法。The invention relates to a juice extraction device used in fruit and vegetable processing and a working method thereof.

背景技术Background technique

随着生活水平的提高,越来越多的人们开始注重追求健康和养生。现有的果蔬加工榨汁过程中,需要将蔬菜和水果先用刀切碎,然后再利用榨汁机进行榨汁,这种方式不仅效率低而且榨汁效果不好,因而市场上出现了多种粉碎蔬果的机器,这些机器的结构多是电机带动一根轴转动,在轴上装有若干个切刀,该轴深入到搅拌杯底部以便于将食材打碎过后倒入器皿中,其中碎块与汁液多是混合在一起的,难于把汁液单独分离开来。With the improvement of living standards, more and more people begin to pay attention to the pursuit of health and health preservation. In the existing juicing process of fruit and vegetable processing, it is necessary to first chop the vegetables and fruits with a knife, and then use a juice extractor to squeeze the juice. A machine for crushing fruits and vegetables. The structure of these machines is mostly a motor drives a shaft to rotate. There are several cutters on the shaft. The shaft goes deep into the bottom of the mixing cup so that the ingredients can be broken and poured into the container. It is mostly mixed with the juice, and it is difficult to separate the juice separately.

发明内容Contents of the invention

针对上述现有技术存在的问题,本发明提供一种用于果蔬加工中榨汁装置,该装置便于操作、能够便捷地完成蔬菜和水果的榨汁作业,且能直接将汁液进行分离,能有效提高榨汁的工作效率。Aiming at the problems existing in the above-mentioned prior art, the present invention provides a juicing device used in fruit and vegetable processing. The device is easy to operate, can conveniently complete the juicing operation of vegetables and fruits, and can directly separate the juice, which can effectively Improve the work efficiency of juicing.

本发明提供了一种用于果蔬加工中榨汁装置,包括破碎机构、研磨机构、中央控制器和设置在研磨机构下部的不锈钢支架,所述破碎机构包括钝击破碎室、设置在钝击破碎室一侧上方且与钝击破碎室的内腔相连通的果蔬投料口、设置在在钝击破碎室上部一侧的进水管、固定设置在钝击破碎室顶部的钝击破碎机、可转动地设置在钝击破碎室中心的破碎机转轴、固定设置在钝击破碎室下开口端的筛板;所述破碎机转轴上端与钝击破碎机的输出轴连接,破碎机转轴沿其长度方向均匀地套装有多个破碎锤片;The invention provides a juice extraction device used in fruit and vegetable processing, comprising a crushing mechanism, a grinding mechanism, a central controller and a stainless steel bracket arranged at the lower part of the grinding mechanism. The fruit and vegetable feeding port above one side of the chamber and connected with the inner cavity of the bludgeoning crushing chamber, the water inlet pipe arranged on the upper side of the bludgeoning crushing chamber, the bludgeoning crusher fixed on the top of the bludgeoning crushing chamber, and the rotatable The crusher shaft arranged in the center of the blunt crushing chamber, and the sieve plate fixedly arranged at the lower opening end of the blunt crushing chamber; the upper end of the crusher shaft is connected with the output shaft of the blunt crushing machine, and the crusher shaft is uniform The ground set has multiple crushing hammers;

所述破碎机构还包括固定安装在钝击破碎室内壁下方的破碎粒径检测器;The crushing mechanism also includes a crushing particle size detector fixedly installed under the inner wall of the bludgeoning crushing chamber;

所述研磨机构包括与钝击破碎室下开口端贯通连接的粒料进料室、可转动地设置在粒料进料室下方的榨汁转盘、固定设置在榨汁转盘下方且与其相配合的固定圆盘、固定地连接在固定圆盘下部外围的集料室、设置在集料室一侧的果泥挤出口、设置在粒料进料室中的料位计、与集料室连通地设置在集料室下部的滤液分离室、设置在滤液分离室中的压缩转动轴、安装在滤液分离室中的渣水液位计、设置在滤液分离室底部的排渣管、设置在钝击破碎室一侧的研磨电机;The grinding mechanism includes a pellet feeding chamber connected through the lower opening end of the blunt crushing chamber, a juicing turntable rotatably arranged under the pellet feeding chamber, and a The fixed disc, the collection room fixedly connected to the lower periphery of the fixed disc, the fruit puree extrusion port arranged on one side of the collection room, the material level gauge arranged in the pellet feeding room, and the ground connected to the collection room The filtrate separation chamber arranged at the lower part of the material collection chamber, the compression rotating shaft arranged in the filtrate separation chamber, the slag water level gauge installed in the filtrate separation chamber, the slag discharge pipe arranged at the bottom of the filtrate separation chamber, and the bludgeoning Grinding motor on one side of the crushing chamber;

所述榨汁转盘的纵向上至少设置有一个连通到其下表面的下料孔;所述固定圆盘由位于中中区域的且与榨汁转盘相配合的固定磨盘、围设在固定磨盘外围的压缩罩体和承载固定圆盘和压缩罩体的支撑平台组成,所述压缩罩体和固定磨盘之间间隙配合,压缩罩体沿其周向均匀地布置有若干个与其内腔连通的压缩孔;所述集料室的进料部位于其上部且环绕压缩罩体地设置,集料室与滤液分离室之间的连通部位设置有过滤网;所述榨汁转盘中心拆卸连接有压缩转动轴;所述压缩转动轴的上端可转动地穿过支撑平台和固定磨盘后安装在榨汁转盘内,压缩转动轴的底端安装有从传送皮带轮;所述研磨电机的输出轴上安装有主传送皮带轮,主传送皮带轮通过传送皮带轮与从传送皮带轮连接;所述榨汁转盘的下表面和固定磨盘的上表面均设置有相互配合的磨齿;In the longitudinal direction of the juicing turntable, there is at least one discharge hole connected to its lower surface; The compression cover body and the support platform carrying the fixed disk and the compression cover body are composed of a gap fit between the compression cover body and the fixed grinding disc. The compression cover body is evenly arranged along its circumference with several compression chambers communicating with its inner cavity. holes; the feeding part of the collection chamber is located on its upper part and is arranged around the compression cover, and a filter screen is provided at the communication part between the collection chamber and the filtrate separation chamber; shaft; the upper end of the compression rotating shaft rotatably passes through the support platform and the fixed grinding disc and is installed in the juicing turntable; the bottom end of the compression rotating shaft is equipped with a slave transmission pulley; the output shaft of the grinding motor is equipped with The transmission pulley, the main transmission pulley is connected with the secondary transmission pulley through the transmission pulley; the lower surface of the juicing turntable and the upper surface of the fixed grinding disc are provided with mutually matching grinding teeth;

所述破碎粒径检测器、钝击破碎机、料位计、渣水液位计、研磨电机、排渣管上的电磁阀、进水管上的控制阀分别通过导线与中央控制器控制连接;The crushing particle size detector, blunt impact crusher, material level gauge, slag water level gauge, grinding motor, solenoid valve on the slag discharge pipe, and control valve on the water inlet pipe are connected to the central controller through wires;

所述粒料进料室为圆柱形结构;所述不锈钢支架为镀锌材料制成;所述研磨电机和中央控制器均固定安装在不锈钢支架。The pellet feeding chamber is a cylindrical structure; the stainless steel bracket is made of galvanized material; the grinding motor and the central controller are fixedly installed on the stainless steel bracket.

在该技术方案中,经过钝击破碎室破碎的果蔬能直接进入榨汁转盘和固定磨盘之间进行磨碎作业,并在压缩罩体的作用下挤压成条型直接排出,以便直接装袋。而破碎过程中产生的汁液和一些未被挤压成型的粒料则进入到滤液分离室进行分离处理,从而能有效避免对环境产生的污染。该装置能一站集中式地对待破碎物料进行处理,其不需要中间运输环节,能有效节省中间环节的运输成本,能有效降低工人的劳动负荷,同时能对可能对环境造成污染的物质直接进行处理,其环保性能好。另外,该装置采用自动化控制,能进一步减少工人的劳动量,同时,能有效保证处理效果。In this technical scheme, the fruits and vegetables crushed by the blunt impact crushing chamber can directly enter between the juicing turntable and the fixed millstone for grinding operation, and be extruded into strips under the action of the compression cover to be discharged directly for direct bagging . The juice produced during the crushing process and some unextruded pellets enter the filtrate separation chamber for separation treatment, thereby effectively avoiding environmental pollution. The device can process the crushed materials in a one-stop centralized manner. It does not require intermediate transportation links, can effectively save the transportation costs of intermediate links, can effectively reduce the labor load of workers, and can directly dispose of substances that may pollute the environment. It has good environmental protection performance. In addition, the device adopts automatic control, which can further reduce the labor workload of workers, and at the same time, can effectively ensure the treatment effect.

进一步,为了提高分离效果,所述滤液分离室的内部由上到下依次设置有固定连接在顶端的进液缓冲板、固定连接在上部的搅拌桶、固定连接在中部靠上位置的泥水缓冲板、固定连接在中部的通孔板、可转动地设置在下部的搅拌轮和固定连接在下端的底泥沉淀缓冲板;滤液分离室的下开口端固定连接有呈漏斗型的底泥沉淀室,所述排渣管与底泥沉淀室的底部贯通地连接;Further, in order to improve the separation effect, the interior of the filtrate separation chamber is sequentially provided with a liquid inlet buffer plate fixedly connected to the top, a mixing bucket fixedly connected to the upper part, and a muddy water buffer plate fixedly connected to the upper part of the middle part from top to bottom. , a through-hole plate fixedly connected in the middle, a stirring wheel rotatably arranged at the lower part and a sedimentation buffer plate fixedly connected at the lower end; the lower opening end of the filtrate separation chamber is fixedly connected with a funnel-shaped sedimentation chamber, The slag discharge pipe is connected through the bottom of the sedimentation chamber;

所述搅拌桶中设置有搅拌轴,所述搅拌轴上装配有搅拌叶片,搅拌轴由传动电机驱动;所述搅拌轮由搅拌电机驱动;The stirring barrel is provided with a stirring shaft, the stirring shaft is equipped with stirring blades, and the stirring shaft is driven by a transmission motor; the stirring wheel is driven by a stirring motor;

所述泥水缓冲板和通孔板之间的空间形成缓冲室;所述进液缓冲板、泥水缓冲板、通孔板和底泥沉淀缓冲板均为圆盘结构,且其表面均布置有若干通孔;The space between the mud-water buffer plate and the through-hole plate forms a buffer chamber; the liquid-inlet buffer plate, the mud-water buffer plate, the through-hole plate and the sedimentation buffer plate are all disc structures, and their surfaces are arranged with several through hole;

所述搅拌电机传动电机与中央控制器导线连接。The transmission motor of the stirring motor is connected with the central controller by wires.

进一步,为了提高处理效果,所述搅拌桶为上大下小的圆锥体,其底端和顶端均为开口结构,且其底端内部、顶端内部分别设置有药剂加注环、清洁环管;所述药剂加注环、清洁环管均为内部中空的圆环结构,且其下端均匀设置有若干喷淋头;所述缓冲室的上部还连通有与其内腔连通的清水排出管;Further, in order to improve the treatment effect, the mixing tank is a cone with a large top and a small bottom, and its bottom and top are both open structures, and the inside of the bottom and the inside of the top are respectively provided with a medicament filling ring and a cleaning ring; The drug filling ring and the cleaning ring pipe are all hollow ring structures inside, and a number of spray heads are uniformly arranged at the lower end; the upper part of the buffer chamber is also connected with a clear water discharge pipe connected with its inner cavity;

所述清洁环管、药剂加注环分别外接加水泵、加药泵;所述加水泵、加药泵与中央控制器连接;The cleaning ring pipe and the medicament filling ring are respectively externally connected to the water adding pump and the drug adding pump; the water adding pump and the drug adding pump are connected to the central controller;

所述搅拌轮由若干矩形弯管组成,其数量不少于6个;所述搅拌叶片位于搅拌桶内部中心轴线上。The stirring wheel is composed of several rectangular curved pipes, the number of which is not less than 6; the stirring blade is located on the inner central axis of the stirring barrel.

进一步,为了提高连接强度,并能提高处理效果,所述进液缓冲板的外缘、搅拌桶顶部的外缘、泥水缓冲板的外缘、通孔板的外缘、底泥沉淀室的外缘与滤液分离室内壁均无缝焊接。Further, in order to improve the connection strength and improve the treatment effect, the outer edge of the liquid inlet buffer plate, the outer edge of the top of the mixing bucket, the outer edge of the muddy water buffer plate, the outer edge of the through-hole plate, and the outer edge of the sedimentation chamber The edge and the inner wall of the filtrate separation chamber are seamlessly welded.

进一步,为了提高挤压成型度好、压缩产量高的产品,所述榨汁转盘由按重量份数的以下组分组成:Further, in order to improve products with good extrusion degree and high compression output, the juice extracting turntable is composed of the following components in parts by weight:

超声雾化气相纯水321.6~546.2份,甲基十二烷基硅氧烷113.6~155.9份,4-甲氧基-α-甲基苯乙酸甲酯116.0~225.9份,甲基正己烷112.2~129.1份,酵母多糖类115.8~172.9份,4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物118.2~179.8份,硫纳米微粒120.2~175.0份,聚硅氧烷和硅酮醚113.5~155.3份,甲醛与1,3-二甲基苯和苯酚的聚合物115.1~155.8份,间叔丁基苯氯硫甲酸酯115.0~138.9份,2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯104.7~140.8份,3-甲基-4-硝基苯甲酸103.7~146.9份,N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺112.4~157.9份,菊叶天竺葵提取物122.1~166.1份,质量浓度为112ppm~379ppm的α-溴代异丁酸叔丁酯145.5~199.3份。Ultrasonic atomized gas-phase pure water 321.6~546.2 parts, methyl dodecyl siloxane 113.6~155.9 parts, 4-methoxy-α-methylphenylacetic acid methyl ester 116.0~225.9 parts, methyl n-hexane 112.2~ 129.1 parts, 115.8-172.9 parts of zymosan, 118.2-179.8 parts of 4,4'-(1-methylethylene) bisphenol and (chloromethyl) ethylene oxide and ethylene oxide polymer , 120.2-175.0 parts of sulfur nanoparticles, 113.5-155.3 parts of polysiloxane and silicone ether, 115.1-155.8 parts of polymers of formaldehyde, 1,3-dimethylbenzene and phenol, m-tert-butylphenylchlorothiomethyl 115.0-138.9 parts of acid ester, 104.7-140.8 parts of 2-[2-(2-methoxyethoxy)ethoxy]ethanol borate, 103.7-146.9 parts of 3-methyl-4-nitrobenzoic acid , 112.4-157.9 parts of N,N'-methyltetraylbis[4-[(4-isocyanatophenyl)methyl]-aniline, 122.1-166.1 parts of Pelargonium chrysanthemum extract, and the mass concentration is 112ppm-379ppm 145.5 to 199.3 parts of tert-butyl α-bromoisobutyrate.

