CN108499812A - The production system of circuit board dual coating - Google Patents
The production system of circuit board dual coating Download PDFInfo
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- CN108499812A CN108499812A CN201810492936.9A CN201810492936A CN108499812A CN 108499812 A CN108499812 A CN 108499812A CN 201810492936 A CN201810492936 A CN 201810492936A CN 108499812 A CN108499812 A CN 108499812A
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- 238000000576 coating method Methods 0.000 title claims abstract description 60
- 239000011248 coating agent Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 230000009977 dual effect Effects 0.000 title abstract 3
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000007306 turnover Effects 0.000 claims abstract description 7
- 239000003292 glue Substances 0.000 claims description 21
- 238000007689 inspection Methods 0.000 claims description 19
- 238000012546 transfer Methods 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 3
- 230000005571 horizontal transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000007711 solidification Methods 0.000 abstract 2
- 230000008023 solidification Effects 0.000 abstract 2
- 230000007723 transport mechanism Effects 0.000 abstract 2
- 238000004026 adhesive bonding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/04—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material to opposite sides of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
- B05D3/0272—After-treatment with ovens
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/25—Colour; Spectral properties, i.e. comparison of effect of material on the light at two or more different wavelengths or wavelength bands
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- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Coating Apparatus (AREA)
Abstract
Description
技术领域technical field
本发明属于电路板加工设备领域,具体涉及一种电路板双面涂覆用的生产系统。The invention belongs to the field of circuit board processing equipment, and in particular relates to a production system for double-sided coating of circuit boards.
背景技术Background technique
目前,电路板的生产过程如下:Currently, the circuit board production process is as follows:
上板→板正面进行涂覆胶水→固化→紫外线检查→翻板机传板→下板→再上板→板背面进行涂覆胶水→固化→紫外线检查→翻板机传板→下板。Upper plate→coat glue on the front of the plate→cure→ultraviolet inspection→transfer plate by turning machine→lower plate→upward plate→coat glue on the back of the plate→cure→ultraviolet inspection→turn plate transfer→lower plate.
因此,其存在以下技术缺陷:Therefore, it has the following technical defects:
1、当需要两条相同的设备来完成电路板表面自动化涂覆胶水的工作时,两条设备占用空间大,设备的使用成本高,而且工作效率也比较低;1. When two identical devices are required to complete the automatic coating of glue on the surface of the circuit board, the two devices occupy a large space, the cost of the equipment is high, and the work efficiency is relatively low;
2、当采用一条流水设备时,由于该流水线过长,当下板后,需要人工搬运至上板处,才能进行双面涂覆,因此,无法实现自动化加工,同时人工的劳动强度也比较大。2. When using a line of water equipment, because the line is too long, after the lower plate, it needs to be manually transported to the upper plate for double-sided coating. Therefore, automatic processing cannot be realized, and the manual labor intensity is relatively high.
发明内容Contents of the invention
本发明所要解决的技术问题是克服现有技术的不足,提供一种全新的电路板双面涂覆用的生产系统,其在一次固化前提下,完成电路板的双面涂覆工作,不仅能够自动化生产,而且也不需要人工去搬运电路板。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a brand-new production system for double-sided coating of circuit boards, which can complete the double-sided coating of circuit boards under the premise of one-time curing. Automated production, and there is no need for manual handling of circuit boards.
为解决以上技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种电路板双面涂覆用的生产系统,其包括A production system for double-sided coating of circuit boards, comprising
上板装置,其能够逐片地传送电路板;A board loading device capable of transferring circuit boards piece by piece;
涂覆装置,其用于对电路板的上表面需要涂覆胶水部位进行施胶;A coating device, which is used to apply glue to the upper surface of the circuit board that needs to be coated with glue;
固化装置,其用于将涂覆在电路板表面的胶水烘干;A curing device, which is used to dry the glue coated on the surface of the circuit board;
收板装置,其能够逐片地收取完成涂覆的电路板;Board receiving device, which can collect the coated circuit boards one by one;
特别是,生产系统还包括设置在上板装置与涂覆装置之间的翻板装置,该翻板装置包括机座、绕着水平方向翻转地设置在机座上的翻转架、设置在翻转架上且能够实现电路板水平传送的传送机构、以及用于驱动翻转架翻转的驱动机构,其中传送机构能够将电路板送入涂覆装置和自涂覆装置中取出已完成单面涂覆的电路板;翻转架以180°为一个翻转周期,且每次翻转后的电路板均处于水平状态。In particular, the production system also includes a turning device arranged between the upper plate device and the coating device. The transmission mechanism that can realize the horizontal transmission of the circuit board, and the driving mechanism for driving the turning frame to turn over, wherein the transmission mechanism can send the circuit board into the coating device and take out the circuit that has completed one-sided coating from the coating device board; the flip frame takes 180° as a flip cycle, and the circuit board after each flip is in a horizontal state.
