CN108557142A - A kind of binding apparatus - Google Patents
A kind of binding apparatus Download PDFInfo
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- CN108557142A CN108557142A CN201810231669.XA CN201810231669A CN108557142A CN 108557142 A CN108557142 A CN 108557142A CN 201810231669 A CN201810231669 A CN 201810231669A CN 108557142 A CN108557142 A CN 108557142A
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- roller
- strapping
- cam
- supporting member
- supporting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/24—Securing ends of binding material
- B65B13/32—Securing ends of binding material by welding, soldering, or heat-sealing; by applying adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/02—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes
- B65B13/04—Applying and securing binding material around articles or groups of articles, e.g. using strings, wires, strips, bands or tapes with means for guiding the binding material around the articles prior to severing from supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
- B65B13/22—Means for controlling tension of binding means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明属于包装技术领域,涉及纸箱包裹捆扎,具体涉及一种捆扎装置。The invention belongs to the technical field of packaging and relates to carton wrapping and binding, in particular to a binding device.
背景技术Background technique
由于快递行业的发展,顾客和商家都越来越开始注重快递物在运输过程中的安全性,渐渐发现,仅靠胶带封装已经不能实现包件在运输过程中的安全性。这个时候,就必须对包件进行捆扎,可以增加运输过程中的安全性。自动纸箱捆扎机的发展前景是很广的,尤其是在网购的发展更为广泛的情况下。但是,国内的捆扎机的样式比较单一,而且大多是液压式的捆扎机,噪音大,且自动化程度低,这一类的捆扎机不太适用于快递这个行业。Due to the development of the express delivery industry, customers and merchants are paying more and more attention to the safety of express items during transportation, and gradually find that only relying on tape packaging can no longer achieve the safety of packages during transportation. At this time, the package must be bundled to increase the safety during transportation. The development prospect of automatic carton strapping machine is very broad, especially when the development of online shopping is more extensive. However, the styles of domestic strapping machines are relatively simple, and most of them are hydraulic strapping machines, which are noisy and have a low degree of automation. This type of strapping machine is not suitable for the express delivery industry.
发明内容Contents of the invention
针对现有技术的缺陷和不足,本发明的提供一种捆扎装置,解决现有的捆扎机功能单一且笨重的问题。Aiming at the defects and deficiencies of the prior art, the present invention provides a binding device, which solves the problem of single function and bulkiness of the existing binding machine.
为了实现上述目的,本发明采用如下技术方案予以实现:In order to achieve the above object, the present invention adopts the following technical solutions to achieve:
一种捆扎装置,包括捆扎带夹紧机构、捆扎带张紧机构、主轴以及依次安装在主轴上的第一凸轮、第二凸轮和第三凸轮;A strapping device, comprising a strap clamping mechanism, a strap tensioning mechanism, a main shaft, and a first cam, a second cam and a third cam sequentially installed on the main shaft;
所述捆扎带夹紧机构包括第一抵顶件、第二抵顶件、剪切件和加热板,所述第一抵顶件的底端抵顶在第一凸轮上,所述剪切件设置在第一抵顶件顶端,剪切件随第一抵顶件上升剪断捆扎带;所述加热板设置在剪切件上,通过所述加热板将捆扎带的起始端和末端焊接在一起;The strap clamping mechanism includes a first abutting piece, a second abutting piece, a shearing piece and a heating plate, the bottom end of the first abutting piece abuts against the first cam, and the shearing piece Set on the top of the first abutting piece, the shearing piece rises with the first abutting piece to cut off the strap; the heating plate is set on the shearing piece, and the starting end and the end of the strapping are welded together by the heating plate ;
所述第二抵顶件的底端抵顶在第二凸轮上,第二抵顶件的顶端设置有供捆扎带穿过的第一通孔;The bottom end of the second abutting member is abutted against the second cam, and the top end of the second abutting member is provided with a first through hole for the strap to pass through;
所述捆扎带张紧机构包括支撑杆、第一辊和第二辊,所述支撑杆底端抵顶在第三凸轮上,所述第一辊连接在支撑杆的顶端,所述第一辊随支撑杆的下降靠近第二辊使捆扎带夹持在第一辊和第二辊之间,并随第一辊和第二辊的相对转动带动捆扎带穿过第二抵顶件上的第一通孔。The strap tensioning mechanism includes a support rod, a first roller and a second roller, the bottom end of the support rod abuts against the third cam, the first roller is connected to the top of the support rod, and the first roller As the support bar descends close to the second roller, the strap is clamped between the first roller and the second roller, and the relative rotation of the first roller and the second roller drives the strap to pass through the first roller on the second abutting member. A through hole.