进一步,为了提高挤压成型度好、压缩产量高的产品,所述榨汁转盘的制造过程包含以下步骤:Further, in order to improve products with good extrusion molding degree and high compression output, the manufacturing process of the juice extracting turntable includes the following steps:

第1步:在高压式搅拌反应器中,加入超声雾化气相纯水和甲基十二烷基硅氧烷,启动高压式搅拌反应器中的搅拌机,设定转速为114rpm~160rpm,启动高压式搅拌反应器中的加热油温器,使温度升至129.6℃~130.2℃,加入4-甲氧基-α-甲基苯乙酸甲酯搅拌均匀,进行反应106.6~117.9分钟,加入甲基正己烷,通入流量为105.8m3/min~146.1m3/min的氢气106.6~117.9分钟;之后在高压式搅拌反应器中加入酵母多糖类,再次启动高压式搅拌反应器中的加热油温器,使温度升至146.0℃~179.9℃,保温106.2~117.1分钟,加入4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物,调整高压式搅拌反应器中溶液的pH值为4.8~8.9,保温106.8~346.8分钟;Step 1: In the high-pressure stirred reactor, add ultrasonically atomized gas-phase pure water and methyl dodecyl siloxane, start the mixer in the high-pressure stirred reactor, set the speed at 114rpm-160rpm, and start the high-pressure Heating the oil temperature device in the stirring reactor to raise the temperature to 129.6°C~130.2°C, add 4-methoxy-α-methyl phenylacetate and stir evenly, carry out the reaction for 106.6~117.9 minutes, add methyl n-hexyl Alkanes, the flow rate of 105.8m 3 /min ~ 146.1m 3 /min hydrogen 106.6 ~ 117.9 minutes; then add zymosan in the high-pressure stirred reactor, start the heating oil temperature in the high-pressure stirred reactor again device, raise the temperature to 146.0°C~179.9°C, keep it warm for 106.2~117.1 minutes, add 4,4'-(1-methylethylene)bisphenol and (chloromethyl)oxirane and oxirane the polymer, adjust the pH value of the solution in the high-pressure stirred reactor to 4.8 to 8.9, and keep the temperature for 106.8 to 346.8 minutes;

第2步:另取硫纳米微粒,将硫纳米微粒在功率为6.46KW~11.9KW下超声波处理0.112~1.179小时后;将硫纳米微粒加入到另一个高压式搅拌反应器中,加入质量浓度为116ppm~346ppm的聚硅氧烷和硅酮醚分散硫纳米微粒,启动高压式搅拌反应器中的加热油温器,使溶液温度在48℃~80℃之间,启动高压式搅拌反应器中的搅拌机,并以4×102rpm~8×102rpm的速度搅拌,调整pH值在4.7~8.8之间,保温搅拌112~179分钟;之后停止反应静置6.46×10~11.9×10分钟,去除杂质;将悬浮液加入甲醛与1,3-二甲基苯和苯酚的聚合物,调整pH值在1.7~2.8之间,形成沉淀物用超声雾化气相纯水洗脱,通过离心机在转速4.620×103rpm~9.936×103rpm下得到固形物,在2.761×102℃~3.510×102℃温度下干燥,研磨后过0.620×103~1.936×103目筛,备用;Step 2: Take another sulfur nanoparticle, and after the sulfur nanoparticle is ultrasonically treated at a power of 6.46KW~11.9KW for 0.112~1.179 hours; add the sulfur nanoparticle into another high-pressure stirred reactor, and add a mass concentration of 116ppm~346ppm polysiloxane and silicone ether disperse sulfur nanoparticles, start the heating oil temperature device in the high-pressure stirred reactor, make the solution temperature between 48°C and 80°C, start the high-pressure stirred reactor Mixer, and stir at a speed of 4×10 2 rpm to 8×10 2 rpm, adjust the pH value between 4.7 and 8.8, keep stirring for 112 to 179 minutes; then stop the reaction and let stand for 6.46×10 to 11.9×10 minutes, Remove impurities; add formaldehyde, 1,3-dimethylbenzene and phenol polymer to the suspension, adjust the pH value between 1.7 and 2.8, and form a precipitate, which is eluted with ultrasonic atomized gas-phase pure water, and passed through a centrifuge in the The solids were obtained at a rotation speed of 4.620×10 3 rpm to 9.936×10 3 rpm, dried at a temperature of 2.761×10 2 ℃ to 3.510×10 2 ℃, ground and passed through a 0.620×10 3 to 1.936×10 3 mesh sieve, and used for later use;

第3步:另取间叔丁基苯氯硫甲酸酯和第2步处理后硫纳米微粒,混合均匀后采用太阳辐射反射辐照,太阳辐射反射辐照的能量为103.7MeV~131.9MeV、剂量为151.7kGy~191.9kGy、照射时间为115.7~140.9分钟,得到性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物;将间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物置于另一高压式搅拌反应器中,启动高压式搅拌反应器中的加热油温器,设定温度114.4℃~160.9℃,启动高压式搅拌反应器中的搅拌机,转速为106rpm~501rpm,pH调整到4.1~8.1之间,脱水115.1~129.1分钟,备用;Step 3: take m-tert-butylbenzene chlorothioformate and sulfur nanoparticles treated in step 2, mix them uniformly and irradiate with solar radiation reflection, the energy of solar radiation reflection irradiation is 103.7MeV~131.9MeV, The dosage is 151.7kGy~191.9kGy, and the irradiation time is 115.7~140.9 minutes, and the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles with changed properties is obtained; the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles The particle mixture is placed in another high-pressure stirred reactor, start the heating oil heater in the high-pressure stirred reactor, set the temperature at 114.4°C to 160.9°C, start the stirrer in the high-pressure stirred reactor, and rotate at a speed of 106rpm to 501rpm , adjust the pH to 4.1-8.1, dehydrate for 115.1-129.1 minutes, and set aside;

第4步:将第3步得到的性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物,加至质量浓度为116ppm~346ppm的2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯中,并流加至第1步的高压式搅拌反应器中,流加速度为251mL/min~979mL/min;启动高压式搅拌反应器搅拌机,设定转速为120rpm~160rpm;搅拌4~8分钟;再加入3-甲基-4-硝基苯甲酸,启动高压式搅拌反应器中的加热油温器,升温至150.5℃~187.3℃,pH调整到4.5~8.3之间,通入氢气通气量为105.904m3/min~146.962m3/min,保温静置140.6~170.2分钟;再次启动高压式搅拌反应器搅拌机,转速为115rpm~160rpm,加入N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺,并使得pH调整到4.5~8.3之间,保温静置139.6~179.9分钟;Step 4: Add the m-tert-butylbenzene chlorothioformate and sulfur nanoparticle mixture with the changed properties obtained in step 3 to 2-[2-(2-methoxyethane) with a mass concentration of 116ppm~346ppm Oxygen) ethoxy] ethanol borate, and flow into the high-pressure stirred reactor in the first step, the flow rate is 251mL/min~979mL/min; start the high-pressure stirred reactor mixer, set the speed 120rpm~160rpm; stir for 4~8 minutes; then add 3-methyl-4-nitrobenzoic acid, start the heating oil temperature device in the high-pressure stirred reactor, raise the temperature to 150.5°C~187.3°C, and adjust the pH to 4.5 Between ~8.3, the flow rate of hydrogen gas is 105.904m 3 /min~146.962m 3 /min, keep warm and stand for 140.6~170.2 minutes; start the high-pressure stirring reactor mixer again, the speed is 115rpm~160rpm, add N,N '-methyltetraylbis[4-[(4-isocyanatophenyl)methyl]-aniline, and adjust the pH to between 4.5 and 8.3, and keep the temperature for 139.6 to 179.9 minutes;

第5步:启动高压式搅拌反应器中的搅拌机,设定转速为112rpm~179rpm,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为1.603×102℃~2.118×102℃,加入菊叶天竺葵提取物,反应106.0~117.9分钟;之后加入α-溴代异丁酸叔丁酯,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为190.2℃~246.1℃,pH调整至4.8~8.8之间,压力为1.12MPa~1.13MPa,反应时间为0.4~0.9小时;之后降压至表压为0MPa,降温至106.0℃~117.9℃出料入压模机,即得到榨汁转盘Step 5: Start the mixer in the high-pressure stirred reactor, set the rotating speed at 112rpm~179rpm, start the heating oil heater in the high-pressure stirred reactor, and set the temperature in the high-pressure stirred reactor to 1.603×10 2 ℃~2.118×10 2 ℃, add geranium chrysanthemum extract, react for 106.0~117.9 minutes; then add tert-butyl α-bromoisobutyrate, start the heating oil heater in the high-pressure stirring reactor, set high pressure The temperature in the stirred reactor is 190.2℃~246.1℃, the pH is adjusted to 4.8~8.8, the pressure is 1.12MPa~1.13MPa, and the reaction time is 0.4~0.9 hours; after that, the pressure is reduced to 0MPa, and the temperature is reduced to 106.0℃~117.9℃, the material is discharged into the compression molding machine, and the juicing turntable is obtained;

所述硫纳米微粒的粒径为120μm~130μm。The particle size of the sulfur nanoparticles is 120 μm˜130 μm.

针对现有技术存在的问题,本发明还提供一种一种用于果蔬加工中榨汁装置的工作方法,该方法操作过程简单,自动化程度高,能一站式集中式地完成对待破碎物料的处理工作,且其不会对环境造成污染。Aiming at the problems existing in the prior art, the present invention also provides a working method for a juicing device in fruit and vegetable processing, the method is simple in operation, high in automation, and can complete the crushing of materials to be crushed in a one-stop centralized manner. Processing work, and it will not pollute the environment.

为了实现上述目的,本发明提供一种用于果蔬加工中榨汁装置的工作方法,包括以下步骤:In order to achieve the above object, the present invention provides a working method for a juice extraction device in fruit and vegetable processing, comprising the following steps:

第1步:工作人员按下中央控制器上的启动按钮,启动钝击破碎机和进水管上的控制阀,将待处理果蔬通过果蔬投料口加入到钝击破碎室中进行破碎处理,同时向钝击破碎室内喷洒清水,破碎后的果蔬在水体作用下进入到粒料进料室中,在榨汁转盘和固定磨盘的共同作用下,破碎后的果蔬被磨碎,并在压缩罩体的作用下被挤压成条状物,并从压缩罩体侧面的压缩孔中排出进入到集料室内,最后经果泥挤出口进入到收集箱中,未被压缩的碎肉与汁水的混合物经常过滤网向下流入滤液分离室;Step 1: The staff presses the start button on the central controller, starts the control valve on the blunt impact crusher and the water inlet pipe, and puts the fruits and vegetables to be processed into the blunt impact crushing chamber through the fruit and vegetable feeding port for crushing, and at the same time Spray clean water in the bludgeoning crushing chamber, and the crushed fruits and vegetables enter the pellet feeding chamber under the action of the water body. Under the action, it is extruded into strips, and discharged from the compression hole on the side of the compression cover into the collection chamber, and finally enters the collection box through the fruit puree extrusion port. The mixture of uncompressed minced meat and juice often The filter screen flows down into the filtrate separation chamber;

第2步:待破碎果蔬在钝击破碎室进行破碎过程中,位于钝击破碎室内的破碎粒径检测器实时监测果蔬破碎粒径情况;当破碎粒径检测器检测到果蔬破碎粒径低于8cm时,破碎粒径检测器将检测信号反馈至中央控制器,中央控制器降低钝击破碎机转速,同时启动研磨电机;Step 2: During the crushing process of fruits and vegetables to be broken in the bludgeoning crushing chamber, the crushing particle size detector located in the bludgeoning crushing chamber monitors the crushing particle size of fruits and vegetables in real time; when the crushing particle size detector detects that the crushing particle size of fruits and vegetables is less than 8cm, the broken particle size detector will feed back the detection signal to the central controller, and the central controller will reduce the speed of the blunt impact crusher and start the grinding motor at the same time;

第3步:位于粒料进料室内的料位计对粒料料位高度实时监测;当料位计检测到粒料料位高度高于系统设定值L1时,料位计向中央控制器发出电信号一,中央控制器在收到该电信号后降低钝击破碎机的转速,同时提高研磨电机转速;当料位计检测到粒料料位高度低于系统设定值L2时,料位计向中央控制器发出电信号二,中央控制器在收到该电信号后提高钝击破碎机转速,同时降低研磨电机转速;Step 3: The material level gauge located in the pellet feeding chamber monitors the pellet material level height in real time; when the material level gauge detects that the pellet material level height is higher than the system set value L1, the material level gauge reports to the central controller After sending out an electric signal, the central controller reduces the speed of the blunt impact crusher after receiving the electric signal, and at the same time increases the speed of the grinding motor; The position meter sends an electric signal to the central controller 2, and the central controller increases the speed of the blunt impact crusher after receiving the electric signal, and at the same time reduces the speed of the grinding motor;

第4步:中央控制器同时启动传动电机、加水泵和搅拌电机,未被压缩的碎肉与汁水的混合物向下经进液缓冲板进入搅拌桶内,同时由清洁环管注入的清水随着混合物一起进入搅拌桶,并在搅拌叶片传的带动下旋转,进而达到离心的目的,使碎肉与汁液快速进行一次分离,分离出的汁液快速通过泥水缓冲板进入缓冲室并经清水排出管排出;分离出的碎肉通过通孔板向下经搅拌轮的转动进行二次分离,经搅拌后,沉淀物经底泥沉淀缓冲板进入底泥沉淀室进行沉淀;Step 4: The central controller starts the transmission motor, water pump and stirring motor at the same time, the mixture of uncompressed minced meat and juice enters the mixing tank through the liquid inlet buffer plate, and the clean water injected by the cleaning ring pipe The mixture enters the mixing barrel together, and rotates under the driving of the stirring blade, so as to achieve the purpose of centrifugation, so that the minced meat and juice are quickly separated once, and the separated juice quickly enters the buffer chamber through the mud buffer plate and is discharged through the clear water discharge pipe The separated minced meat is separated through the through-hole plate and rotated by the stirring wheel for secondary separation. After stirring, the sediment enters the sedimentation chamber through the sedimentation buffer plate for sedimentation;

第5步:位于滤液分离室内的渣水液位计实时监测滤液分离室内的渣水液位情况;当渣水液位计检测到滤液分离室内的渣水液位高于系统设定值时,渣水液位计将反馈信号发送给中央控制器,中央控制器收到该电信号后打开排渣管,渣水经排渣管路排出。Step 5: The slag water level gauge located in the filtrate separation chamber monitors the slag water level in the filtrate separation chamber in real time; when the slag water level gauge detects that the slag water level in the filtrate separation chamber is higher than the system set value, The slag water level gauge sends a feedback signal to the central controller, and the central controller opens the slag discharge pipe after receiving the electrical signal, and the slag water is discharged through the slag discharge pipeline.

本方法操作过程简单,自动化程度高,能在有效减少工人劳动强度的基础上显著提高生产效率,且不会对环境产生污染。The method has a simple operation process and a high degree of automation, can significantly improve production efficiency on the basis of effectively reducing labor intensity of workers, and will not pollute the environment.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明中钝击破碎室的结构示意图;Fig. 2 is a schematic structural view of a bludgeoning crushing chamber in the present invention;

图3是本发明中研磨机构的结构示意图;Fig. 3 is the structural representation of grinding mechanism among the present invention;

图4是本发明中滤液分离室的结构示意图;Fig. 4 is the structural representation of filtrate separation chamber among the present invention;

图5是本发明中的榨汁转盘材料耐腐蚀度随使用时间变化的曲线图。Fig. 5 is a graph showing the change of the corrosion resistance of the material of the juicing turntable according to the present invention with the use time.