优选地,翻板装置还包括设置在翻转架内部且能够沿着翻转架转动轴心线方向水平移动的调节板,该调节板与翻转架一侧内壁形成供电路板传送的通道,传送机构设置在通道内部的调节板和/或翻转架上。因此,本申请中翻板装置能够根据不同尺寸的电路板进行调节设置,进而增强其实用性。Preferably, the flipping device further includes an adjusting plate arranged inside the flipping frame and capable of moving horizontally along the axis of rotation of the flipping frame. On the adjustment plate and/or the flip rack inside the channel. Therefore, the panel turning device in the present application can be adjusted and set according to circuit boards of different sizes, thereby enhancing its practicability.
具体的,在翻转架顶部还设有横穿调节板的导向杆和和丝杆,翻板装置还包括设置在翻转架上用于带动丝杆自身轴线的转动的驱动件,其中在驱动件驱使下,丝杆绕自身轴心转动,调节板随之横移以改变通道的宽窄度。Specifically, a guide rod and a screw rod that traverse the adjustment plate are also provided on the top of the reversing frame. Next, the screw rod rotates around its own axis, and the adjusting plate moves laterally to change the width of the channel.
根据本发明的一个具体实施和优选方面,传送机构包括分别定位在通道两侧的调节板和翻转架内壁上的夹送单元、用于驱动夹送单元同步运动的驱动单元,其中夹送单元形成夹持部,在夹送单元运转下,夹持部夹持着电路板的相对两侧水平的移送。According to a specific implementation and preferred aspect of the present invention, the conveying mechanism includes the pinch unit positioned on the adjustment plate on both sides of the channel and the inner wall of the overturn frame respectively, and a drive unit for driving the pinch unit to move synchronously, wherein the pinch unit forms The clamping part clamps the two opposite sides of the circuit board for horizontal transfer under the operation of the clamping unit.
优选地,夹送单元包括上下设置且形成与电路板侧边匹配厚度的夹持部的上环形传送带组件和下环形传送带组件。Preferably, the pinching unit includes an upper endless conveyor belt assembly and a lower endless conveyor belt assembly arranged up and down and forming a clamping portion whose thickness matches the side of the circuit board.
进一步的,上环形传送带组件和下环形传送带组件关于夹持部上下对称设置,该上环形传送带组件包括位于翻转架进出料两端部的传动轮、套设在两个传动轮外周的传送带,其中位于上环形传送带组件的传送带下部与下环形传送带组件的传送带上部之间形成夹持部。Further, the upper endless conveyor belt assembly and the lower endless conveyor belt assembly are arranged symmetrically up and down with respect to the clamping part. The upper endless conveyor belt assembly includes transmission wheels located at both ends of the inversion frame for feeding and discharging materials, and a conveyor belt sleeved on the outer circumference of the two transmission wheels, wherein A nip is formed between the lower belt portion of the upper endless conveyor assembly and the upper belt portion of the lower endless conveyor assembly.
具体的,上环形传送带组件还包括设置远离夹持部的张紧轮组,传送带分别缠绕在传送轮和张紧轮组上。Specifically, the upper endless conveyor belt assembly further includes a set of tensioning pulleys disposed away from the clamping portion, and the conveyor belt is respectively wound on the transmission pulley and the set of tensioning pulleys.
根据本发明的又一个具体实施和优选方面,张紧轮组包括三个呈品字型分布的张紧轮,其中传送带套设在位于品字型上部的张紧轮,剩下的两个张紧轮压设在传送带的外侧。According to yet another specific implementation and preferred aspect of the present invention, the tensioning pulley set includes three tensioning pulleys distributed in the shape of a "pin", wherein the conveyor belt is sleeved on the tensioning pulley at the upper part of the "pin", and the remaining two tensioning pulleys The tight wheel is pressed on the outside of the conveyor belt.