具体的,所述第一抵顶件包括第一压头、第一连接杆和第一U型件,所述第一连接杆连接在第一压头和第一U型件之间,所述第一压头顶部设置有所述剪切件;所述第一U型件的U型槽中设置有第一压辊,第一压辊可在U型槽中转动,第一压辊抵顶在第一凸轮上;Specifically, the first abutting piece includes a first pressure head, a first connecting rod and a first U-shaped piece, the first connecting rod is connected between the first pressure head and the first U-shaped piece, and the The shearing member is arranged on the top of the first pressure head; the first pressing roller is arranged in the U-shaped groove of the first U-shaped member, the first pressing roller can rotate in the U-shaped groove, and the first pressing roller touches the top on the first cam;
所述第二抵顶件包括第二压头、第二连接杆和第二U型件,所述第一通孔设置在第一压头顶部;所述第二U型件的U型槽中设置有第二压辊,第二压辊可在U型槽中转动,第二压辊抵顶在第二凸轮上。The second abutting piece includes a second pressure head, a second connecting rod and a second U-shaped piece, the first through hole is arranged on the top of the first pressure head; the U-shaped groove of the second U-shaped piece A second pressing roller is provided, the second pressing roller can rotate in the U-shaped groove, and the second pressing roller abuts against the second cam.
进一步的,还包括支撑架,所述主轴安装在支撑架上,所述支撑架上设置有供第一抵顶件和第二抵顶件穿过的第三通孔;Further, it also includes a support frame, the main shaft is installed on the support frame, and the support frame is provided with a third through hole through which the first abutment piece and the second abutment piece pass;
位于支撑架与第一U型件之间的第一抵顶件上套设有第一弹簧,位于支撑架与第二U型件之间的第二抵顶件上也套设有第一弹簧。A first spring is sheathed on the first abutting member between the support frame and the first U-shaped member, and a first spring is also sheathed on the second abutting member located between the support frame and the second U-shaped member .
具体的,所述支撑杆顶端铰接有一横杆,支撑杆底端连接有第三U型件,所述第三U型件的U型槽中设置有第三压辊,第三压辊可在U型槽中转动,第三压辊抵顶在第三凸轮上;Specifically, a cross bar is hinged at the top of the support rod, and a third U-shaped piece is connected to the bottom end of the support rod. A third pressure roller is arranged in the U-shaped groove of the third U-shaped piece. The third pressure roller can Rotating in the U-shaped groove, the third pressure roller is against the third cam;
所述第一辊设置在横杆一端,所述横杆另一端悬挂在第二弹簧末端;所述第二辊安装在一转轴上。The first roller is arranged at one end of the crossbar, and the other end of the crossbar is suspended at the end of the second spring; the second roller is installed on a rotating shaft.
具体的,所述捆扎带夹紧机构、捆扎带张紧机构、主轴、第一凸轮、第二凸轮和第三凸轮安装在壳体内;Specifically, the strap clamping mechanism, the strap tensioning mechanism, the main shaft, the first cam, the second cam and the third cam are installed in the housing;
所述壳体上方设置有承载待捆扎物体的承物仓,所述壳体内部与承物仓贯通,所述承物仓的大小使得待捆扎物体与承物仓之间预留有供捆扎带穿过的通道。A storage compartment for carrying objects to be bound is arranged above the housing, and the inside of the housing is connected with the storage compartment. The size of the storage compartment is such that a strapping belt is reserved between the objects to be bound and the storage compartment. passage through.
进一步的,所述承物仓底部设置有放置待捆扎物体的隔离板,所述第一抵顶件和第二抵顶件设置在隔离板正下方;Further, the bottom of the storage compartment is provided with an isolation plate for placing objects to be bound, and the first abutment piece and the second abutment piece are arranged directly under the isolation plate;
所述隔离板的底面两端上设置有L型板件,所述L型板件的一端固定在隔离板上,L型板件的另一端与隔离板之间形成供捆扎带穿过的间隙。The two ends of the bottom surface of the isolation plate are provided with L-shaped plates, one end of the L-shaped plate is fixed on the isolation plate, and a gap for the binding strap to pass is formed between the other end of the L-shaped plate and the isolation plate. .
进一步的,所述隔离板的底面上还设置有凸起,所述凸起下方的剪切件上设置有与所述凸起匹配的凹槽。Further, a protrusion is provided on the bottom surface of the isolation plate, and a groove matching the protrusion is provided on the shearing piece below the protrusion.
进一步的,所述凸起底部设置有感应装置,捆扎带触碰到凸起底部时所述感应装置能够发出讯号至控制单元,控制单元控制捆扎带张紧机构进行张紧操作。Further, the raised bottom is provided with a sensing device, and when the strap touches the raised bottom, the sensing device can send a signal to the control unit, and the control unit controls the strap tensioning mechanism to perform a tensioning operation.
进一步的,所述壳体顶部通过第三弹簧悬挂有用于控制第二辊转动的张紧开关,当捆扎带的张紧力达到一定时会挤压张紧开关。Further, a tension switch for controlling the rotation of the second roller is suspended from the top of the housing through a third spring, and the tension switch will be squeezed when the tension of the strap reaches a certain level.