图中:1、果蔬投料口,2、破碎电机,3、钝击破碎室,3-1、破碎机转轴,3-2、破碎锤片,3-3、破碎粒径检测器,3-4、进水管,4、研磨机构,4-1、粒料进料室,4-2、料位计,4-3、榨汁转盘,4-4、集料室,4-5、滤液分离室,4-5-1、通孔板,4-5-2、底泥沉淀室,4-5-3、底泥沉淀缓冲板,4-5-4、搅拌轮,4-5-5、搅拌电机,4-5-6、缓冲室,4-5-7、泥水缓冲板,4-5-8、搅拌叶片,4-5-9、清洁环管,4-5-10、传动电机,4-5-11、进液缓冲板,4-5-12、搅拌桶,4-5-13、清水排出管,4-5-14、药剂加注环,4-6、压缩转动轴,4-7、渣水液位计,4-8、排渣管,4-9、固定圆盘,5、果泥挤出口,6、研磨电机,7、传送皮带轮,8、不锈钢支架,9、中央控制器。In the figure: 1. Fruit and vegetable feeding port, 2. Crushing motor, 3. Blunt impact crushing chamber, 3-1, Crusher shaft, 3-2, Crushing hammer, 3-3, Crushing particle size detector, 3-4 , Water inlet pipe, 4, Grinding mechanism, 4-1, Pellet feed chamber, 4-2, Material level gauge, 4-3, Juicing turntable, 4-4, Collection chamber, 4-5, Filtrate separation chamber , 4-5-1, through-hole plate, 4-5-2, sedimentation chamber, 4-5-3, sedimentation buffer plate, 4-5-4, stirring wheel, 4-5-5, stirring Motor, 4-5-6, buffer chamber, 4-5-7, mud water buffer plate, 4-5-8, stirring blade, 4-5-9, cleaning ring pipe, 4-5-10, transmission motor, 4 -5-11, liquid inlet buffer plate, 4-5-12, mixing barrel, 4-5-13, clear water discharge pipe, 4-5-14, drug filling ring, 4-6, compression rotating shaft, 4- 7. Slag water level gauge, 4-8, slag discharge pipe, 4-9, fixed disc, 5, fruit puree extrusion port, 6, grinding motor, 7, transmission pulley, 8, stainless steel bracket, 9, central control device.

具体实施方式Detailed ways

下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.

如图1至图3所示,一种用于果蔬加工中榨汁装置,包括破碎机构、研磨机构4、中央控制器9和设置在研磨机构4下部的不锈钢支架8,所述破碎机构包括钝击破碎室3、设置在钝击破碎室3一侧上方且与钝击破碎室3的内腔相连通的果蔬投料口1、设置在在钝击破碎室3上部一侧的进水管3-4、固定设置在钝击破碎室3顶部的钝击破碎机2、可转动地设置在钝击破碎室3中心的破碎机转轴3-1、固定设置在钝击破碎室3下开口端的筛板;所述破碎机转轴3-1上端与钝击破碎机2的输出轴连接,破碎机转轴3-1沿其长度方向均匀地套装有多个破碎锤片3-2;As shown in Figures 1 to 3, a juicing device used in fruit and vegetable processing includes a crushing mechanism, a grinding mechanism 4, a central controller 9 and a stainless steel support 8 arranged at the bottom of the grinding mechanism 4, and the crushing mechanism includes a blunt The crushing chamber 3, the fruit and vegetable feeding port 1 arranged above one side of the bludgeoning chamber 3 and connected to the inner cavity of the bludgeoning chamber 3, the water inlet pipe 3-4 arranged on the upper side of the bludgeoning chamber 3 , the bludgeoning crusher 2 fixedly arranged on the top of the bludgeoning crushing chamber 3, the crusher rotating shaft 3-1 rotatably arranged at the center of the bludgeoning crushing chamber 3, the sieve plate fixedly arranged at the lower opening end of the bludgeoning crushing chamber 3; The upper end of the crusher rotating shaft 3-1 is connected to the output shaft of the blunt impact crusher 2, and the crusher rotating shaft 3-1 is evenly equipped with a plurality of crushing hammers 3-2 along its length direction;

所述破碎机构还包括固定安装在钝击破碎室3内壁下方的破碎粒径检测器3-3;The crushing mechanism also includes a crushing particle size detector 3-3 fixedly installed under the inner wall of the bludgeoning crushing chamber 3;

所述研磨机构4包括与钝击破碎室3下开口端贯通连接的粒料进料室4-1、可转动地设置在粒料进料室4-1下方的榨汁转盘4-3、固定设置在榨汁转盘4-3下方且与其相配合的固定圆盘4-9、固定地连接在固定圆盘4-9下部外围的集料室4-4、设置在集料室4-4一侧的果泥挤出口5、设置在粒料进料室4-1中的料位计4-2、与集料室4-4连通地设置在集料室4-4下部的滤液分离室4-5、设置在滤液分离室4-5中的压缩转动轴4-6、安装在滤液分离室4-5中的渣水液位计4-7、设置在滤液分离室4-5底部的排渣管4-8、设置在钝击破碎室3一侧的研磨电机6;The grinding mechanism 4 includes a granular material feeding chamber 4-1 connected through the lower opening end of the blunt crushing chamber 3, a juicing turntable 4-3 rotatably arranged below the granular material feeding chamber 4-1, a fixed The fixed disc 4-9 that is arranged below the juicing turntable 4-3 and cooperates with it, is fixedly connected to the collection chamber 4-4 on the periphery of the bottom of the fixed disk 4-9, is arranged on the collection chamber 4-4- The fruit puree extrusion port 5 on the side, the material level gauge 4-2 arranged in the pellet feeding chamber 4-1, and the filtrate separation chamber 4 arranged at the bottom of the collecting chamber 4-4 in communication with the collecting chamber 4-4 -5, the compression rotating shaft 4-6 arranged in the filtrate separation chamber 4-5, the slag water level gauge 4-7 installed in the filtrate separation chamber 4-5, and the drain set at the bottom of the filtrate separation chamber 4-5 The slag pipe 4-8, the grinding motor 6 arranged on one side of the bludgeoning crushing chamber 3;

所述榨汁转盘4-3的纵向上至少设置有一个连通到其下表面的下料孔;所述固定圆盘4-9由位于中中区域的且与榨汁转盘4-3相配合的固定磨盘、围设在固定磨盘外围的压缩罩体和承载固定圆盘4-9和压缩罩体的支撑平台组成,所述压缩罩体和固定磨盘之间间隙配合,压缩罩体沿其周向均匀地布置有若干个与其内腔连通的压缩孔;所述集料室4-4的进料部位于其上部且环绕压缩罩体地设置,集料室4-4与滤液分离室4-5之间的连通部位设置有过滤网;所述榨汁转盘4-3中心拆卸连接有压缩转动轴4-6;所述压缩转动轴4-6的上端可转动地穿过支撑平台和固定磨盘后安装在榨汁转盘4-3内,压缩转动轴4-6的底端安装有从传送皮带轮;所述研磨电机6的输出轴上安装有主传送皮带轮,主传送皮带轮通过传送皮带轮7与从传送皮带轮连接;所述榨汁转盘4-3的下表面和固定磨盘的上表面均设置有相互配合的磨齿;The juicing turntable 4-3 is longitudinally provided with at least one discharge hole connected to its lower surface; It consists of a fixed grinding disc, a compression cover surrounding the fixed grinding disc, and a support platform carrying the fixed discs 4-9 and the compression cover. There is a gap between the compression cover and the fixed grinding disc. Several compression holes communicated with its inner cavity are evenly arranged; the feeding part of the collection chamber 4-4 is located at its upper part and is arranged around the compression cover, the collection chamber 4-4 and the filtrate separation chamber 4-5 The connecting parts between are provided with a filter screen; the center of the juicing turntable 4-3 is disassembled and connected with a compression rotating shaft 4-6; Installed in the juicing turntable 4-3, the bottom end of the compression rotating shaft 4-6 is equipped with a slave transmission pulley; the output shaft of the grinding motor 6 is equipped with a main transmission pulley, and the main transmission pulley passes through the transmission pulley 7 and the slave transmission Belt pulley connection; the lower surface of the juicing turntable 4-3 and the upper surface of the fixed grinding disc are all provided with mutually matching grinding teeth;

所述破碎粒径检测器3-3、钝击破碎机2、料位计4-2、渣水液位计4-7、研磨电机6、排渣管4-8上的电磁阀、进水管3-4上的控制阀分别通过导线与中央控制器9控制连接。The broken particle size detector 3-3, blunt impact crusher 2, material level gauge 4-2, slag water level gauge 4-7, grinding motor 6, electromagnetic valve on the slag discharge pipe 4-8, water inlet pipe The control valves on the 3-4 are respectively controlled and connected with the central controller 9 by wires.

如图4所示,所述滤液分离室4-5的内部由上到下依次设置有固定连接在顶端的进液缓冲板4-5-11、固定连接在上部的搅拌桶4-5-12、固定连接在中部靠上位置的泥水缓冲板4-5-7、固定连接在中部的通孔板4-5-1、可转动地设置在下部的搅拌轮4-5-4和固定连接在下端的底泥沉淀缓冲板4-5-3;滤液分离室4-5的下开口端固定连接有呈漏斗型的底泥沉淀室4-5-2,所述排渣管4-8与底泥沉淀室4-5-2的底部贯通地连接;As shown in Figure 4, the interior of the filtrate separation chamber 4-5 is sequentially provided with a liquid inlet buffer plate 4-5-11 fixedly connected to the top, and a mixing bucket 4-5-12 fixedly connected to the top. , the mud-water buffer plate 4-5-7 fixedly connected to the upper position of the middle part, the through-hole plate 4-5-1 fixedly connected to the middle part, the stirring wheel 4-5-4 rotatably arranged at the lower part and fixedly connected to the The sedimentation buffer plate 4-5-3 at the lower end; the lower opening end of the filtrate separation chamber 4-5 is fixedly connected with a funnel-shaped sedimentation chamber 4-5-2, and the slag discharge pipe 4-8 is connected to the bottom The bottom of the mud settling chamber 4-5-2 is connected throughly;

所述搅拌桶4-5-12中设置有搅拌轴,所述搅拌轴上装配有搅拌叶片4-5-8,搅拌轴由传动电机4-5-10驱动;所述搅拌轮4-5-4由搅拌电机4-5-5驱动;The mixing barrel 4-5-12 is provided with a stirring shaft, the stirring shaft is equipped with a stirring blade 4-5-8, and the stirring shaft is driven by a transmission motor 4-5-10; the stirring wheel 4-5- 4 Driven by stirring motor 4-5-5;

所述泥水缓冲板4-5-7和通孔板4-5-1之间的空间形成缓冲室4-5-6;所述进液缓冲板4-5-11、泥水缓冲板4-5-7、通孔板4-5-1和底泥沉淀缓冲板4-5-3均为圆盘结构,且其表面均布置有若干通孔;The space between the mud buffer plate 4-5-7 and the through-hole plate 4-5-1 forms a buffer chamber 4-5-6; the liquid inlet buffer plate 4-5-11, mud water buffer plate 4-5 -7. Both the through-hole plate 4-5-1 and the sedimentation buffer plate 4-5-3 are disc structures, and a number of through-holes are arranged on the surface;

所述搅拌电机4-5-5传动电机4-5-10与中央控制器9导线连接。The stirring motor 4-5-5 transmission motor 4-5-10 is connected with the central controller 9 wires.

所述钝击破碎室3为不锈钢圆柱形结构;所述钝击破碎机2为变频电机;所述果蔬投料口1与水平面的夹角为30°,果蔬投料口1内部设有滑道;所述果泥挤出口5为斗状结构;所述破碎机转轴3-1材质为锰钢材料;所述破碎锤片3-2为梯形薄板结构;破碎锤片3-2与破碎机转轴3-1通过螺栓连接,所述破碎锤片3-2数量不少于15片。The bludgeoning crushing chamber 3 is a stainless steel cylindrical structure; the bludgeoning crusher 2 is a frequency conversion motor; the angle between the fruit and vegetable feeding port 1 and the horizontal plane is 30°, and a slideway is provided inside the fruit and vegetable feeding port 1; The fruit paste extrusion port 5 is a bucket-shaped structure; the material of the crusher shaft 3-1 is manganese steel; the crushing hammer 3-2 is a trapezoidal thin plate structure; the crushing hammer 3-2 and the crusher shaft 3- 1 connected by bolts, the number of the broken hammers 3-2 is not less than 15 pieces.

所述粒料进料室4-1为圆柱形结构;所述不锈钢支架8为镀锌材料制成;所述中央控制器9固定安装在不锈钢支架8。The pellet feeding chamber 4-1 is a cylindrical structure; the stainless steel bracket 8 is made of galvanized material; the central controller 9 is fixedly installed on the stainless steel bracket 8 .

所述搅拌桶4-5-12为上大下小的圆锥体,其底端和顶端均为开口结构,且其底端内部、顶端内部分别设置有药剂加注环4-5-14、清洁环管4-5-9;所述药剂加注环4-5-14、清洁环管4-5-9均为内部中空的圆环结构,且其下端均匀设置有若干喷淋头;所述缓冲室4-5-6的上部还连通有与其内腔连通的清水排出管4-5-13;The mixing barrel 4-5-12 is a cone with a large top and a small bottom, and its bottom and top are open structures, and the inside of the bottom and the inside of the top are respectively provided with medicament filling rings 4-5-14, cleaning The ring pipe 4-5-9; the drug filling ring 4-5-14 and the cleaning ring pipe 4-5-9 are all hollow ring structures inside, and a number of spray heads are evenly arranged at the lower end; The upper part of the buffer chamber 4-5-6 is also communicated with a clear water discharge pipe 4-5-13 communicating with its inner cavity;

所述清洁环管4-5-9、药剂加注环4-5-14分别外接加水泵、加药泵;所述加水泵、加药泵与中央控制器9连接;The cleaning ring pipe 4-5-9 and the medicament filling ring 4-5-14 are respectively externally connected to a water adding pump and a drug adding pump; the water adding pump and the drug adding pump are connected to the central controller 9;

所述搅拌轮4-5-4由若干矩形弯管组成,其数量不少于6个;所述搅拌叶片4-5-8位于搅拌桶4-5-12内部中心轴线上。The stirring wheel 4-5-4 is composed of several rectangular bent pipes, the number of which is not less than 6; the stirring blade 4-5-8 is located on the inner central axis of the stirring barrel 4-5-12.

所述进液缓冲板4-5-11的外缘、搅拌桶4-5-12顶部的外缘、泥水缓冲板4-5-7的外缘、通孔板4-5-1的外缘、底泥沉淀室4-5-2的外缘与滤液分离室4-5内壁均无缝焊接。The outer edge of the liquid inlet buffer plate 4-5-11, the outer edge of the mixing bucket 4-5-12 top, the outer edge of the muddy water buffer plate 4-5-7, the outer edge of the through-hole plate 4-5-1 1. The outer edge of the sedimentation chamber 4-5-2 is seamlessly welded to the inner wall of the filtrate separation chamber 4-5.