根据本发明的又一个具体实施和优选方面,驱动单元包括用于将两侧上环形传送带组件或两侧下环形传送带组件品字型上部的张紧轮同步连接的连接轴、用于带动连接轴转动的马达和传动带,其中连接轴两端部分别转动地设置在翻转架的相对两侧。According to yet another specific implementation and preferred aspect of the present invention, the drive unit includes a connecting shaft for synchronously connecting the tension pulleys on the upper part of the endless conveyor belt assembly on both sides or the lower endless conveyor belt assembly on both sides, and is used to drive the connecting shaft Rotating motor and transmission belt, wherein the two ends of the connecting shaft are respectively rotatably arranged on opposite sides of the turning frame.
优选地,驱动单元还包括分别与传动轮同步转动的齿轮,其中位于上环形传送带组件和下环形传送带组件自一端部或两端部上下设置的齿轮相啮合设置。Preferably, the drive unit further includes gears that rotate synchronously with the transmission wheels respectively, wherein the gears arranged up and down from one end or both ends of the upper endless conveyor belt assembly and the lower endless conveyor belt assembly are engaged with each other.
优选地,翻转架通过翻转轴转动的设置在机座上,其中翻转轴设置在翻转架的中部。Preferably, the overturning frame is rotatably arranged on the machine base through the overturning shaft, wherein the overturning shaft is arranged in the middle of the overturning frame.
驱动机构包括位于翻转架的一侧、且用于驱动翻转轴绕自身轴心线转动的带轮组件和驱动电机。The driving mechanism includes a pulley assembly and a driving motor located on one side of the turning frame and used to drive the turning shaft to rotate around its own axis.
此外,生产系统还包括设置在固化装置与收板装置之间的紫外线检查装置。In addition, the production system also includes an ultraviolet inspection device arranged between the curing device and the receiving device.
具体的,电路板表面已经涂覆胶水的部分,在紫外线检查装置所散发的紫外光照射下能够变色,当所有施胶部位都全部变色后,说明电路板涂覆加工符合产品要求;当电路板的某一处或多处施胶部出现不变色现象,说明该电路板漏涂覆胶水了。Specifically, the part of the surface of the circuit board that has been coated with glue can change color under the irradiation of ultraviolet light emitted by the ultraviolet inspection device. When all glued parts are completely discolored, it means that the coating process of the circuit board meets the product requirements; when the circuit board There is no discoloration at one or more sizing parts of the circuit board, indicating that the circuit board is missing glue coating.
同时,当检测合格时,紫外线检查装置将产品向收板装置推送;当出现漏涂覆的电路板,紫外线检查装置将该产品收集。因此,通过紫外线检查装置的设置,其主要的目的是:能够彻底防止不合格产品流入收板装置中。At the same time, when the test is qualified, the ultraviolet inspection device pushes the product to the receiving device; when there is a circuit board with missing coating, the ultraviolet inspection device collects the product. Therefore, through the arrangement of the ultraviolet inspection device, its main purpose is to completely prevent unqualified products from flowing into the board receiving device.
由于以上技术方案的实施,本发明与现有技术相比具有如下优点:Due to the implementation of the above technical solutions, the present invention has the following advantages compared with the prior art:
本发明在一次固化前提下,完成电路板的双面涂覆工作,不仅能够自动化生产,而且也不需要人工去搬运电路板,此外,效率高,成本低。The present invention completes the double-sided coating of the circuit board under the premise of one-time curing, which not only enables automatic production, but also does not require manual handling of the circuit board. In addition, the efficiency is high and the cost is low.
附图说明Description of drawings
图1为本发明生产系统的结构示意图;Fig. 1 is the structural representation of production system of the present invention;
图2为图1中翻板装置的立体结构示意图;Fig. 2 is a three-dimensional structural schematic diagram of the turnover device in Fig. 1;
图3为图2中夹送单元的结构示意图;Fig. 3 is a schematic structural view of the pinch unit in Fig. 2;
其中:①、上板装置;②、翻板装置;1、机座;2、翻转架;20、翻转轴;3、传送机构;30、夹送单元;30a、上环形传送带组件;300、传动轮;301、传送带;302、张紧轮组;302a、张紧轮;30b、下环形传送带组件;a、夹持部;31、驱动单元;310、连接轴;311、马达;312、传动带;313、齿轮;4、驱动机构;40、带轮组件;41、驱动电机;5、调节板;6、导向杆;7、丝杆;8、驱动件;B、电路板;③、涂覆装置;④、固化装置;⑤、紫外线检查装置;⑥、收板装置。Among them: ①, plate upper device; ②, plate turning device; 1, machine base; 2, turning frame; 20, turning shaft; 3, transmission mechanism; 30, pinch unit; Wheel; 301, conveyor belt; 302, tensioning wheel group; 302a, tensioning wheel; 30b, lower endless conveyor belt assembly; a, clamping part; 31, drive unit; 310, connecting shaft; 311, motor; 312, transmission belt; 313. Gear; 4. Driving mechanism; 40. Pulley assembly; 41. Driving motor; 5. Adjusting plate; 6. Guide rod; 7. Screw rod; ; ④, curing device; ⑤, ultraviolet inspection device; ⑥, receiving board device.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiment.