进一步的,还包括储带盒,储带盒的出带口位于支撑杆附近,所述支撑杆上设置有供捆扎带穿过的第二通孔。Further, it also includes a tape storage box, the tape outlet of the tape storage box is located near the support rod, and the support rod is provided with a second through hole for the strap to pass through.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明的装置主要利用捆扎带张紧机构中的第一辊和第二辊之间转动使捆扎带抽出并进入夹紧机构,缠绕捆扎物体后利用夹紧机构的第一抵顶件对捆扎带的起始端进行固定,然后利用张紧机构对捆扎带继续张紧,通过第二抵顶件上的加热板对捆扎带的起始端和末端进行加热,使两者粘结在一起,同时通过剪切件对张紧后的捆扎带末端进行压紧并切断,实现对包裹物的快速有效的捆扎。相对于传统的液压式捆扎机,本发明的捆扎装置捆扎过程噪音小,且可进行自动化控制,更适合于快递行业。The device of the present invention mainly uses the rotation between the first roller and the second roller in the strap tensioning mechanism to draw the strap out and enter the clamping mechanism. The starting end of the strap is fixed, and then the tensioning mechanism is used to continue tensioning the strapping, and the starting end and the end of the strapping are heated by the heating plate on the second abutting member, so that the two are bonded together. The cut piece compresses and cuts off the end of the tensioned strapping to realize fast and effective bundling of the wrapping. Compared with the traditional hydraulic strapping machine, the strapping device of the present invention has less noise in the strapping process and can be automatically controlled, so it is more suitable for the express delivery industry.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
附图说明Description of drawings
图1为本发明装置的正视图。Figure 1 is a front view of the device of the present invention.
图2为本发明的捆扎带夹紧机构的结构示意图。Fig. 2 is a structural schematic diagram of the strap clamping mechanism of the present invention.
图3为本发明装置的左视图。Fig. 3 is a left side view of the device of the present invention.
图4为第一抵顶件的结构示意图。Fig. 4 is a schematic structural view of the first propping member.
图5为第二抵顶件的结构示意图。Fig. 5 is a schematic structural view of the second propping member.
图6为剪切件的结构示意图。Fig. 6 is a structural schematic diagram of a shearing piece.
图7为捆扎带张紧机构的结构示意图。Fig. 7 is a structural schematic diagram of the strap tensioning mechanism.
图8为具有三个抵顶件的整体结构示意图。Fig. 8 is a schematic diagram of the overall structure with three abutting members.
图9为本发明图1的凸轮运动原理图。FIG. 9 is a schematic diagram of the cam movement in FIG. 1 of the present invention.
附图中各标号的含义:1-主轴,4-捆扎带,5-壳体,6-承物仓,7-隔离板,8-支撑架,9-储带盒,P-待捆扎物体;The meanings of the symbols in the attached drawings: 1-main shaft, 4-binding belt, 5-housing, 6-loading bin, 7-isolation plate, 8-support frame, 9-tape storage box, P-object to be bundled;
11-第一凸轮,12-第二凸轮,13-第三凸轮;11-the first cam, 12-the second cam, 13-the third cam;
21-第一抵顶件,22-第二抵顶件,23-剪切件,24-第一压辊,25-第二压辊,26-第一弹簧,27-加热板,28-第四抵顶件,29-第四凸轮;21-first abutting member, 22-second abutting member, 23-shearing member, 24-first pressing roller, 25-second pressing roller, 26-first spring, 27-heating plate, 28-the first Four abutting pieces, 29-the fourth cam;
211-第一压头,212-第一连接杆,213-第一U型件;211-the first pressure head, 212-the first connecting rod, 213-the first U-shaped piece;
221-第二压头,222-第二连接杆,223-第二U型件,224-第一通孔;221-the second pressure head, 222-the second connecting rod, 223-the second U-shaped piece, 224-the first through hole;
231-凹槽,232-尖端,233-减重槽;231-groove, 232-tip, 233-weight-reducing groove;
31-支撑杆,32-第一辊,33-第二辊,34-横杆,35-第三压辊,36-第二弹簧,37-第三弹簧,38-张紧开关;311-第三U型件,312-第二通孔;31-support bar, 32-first roller, 33-second roller, 34-crossbar, 35-third pressure roller, 36-second spring, 37-third spring, 38-tension switch; 311-the first Three U-shaped parts, 312-the second through hole;
61-通道;71-L型板件,72-间隙,73-凸起;91-出带口。61-passage; 71-L-type plate, 72-gap, 73-protrusion; 91-exit with the mouth.
以下结合实施例对本发明的具体内容作进一步详细解释说明。The specific content of the present invention will be further explained in detail below in conjunction with the examples.
具体实施方式Detailed ways
以下给出本发明的具体实施方式,需要说明的是本发明并不局限于以下具体实施例,凡在本申请技术方案基础上做的等同变换均落入本发明的保护范围。Specific embodiments of the present invention are provided below, and it should be noted that the present invention is not limited to the following specific examples, and all equivalent transformations done on the basis of the technical solutions of the present application all fall within the protection scope of the present invention.
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下”通常是指以相应附图的图面为基准定义的,“内、外”是指相应部件轮廓的内和外。In the present invention, unless stated otherwise, the used orientation words such as "upper and lower" usually refer to the definition based on the drawings of the corresponding drawings, and "inner and outer" refer to the contours of the corresponding parts. inside and out.