所述榨汁转盘4-3由按重量份数的以下组分组成:The juicing turntable 4-3 consists of the following components in parts by weight:

超声雾化气相纯水321.6~546.2份,甲基十二烷基硅氧烷113.6~155.9份,4-甲氧基-α-甲基苯乙酸甲酯116.0~225.9份,甲基正己烷112.2~129.1份,酵母多糖类115.8~172.9份,4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物118.2~179.8份,硫纳米微粒120.2~175.0份,聚硅氧烷和硅酮醚113.5~155.3份,甲醛与1,3-二甲基苯和苯酚的聚合物115.1~155.8份,间叔丁基苯氯硫甲酸酯115.0~138.9份,2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯104.7~140.8份,3-甲基-4-硝基苯甲酸103.7~146.9份,N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺112.4~157.9份,菊叶天竺葵提取物122.1~166.1份,质量浓度为112ppm~379ppm的α-溴代异丁酸叔丁酯145.5~199.3份。Ultrasonic atomized gas-phase pure water 321.6~546.2 parts, methyl dodecyl siloxane 113.6~155.9 parts, 4-methoxy-α-methylphenylacetic acid methyl ester 116.0~225.9 parts, methyl n-hexane 112.2~ 129.1 parts, 115.8-172.9 parts of zymosan, 118.2-179.8 parts of 4,4'-(1-methylethylene) bisphenol and (chloromethyl) ethylene oxide and ethylene oxide polymer , 120.2-175.0 parts of sulfur nanoparticles, 113.5-155.3 parts of polysiloxane and silicone ether, 115.1-155.8 parts of polymers of formaldehyde, 1,3-dimethylbenzene and phenol, m-tert-butylphenylchlorothiomethyl 115.0-138.9 parts of acid ester, 104.7-140.8 parts of 2-[2-(2-methoxyethoxy)ethoxy]ethanol borate, 103.7-146.9 parts of 3-methyl-4-nitrobenzoic acid , 112.4-157.9 parts of N,N'-methyltetraylbis[4-[(4-isocyanatophenyl)methyl]-aniline, 122.1-166.1 parts of Pelargonium chrysanthemum extract, and the mass concentration is 112ppm-379ppm 145.5 to 199.3 parts of tert-butyl α-bromoisobutyrate.

所述榨汁转盘4-3的制造过程包含以下步骤:The manufacturing process of the said juicing turntable 4-3 comprises the following steps:

第1步:在高压式搅拌反应器中,加入超声雾化气相纯水和甲基十二烷基硅氧烷,启动高压式搅拌反应器中的搅拌机,设定转速为114rpm~160rpm,启动高压式搅拌反应器中的加热油温器,使温度升至129.6℃~130.2℃,加入4-甲氧基-α-甲基苯乙酸甲酯搅拌均匀,进行反应106.6~117.9分钟,加入甲基正己烷,通入流量为105.8m3/min~146.1m3/min的氢气106.6~117.9分钟;之后在高压式搅拌反应器中加入酵母多糖类,再次启动高压式搅拌反应器中的加热油温器,使温度升至146.0℃~179.9℃,保温106.2~117.1分钟,加入4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物,调整高压式搅拌反应器中溶液的pH值为4.8~8.9,保温106.8~346.8分钟;Step 1: In the high-pressure stirred reactor, add ultrasonically atomized gas-phase pure water and methyl dodecyl siloxane, start the mixer in the high-pressure stirred reactor, set the speed at 114rpm-160rpm, and start the high-pressure Heating the oil temperature device in the stirring reactor to raise the temperature to 129.6°C~130.2°C, add 4-methoxy-α-methyl phenylacetate and stir evenly, carry out the reaction for 106.6~117.9 minutes, add methyl n-hexyl Alkanes, the flow rate of 105.8m 3 /min ~ 146.1m 3 /min hydrogen 106.6 ~ 117.9 minutes; then add zymosan in the high-pressure stirred reactor, start the heating oil temperature in the high-pressure stirred reactor again device, raise the temperature to 146.0°C~179.9°C, keep it warm for 106.2~117.1 minutes, add 4,4'-(1-methylethylene)bisphenol and (chloromethyl)oxirane and oxirane the polymer, adjust the pH value of the solution in the high-pressure stirred reactor to 4.8 to 8.9, and keep the temperature for 106.8 to 346.8 minutes;

第2步:另取硫纳米微粒,将硫纳米微粒在功率为6.46KW~11.9KW下超声波处理0.112~1.179小时后;将硫纳米微粒加入到另一个高压式搅拌反应器中,加入质量浓度为116ppm~346ppm的聚硅氧烷和硅酮醚分散硫纳米微粒,启动高压式搅拌反应器中的加热油温器,使溶液温度在48℃~80℃之间,启动高压式搅拌反应器中的搅拌机,并以4×102rpm~8×102rpm的速度搅拌,调整pH值在4.7~8.8之间,保温搅拌112~179分钟;之后停止反应静置6.46×10~11.9×10分钟,去除杂质;将悬浮液加入甲醛与1,3-二甲基苯和苯酚的聚合物,调整pH值在1.7~2.8之间,形成沉淀物用超声雾化气相纯水洗脱,通过离心机在转速4.620×103rpm~9.936×103rpm下得到固形物,在2.761×102℃~3.510×102℃温度下干燥,研磨后过0.620×103~1.936×103目筛,备用;Step 2: Take another sulfur nanoparticle, and after the sulfur nanoparticle is ultrasonically treated at a power of 6.46KW~11.9KW for 0.112~1.179 hours; add the sulfur nanoparticle into another high-pressure stirred reactor, and add a mass concentration of 116ppm~346ppm polysiloxane and silicone ether disperse sulfur nanoparticles, start the heating oil temperature device in the high-pressure stirred reactor, make the solution temperature between 48°C and 80°C, start the high-pressure stirred reactor Mixer, and stir at a speed of 4×10 2 rpm to 8×10 2 rpm, adjust the pH value between 4.7 and 8.8, keep stirring for 112 to 179 minutes; then stop the reaction and let stand for 6.46×10 to 11.9×10 minutes, Remove impurities; add formaldehyde, 1,3-dimethylbenzene and phenol polymer to the suspension, adjust the pH value between 1.7 and 2.8, and form a precipitate, which is eluted with ultrasonic atomized gas-phase pure water, and passed through a centrifuge in the The solids were obtained at a rotation speed of 4.620×10 3 rpm to 9.936×10 3 rpm, dried at a temperature of 2.761×10 2 ℃ to 3.510×10 2 ℃, ground and passed through a 0.620×10 3 to 1.936×10 3 mesh sieve, and used for later use;

第3步:另取间叔丁基苯氯硫甲酸酯和第2步处理后硫纳米微粒,混合均匀后采用太阳辐射反射辐照,太阳辐射反射辐照的能量为103.7MeV~131.9MeV、剂量为151.7kGy~191.9kGy、照射时间为115.7~140.9分钟,得到性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物;将间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物置于另一高压式搅拌反应器中,启动高压式搅拌反应器中的加热油温器,设定温度114.4℃~160.9℃,启动高压式搅拌反应器中的搅拌机,转速为106rpm~501rpm,pH调整到4.1~8.1之间,脱水115.1~129.1分钟,备用;Step 3: take m-tert-butylbenzene chlorothioformate and sulfur nanoparticles treated in step 2, mix them uniformly and irradiate with solar radiation reflection, the energy of solar radiation reflection irradiation is 103.7MeV~131.9MeV, The dosage is 151.7kGy~191.9kGy, and the irradiation time is 115.7~140.9 minutes, and the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles with changed properties is obtained; the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles The particle mixture is placed in another high-pressure stirred reactor, start the heating oil heater in the high-pressure stirred reactor, set the temperature at 114.4°C to 160.9°C, start the stirrer in the high-pressure stirred reactor, and rotate at a speed of 106rpm to 501rpm , adjust the pH to 4.1-8.1, dehydrate for 115.1-129.1 minutes, and set aside;

第4步:将第3步得到的性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物,加至质量浓度为116ppm~346ppm的2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯中,并流加至第1步的高压式搅拌反应器中,流加速度为251mL/min~979mL/min;启动高压式搅拌反应器搅拌机,设定转速为120rpm~160rpm;搅拌4~8分钟;再加入3-甲基-4-硝基苯甲酸,启动高压式搅拌反应器中的加热油温器,升温至150.5℃~187.3℃,pH调整到4.5~8.3之间,通入氢气通气量为105.904m3/min~146.962m3/min,保温静置140.6~170.2分钟;再次启动高压式搅拌反应器搅拌机,转速为115rpm~160rpm,加入N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺,并使得pH调整到4.5~8.3之间,保温静置139.6~179.9分钟;Step 4: Add the m-tert-butylbenzene chlorothioformate and sulfur nanoparticle mixture with the changed properties obtained in step 3 to 2-[2-(2-methoxyethane) with a mass concentration of 116ppm~346ppm Oxygen) ethoxy] ethanol borate, and flow into the high-pressure stirred reactor in the first step, the flow rate is 251mL/min~979mL/min; start the high-pressure stirred reactor mixer, set the speed 120rpm~160rpm; stir for 4~8 minutes; then add 3-methyl-4-nitrobenzoic acid, start the heating oil temperature device in the high-pressure stirred reactor, raise the temperature to 150.5°C~187.3°C, and adjust the pH to 4.5 Between ~8.3, the flow rate of hydrogen gas is 105.904m 3 /min~146.962m 3 /min, keep warm and stand for 140.6~170.2 minutes; start the high-pressure stirring reactor mixer again, the speed is 115rpm~160rpm, add N,N '-methyltetraylbis[4-[(4-isocyanatophenyl)methyl]-aniline, and adjust the pH to between 4.5 and 8.3, and keep the temperature for 139.6 to 179.9 minutes;

第5步:启动高压式搅拌反应器中的搅拌机,设定转速为112rpm~179rpm,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为1.603×102℃~2.118×102℃,加入菊叶天竺葵提取物,反应106.0~117.9分钟;之后加入α-溴代异丁酸叔丁酯,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为190.2℃~246.1℃,pH调整至4.8~8.8之间,压力为1.12MPa~1.13MPa,反应时间为0.4~0.9小时;之后降压至表压为0MPa,降温至106.0℃~117.9℃出料入压模机,即得到榨汁转盘4-3Step 5: Start the mixer in the high-pressure stirred reactor, set the rotating speed at 112rpm~179rpm, start the heating oil heater in the high-pressure stirred reactor, and set the temperature in the high-pressure stirred reactor to 1.603×10 2 ℃~2.118×10 2 ℃, add geranium chrysanthemum extract, react for 106.0~117.9 minutes; then add tert-butyl α-bromoisobutyrate, start the heating oil heater in the high-pressure stirring reactor, set high pressure The temperature in the stirred reactor is 190.2℃~246.1℃, the pH is adjusted to 4.8~8.8, the pressure is 1.12MPa~1.13MPa, and the reaction time is 0.4~0.9 hours; after that, the pressure is reduced to 0MPa, and the temperature is reduced to 106.0°C~117.9°C discharge the material into the compression molding machine to obtain the juicing turntable 4-3 ;

所述硫纳米微粒的粒径为120μm~130μm。The particle size of the sulfur nanoparticles is 120 μm˜130 μm.

以下是本发明所述榨汁转盘4-3的制造过程的实施例,实施例是为了进一步说明本发明的内容,但不应理解为对本发明的限制。在不背离本发明精神和实质的情况下,对本发明方法、步骤或条件所作的修改和替换,均属于本发明的范围。The following are examples of the manufacturing process of the juicing turntable 4-3 of the present invention. The examples are to further illustrate the content of the present invention, but should not be construed as limiting the present invention. Without departing from the spirit and essence of the present invention, the modifications and substitutions made to the methods, steps or conditions of the present invention all belong to the scope of the present invention.

若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.

实施例1Example 1

按照以下步骤制备本发明所述榨汁转盘4-3,并按重量份数计:Prepare the juicing turntable 4-3 of the present invention according to the following steps, and count in parts by weight:

第1步:在高压式搅拌反应器中,加入超声雾化气相纯水321.6份和甲基十二烷基硅氧烷113.6份,启动高压式搅拌反应器中的搅拌机,设定转速为114rpm,启动高压式搅拌反应器中的加热油温器,使温度升至129.6℃,加入4-甲氧基-α-甲基苯乙酸甲酯116.0份搅拌均匀,进行反应106.6分钟,加入甲基正己烷112.2份,通入流量为105.8m3/min的氢气106.6分钟;之后在高压式搅拌反应器中加入酵母多糖类115.8份,再次启动高压式搅拌反应器中的加热油温器,使温度升至146.0℃,保温106.2分钟,加入4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物118.2份,调整高压式搅拌反应器中溶液的pH值为4.8,保温106.8分钟;Step 1: In the high-pressure stirred reactor, add 321.6 parts of ultrasonically atomized gas-phase pure water and 113.6 parts of methyl dodecyl siloxane, start the mixer in the high-pressure stirred reactor, set the speed at 114rpm, Start the heating oil heater in the high-pressure stirring reactor, raise the temperature to 129.6°C, add 116.0 parts of 4-methoxy-α-methylphenylacetic acid methyl ester and stir evenly, carry out the reaction for 106.6 minutes, add methyl n-hexane 112.2 parts, the feed flow rate is 105.8m 3 /min of hydrogen for 106.6 minutes; add 115.8 parts of zymosan in the high-pressure stirred reactor afterwards, start the heating oil temperature device in the high-pressure stirred reactor again, make the temperature rise To 146.0°C, keep warm for 106.2 minutes, add 118.2 parts of polymers of 4,4'-(1-methylethylene)bisphenol, (chloromethyl)ethylene oxide and ethylene oxide, and adjust high-pressure stirring The pH value of the solution in the reactor is 4.8, and it is incubated for 106.8 minutes;

第2步:另取硫纳米微粒120.2份,将硫纳米微粒在功率为6.46KW下超声波处理0.112小时后;将硫纳米微粒加入到另一个高压式搅拌反应器中,加入质量浓度为116ppm的聚硅氧烷和硅酮醚113.5份分散硫纳米微粒,启动高压式搅拌反应器中的加热油温器,使溶液温度在48℃,启动高压式搅拌反应器中的搅拌机,并以4×102rpm的速度搅拌,调整pH值在4.7,保温搅拌112分钟;之后停止反应静置6.46×10分钟,去除杂质;将悬浮液加入甲醛与1,3-二甲基苯和苯酚的聚合物115.1份,调整pH值在1.7,形成沉淀物用超声雾化气相纯水洗脱,通过离心机在转速4.620×103rpm下得到固形物,在2.761×102℃温度下干燥,研磨后过0.620×103目筛,备用;Step 2: Take another 120.2 parts of sulfur nanoparticles, and after the sulfur nanoparticles are ultrasonically treated at a power of 6.46KW for 0.112 hours; the sulfur nanoparticles are added to another high-pressure stirred reactor, and the addition of the polymer with a mass concentration of 116ppm Siloxane and silicone ether 113.5 parts disperse sulfur nanoparticles, start the heating oil temperature device in the high-pressure stirred reactor, make the solution temperature at 48 ° C, start the stirrer in the high-pressure stirred reactor, and use 4 × 10 2 Stir at the speed of rpm, adjust the pH value to 4.7, keep stirring for 112 minutes; then stop the reaction and let it stand for 6.46×10 minutes to remove impurities; add 115.1 parts of polymers of formaldehyde, 1,3-dimethylbenzene and phenol to the suspension , adjust the pH value at 1.7, and form a precipitate, which is eluted with ultrasonically atomized gas-phase pure water. The solid is obtained by a centrifuge at a speed of 4.620×10 3 rpm, dried at a temperature of 2.761×10 2 ℃, and ground at a temperature of 0.620× 10 3 -mesh sieve, spare;