如图1所示,电路板双面涂覆用的生产系统,其包括依次设置的上板装置①、翻板装置②、涂覆装置③、固化装置④、紫外线检查装置⑤、收板装置⑥。As shown in Figure 1, the production system for double-sided coating of circuit boards includes a board loading device ①, a board turning device ②, a coating device ③, a curing device ④, an ultraviolet inspection device ⑤, and a board receiving device ⑥ arranged in sequence. .
具体的,上板装置①能够逐片地传送电路板B;翻板装置②用于实现电路板B翻转和传送;涂覆装置③用于对电路板的上表面需要涂覆胶水部位进行施胶;固化装置④用于将涂覆在电路板表面的胶水烘干;紫外线检查装置⑤用于检查电路板表面待涂覆胶水的部位是否存在漏涂覆;收板装置⑥能够逐片地收取完成涂覆的电路板(也是检查合格的);Specifically, the loading device ① can transfer the circuit board B one by one; the turning device ② is used to realize the flipping and transferring of the circuit board B; the coating device ③ is used to apply glue to the upper surface of the circuit board that needs to be coated with glue ;The curing device ④ is used to dry the glue coated on the surface of the circuit board; the ultraviolet inspection device ⑤ is used to check whether there is missing coating on the part of the circuit board surface to be coated with glue; the receiving device ⑥ can be collected piece by piece Coated circuit boards (also inspected to pass);
如图2和3所示,翻板装置②包括机座1、绕着水平方向翻转地设置在机座1上的翻转架2、设置在翻转架2上且能够实现电路板B水平传送的传送机构3、以及用于驱动翻转架2翻转的驱动机构4,其中传送机构3能够将电路板B送入涂覆装置和自涂覆装置中取出已完成单面涂覆的电路板;翻转架以180°为一个翻转周期,且每次翻转后的电路板B均处于水平状态。As shown in Figures 2 and 3, the turnover device ② includes a machine base 1, a turning frame 2 arranged on the machine base 1 so as to turn around the horizontal direction, and a transfer frame which is arranged on the turning frame 2 and can realize the horizontal transmission of the circuit board B. Mechanism 3, and the drive mechanism 4 that is used to drive the overturning frame 2 to turn over, wherein the conveying mechanism 3 can send the circuit board B into the coating device and take out the circuit board that has completed single-side coating from the coating device; 180° is a turning cycle, and the circuit board B after each turning is in a horizontal state.
本例中,在涂覆时,先通过翻板装置将电路板B向涂覆装置传送,使其完成电路板B的单面涂覆后,再将电路板B回送至翻板装置进行翻转(180°),然后再次将翻转后的电路板向涂覆装置传送,以实现电路板双面的涂覆。In this example, when coating, the circuit board B is first conveyed to the coating device through the turning device, so that after the single-sided coating of the circuit board B is completed, the circuit board B is returned to the turning device for turning over ( 180°), and then transfer the flipped circuit board to the coating device again to achieve double-sided coating of the circuit board.
同时,为了满足不同尺寸的电路板的涂覆,本例中的翻板装置还包括设置在翻转架2内部且能够沿着翻转架2转动轴心线方向水平移动的调节板5,该调节板5与翻转架2一侧内壁形成供电路板B传送的通道。At the same time, in order to meet the coating of circuit boards of different sizes, the turning device in this example also includes an adjusting plate 5 that is arranged inside the turning frame 2 and can move horizontally along the direction of the turning axis of the turning frame 2. 5 and the inner wall on one side of the flip frame 2 form a channel for the transmission of the circuit board B.