如图1所示,本发明公开了一种捆扎装置,包括捆扎带夹紧机构、捆扎带张紧机构、主轴1以及依次安装在主轴1上的第一凸轮11、第二凸轮12和第三凸轮13;As shown in Figure 1, the present invention discloses a strapping device, including a strap clamping mechanism, a strap tensioning mechanism, a main shaft 1, and a first cam 11, a second cam 12 and a third cam installed on the main shaft 1 in sequence. cam 13;
捆扎带夹紧机构包括第一抵顶件21、第二抵顶件22、剪切件23和加热板27,第一抵顶件21的底端抵顶在第一凸轮11上,剪切件23设置在第一抵顶件顶端,剪切件23随第一抵顶件21上升剪断捆扎带4;加热板27设置在剪切件23上,通过加热板27将捆扎带4的起始端和末端焊接在一起;第二抵顶件22的底端抵顶在第二凸轮12上,第二抵顶件22的顶端设置有供捆扎带4穿过的第一通孔224;The strap clamping mechanism comprises a first abutting member 21, a second abutting member 22, a shearing member 23 and a heating plate 27, the bottom end of the first abutting member 21 abuts on the first cam 11, and the shearing member 23 is arranged on the top of the first abutting member, and the shearing member 23 rises with the first abutting member 21 to cut off the strapping 4; the heating plate 27 is arranged on the shearing member 23, and the starting end of the strapping 4 and the The ends are welded together; the bottom end of the second abutment member 22 is abutted against the second cam 12, and the top end of the second abutment member 22 is provided with a first through hole 224 for the strap 4 to pass through;
捆扎带张紧机构包括支撑杆31、第一辊32和第二辊33,支撑杆31底端抵顶在第三凸轮13上,第一辊32连接在支撑杆31的顶端,第一辊32随支撑杆31的下降靠近第二辊33使捆扎带夹持在第一辊32和第二辊33之间,并随第一辊和第二辊的相对转动带动捆扎带穿过第二抵顶件上的第一通孔224。The strap tensioning mechanism comprises a support rod 31, a first roller 32 and a second roller 33, the bottom end of the support rod 31 abuts against the third cam 13, the first roller 32 is connected to the top of the support rod 31, and the first roller 32 As the support bar 31 descends close to the second roller 33, the strap is clamped between the first roller 32 and the second roller 33, and the relative rotation of the first roller and the second roller drives the strap through the second abutment The first through hole 224 on the piece.
本发明的装置主要利用捆扎带张紧机构中使捆扎带抽出并进入夹紧机构,缠绕捆扎物体后利用夹紧机构的第一抵顶件21对捆扎带的起始端进行固定,然后利用张紧机构对捆扎带继续张紧,通过第二抵顶件22上的加热板27对捆扎带的起始端和末端进行加热,使两者粘结在一起,同时通过剪切件23对张紧后的捆扎带末端进行压紧并切断,实现对包裹物的快速有效的捆扎。The device of the present invention mainly uses the strap tensioning mechanism to draw the strap out and enter the clamping mechanism. After wrapping the bundled object, the first abutting member 21 of the clamping mechanism is used to fix the starting end of the strap, and then the tensioning The mechanism continues to tension the strapping, and the heating plate 27 on the second abutment member 22 heats the starting end and the end of the strapping strap, so that the two are bonded together. The end of the strap is compressed and cut to achieve fast and effective bundling of the parcel.
具体的,如图4所示,第一抵顶件21包括第一压头211、第一连接杆212和第一U型件213,第一连接杆212连接在第一压头211和第一U型件213之间,第一压头211顶部设置有剪切件23;第一U型件213的U型槽中设置有第一压辊24,其中,在U型槽槽壁上开设有安装孔,第一压辊通过一连接轴安装在安装孔上,第一压辊24可在U型槽中转动,且第一压辊24抵顶在第一凸轮11上;随着凸轮直径的变化,抵顶第一压辊上升或下降。Specifically, as shown in FIG. 4 , the first abutting member 21 includes a first pressing head 211, a first connecting rod 212 and a first U-shaped member 213, and the first connecting rod 212 is connected between the first pressing head 211 and the first pressing head 211. Between the U-shaped parts 213, the top of the first pressure head 211 is provided with a shearing part 23; the first pressing roller 24 is arranged in the U-shaped groove of the first U-shaped part 213, wherein, on the groove wall of the U-shaped groove, there are Mounting hole, the first pressure roller is installed on the installation hole by a connecting shaft, the first pressure roller 24 can rotate in the U-shaped groove, and the first pressure roller 24 abuts on the first cam 11; as the diameter of the cam increases Change, the first pressure roller against the top rises or falls.