第3步:另取间叔丁基苯氯硫甲酸酯115.0和第2步处理后硫纳米微粒,混合均匀后采用太阳辐射反射辐照,太阳辐射反射辐照的能量为103.7MeV、剂量为151.7kGy、照射时间为115.7分钟,得到性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物;将间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物置于另一高压式搅拌反应器中,启动高压式搅拌反应器中的加热油温器,设定温度114.4℃,启动高压式搅拌反应器中的搅拌机,转速为106rpm,pH调整到4.1,脱水115.1分钟,备用;Step 3: Take m-tert-butylbenzene chlorothioformate 115.0 and sulfur nanoparticles treated in step 2 in addition, mix them uniformly and use solar radiation reflection irradiation, the energy of solar radiation reflection irradiation is 103.7MeV, and the dose is 151.7kGy, the irradiation time is 115.7 minutes, and the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles with changed properties is obtained; the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles is placed at another high pressure In the high-pressure stirred reactor, start the heating oil heater in the high-pressure stirred reactor, set the temperature at 114.4°C, start the stirrer in the high-pressure stirred reactor, the speed is 106rpm, adjust the pH to 4.1, dehydrate for 115.1 minutes, and set aside;

第4步:将第3步得到的性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物,加至质量浓度为116ppm的2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯104.7份中,并流加至第1步的高压式搅拌反应器中,流加速度为251mL/min;启动高压式搅拌反应器搅拌机,设定转速为120rpm;搅拌4分钟;再加入3-甲基-4-硝基苯甲酸103.7份,启动高压式搅拌反应器中的加热油温器,升温至150.5℃,pH调整到4.5,通入氢气通气量为105.904m3/min,保温静置140.6分钟;再次启动高压式搅拌反应器搅拌机,转速为115rpm,加入N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺112.4份,并使得pH调整到4.5,保温静置139.6分钟;The 4th step: the m-tert-butylbenzene chlorothioformate and the sulfur nanoparticle mixture that the properties obtained in the 3rd step are changed are added to the 2-[2-(2-methoxyethoxy group whose mass concentration is 116ppm ) Ethoxyl group] in 104.7 parts of ethanol borate, and flow into the high-pressure stirred reactor of the first step, the flow rate is 251mL/min; start the high-pressure stirred reactor stirrer, and the set speed is 120rpm; Stir 4 minutes; then add 103.7 parts of 3-methyl-4-nitrobenzoic acid, start the heating oil temperature device in the high-pressure stirring reactor, raise the temperature to 150.5°C, adjust the pH to 4.5, and feed the hydrogen gas to a flow rate of 105.904m 3 /min, heat preservation and stand still for 140.6 minutes; start the high-pressure stirring reactor mixer again, the speed is 115rpm, add N,N'-methanetetrayl bis[4-[(4-isocyanatophenyl)methyl] - 112.4 parts of aniline, and the pH was adjusted to 4.5, and the heat preservation was left to stand for 139.6 minutes;

第5步:启动高压式搅拌反应器中的搅拌机,设定转速为112rpm,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为1.603×102℃,加入菊叶天竺葵提取物122.1份,反应106.0分钟;之后加入质量浓度为112ppm的α-溴代异丁酸叔丁酯145.5份,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为190.2℃,pH调整至4.8,压力为1.12MPa,反应时间为0.4小时;之后降压至表压为0MPa,降温至106.0℃出料入压模机,即得到榨汁转盘4-3Step 5: start the stirrer in the high-pressure stirred reactor, set the rotating speed to be 112rpm, start the heating oil temperature device in the high-pressure stirred reactor, and set the temperature in the high-pressure stirred reactor to be 1.603×10 2 ℃, Add 122.1 parts of geranium chrysanthemum extract, and react for 106.0 minutes; then add 145.5 parts of α-bromoisobutyrate tert-butyl ester with a mass concentration of 112ppm, start the heating oil temperature device in the high-pressure stirring reactor, and set the high-pressure type The temperature in the stirring reactor is 190.2°C, the pH is adjusted to 4.8, the pressure is 1.12MPa, and the reaction time is 0.4 hours; after that, the pressure is reduced to 0MPa, the temperature is lowered to 106.0°C, and the material is discharged into the compression molding machine, and the squeezed juice is obtained Turntable 4-3 ;

所述硫纳米微粒的粒径为120μm。The particle size of the sulfur nanoparticles is 120 μm.

实施例2Example 2

按照以下步骤制备本发明所述榨汁转盘4-3,并按重量份数计:Prepare the juicing turntable 4-3 of the present invention according to the following steps, and count in parts by weight:

第1步:在高压式搅拌反应器中,加入超声雾化气相纯水546.2份和甲基十二烷基硅氧烷155.9份,启动高压式搅拌反应器中的搅拌机,设定转速为160rpm,启动高压式搅拌反应器中的加热油温器,使温度升至130.2℃,加入4-甲氧基-α-甲基苯乙酸甲酯225.9份搅拌均匀,进行反应117.9分钟,加入甲基正己烷129.1份,通入流量为146.1m3/min的氢气117.9分钟;之后在高压式搅拌反应器中加入酵母多糖类172.9份,再次启动高压式搅拌反应器中的加热油温器,使温度升至179.9℃,保温117.1分钟,加入4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物179.8份,调整高压式搅拌反应器中溶液的pH值为8.9,保温346.8分钟;Step 1: In the high-pressure stirred reactor, add 546.2 parts of ultrasonically atomized gas-phase pure water and 155.9 parts of methyl dodecyl siloxane, start the mixer in the high-pressure stirred reactor, set the speed at 160rpm, Start the heating oil heater in the high-pressure stirring reactor, raise the temperature to 130.2°C, add 225.9 parts of 4-methoxy-α-methylphenylacetic acid methyl ester and stir evenly, carry out the reaction for 117.9 minutes, add methyl n-hexane 129.1 parts, the feed flow rate is 146.1m 3 /min of hydrogen for 117.9 minutes; add 172.9 parts of zymosan in the high-pressure stirred reactor afterwards, start the heating oil temperature device in the high-pressure stirred reactor again, make the temperature rise To 179.9°C, keep warm for 117.1 minutes, add 179.8 parts of polymers of 4,4'-(1-methylethylene) bisphenol, (chloromethyl) ethylene oxide and ethylene oxide, and adjust high-pressure stirring The pH value of the solution in the reactor is 8.9, and it is incubated for 346.8 minutes;

第2步:另取硫纳米微粒175.0份,将硫纳米微粒在功率为11.9KW下超声波处理1.179小时后;将硫纳米微粒加入到另一个高压式搅拌反应器中,加入质量浓度为346ppm的聚硅氧烷和硅酮醚155.3份分散硫纳米微粒,启动高压式搅拌反应器中的加热油温器,使溶液温度在80℃之间,启动高压式搅拌反应器中的搅拌机,并以8×102rpm的速度搅拌,调整pH值在8.8,保温搅拌179分钟;之后停止反应静置11.9×10分钟,去除杂质;将悬浮液加入甲醛与1,3-二甲基苯和苯酚的聚合物155.8份,调整pH值在2.8,形成沉淀物用超声雾化气相纯水洗脱,通过离心机在转速9.936×103rpm下得到固形物,在3.510×102℃温度下干燥,研磨后过1.936×103目筛,备用;Step 2: Take another 175.0 parts of sulfur nanoparticles, and after the sulfur nanoparticles are ultrasonically treated for 1.179 hours at a power of 11.9KW; the sulfur nanoparticles are added to another high-pressure stirred reactor, and the addition of a mass concentration of 346ppm poly Siloxane and silicone ether 155.3 parts disperse sulfur nanoparticles, start the heating oil temperature device in the high-pressure stirred reactor, make the solution temperature between 80 ℃, start the stirrer in the high-pressure stirred reactor, and use 8× Stir at a speed of 10 2 rpm, adjust the pH value to 8.8, keep stirring for 179 minutes; then stop the reaction and let stand for 11.9×10 minutes to remove impurities; add formaldehyde, 1,3-dimethylbenzene and phenol polymer to the suspension 155.8 parts, adjusted the pH value at 2.8, and the precipitate formed was eluted with ultrasonic atomized gas-phase pure water, and the solid was obtained by a centrifuge at a speed of 9.936×10 3 rpm, dried at a temperature of 3.510×10 2 ℃, and ground 1.936×10 3 -mesh sieve, spare;

第3步:另取间叔丁基苯氯硫甲酸酯138.9份和第2步处理后硫纳米微粒,混合均匀后采用太阳辐射反射辐照,太阳辐射反射辐照的能量为131.9MeV、剂量为191.9kGy、照射时间为140.9分钟,得到性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物;将间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物置于另一高压式搅拌反应器中,启动高压式搅拌反应器中的加热油温器,设定温度160.9℃,启动高压式搅拌反应器中的搅拌机,转速为501rpm,pH调整到8.1,脱水129.1分钟,备用;Step 3: Take another 138.9 parts of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles after the treatment in step 2, mix them uniformly and irradiate with solar radiation reflection, the energy of solar radiation reflection radiation is 131.9MeV, dose Be 191.9kGy, irradiation time be 140.9 minutes, obtain the m-tert-butylbenzene chlorothioformate and the sulfur nanoparticle mixture of character change; Put the m-tert-butylbenzene chlorothioformate and sulfur nanoparticle mixture in another In the high-pressure stirred reactor, start the heating oil heater in the high-pressure stirred reactor, set the temperature at 160.9°C, start the stirrer in the high-pressure stirred reactor, the speed is 501rpm, adjust the pH to 8.1, dehydrate for 129.1 minutes, and set aside ;

第4步:将第3步得到的性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物,加至质量浓度为346ppm的2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯140.8份中,并流加至第1步的高压式搅拌反应器中,流加速度为979mL/min;启动高压式搅拌反应器搅拌机,设定转速为160rpm;搅拌8分钟;再加入3-甲基-4-硝基苯甲酸146.9份,启动高压式搅拌反应器中的加热油温器,升温至187.3℃,pH调整到8.3,通入氢气通气量为146.962m3/min,保温静置170.2分钟;再次启动高压式搅拌反应器搅拌机,转速为160rpm,加入N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺157.9份,并使得pH调整到8.3,保温静置179.9分钟;The 4th step: the m-tert-butylbenzene chlorothioformate and the sulfur nanoparticle mixture that the properties obtained in the 3rd step are changed are added to the 2-[2-(2-methoxyethoxy group whose mass concentration is 346ppm ) Ethoxyl] in 140.8 parts of ethanol borate, and flow into the high-pressure stirred reactor of the first step, the flow rate is 979mL/min; start the high-pressure stirred reactor mixer, and the set speed is 160rpm; stir 8 minutes; then add 146.9 parts of 3-methyl-4-nitrobenzoic acid, start the heating oil temperature device in the high-pressure stirring reactor, raise the temperature to 187.3°C, adjust the pH to 8.3, and feed the hydrogen gas to a flow rate of 146.962m 3 /min, heat preservation and standing for 170.2 minutes; start the high-pressure stirring reactor mixer again, the speed is 160rpm, add N,N'-methanetetrayl bis[4-[(4-isocyanatophenyl)methyl] - 157.9 parts of aniline, and the pH was adjusted to 8.3, and the heat preservation was left to stand for 179.9 minutes;

第5步:启动高压式搅拌反应器中的搅拌机,设定转速为179rpm,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为2.118×102℃,加入菊叶天竺葵提取物166.1份,反应117.9分钟;之后加入质量浓度为379ppm的α-溴代异丁酸叔丁酯199.3份,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为246.1℃,pH调整至8.8,压力为1.13MPa,反应时间为0.9小时;之后降压至表压为0MPa,降温至117.9℃出料入压模机,即得到榨汁转盘4-3Step 5: Start the stirrer in the high-pressure stirred reactor, set the rotating speed to 179rpm, start the heating oil temperature device in the high-pressure stirred reactor, and set the temperature in the high-pressure stirred reactor to be 2.118×10 2 ℃, Add 166.1 parts of geranium chrysanthemum extract, and react for 117.9 minutes; then add 199.3 parts of α-bromoisobutyrate tert-butyl ester with a mass concentration of 379ppm, start the heating oil temperature device in the high-pressure stirring reactor, and set the high-pressure type The temperature in the stirred reactor is 246.1°C, the pH is adjusted to 8.8, the pressure is 1.13MPa, and the reaction time is 0.9 hours; after that, the pressure is reduced to 0MPa, the temperature is lowered to 117.9°C, and the material is discharged into the compression molding machine, and the squeezed juice is obtained Turntable 4-3 ;

所述硫纳米微粒的粒径为130μm。The particle size of the sulfur nanoparticles is 130 μm.

实施例3Example 3

按照以下步骤制备本发明所述榨汁转盘4-3,并按重量份数计:Prepare the juicing turntable 4-3 of the present invention according to the following steps, and count in parts by weight:

第1步:在高压式搅拌反应器中,加入超声雾化气相纯水321.9份和甲基十二烷基硅氧烷113.9份,启动高压式搅拌反应器中的搅拌机,设定转速为114rpm,启动高压式搅拌反应器中的加热油温器,使温度升至129.9℃,加入4-甲氧基-α-甲基苯乙酸甲酯116.9份搅拌均匀,进行反应106.9分钟,加入甲基正己烷112.9份,通入流量为105.9m3/min的氢气106.9分钟;之后在高压式搅拌反应器中加入酵母多糖类115.9份,再次启动高压式搅拌反应器中的加热油温器,使温度升至146.9℃,保温106.9分钟,加入4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物118.9份,调整高压式搅拌反应器中溶液的pH值为4.9,保温106.9分钟;Step 1: In the high-pressure stirred reactor, add 321.9 parts of ultrasonically atomized gas-phase pure water and 113.9 parts of methyl dodecyl siloxane, start the mixer in the high-pressure stirred reactor, set the speed at 114rpm, Start the heating oil heater in the high-pressure stirring reactor, raise the temperature to 129.9°C, add 116.9 parts of 4-methoxy-α-methylphenylacetic acid methyl ester and stir evenly, carry out the reaction for 106.9 minutes, add methyl n-hexane 112.9 parts, the feed flow rate is 105.9m 3 /min of hydrogen for 106.9 minutes; then add 115.9 parts of zymosan in the high-pressure stirred reactor, start the heating oil temperature device in the high-pressure stirred reactor again, make the temperature rise To 146.9°C, keep warm for 106.9 minutes, add 118.9 parts of polymers of 4,4'-(1-methylethylene) bisphenol, (chloromethyl) ethylene oxide and ethylene oxide, and adjust the high-pressure stirring The pH value of the solution in the reactor is 4.9, and it is incubated for 106.9 minutes;

第2步:另取硫纳米微粒120.9份,将硫纳米微粒在功率为6.469KW下超声波处理0.1129小时后;将硫纳米微粒加入到另一个高压式搅拌反应器中,加入质量浓度为116.9ppm的聚硅氧烷和硅酮醚113.9份分散硫纳米微粒,启动高压式搅拌反应器中的加热油温器,使溶液温度在48.9℃,启动高压式搅拌反应器中的搅拌机,并以4.9×102rpm的速度搅拌,调整pH值在4.9,保温搅拌112.9分钟;之后停止反应静置6.46×10分钟,去除杂质;将悬浮液加入甲醛与1,3-二甲基苯和苯酚的聚合物115.9份,调整pH值在1.9,形成沉淀物用超声雾化气相纯水洗脱,通过离心机在转速4.620×103rpm下得到固形物,在2.761×102℃温度下干燥,研磨后过0.620×103目筛,备用;Step 2: Take another 120.9 parts of sulfur nanoparticles, and after the sulfur nanoparticles are ultrasonically treated for 0.1129 hours at a power of 6.469KW; the sulfur nanoparticles are added to another high-pressure stirred reactor, and the mass concentration is 116.9ppm Polysiloxane and silicone ether 113.9 parts disperse sulfur nanoparticles, start the heating oil temperature device in the high-pressure stirred reactor, make the solution temperature at 48.9 ° C, start the stirrer in the high-pressure stirred reactor, and use 4.9 × 10 Stir at a speed of 2 rpm, adjust the pH value to 4.9, keep stirring for 112.9 minutes; then stop the reaction and let stand for 6.46×10 minutes to remove impurities; add formaldehyde, 1,3-dimethylbenzene and phenol to the polymer 115.9 part, adjust the pH value at 1.9, and form a precipitate, which is eluted with ultrasonically atomized gas-phase pure water. The solid is obtained by a centrifuge at a speed of 4.620×10 3 rpm, dried at a temperature of 2.761×10 2 ℃, and ground at a temperature of 0.620 ×10 3 -mesh sieve, spare;