具体的,在翻转架2顶部还设有横穿调节板5的导向杆6和和丝杆7,翻板装置还包括设置在翻转架2上用于带动丝杆7自身轴线的转动的驱动件8,其中在驱动件8驱使下,丝杆7绕自身轴心转动,调节板5随之横移以改变通道的宽窄度。Specifically, a guide rod 6 and a screw mandrel 7 that traverse the adjustment plate 5 are also provided on the top of the reversing frame 2, and the turning device also includes a driving member that is arranged on the reversing frame 2 to drive the rotation of the axis of the screw rod 7 itself. 8, wherein driven by the driving member 8, the screw rod 7 rotates around its own axis, and the adjusting plate 5 moves laterally to change the width of the channel.
本例中,导向杆6有两根,且与丝杆7平行设置,同时两根导向杆6关于丝杆7对称设置。In this example, there are two guide rods 6 arranged parallel to the screw rod 7 , and the two guide rods 6 are arranged symmetrically with respect to the screw rod 7 .
传送机构3包括分别定位在通道两侧的调节板5和翻转架2内壁上的夹送单元30、用于驱动夹送单元30同步运动的驱动单元31,其中夹送单元30形成夹持部a,在夹送单元30运转下,夹持部a夹持着电路板B的相对两侧水平的移送。The conveying mechanism 3 includes a pinch unit 30 positioned on the adjustment plate 5 on both sides of the channel and the inner wall of the overturn frame 2, and a drive unit 31 for driving the pinch unit 30 to move synchronously, wherein the pinch unit 30 forms a clamping portion a , under the operation of the clamping unit 30, the clamping part a clamps the two opposite sides of the circuit board B and transfers it horizontally.
具体的,夹送单元30包括上下设置且形成与电路板侧边匹配厚度的夹持部a的上环形传送带组件30a和下环形传送带组件30b。Specifically, the pinching unit 30 includes an upper endless conveyor belt assembly 30 a and a lower endless conveyor belt assembly 30 b arranged up and down and forming a clamping portion a whose thickness matches the side of the circuit board.
上环形传送带组件30a和下环形传送带组件30b关于夹持部a上下对称设置(因此,本例中只需要对上环形传送带组件30a进行详细阐述即可)。The upper endless conveyor belt assembly 30a and the lower endless conveyor belt assembly 30b are disposed symmetrically up and down with respect to the clamping portion a (thus, only the upper endless conveyor belt assembly 30a needs to be described in detail in this example).
上环形传送带组件30a包括位于翻转架2进出料两端部的传动轮300、套设在两个传动轮300外周的传送带301、设置在远离夹持部a的张紧轮组302,其中位于上环形传送带组件30a的传送带301下部与下环形传送带组件30b的传送带301上部之间形成夹持部a。The upper endless conveyor belt assembly 30a includes transmission wheels 300 located at both ends of the inversion frame 2 for feeding and discharging materials, a conveyor belt 301 sleeved on the outer circumference of the two transmission wheels 300, and a tensioning wheel set 302 arranged away from the clamping part a. A clamping portion a is formed between the lower part of the conveyor belt 301 of the endless conveyor belt assembly 30a and the upper part of the conveyor belt 301 of the lower endless conveyor belt assembly 30b.
张紧轮组302包括三个呈品字型分布的张紧轮302a,其中传送带301套设在位于品字型上部的张紧轮302a,剩下的两个张紧轮302a压设在传送带301的外侧。The tensioning wheel set 302 includes three tensioning wheels 302a distributed in the shape of a character, wherein the conveyor belt 301 is sleeved on the tensioning wheel 302a located at the upper part of the character, and the remaining two tensioning wheels 302a are pressed on the conveyor belt 301 outside.
驱动单元31包括用于将两侧下环形传送带组件30b品字型上部的张紧轮302a同步连接的连接轴310、用于带动连接轴310转动的马达311和传动带312,其中连接轴310两端部分别转动地设置在翻转架2的相对侧板上。The driving unit 31 includes a connecting shaft 310 for synchronously connecting the tension pulley 302a on the upper part of the endless conveyor belt assembly 30b on both sides, a motor 311 and a transmission belt 312 for driving the connecting shaft 310 to rotate, wherein the two ends of the connecting shaft 310 The parts are respectively rotatably arranged on the opposite side plates of the reversing frame 2.
进一步的,驱动单元31还包括分别与传动轮300同步转动的齿轮313,其中位于上环形传送带组件30a和下环形传送带组件30b自一端部上下设置的齿轮313相啮合设置。Further, the drive unit 31 also includes gears 313 that rotate synchronously with the transmission wheels 300 respectively, wherein the gears 313 disposed up and down from one end of the upper endless conveyor belt assembly 30a and the lower endless conveyor belt assembly 30b are engaged with each other.