如图5所示,第二抵顶件22包括第二压头221、第二连接杆222和第二U型件223,第一通孔224设置在第一压头221顶部;第二U型件223的U型槽中设置有配合凸轮转动的第二压辊25,U型槽槽壁上开设有安装孔,第二压辊25通过一连接轴安装在安装孔上。同时,第二压辊25可在U型槽中转动,第二压辊25抵顶在第二凸轮12上。夹压机构的第一压头211、第二压头221的底部是齐平的,以保证控制它们运动的第一凸轮11、第二凸轮12、基圆半径是一样的。As shown in Figure 5, the second abutting member 22 includes a second pressure head 221, a second connecting rod 222 and a second U-shaped piece 223, and the first through hole 224 is arranged on the top of the first pressure head 221; the second U-shaped The U-shaped groove of the member 223 is provided with a second pressure roller 25 that rotates with the cam, and a mounting hole is provided on the wall of the U-shaped groove, and the second pressure roller 25 is installed on the mounting hole through a connecting shaft. At the same time, the second pressing roller 25 can rotate in the U-shaped groove, and the second pressing roller 25 abuts against the second cam 12 . The bottoms of the first pressing head 211 and the second pressing head 221 of the crimping mechanism are flush to ensure that the first cam 11 , the second cam 12 and the radius of the base circle controlling their movement are the same.
具体的,如图7所示,支撑杆31顶端铰接有一横杆34,支撑杆底端连接有第三U型件311,第三U型件311的U型槽中设置有第三压辊35,第三压辊35可在U型槽中转动,第三压辊35抵顶在第三凸轮13上。第一辊32设置在横杆34一端,横杆另一端悬挂在第二弹簧36末端,第二弹簧36可以连接在壳体5顶部或者其他固定结构上.第二辊33安装在一转轴上,转轴可安装在壳体上或者其他固定结构上,第二辊33直接由电机连接控制。进一步,在壳体顶部通过螺栓螺母连接有一板体,板体的两端分别连接第二弹簧36和第三弹簧37,这样可以使得构件安装更加方便,也便于拆卸;其中,第二弹簧36使得第一辊和第二辊的接触更加紧密,使送带过程更加稳定。最好的,第一辊和第二辊的切线与第一通孔224的轴线重合。保证捆扎带插入第一通孔的准确性。Specifically, as shown in Figure 7, a crossbar 34 is hinged at the top of the support rod 31, and a third U-shaped piece 311 is connected to the bottom end of the support rod, and a third pressure roller 35 is arranged in the U-shaped groove of the third U-shaped piece 311. , the third pressing roller 35 can rotate in the U-shaped groove, and the third pressing roller 35 abuts against the third cam 13 . The first roller 32 is arranged on one end of the crossbar 34, and the other end of the crossbar is suspended at the end of the second spring 36, and the second spring 36 can be connected to the top of the housing 5 or other fixed structures. The second roller 33 is installed on a rotating shaft, The rotating shaft can be installed on the casing or other fixed structures, and the second roller 33 is directly controlled by the motor connection. Further, a plate is connected to the top of the housing by bolts and nuts, and the two ends of the plate are respectively connected to the second spring 36 and the third spring 37, which can make the component installation more convenient and easy to disassemble; wherein, the second spring 36 makes The contact between the first roller and the second roller is closer, which makes the belt feeding process more stable. Preferably, the tangent line between the first roller and the second roller coincides with the axis of the first through hole 224 . Ensure the accuracy with which the strap is inserted into the first through hole.
具体的,第一通孔224为条缝型,与捆扎带的形状匹配。Specifically, the first through hole 224 is slit-shaped, matching the shape of the strapping.
具体的,如图6所示,剪切件上设置有切割捆扎带的尖端232。其中,剪切件可以为单独的构件,然后固定在第二压头211上,也可以与第二压头一体加工而成。具体的,如图2所示,加热板位于尖端232与凹槽231之间的剪切件上,此处正好是捆扎带起始端和末端的衔接处。Specifically, as shown in FIG. 6 , the cutting piece is provided with a tip 232 for cutting the strapping. Wherein, the shearing piece can be a separate component, and then fixed on the second indenter 211, or can be integrally processed with the second indenter. Specifically, as shown in FIG. 2 , the heating plate is located on the shearing piece between the tip 232 and the groove 231 , which is exactly where the beginning and end of the strap join.
如图6所示,在本发明的一个实施例中,为了减轻质量,剪切件上设置有减重槽233。As shown in FIG. 6 , in one embodiment of the present invention, in order to reduce the mass, a weight-reducing groove 233 is provided on the shearing piece.
如图1所示,在本发明的一个实施例中,捆扎带夹紧机构、捆扎带张紧机构、主轴1、第一凸轮11、第二凸轮12和第三凸轮12安装在壳体5内,壳体5上方设置有承载待捆扎物体的承物仓6,承物仓6的大小使得待捆扎物体P与承物仓6之间预留有供捆扎带4穿过的通道,壳体5内部与承物仓6贯通,使得第一抵顶件21和第二抵顶件22抵顶在捆扎物件上,并使得壳体内的捆扎带4进入承物仓的通道61中As shown in Figure 1, in one embodiment of the present invention, the strap clamping mechanism, the strap tensioning mechanism, the main shaft 1, the first cam 11, the second cam 12 and the third cam 12 are installed in the housing 5 , the top of the housing 5 is provided with a storage bin 6 for carrying objects to be bundled, the size of the storage bin 6 is such that a passage for the binding belt 4 to pass is reserved between the object P to be bound and the storage bin 6, and the casing 5 The interior is connected with the storage compartment 6, so that the first abutment piece 21 and the second abutment piece 22 are abutted against the binding objects, and the binding strap 4 in the casing enters the channel 61 of the storage compartment
如图2所示,在本发明的一个实施例中,该装置还包括支撑架8,支撑架设置在壳体5内,支撑架为H型,通过螺栓固定在壳体底部。优选的,在支撑架的与壳体的连接处设置有加劲肋,以增加连接强度和稳定性。主轴1安装在支撑架8上,支撑架8上设置有供第一抵顶件21和第二抵顶件22穿过的第三通孔(图中未标出),第三通孔与第一连接杆212、第二连接杆222配合以保证运动过程中不会出现太大的偏差。As shown in Fig. 2, in one embodiment of the present invention, the device further includes a support frame 8, which is arranged in the housing 5, the support frame is H-shaped, and is fixed to the bottom of the housing by bolts. Preferably, stiffening ribs are provided at the connection between the support frame and the shell to increase the strength and stability of the connection. The main shaft 1 is installed on the support frame 8, and the support frame 8 is provided with a third through hole (not marked in the figure) through which the first abutment member 21 and the second abutment member 22 pass, and the third through hole is connected with the first abutment member 22. The first connecting rod 212 and the second connecting rod 222 cooperate to ensure that there will not be too much deviation during the movement.