第3步:另取间叔丁基苯氯硫甲酸酯115.9和第2步处理后硫纳米微粒,混合均匀后采用太阳辐射反射辐照,太阳辐射反射辐照的能量为103.9MeV、剂量为151.9kGy、照射时间为115.9分钟,得到性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物;将间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物置于另一高压式搅拌反应器中,启动高压式搅拌反应器中的加热油温器,设定温度114.9℃,启动高压式搅拌反应器中的搅拌机,转速为106rpm,pH调整到4.9,脱水115.9分钟,备用;Step 3: Take m-tert-butylbenzene chlorothioformate 115.9 in addition and sulfur nanoparticles after step 2 treatment, mix uniformly and adopt solar radiation reflection irradiation, the energy of solar radiation reflection irradiation is 103.9MeV, and the dose is 151.9kGy, the irradiation time is 115.9 minutes, and the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles with changed properties is obtained; the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles is placed at another high pressure In the high-pressure stirred reactor, start the heating oil heater in the high-pressure stirred reactor, set the temperature at 114.9°C, start the stirrer in the high-pressure stirred reactor, the speed is 106rpm, adjust the pH to 4.9, dehydrate for 115.9 minutes, and set aside;

第4步:将第3步得到的性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物,加至质量浓度为116.9ppm的2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯104.9份中,并流加至第1步的高压式搅拌反应器中,流加速度为251.9mL/min;启动高压式搅拌反应器搅拌机,设定转速为120rpm;搅拌4.9分钟;再加入3-甲基-4-硝基苯甲酸103.9份,启动高压式搅拌反应器中的加热油温器,升温至150.9℃,pH调整到4.9,通入氢气通气量为105.9m3/min,保温静置140.9分钟;再次启动高压式搅拌反应器搅拌机,转速为115rpm,加入N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺112.9份,并使得pH调整到4.9,保温静置139.9分钟;Step 4: Add the m-tert-butylbenzene chlorothioformate and sulfur nanoparticle mixture with the changed properties obtained in step 3 to 2-[2-(2-methoxyethoxy) with a mass concentration of 116.9ppm base) ethoxyl] ethanol borate 104.9 parts, and flow into the high-pressure stirred reactor of the first step, the flow rate is 251.9mL/min; start the high-pressure stirred reactor mixer, set the speed at 120rpm Stir for 4.9 minutes; Add 103.9 parts of 3-methyl-4-nitrobenzoic acid again, start the heating oil temperature device in the high-pressure stirred reactor, heat up to 150.9 ° C, adjust the pH to 4.9, and feed the hydrogen gas flow rate of 105.9m 3 /min, heat preservation and standing for 140.9 minutes; start the high-pressure stirring reactor mixer again, the speed is 115rpm, add N,N'-methanetetraylbis[4-[(4-isocyanatophenyl)formazol base]-aniline 112.9 parts, and make the pH adjusted to 4.9, keep the heat preservation and stand for 139.9 minutes;

第5步:启动高压式搅拌反应器中的搅拌机,设定转速为112rpm,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为1.603×102℃,加入菊叶天竺葵提取物122.9份,反应106.9分钟;之后加入质量浓度为112ppm的α-溴代异丁酸叔丁酯145.5份,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为190.9℃,pH调整至4.9,压力为1.12MPa,反应时间为0.41小时;之后降压至表压为0MPa,降温至106.9℃出料入压模机,即得到榨汁转盘4-3; Step 5: start the stirrer in the high-pressure stirred reactor, set the rotating speed to be 112rpm, start the heating oil temperature device in the high-pressure stirred reactor, and set the temperature in the high-pressure stirred reactor to be 1.603×10 2 ℃, Add 122.9 parts of geranium chrysanthemum extract, and react for 106.9 minutes; then add 145.5 parts of α-bromoisobutyrate tert-butyl ester with a mass concentration of 112ppm, start the heating oil temperature device in the high-pressure stirring reactor, and set the high-pressure type The temperature in the stirred reactor is 190.9°C, the pH is adjusted to 4.9, the pressure is 1.12MPa, and the reaction time is 0.41 hours; after that, the pressure is reduced to 0MPa, the temperature is lowered to 106.9°C, and the material is discharged into the compression molding machine, and the squeezed juice is obtained Turntable 4-3;

所述硫纳米微粒的粒径为120μm。The particle size of the sulfur nanoparticles is 120 μm.

对照例Comparative example

对照例为市售某品牌的榨汁转盘。The comparative example is a commercially available juicing turntable of a certain brand.

实施例4Example 4

将实施例1~3制备获得的榨汁转盘4-3和对照例所述的榨汁转盘进行使用效果对比。对二者压缩占空比、挤压成型度、压缩产量提升率、材料磨损率进行统计,结果如表1所示。The juicing turntable 4-3 prepared in Examples 1-3 was compared with the juicing turntable described in the comparative example. The compression duty ratio, extrusion degree, compression output increase rate, and material wear rate of the two are counted, and the results are shown in Table 1.

从表1可见,本发明所述的榨汁转盘4-3,其压缩占空比、挤压成型度、压缩产量提升率、材料磨损率等指标均优于现有技术生产的产品。It can be seen from Table 1 that the juicing turntable 4-3 of the present invention has better indicators such as compression duty ratio, extrusion degree, compression output increase rate, and material wear rate than products produced in the prior art.

此外,如图5所示,是本发明所述的榨汁转盘4-3材料耐腐蚀度随使用时间变化的统计。图中看出,实施例1~3所用榨汁转盘4-3,其材料耐腐蚀度随使用时间变化程度大幅优于现有产品。In addition, as shown in Fig. 5, it is the statistics of the corrosion resistance of the material of the juicing turntable 4-3 according to the present invention changing with the use time. It can be seen from the figure that the juice-extracting turntable 4-3 used in Examples 1-3 is much better than the existing products in terms of corrosion resistance of the material as a function of time of use.

一种用于果蔬加工中榨汁装置的工作方法,包括以下步骤:A working method for a juicing device in fruit and vegetable processing, comprising the following steps:

第1步:工作人员按下中央控制器9上的启动按钮,启动钝击破碎机2和进水管3-4上的控制阀,将待处理果蔬通过果蔬投料口1加入到钝击破碎室3中进行破碎处理,同时向钝击破碎室3内喷洒清水,破碎后的果蔬在水体作用下进入到粒料进料室4-1中,在榨汁转盘4-3和固定磨盘的共同作用下,破碎后的果蔬被磨碎,并在压缩罩体的作用下被挤压成条状物,并从压缩罩体侧面的压缩孔中排出进入到集料室4-4内,最后经果泥挤出口5进入到收集箱中,未被压缩的碎肉与汁水的混合物经常过滤网向下流入滤液分离室4-5;Step 1: The worker presses the start button on the central controller 9 to start the control valve on the blunt impact crusher 2 and the water inlet pipe 3-4, and feeds the fruits and vegetables to be processed into the blunt impact crushing chamber 3 through the fruit and vegetable feeding port 1 crushing process in the center, and spray clean water into the blunt crushing chamber 3 at the same time, the crushed fruits and vegetables enter the pellet feeding chamber 4-1 under the action of the water body, and under the joint action of the juicing turntable 4-3 and the fixed grinding disc , the crushed fruits and vegetables are ground and squeezed into strips under the action of the compression cover, and discharged from the compression hole on the side of the compression cover into the collection chamber 4-4, and finally passed through the fruit puree The extrusion port 5 enters the collection box, and the mixture of uncompressed minced meat and juice often flows downward through the filter screen into the filtrate separation chamber 4-5;

第2步:待破碎果蔬在钝击破碎室3进行破碎过程中,位于钝击破碎室3内的破碎粒径检测器3-3实时监测果蔬破碎粒径情况;当破碎粒径检测器3-3检测到果蔬破碎粒径低于8cm时,破碎粒径检测器3-3将检测信号反馈至中央控制器9,中央控制器9降低钝击破碎机2转速,同时启动研磨电机6;Step 2: During the crushing process of the fruits and vegetables to be crushed in the bludgeoning crushing chamber 3, the crushing particle size detector 3-3 located in the bludgeoning crushing chamber 3 monitors the crushing particle size of the fruits and vegetables in real time; when the crushing particle size detector 3-3 3. When it is detected that the broken particle size of fruits and vegetables is less than 8 cm, the broken particle size detector 3-3 feeds back the detection signal to the central controller 9, and the central controller 9 reduces the speed of the blunt impact crusher 2 and starts the grinding motor 6 at the same time;

第3步:位于粒料进料室4-1内的料位计4-2对粒料料位高度实时监测;当料位计4-2检测到粒料料位高度高于系统设定值L1时,料位计4-2向中央控制器9发出电信号一,中央控制器9在收到该电信号后降低钝击破碎机2的转速,同时提高研磨电机6转速;当料位计4-2检测到粒料料位高度低于系统设定值L2时,料位计4-2向中央控制器9发出电信号二,中央控制器9在收到该电信号后提高钝击破碎机2转速,同时降低研磨电机6转速;Step 3: The material level gauge 4-2 located in the pellet feeding chamber 4-1 monitors the pellet material level height in real time; when the material level gauge 4-2 detects that the pellet material level height is higher than the system set value During L1, the material level gauge 4-2 sends an electrical signal to the central controller 9, and the central controller 9 reduces the speed of the blunt impact crusher 2 after receiving the electrical signal, and simultaneously increases the grinding motor 6 speed; when the material level gauge 4-2 When it is detected that the material level of the pellets is lower than the system setting value L2, the material level gauge 4-2 sends an electric signal 2 to the central controller 9, and the central controller 9 increases the speed of bludgeoning after receiving the electric signal. Machine 2 speed, reduce grinding motor 6 speed at the same time;

第4步:中央控制器9同时启动传动电机4-5-10、加水泵和搅拌电机4-5-5,未被压缩的碎肉与汁水的混合物向下经进液缓冲板4-5-11进入搅拌桶4-5-12内,同时由清洁环管4-5-9注入的清水随着混合物一起进入搅拌桶4-5-12,并在搅拌叶片4-5-8传的带动下旋转,进而达到离心的目的,使碎肉与汁液快速进行一次分离,分离出的汁液快速通过泥水缓冲板4-5-7进入缓冲室4-5-6并经清水排出管4-5-13排出;分离出的碎肉通过通孔板4-5-1向下经搅拌轮4-5-4的转动进行二次分离,经搅拌后,沉淀物经底泥沉淀缓冲板4-5-3进入底泥沉淀室4-5-2进行沉淀;Step 4: The central controller 9 simultaneously starts the transmission motor 4-5-10, the water adding pump and the stirring motor 4-5-5, and the mixture of uncompressed minced meat and juice goes down through the liquid inlet buffer plate 4-5- 11 Enter the mixing tank 4-5-12, and at the same time, the clean water injected by the cleaning ring pipe 4-5-9 enters the mixing tank 4-5-12 together with the mixture, and is driven by the mixing blade 4-5-8 Rotate, and then achieve the purpose of centrifugation, so that the minced meat and juice are quickly separated once, and the separated juice quickly passes through the mud-water buffer plate 4-5-7 and enters the buffer chamber 4-5-6 and then passes through the clear water discharge pipe 4-5-13 Discharge; the separated minced meat is separated through the through-hole plate 4-5-1 and rotated by the stirring wheel 4-5-4 for secondary separation. After stirring, the sediment settles through the bottom mud buffer plate 4-5-3 Enter the sedimentation chamber 4-5-2 for sedimentation;

第5步:位于滤液分离室4-5内的渣水液位计4-7实时监测滤液分离室4-5内的渣水液位情况;当渣水液位计4-7检测到滤液分离室4-5内的渣水液位高于系统设定值时,渣水液位计4-7将反馈信号发送给中央控制器9,中央控制器9收到该电信号后打开排渣管4-8,渣水经排渣管路排出。Step 5: The slag water level gauge 4-7 located in the filtrate separation chamber 4-5 monitors the slag water level situation in the filtrate separation chamber 4-5 in real time; when the slag water level gauge 4-7 detects that the filtrate is separated When the slag water level in chamber 4-5 is higher than the system setting value, the slag water level gauge 4-7 sends a feedback signal to the central controller 9, and the central controller 9 opens the slag discharge pipe after receiving the electrical signal 4-8, the slag water is discharged through the slag discharge pipeline.

其中加药泵、药剂加注环4-5-14用于在对滤液分离室4-5清洗时加入清洗药液,以便于对滤液分离室4-5进行更彻底的清洁。Wherein the dosing pump and the medicament filling ring 4-5-14 are used for adding cleaning liquid when the filtrate separation chamber 4-5 is cleaned, so that the filtrate separation chamber 4-5 is cleaned more thoroughly.