此外,翻转架2通过翻转轴20转动的设置在机座1上,其中翻转轴20设置在翻转架2的中部。In addition, the overturning frame 2 is rotatably arranged on the machine base 1 through the overturning shaft 20 , wherein the overturning shaft 20 is arranged in the middle of the overturning frame 2 .
驱动机构4包括位于翻转架2的一侧、且用于驱动翻转轴绕自身轴心线转动的带轮组件40和驱动电机41。The driving mechanism 4 includes a pulley assembly 40 and a driving motor 41 located on one side of the turning frame 2 and used to drive the turning shaft to rotate around its own axis.
然后,本例中,所采用的胶水在紫外线的照射下能够变色(或者反光),因此,电路板B表面已经涂覆胶水的部分,在紫外线检查装置⑤所散发的紫外光照射下能够变色,当所有施胶部位都全部变色后,说明电路板涂覆加工符合产品要求;当电路板的某一处或多处施胶部出现不变色现象,说明该电路板漏涂覆胶水了。Then, in this example, the glue used can change color (or reflect light) under the irradiation of ultraviolet rays. Therefore, the part of the surface of the circuit board B that has been coated with glue can change color under the irradiation of ultraviolet light emitted by the ultraviolet inspection device ⑤. When all the gluing parts are all discolored, it means that the circuit board coating process meets the product requirements; when one or more gluing parts of the circuit board do not change color, it means that the circuit board is missing glue coating.
那么,当检测合格时,紫外线检查装置⑤将产品向收板装置⑥推送;当出现漏涂覆的电路板,紫外线检查装置将该产品收集。因此,通过紫外线检查装置的设置,其主要的目的是:能够彻底防止不合格产品流入收板装置中。Then, when the test is qualified, the ultraviolet inspection device ⑤ pushes the product to the receiving device ⑥; when there is a circuit board with missing coating, the ultraviolet inspection device collects the product. Therefore, through the arrangement of the ultraviolet inspection device, its main purpose is to completely prevent unqualified products from flowing into the board receiving device.
同时,紫外线能够进一步确保胶水固化的效果。At the same time, ultraviolet rays can further ensure the effect of glue curing.
综上所述,本实施例的实施过程如下:In summary, the implementation process of this embodiment is as follows:
由上板装置逐片的向翻转装置的夹持部,水平的送入待涂覆胶水的电路板,然后在夹持单元的传送下,将电路板正面朝上的送入涂覆装置,由涂覆装置对表面需要涂覆胶水的位置进行涂覆,待完成电路板的正面涂覆后,再将电路板退回夹持单元的夹持部,并驱使整个翻板架绕着翻转轴翻转180°后,此时电路板背面朝上设置,然后再次将电路板送至涂覆装置进行背面定点涂覆,以完成电路板双面的涂覆,接着将涂覆后的电路板送入固化炉中进行烘干处理,然后在紫外线检查装置的检查下,将不合格品收集,合格产品传送至收板装置中进行收料。From the upper board device to the clamping part of the turning device one by one, the circuit board to be coated with glue is sent horizontally, and then under the conveyance of the clamping unit, the circuit board is sent to the coating device with the front facing up, by The coating device coats the position where the glue needs to be coated on the surface. After the front side coating of the circuit board is completed, the circuit board is returned to the clamping part of the clamping unit, and the entire turning frame is driven to turn 180 degrees around the turning axis. °Finally, the back of the circuit board is set up at this time, and then the circuit board is sent to the coating device for fixed-point coating on the back again to complete the coating on both sides of the circuit board, and then the coated circuit board is sent into the curing furnace Drying process is carried out in the middle, and then under the inspection of the ultraviolet inspection device, the unqualified products are collected, and the qualified products are sent to the receiving device for receiving.
以上对本发明做了详尽的描述,其目的在于让熟悉此领域技术的人士能够了解本发明的内容并加以实施,并不能以此限制本发明的保护范围,凡根据本发明的精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围内。The present invention has been described in detail above, and its purpose is to allow those familiar with this field to understand the content of the present invention and implement it, and can not limit the scope of protection of the present invention. Effect changes or modifications should be covered within the protection scope of the present invention.
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Application publication date: 20180907 |