如图2所示,在本发明的一个实施例中,为了保证运动的平稳性。位于支撑架8与第一U型件213之间的第一抵顶件21上套设有第一弹簧26,位于支撑架8与第二U型件223之间的第二抵顶件22上也套设有第一弹簧26。As shown in Figure 2, in one embodiment of the present invention, in order to ensure the stability of the movement. The first abutting member 21 between the support frame 8 and the first U-shaped member 213 is sleeved with a first spring 26 , and the second abutting member 22 is located between the support frame 8 and the second U-shaped member 223 The first spring 26 is also sleeved.
如图1所示,在本发明的一个实施例中,承物仓6底部设置有放置待捆扎物体的隔离板7,第一抵顶件21和第二抵顶件22设置在隔离板7正下方。最好的,隔离板为一薄钢板,隔离板7的底面两端设置有L型板件71。L型板件71的一端固定在隔离板上,另一端与隔离板7之间形成供捆扎带穿过的间隙72,该间隙为条缝型,大小供捆扎带穿过即可。另一当面,隔离板通过其底部的L型板件支撑在壳体上,当捆扎完成后,捆扎带能够和捆扎物体一起从该间隙中脱离。As shown in Figure 1 , in one embodiment of the present invention, the bottom of the storage bin 6 is provided with a partition plate 7 for placing objects to be bound, and the first abutment member 21 and the second abutment member 22 are arranged on the front of the partition board 7. below. Preferably, the isolation plate is a thin steel plate, and the two ends of the bottom surface of the isolation plate 7 are provided with L-shaped plate parts 71 . One end of the L-shaped plate 71 is fixed on the isolation plate, and a gap 72 for the strap to pass is formed between the other end and the isolation plate 7. This gap is a slit type, and the size is enough for the strap to pass through. On the other hand, the isolation plate is supported on the housing through the L-shaped plate at its bottom, and when the binding is completed, the binding belt can be separated from the gap together with the binding objects.
进一步的,如图3所示,在本发明的一个实施例中,隔离板7的底面上还设置有凸起73,凸起下方的剪切件23上设置有与凸起73匹配的凹槽231;凹槽与凸起配合,以固定捆扎带。Further, as shown in FIG. 3 , in one embodiment of the present invention, a protrusion 73 is also provided on the bottom surface of the isolation plate 7 , and a groove matching the protrusion 73 is provided on the shearing member 23 below the protrusion. 231; the groove cooperates with the protrusion to fix the binding strap.
进一步的,在本发明的一个实施例中,凸起73底部设置有感应装置,捆扎带4触碰到凸起底部时感应装置能够发出讯号至控制单元,第二凸轮12轮转动,使得第二压头221开始上升压住捆扎带4的端头,继而,控制单元控制捆扎带张紧机构进行张紧操作,第二辊33反转,对捆扎带进行拉紧。Further, in one embodiment of the present invention, the bottom of the protrusion 73 is provided with a sensing device, and when the strap 4 touches the bottom of the protrusion, the sensing device can send a signal to the control unit, and the second cam 12 rotates, so that the second cam 12 rotates. The pressure head 221 begins to rise and press the end of the strapping 4, and then, the control unit controls the strapping tensioning mechanism to perform a tensioning operation, and the second roller 33 reverses to tighten the strapping.
进一步的,如图7所示,在本发明的一个实施例中,壳体5顶部通过第三弹簧37悬挂有用于控制第二辊33转动的张紧开关38,当捆扎带4的张紧力达到一定时会挤压张紧开关38。控制单元收张紧动作结束的讯号。带动第二辊33转动的电机会停止转动,同时,第一辊32在第三凸轮13的带动作用下,与第二辊33分离。其中,第三弹簧37悬挂在横杆34一端,第三弹簧可以使张紧开关和捆扎带之间的接触更加紧密。Further, as shown in FIG. 7 , in one embodiment of the present invention, a tension switch 38 for controlling the rotation of the second roller 33 is suspended on the top of the housing 5 through a third spring 37. When the tension of the strap 4 Can extrude tension switch 38 when reaching certain. The control unit signals the end of the tensioning action. The motor that drives the second roller 33 to rotate will stop rotating, and at the same time, the first roller 32 is separated from the second roller 33 under the drive of the third cam 13 . Wherein, the third spring 37 is suspended on one end of the cross bar 34, and the third spring can make the contact between the tension switch and the binding strap more closely.