Claims (7)

1.一种用于果蔬加工中榨汁装置,包括破碎机构、研磨机构(4)和设置在研磨机构(4)下部的不锈钢支架(8),所述破碎机构包括钝击破碎室(3)、设置在钝击破碎室(3)一侧上方且与钝击破碎室(3)的内腔相连通的果蔬投料口(1)、设置在在钝击破碎室(3)上部一侧的进水管(3-4)、固定设置在钝击破碎室(3)顶部的钝击破碎机(2)、可转动地设置在钝击破碎室(3)中心的破碎机转轴(3-1)、固定设置在钝击破碎室(3)下开口端的筛板;所述破碎机转轴(3-1)上端与钝击破碎机(2)的输出轴连接,破碎机转轴(3-1)沿其长度方向均匀地套装有多个破碎锤片(3-2);其特征在于,还包括中央控制器(9);1. A juice extraction device used in fruit and vegetable processing, comprising a crushing mechanism, a grinding mechanism (4) and a stainless steel support (8) arranged at the bottom of the grinding mechanism (4), said crushing mechanism comprising a bludgeoning crushing chamber (3) , a fruit and vegetable feeding port (1) arranged above one side of the blunt crushing chamber (3) and connected to the inner cavity of the blunt crushing chamber (3), an inlet arranged on the upper side of the blunt crushing chamber (3) a water pipe (3-4), a bludgeon crusher (2) fixedly arranged on the top of the bludgeon crushing chamber (3), a crusher shaft (3-1) rotatably arranged at the center of the bludgeon crushing chamber (3), The sieve plate fixedly arranged at the lower opening end of the bludgeoning crushing chamber (3); the upper end of the crusher shaft (3-1) is connected to the output shaft of the bludgeoning crusher (2), and the crusher shaft (3-1) A plurality of crushing hammers (3-2) are uniformly set in the length direction; the feature is that it also includes a central controller (9); 所述破碎机构还包括固定安装在钝击破碎室(3)内壁下方的破碎粒径检测器(3-3);The crushing mechanism also includes a crushing particle size detector (3-3) fixedly installed under the inner wall of the bludgeoning crushing chamber (3); 所述研磨机构(4)包括与钝击破碎室(3)下开口端贯通连接的粒料进料室(4-1)、可转动地设置在粒料进料室(4-1)下方的榨汁转盘(4-3)、固定设置在榨汁转盘(4-3)下方且与其相配合的固定圆盘(4-9)、固定地连接在固定圆盘(4-9)下部外围的集料室(4-4)、设置在集料室(4-4)一侧的果泥挤出口(5)、设置在粒料进料室(4-1)中的料位计(4-2)、与集料室(4-4)连通地设置在集料室(4-4)下部的滤液分离室(4-5)、设置在滤液分离室(4-5)中的压缩转动轴(4-6)、安装在滤液分离室(4-5)中的渣水液位计(4-7)、设置在滤液分离室(4-5)底部的排渣管(4-8)、设置在钝击破碎室(3)一侧的研磨电机(6);The grinding mechanism (4) includes a pellet feeding chamber (4-1) connected through the lower opening end of the blunt crushing chamber (3), and a rotatably arranged below the pellet feeding chamber (4-1). The juicing turntable (4-3), the fixed disc (4-9) fixedly arranged under the juicing turntable (4-3) and matched with it, the fixed disc (4-9) fixedly connected to the lower periphery of the fixed disc (4-9) The collection chamber (4-4), the fruit paste extrusion port (5) arranged on one side of the collection chamber (4-4), the level gauge (4-1) arranged in the pellet feeding chamber (4-1) 2), the filtrate separation chamber (4-5) arranged at the bottom of the collection chamber (4-4) communicated with the collection chamber (4-4), the compression rotating shaft arranged in the filtrate separation chamber (4-5) (4-6), the slag water level gauge (4-7) installed in the filtrate separation chamber (4-5), the slag discharge pipe (4-8) arranged at the bottom of the filtrate separation chamber (4-5), A grinding motor (6) arranged on one side of the bludgeoning crushing chamber (3); 所述榨汁转盘(4-3)的纵向上至少设置有一个连通到其下表面的下料孔;所述固定圆盘(4-9)由位于中中区域的且与榨汁转盘(4-3)相配合的固定磨盘、围设在固定磨盘外围的压缩罩体和承载固定圆盘(4-9)和压缩罩体的支撑平台组成,所述压缩罩体和固定磨盘之间间隙配合,压缩罩体沿其周向均匀地布置有若干个与其内腔连通的压缩孔;所述集料室(4-4)的进料部位于其上部且环绕压缩罩体地设置,集料室(4-4)与滤液分离室(4-5)之间的连通部位设置有过滤网;所述榨汁转盘(4-3)中心拆卸连接有压缩转动轴(4-6);所述压缩转动轴(4-6)的上端可转动地穿过支撑平台和固定磨盘后安装在榨汁转盘(4-3)内,压缩转动轴(4-6)的底端安装有从传送皮带轮;所述研磨电机(6)的输出轴上安装有主传送皮带轮,主传送皮带轮通过传送皮带轮(7)与从传送皮带轮连接;所述榨汁转盘(4-3)的下表面和固定磨盘的上表面均设置有相互配合的磨齿;The longitudinal direction of the juicing turntable (4-3) is provided with at least one feeding hole connected to its lower surface; -3) It consists of a matching fixed grinding disc, a compression cover surrounding the periphery of the fixed grinding disc, and a support platform carrying the fixed disc (4-9) and the compression cover, and the compression cover and the fixed grinding disc are in clearance fit , the compression cover body is evenly arranged with several compression holes communicating with its inner cavity along its circumference; (4-4) and the filtrate separation chamber (4-5) are provided with a filter screen; the center of the juicing turntable (4-3) is disassembled and connected with a compression rotating shaft (4-6); the compression The upper end of the rotating shaft (4-6) rotatably passes through the support platform and the fixed grinding disc and is installed in the juice-extracting turntable (4-3), and the bottom end of the compressed rotating shaft (4-6) is equipped with a transmission pulley; A main transmission pulley is installed on the output shaft of the grinding motor (6), and the main transmission pulley is connected with the slave transmission pulley by a transmission pulley (7); Both are equipped with grinding teeth that cooperate with each other; 所述破碎粒径检测器(3-3)、钝击破碎机(2)、料位计(4-2)、渣水液位计(4-7)、研磨电机(6)、排渣管(4-8)上的电磁阀、进水管(3-4)上的控制阀分别通过导线与中央控制器(9)控制连接;The broken particle size detector (3-3), blunt impact crusher (2), material level gauge (4-2), slag water level gauge (4-7), grinding motor (6), slag discharge pipe The solenoid valve on (4-8) and the control valve on the water inlet pipe (3-4) are controlled and connected with central controller (9) by wire respectively; 所述粒料进料室(4-1)为圆柱形结构;所述不锈钢支架(8)为镀锌材料制成;所述研磨电机(6)和中央控制器(9)均固定安装在不锈钢支架(8)。The pellet feeding chamber (4-1) is a cylindrical structure; the stainless steel bracket (8) is made of galvanized material; the grinding motor (6) and the central controller (9) are fixedly installed on the stainless steel bracket (8). 2.根据权利要求1所述的一种用于果蔬加工中榨汁装置,其特征在于,所述滤液分离室(4-5)的内部由上到下依次设置有固定连接在顶端的进液缓冲板(4-5-11)、固定连接在上部的搅拌桶(4-5-12)、固定连接在中部靠上位置的泥水缓冲板(4-5-7)、固定连接在中部的通孔板(4-5-1)、可转动地设置在下部的搅拌轮(4-5-4)和固定连接在下端的底泥沉淀缓冲板(4-5-3);滤液分离室(4-5)的下开口端固定连接有呈漏斗型的底泥沉淀室(4-5-2),所述排渣管(4-8)与底泥沉淀室(4-5-2)的底部贯通地连接;2. A juice extraction device for fruit and vegetable processing according to claim 1, characterized in that, the interior of the filtrate separation chamber (4-5) is sequentially provided with liquid inlets fixedly connected to the top The buffer plate (4-5-11), the mixing bucket (4-5-12) fixedly connected to the upper part, the muddy water buffer plate (4-5-7) fixedly connected to the upper part of the middle part, and the communication tank fixedly connected to the middle part The orifice plate (4-5-1), the stirring wheel (4-5-4) which is rotatably arranged at the lower part and the sedimentation buffer plate (4-5-3) fixedly connected at the lower end; the filtrate separation chamber (4-5-3) -5) The lower opening end is fixedly connected with a funnel-shaped sedimentation chamber (4-5-2), the bottom of the slag discharge pipe (4-8) and the sedimentation chamber (4-5-2) connect through 所述搅拌桶(4-5-12)中设置有搅拌轴,所述搅拌轴上装配有搅拌叶片(4-5-8),搅拌轴由传动电机(4-5-10)驱动;所述搅拌轮(4-5-4)由搅拌电机(4-5-5)驱动;The stirring barrel (4-5-12) is provided with a stirring shaft, the stirring shaft is equipped with a stirring blade (4-5-8), and the stirring shaft is driven by a transmission motor (4-5-10); Stirring wheel (4-5-4) is driven by stirring motor (4-5-5); 所述泥水缓冲板(4-5-7)和通孔板(4-5-1)之间的空间形成缓冲室(4-5-6);所述进液缓冲板(4-5-11)、泥水缓冲板(4-5-7)、通孔板(4-5-1)和底泥沉淀缓冲板(4-5-3)均为圆盘结构,且其表面均布置有若干通孔;The space between the mud-water buffer plate (4-5-7) and the through-hole plate (4-5-1) forms a buffer chamber (4-5-6); the liquid-inlet buffer plate (4-5-11 ), the mud-water buffer plate (4-5-7), the through-hole plate (4-5-1) and the sedimentation buffer plate (4-5-3) are all disc structures, and there are several holes on the surface hole; 所述搅拌电机(4-5-5)传动电机(4-5-10)与中央控制器(9)导线连接。The stirring motor (4-5-5) and the transmission motor (4-5-10) are connected with the central controller (9) by wires. 3.根据权利要求2所述的一种用于果蔬加工中榨汁装置,其特征在于,所述搅拌桶(4-5-12)为上大下小的圆锥体,其底端和顶端均为开口结构,且其底端内部、顶端内部分别设置有药剂加注环(4-5-14)、清洁环管(4-5-9);所述药剂加注环(4-5-14)、清洁环管(4-5-9)均为内部中空的圆环结构,且其下端均匀设置有若干喷淋头;所述缓冲室(4-5-6)的上部还连通有与其内腔连通的清水排出管(4-5-13);3. A kind of juicing device used in fruit and vegetable processing according to claim 2, characterized in that, the mixing barrel (4-5-12) is a cone with a large top and a small bottom, and its bottom and top are both It is an open structure, and the inside of the bottom end and the inside of the top end are respectively provided with a medicine filling ring (4-5-14) and a cleaning ring pipe (4-5-9); the medicine filling ring (4-5-14 ), the cleaning ring pipe (4-5-9) is an internal hollow ring structure, and its lower end is evenly provided with a number of spray heads; the upper part of the buffer chamber (4-5-6) is also connected with the inner The clean water discharge pipe (4-5-13) connected to the cavity; 所述清洁环管(4-5-9)、药剂加注环(4-5-14)分别外接加水泵、加药泵;所述加水泵、加药泵与中央控制器(9)连接;The cleaning ring pipe (4-5-9) and the medicament filling ring (4-5-14) are respectively externally connected to a water adding pump and a drug adding pump; the water adding pump and the drug adding pump are connected to the central controller (9); 所述搅拌轮(4-5-4)由若干矩形弯管组成,其数量不少于6个;所述搅拌叶片(4-5-8)位于搅拌桶(4-5-12)内部中心轴线上。The stirring wheel (4-5-4) is composed of several rectangular elbows, the number of which is not less than 6; the stirring blade (4-5-8) is located on the inner central axis of the stirring barrel (4-5-12) superior. 4.根据权利要求3所述的一种用于果蔬加工中榨汁装置,其特征在于,所述进液缓冲板(4-5-11)的外缘、搅拌桶(4-5-12)顶部的外缘、泥水缓冲板(4-5-7)的外缘、通孔板(4-5-1)的外缘、底泥沉淀室(4-5-2)的外缘与滤液分离室(4-5)内壁均无缝焊接。4. A juice extraction device for fruit and vegetable processing according to claim 3, characterized in that the outer edge of the liquid inlet buffer plate (4-5-11), the mixing barrel (4-5-12) The outer edge of the top, the outer edge of the mud-water buffer plate (4-5-7), the outer edge of the through-hole plate (4-5-1), and the outer edge of the sedimentation chamber (4-5-2) are separated from the filtrate The inner walls of the chamber (4-5) are seamlessly welded. 5.根据权利要求4所述的一种用于果蔬加工中榨汁装置,其特征在于,所述榨汁转盘(4-3)由按重量份数的以下组分组成:5. A juice extraction device for fruit and vegetable processing according to claim 4, characterized in that, the juice extraction turntable (4-3) is composed of the following components in parts by weight: 超声雾化气相纯水321.6~546.2份,甲基十二烷基硅氧烷113.6~155.9份,4-甲氧基-α-甲基苯乙酸甲酯116.0~225.9份,甲基正己烷112.2~129.1份,酵母多糖类115.8~172.9份,4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物118.2~179.8份,硫纳米微粒120.2~175.0份,聚硅氧烷和硅酮醚113.5~155.3份,甲醛与1,3-二甲基苯和苯酚的聚合物115.1~155.8份,间叔丁基苯氯硫甲酸酯115.0~138.9份,2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯104.7~140.8份,3-甲基-4-硝基苯甲酸103.7~146.9份,N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺112.4~157.9份,菊叶天竺葵提取物122.1~166.1份,质量浓度为112ppm~379ppm的α-溴代异丁酸叔丁酯145.5~199.3份。Ultrasonic atomized gas-phase pure water 321.6~546.2 parts, methyl dodecyl siloxane 113.6~155.9 parts, 4-methoxy-α-methylphenylacetic acid methyl ester 116.0~225.9 parts, methyl n-hexane 112.2~ 129.1 parts, 115.8-172.9 parts of zymosan, 118.2-179.8 parts of 4,4'-(1-methylethylene) bisphenol and (chloromethyl) ethylene oxide and ethylene oxide polymer , 120.2-175.0 parts of sulfur nanoparticles, 113.5-155.3 parts of polysiloxane and silicone ether, 115.1-155.8 parts of polymers of formaldehyde, 1,3-dimethylbenzene and phenol, m-tert-butylphenylchlorothiomethyl 115.0-138.9 parts of acid ester, 104.7-140.8 parts of 2-[2-(2-methoxyethoxy)ethoxy]ethanol borate, 103.7-146.9 parts of 3-methyl-4-nitrobenzoic acid , 112.4-157.9 parts of N,N'-methyltetraylbis[4-[(4-isocyanatophenyl)methyl]-aniline, 122.1-166.1 parts of Pelargonium chrysanthemum extract, and the mass concentration is 112ppm-379ppm 145.5 to 199.3 parts of tert-butyl α-bromoisobutyrate. 6.根据权利要求5所述的一种用于果蔬加工中榨汁装置,其特征在于,所述榨汁转盘(4-3)的制造过程包含以下步骤:6. A juice extraction device for fruit and vegetable processing according to claim 5, characterized in that the manufacturing process of the juice extraction turntable (4-3) comprises the following steps: 第1步:在高压式搅拌反应器中,加入超声雾化气相纯水和甲基十二烷基硅氧烷,启动高压式搅拌反应器中的搅拌机,设定转速为114rpm~160rpm,启动高压式搅拌反应器中的加热油温器,使温度升至129.6℃~130.2℃,加入4-甲氧基-α-甲基苯乙酸甲酯搅拌均匀,进行反应106.6~117.9分钟,加入甲基正己烷,通入流量为105.8m3/min~146.1m3/min的氢气106.6~117.9分钟;之后在高压式搅拌反应器中加入酵母多糖类,再次启动高压式搅拌反应器中的加热油温器,使温度升至146.0℃~179.9℃,保温106.2~117.1分钟,加入4,4'-(1-甲基亚乙基)双苯酚与(氯甲基)环氧乙烷和环氧乙烷的聚合物,调整高压式搅拌反应器中溶液的pH值为4.8~8.9,保温106.8~346.8分钟;Step 1: In the high-pressure stirred reactor, add ultrasonically atomized gas-phase pure water and methyl dodecyl siloxane, start the mixer in the high-pressure stirred reactor, set the speed at 114rpm-160rpm, and start the high-pressure Heating the oil temperature device in the stirring reactor to raise the temperature to 129.6°C~130.2°C, add 4-methoxy-α-methyl phenylacetate and stir evenly, carry out the reaction for 106.6~117.9 minutes, add methyl n-hexyl Alkanes, the flow rate of 105.8m 3 /min ~ 146.1m 3 /min hydrogen 106.6 ~ 117.9 minutes; then add zymosan in the high-pressure stirred reactor, start the heating oil temperature in the high-pressure stirred reactor again device, raise the temperature to 146.0°C~179.9°C, keep it warm for 106.2~117.1 minutes, add 4,4'-(1-methylethylene)bisphenol and (chloromethyl)oxirane and oxirane the polymer, adjust the pH value of the solution in the high-pressure stirred reactor to 4.8 to 8.9, and keep the temperature for 106.8 to 346.8 minutes; 第2步:另取硫纳米微粒,将硫纳米微粒在功率为6.46KW~11.9KW下超声波处理0.112~1.179小时后;将硫纳米微粒加入到另一个高压式搅拌反应器中,加入质量浓度为116ppm~346ppm的聚硅氧烷和硅酮醚分散硫纳米微粒,启动高压式搅拌反应器中的加热油温器,使溶液温度在48℃~80℃之间,启动高压式搅拌反应器中的搅拌机,并以4×102rpm~8×102rpm的速度搅拌,调整pH值在4.7~8.8之间,保温搅拌112~179分钟;之后停止反应静置6.46×10~11.9×10分钟,去除杂质;将悬浮液加入甲醛与1,3-二甲基苯和苯酚的聚合物,调整pH值在1.7~2.8之间,形成沉淀物用超声雾化气相纯水洗脱,通过离心机在转速4.620×103rpm~9.936×103rpm下得到固形物,在2.761×102℃~3.510×102℃温度下干燥,研磨后过0.620×103~1.936×103目筛,备用;Step 2: Take another sulfur nanoparticle, and after the sulfur nanoparticle is ultrasonically treated at a power of 6.46KW~11.9KW for 0.112~1.179 hours; add the sulfur nanoparticle into another high-pressure stirred reactor, and add a mass concentration of 116ppm~346ppm polysiloxane and silicone ether disperse sulfur nanoparticles, start the heating oil temperature device in the high-pressure stirred reactor, make the solution temperature between 48°C and 80°C, start the high-pressure stirred reactor Mixer, and stir at a speed of 4×10 2 rpm to 8×10 2 rpm, adjust the pH value between 4.7 and 8.8, keep stirring for 112 to 179 minutes; then stop the reaction and let stand for 6.46×10 to 11.9×10 minutes, Remove impurities; add formaldehyde, 1,3-dimethylbenzene and phenol polymer to the suspension, adjust the pH value between 1.7 and 2.8, and form a precipitate, which is eluted with ultrasonic atomized gas-phase pure water, and passed through a centrifuge in the The solids were obtained at a rotation speed of 4.620×10 3 rpm to 9.936×10 3 rpm, dried at a temperature of 2.761×10 2 ℃ to 3.510×10 2 ℃, ground and passed through a 0.620×10 3 to 1.936×10 3 mesh sieve, and used for later use; 第3步:另取间叔丁基苯氯硫甲酸酯和第2步处理后硫纳米微粒,混合均匀后采用太阳辐射反射辐照,太阳辐射反射辐照的能量为103.7MeV~131.9MeV、剂量为151.7kGy~191.9kGy、照射时间为115.7~140.9分钟,得到性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物;将间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物置于另一高压式搅拌反应器中,启动高压式搅拌反应器中的加热油温器,设定温度114.4℃~160.9℃,启动高压式搅拌反应器中的搅拌机,转速为106rpm~501rpm,pH调整到4.1~8.1之间,脱水115.1~129.1分钟,备用;Step 3: take m-tert-butylbenzene chlorothioformate and sulfur nanoparticles treated in step 2, mix them uniformly and irradiate with solar radiation reflection, the energy of solar radiation reflection irradiation is 103.7MeV~131.9MeV, The dosage is 151.7kGy~191.9kGy, and the irradiation time is 115.7~140.9 minutes, and the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles with changed properties is obtained; the mixture of m-tert-butylbenzene chlorothioformate and sulfur nanoparticles The particle mixture is placed in another high-pressure stirred reactor, start the heating oil heater in the high-pressure stirred reactor, set the temperature at 114.4°C to 160.9°C, start the stirrer in the high-pressure stirred reactor, and rotate at a speed of 106rpm to 501rpm , adjust the pH to 4.1-8.1, dehydrate for 115.1-129.1 minutes, and set aside; 第4步:将第3步得到的性状改变的间叔丁基苯氯硫甲酸酯和硫纳米微粒混合物,加至质量浓度为116ppm~346ppm的2-[2-(2-甲氧基乙氧基)乙氧基]乙醇硼酸酯中,并流加至第1步的高压式搅拌反应器中,流加速度为251mL/min~979mL/min;启动高压式搅拌反应器搅拌机,设定转速为120rpm~160rpm;搅拌4~8分钟;再加入3-甲基-4-硝基苯甲酸,启动高压式搅拌反应器中的加热油温器,升温至150.5℃~187.3℃,pH调整到4.5~8.3之间,通入氢气通气量为105.904m3/min~146.962m3/min,保温静置140.6~170.2分钟;再次启动高压式搅拌反应器搅拌机,转速为115rpm~160rpm,加入N,N'-甲四基二[4-[(4-异氰酸根合苯基)甲基]-苯胺,并使得pH调整到4.5~8.3之间,保温静置139.6~179.9分钟;Step 4: Add the m-tert-butylbenzene chlorothioformate and sulfur nanoparticle mixture with the changed properties obtained in step 3 to 2-[2-(2-methoxyethane) with a mass concentration of 116ppm~346ppm Oxygen) ethoxy] ethanol borate, and flow into the high-pressure stirred reactor in the first step, the flow rate is 251mL/min~979mL/min; start the high-pressure stirred reactor mixer, set the speed 120rpm~160rpm; stir for 4~8 minutes; then add 3-methyl-4-nitrobenzoic acid, start the heating oil temperature device in the high-pressure stirred reactor, raise the temperature to 150.5°C~187.3°C, and adjust the pH to 4.5 Between ~8.3, the flow rate of hydrogen gas is 105.904m 3 /min~146.962m 3 /min, keep warm and stand for 140.6~170.2 minutes; start the high-pressure stirring reactor mixer again, the speed is 115rpm~160rpm, add N,N '-methyltetraylbis[4-[(4-isocyanatophenyl)methyl]-aniline, and adjust the pH to between 4.5 and 8.3, and keep the temperature for 139.6 to 179.9 minutes; 第5步:启动高压式搅拌反应器中的搅拌机,设定转速为112rpm~179rpm,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为1.603×102℃~2.118×102℃,加入菊叶天竺葵提取物,反应106.0~117.9分钟;之后加入α-溴代异丁酸叔丁酯,启动高压式搅拌反应器中的加热油温器,设定高压式搅拌反应器内的温度为190.2℃~246.1℃,pH调整至4.8~8.8之间,压力为1.12MPa~1.13MPa,反应时间为0.4~0.9小时;之后降压至表压为0MPa,降温至106.0℃~117.9℃出料入压模机,即得到榨汁转盘(4-3)Step 5: Start the mixer in the high-pressure stirred reactor, set the rotating speed at 112rpm~179rpm, start the heating oil heater in the high-pressure stirred reactor, and set the temperature in the high-pressure stirred reactor to 1.603×10 2 ℃~2.118×10 2 ℃, add geranium chrysanthemum extract, react for 106.0~117.9 minutes; then add tert-butyl α-bromoisobutyrate, start the heating oil heater in the high-pressure stirring reactor, set high pressure The temperature in the stirred reactor is 190.2℃~246.1℃, the pH is adjusted to 4.8~8.8, the pressure is 1.12MPa~1.13MPa, and the reaction time is 0.4~0.9 hours; after that, the pressure is reduced to 0MPa, and the temperature is reduced to 106.0°C~117.9°C, the material is discharged into the compression molding machine, and the juicing turntable (4-3) is obtained; 所述硫纳米微粒的粒径为120μm~130μm。The particle size of the sulfur nanoparticles is 120 μm˜130 μm. 7.一种用于果蔬加工中榨汁装置的工作方法,其特征在于,包括以下步骤:7. A working method for a juicing device in fruit and vegetable processing, comprising the following steps: 第1步:工作人员按下中央控制器(9)上的启动按钮,启动钝击破碎机(2)和进水管(3-4)上的控制阀,将待处理果蔬通过果蔬投料口(1)加入到钝击破碎室(3)中进行破碎处理,同时向钝击破碎室(3)内喷洒清水,破碎后的果蔬在水体作用下进入到粒料进料室(4-1)中,在榨汁转盘(4-3)和固定磨盘的共同作用下,破碎后的果蔬被磨碎,并在压缩罩体的作用下被挤压成条状物,并从压缩罩体侧面的压缩孔中排出进入到集料室(4-4)内,最后经果泥挤出口(5)进入到收集箱中,未被压缩的碎肉与汁水的混合物经常过滤网向下流入滤液分离室(4-5);Step 1: The staff presses the start button on the central controller (9), starts the control valve on the blunt impact crusher (2) and the water inlet pipe (3-4), and passes the fruits and vegetables to be processed through the fruit and vegetable feeding port (1 ) into the bludgeoning crushing chamber (3) for crushing treatment, and at the same time spray clean water into the bludgeoning crushing chamber (3), and the crushed fruits and vegetables enter the pellet feeding chamber (4-1) under the action of the water body, Under the combined action of the juicing turntable (4-3) and the fixed grinding disc, the crushed fruits and vegetables are ground and squeezed into strips under the action of the compression cover, and then compressed through the compression holes on the side of the compression cover. It is discharged into the collection chamber (4-4), and finally enters the collection box through the fruit puree extrusion port (5), and the mixture of uncompressed minced meat and juice often flows downward through the filter screen into the filtrate separation chamber (4 -5); 第2步:待破碎果蔬在钝击破碎室(3)进行破碎过程中,位于钝击破碎室(3)内的破碎粒径检测器(3-3)实时监测果蔬破碎粒径情况;当破碎粒径检测器(3-3)检测到果蔬破碎粒径低于8cm时,破碎粒径检测器(3-3)将检测信号反馈至中央控制器(9),中央控制器(9)降低钝击破碎机(2)转速,同时启动研磨电机(6);Step 2: During the crushing process of the fruits and vegetables to be crushed in the blunt crushing chamber (3), the crushing particle size detector (3-3) located in the blunt crushing chamber (3) monitors the crushing particle size of the fruits and vegetables in real time; When the particle size detector (3-3) detects that the broken particle size of fruits and vegetables is less than 8cm, the broken particle size detector (3-3) feeds back the detection signal to the central controller (9), and the central controller (9) reduces the bluntness. Impact crusher (2) speed, start grinding motor (6) simultaneously; 第3步:位于粒料进料室(4-1)内的料位计(4-2)对粒料料位高度实时监测;当料位计(4-2)检测到粒料料位高度高于系统设定值L1时,料位计(4-2)向中央控制器(9)发出电信号一,中央控制器(9)在收到该电信号后降低钝击破碎机(2)的转速,同时提高研磨电机(6)转速;当料位计(4-2)检测到粒料料位高度低于系统设定值L2时,料位计(4-2)向中央控制器(9)发出电信号二,中央控制器(9)在收到该电信号后提高钝击破碎机(2)转速,同时降低研磨电机(6)转速;Step 3: The material level gauge (4-2) located in the pellet feeding chamber (4-1) monitors the pellet material level height in real time; when the material level gauge (4-2) detects the pellet material level height When it is higher than the system setting value L1, the material level gauge (4-2) sends an electrical signal to the central controller (9), and the central controller (9) lowers the bludgeon crusher (2) after receiving the electrical signal. Increase the rotating speed of the grinding motor (6) at the same time; when the material level gauge (4-2) detects that the material level of the pellets is lower than the system setting value L2, the material level gauge (4-2) sends a report to the central controller ( 9) Send out electrical signal 2, and the central controller (9) increases the rotational speed of the blunt impact crusher (2) after receiving the electrical signal, and simultaneously reduces the rotational speed of the grinding motor (6); 第4步:中央控制器(9)同时启动传动电机(4-5-10)、加水泵和搅拌电机(4-5-5),未被压缩的碎肉与汁水的混合物向下经进液缓冲板(4-5-11)进入搅拌桶(4-5-12)内,同时由清洁环管(4-5-9)注入的清水随着混合物一起进入搅拌桶(4-5-12),并在搅拌叶片(4-5-8)传的带动下旋转,进而达到离心的目的,使碎肉与汁液快速进行一次分离,分离出的汁液快速通过泥水缓冲板(4-5-7)进入缓冲室(4-5-6)并经清水排出管(4-5-13)排出;分离出的碎肉通过通孔板(4-5-1)向下经搅拌轮(4-5-4)的转动进行二次分离,经搅拌后,沉淀物经底泥沉淀缓冲板(4-5-3)进入底泥沉淀室(4-5-2)进行沉淀;Step 4: The central controller (9) starts the transmission motor (4-5-10), the water adding pump and the stirring motor (4-5-5) at the same time, and the mixture of uncompressed minced meat and juice flows downward through the liquid The buffer plate (4-5-11) enters the mixing tank (4-5-12), and at the same time, the clean water injected by the cleaning ring pipe (4-5-9) enters the mixing tank (4-5-12) together with the mixture , and rotate under the driving of the stirring blade (4-5-8), and then achieve the purpose of centrifugation, so that the minced meat and juice are quickly separated once, and the separated juice quickly passes through the muddy water buffer plate (4-5-7) Enter the buffer chamber (4-5-6) and discharge through the clean water discharge pipe (4-5-13); the separated minced meat passes through the through-hole plate (4-5-1) and goes down through the stirring wheel (4-5- 4) is rotated for secondary separation, and after stirring, the sediment enters the sedimentation chamber (4-5-2) through the sedimentation buffer plate (4-5-3) for sedimentation; 第5步:位于滤液分离室(4-5)内的渣水液位计(4-7)实时监测滤液分离室(4-5)内的渣水液位情况;当渣水液位计(4-7)检测到滤液分离室(4-5)内的渣水液位高于系统设定值时,渣水液位计(4-7)将反馈信号发送给中央控制器(9),中央控制器(9)收到该电信号后打开排渣管(4-8),渣水经排渣管路排出。Step 5: the slag water level gauge (4-7) in the filtrate separation chamber (4-5) monitors the slag water level situation in the filtrate separation chamber (4-5) in real time; when the slag water level gauge ( 4-7) When it is detected that the slag water level in the filtrate separation chamber (4-5) is higher than the system set value, the slag water level gauge (4-7) sends a feedback signal to the central controller (9), The central controller (9) opens the slag discharge pipe (4-8) after receiving the electric signal, and the slag water is discharged through the slag discharge pipeline.
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Cited By (3)

* Cited by examiner, † Cited by third party
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CN109432816A (en) * 2018-10-17 2019-03-08 宀冲博 A kind of Cosmetic Manufacture plant juice extractor
CN112552129A (en) * 2020-12-25 2021-03-26 生态环境部南京环境科学研究所 Repairing agent for cadmium pollution of rice planting soil, preparation method and device thereof
CN116687187A (en) * 2023-07-31 2023-09-05 浙江宝宝馋了食品科技有限公司 Press for processing infant complementary food

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CN203407488U (en) * 2013-07-16 2014-01-29 东莞日之泉蒸馏水有限公司 A crushing beater
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109432816A (en) * 2018-10-17 2019-03-08 宀冲博 A kind of Cosmetic Manufacture plant juice extractor
CN112552129A (en) * 2020-12-25 2021-03-26 生态环境部南京环境科学研究所 Repairing agent for cadmium pollution of rice planting soil, preparation method and device thereof
CN112552129B (en) * 2020-12-25 2022-03-08 生态环境部南京环境科学研究所 Repairing agent for cadmium pollution of rice planting soil, preparation method and device thereof
CN116687187A (en) * 2023-07-31 2023-09-05 浙江宝宝馋了食品科技有限公司 Press for processing infant complementary food
CN116687187B (en) * 2023-07-31 2023-11-10 浙江宝宝馋了食品科技有限公司 Press for processing infant complementary food

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