进一步的,如图1所示,在本发明的一个实施例中,本装置还包括储带盒9,捆扎带放置在储带盒中,并在储带盒中设置有圆形滚子,保证捆扎带抽出的顺畅性。储带盒的出带口91位于支撑杆31附近,在支撑杆31上设置有供捆扎带4穿过的第二通孔312,最好的,第二通孔312为条缝型。Further, as shown in Figure 1, in one embodiment of the present invention, this device also comprises storage tape box 9, and strapping is placed in the tape storage box, and circular roller is provided with in the storage tape box, guarantees The smoothness of strapping extraction. The outlet 91 of the tape storage box is located near the support rod 31, and the support rod 31 is provided with a second through hole 312 for the strap 4 to pass through. Preferably, the second through hole 312 is a slit type.
如图8所示,装置还包括安装在主轴上的第四凸轮29和设置在第四凸轮上方的第四抵顶件28,第四抵顶件28设置在第一抵顶件21远离第二抵顶件22的一侧;第四抵顶件包括第四压头、第四连接杆和第四U型件,第四U型件的U型槽中设置有第四压辊281,第四压辊281可在U型槽中转动,第四压辊281抵顶在第四凸轮29上,。设置第四抵顶件可进一步保证张紧结束后对捆扎带末端的压紧。其中,第四压头的底部与第一压头211、第二压头221的底部是齐平的,以保证控制它们运动的第四凸轮与第一凸轮11等的基圆半径是一样的。As shown in Figure 8, the device also includes a fourth cam 29 installed on the main shaft and a fourth abutment member 28 arranged above the fourth cam, the fourth abutment member 28 is arranged on the first abutment member 21 away from the second One side of the abutting member 22; the fourth abutting member includes a fourth pressure head, a fourth connecting rod and a fourth U-shaped piece, and a fourth pressure roller 281 is arranged in the U-shaped groove of the fourth U-shaped piece. The pressure roller 281 can rotate in the U-shaped groove, and the fourth pressure roller 281 abuts against the fourth cam 29 . Setting the fourth abutting member can further ensure the compression of the end of the strap after the tensioning ends. Wherein, the bottom of the fourth pressure head is flush with the bottoms of the first pressure head 211 and the second pressure head 221, so as to ensure that the radius of the base circle of the fourth cam and the first cam 11 etc. which control their movement are the same.
以下对本发明装置的捆扎方法进行详细说明:The binding method of the device of the present invention is described in detail below:
控制单元控制与主轴1连接的电机旋转,主轴1转动一定的角度后,第三凸轮13带动和它配合的第三压辊35运动,使第一辊32辊子在支撑杆31的作用下下降和第二辊33压在一起,此时,捆扎带4被夹持在第一辊32和第二辊33之间;The control unit controls the rotation of the motor connected to the main shaft 1. After the main shaft 1 rotates at a certain angle, the third cam 13 drives the third pressure roller 35 that cooperates with it to move, so that the first roller 32 is lowered under the action of the support rod 31 and The second roller 33 is pressed together, and at this moment, the strap 4 is clamped between the first roller 32 and the second roller 33;
当上辊子和下辊子压在一起的时候,第一辊32和第二辊33两者一起逆时针转动,依靠摩擦力的作用,使捆扎带4被送入隔离板7与其底部的L型板件之间的间隙72中。When the upper roller and the lower roller are pressed together, the first roller 32 and the second roller 33 rotate counterclockwise together, relying on the effect of friction, the strapping 4 is sent into the isolation plate 7 and the L-shaped plate at the bottom in the gap 72 between the pieces.
当捆扎带缠绕待捆扎物体P一圈后,其起始端端头碰到隔离板凸起73底部的感应装置时,控制单元会收到一个张紧讯号,控制主轴转动第二抵顶件22上升,使第二压头221压住捆扎带的起始端头;When the strap wraps around the object P to be bundled for one turn, when its starting end touches the sensing device at the bottom of the isolation plate protrusion 73, the control unit will receive a tension signal, and control the main shaft to rotate the second abutting member 22 to rise , make the second pressure head 221 press the initial end of the strapping;
此时,控制单元控制与第二辊33反转,第一辊32和第二辊33一起运动,使捆扎带4在摩擦力的作用下收紧,从而包装在包装物的表面。多余的捆扎带会进入储带盒中;At this time, the control unit controls the reverse rotation with the second roller 33, and the first roller 32 and the second roller 33 move together, so that the strap 4 is tightened under the action of friction, so that it is wrapped on the surface of the package. Excess straps will go into the storage box;
当捆扎带上张紧力达到一定时,会压下张紧开关38,控制单元收到张紧动作结束的讯号。带动第二辊33转动的电机会停止转动。此时,第一辊32会在第三凸轮与支撑杆31的作用下,与第二辊33分离,退带张紧结束;When the tension force on the strap reaches a certain level, the tension switch 38 will be pressed, and the control unit will receive a signal that the tension action ends. The motor that drives the second roller 33 to rotate will stop rotating. At this time, the first roller 32 will be separated from the second roller 33 under the action of the third cam and the support rod 31, and the unwinding and tensioning will end;
张紧动作结束以后,在第一凸轮11的作用下,第一抵顶件21上的第一压头211上升,利用剪切件23上的凹槽231压住捆扎带的尾端。After the tensioning action is finished, under the action of the first cam 11, the first pressing head 211 on the first abutting member 21 rises, and utilizes the groove 231 on the shearing member 23 to press the tail end of the strapping.
同时,加热板27对衔接处的捆扎带进行加热融化,将两者焊接在一起,,当融化到一定程度后,热熔板退出。于此同时,第三压头会上升,对捆扎带进行加热加压的同时,剪切件上的尖端232处切断捆扎带,三个压头依次下降,捆扎完成,将捆扎物体P推离隔离板,进入对下一个物体的捆扎。Simultaneously, the heating plate 27 heats and melts the binding straps at the junction, and the two are welded together. After melting to a certain degree, the hot-melt plate withdraws. At the same time, the third pressure head will rise. While heating and pressing the strap, the tip 232 on the shear piece will cut off the strap, and the three pressure heads will descend in turn. After the bundling is completed, the bundled object P will be pushed away from the isolation board, into the bundle for the next object.
如图9所示,为本发明的三个凸轮的运动原理图,三个凸轮的形状及其对抵顶件的抬升依照此图。As shown in FIG. 9 , it is a schematic diagram of the movement of the three cams of the present invention, and the shapes of the three cams and their lifting against the abutting member are in accordance with this diagram.
另外需要说明的是,在下述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, it should be noted that the various specific technical features described in the following specific embodiments can be combined in any suitable way if there is no contradiction, as long as they do not violate the idea of the present invention, they should also be regarded as The content disclosed in the present invention.
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| CN110329565A (en) * | 2019-05-14 | 2019-10-15 | 嘉兴莘千淑贸易有限公司 | A kind of biochip sealed in unit |
| CN111498165A (en) * | 2019-08-23 | 2020-08-07 | 青岛海科佳智能装备科技有限公司 | PE ribbon is with scalding cutting mechanism |
| CN111717441A (en) * | 2020-06-23 | 2020-09-29 | 杭州永创智能设备股份有限公司 | Scalding, sticking and cutting belt mechanism |
| CN112173223A (en) * | 2020-11-10 | 2021-01-05 | 灵璧县泰顺机械有限公司 | Agricultural vegetable binding apparatus |
| CN112278965A (en) * | 2020-08-24 | 2021-01-29 | 台州旭田包装机械有限公司 | Belt binding machine |
| CN115092445A (en) * | 2022-07-14 | 2022-09-23 | 淄博捷达机械有限公司 | Cutting belt welding device of packaging machine |
| CN119156958A (en) * | 2024-08-30 | 2024-12-20 | 广东工业大学 | Leek bundling device and harvesting vehicle |
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| CN109533437A (en) * | 2019-01-08 | 2019-03-29 | 康建华 | A kind of automatic packaging machine people |
| CN109533437B (en) * | 2019-01-08 | 2020-09-08 | 金剑 | An automatic packaging robot |
| CN110329565A (en) * | 2019-05-14 | 2019-10-15 | 嘉兴莘千淑贸易有限公司 | A kind of biochip sealed in unit |
| CN111498165A (en) * | 2019-08-23 | 2020-08-07 | 青岛海科佳智能装备科技有限公司 | PE ribbon is with scalding cutting mechanism |
| CN111717441A (en) * | 2020-06-23 | 2020-09-29 | 杭州永创智能设备股份有限公司 | Scalding, sticking and cutting belt mechanism |
| CN112278965A (en) * | 2020-08-24 | 2021-01-29 | 台州旭田包装机械有限公司 | Belt binding machine |
| CN112278964A (en) * | 2020-08-24 | 2021-01-29 | 台州旭田包装机械有限公司 | Looping mechanism of banding machine |
| CN112278964B (en) * | 2020-08-24 | 2023-08-15 | 台州旭田包装机械有限公司 | Looping mechanism of banding machine |
| CN112278965B (en) * | 2020-08-24 | 2023-09-15 | 台州旭田包装机械有限公司 | Belting machine |
| CN112173223A (en) * | 2020-11-10 | 2021-01-05 | 灵璧县泰顺机械有限公司 | Agricultural vegetable binding apparatus |
| CN115092445A (en) * | 2022-07-14 | 2022-09-23 | 淄博捷达机械有限公司 | Cutting belt welding device of packaging machine |
| CN119156958A (en) * | 2024-08-30 | 2024-12-20 | 广东工业大学 | Leek bundling device and harvesting vehicle |
| CN119156958B (en) * | 2024-08-30 | 2025-11-21 | 广东工业大学 | Leek binding device and harvesting vehicle |
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Application publication date: 20180921 |