CN108436748B - Blade edge liquid metal burnishing device - Google Patents
Blade edge liquid metal burnishing device Download PDFInfo
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- CN108436748B CN108436748B CN201810490562.7A CN201810490562A CN108436748B CN 108436748 B CN108436748 B CN 108436748B CN 201810490562 A CN201810490562 A CN 201810490562A CN 108436748 B CN108436748 B CN 108436748B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/003—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor whereby the workpieces are mounted on a holder and are immersed in the abrasive material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/10—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
- B24B31/102—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work using an alternating magnetic field
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/14—Abrading-bodies specially designed for tumbling apparatus, e.g. abrading-balls
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明公开了一种叶片边缘液态金属抛光装置,包括液态金属储液罐、液态金属抛光液输入管、液态金属抛光液输出管、抛光装置、电磁铁夹具、控制台和工作平台,所述液态金属储液罐、电磁铁夹具和控制台均固定在工作平台上,所述抛光装置包括叶片夹具、负电极、叶片、盒体、液态金属抛光液、正电极和电磁铁,本发明通过抛光金属液中的金属离子对工件进行抛光,金属抛光液可以抛光更加细微的表面,获得的抛光精度更高;通过混有磨粒的液态金属抛光液对叶片边缘进行抛光,液态金属离子在电场和磁场的作用下进行运动,进而带动液态金属抛光液中的磨粒的运动,通过磨粒对叶片表面进行加工,提高了加工效率。
The invention discloses a blade edge liquid metal polishing device, comprising a liquid metal storage tank, a liquid metal polishing liquid input pipe, a liquid metal polishing liquid output pipe, a polishing device, an electromagnet clamp, a control console and a working platform, wherein the liquid metal storage tank, the electromagnet clamp and the control console are all fixed on the working platform, and the polishing device comprises a blade clamp, a negative electrode, a blade, a box body, a liquid metal polishing liquid, a positive electrode and an electromagnet. The invention polishes a workpiece by polishing metal ions in the metal polishing liquid, and the metal polishing liquid can polish a finer surface, thereby obtaining a higher polishing accuracy; the blade edge is polished by the liquid metal polishing liquid mixed with abrasive particles, and the liquid metal ions move under the action of the electric field and the magnetic field, thereby driving the movement of the abrasive particles in the liquid metal polishing liquid, and the blade surface is processed by the abrasive particles, thereby improving the processing efficiency.
Description
技术领域Technical Field
本发明涉及液态金属抛光技术领域,更具体的说,尤其涉及一种叶片边缘液态金属抛光装置。The invention relates to the technical field of liquid metal polishing, and more specifically, to a blade edge liquid metal polishing device.
背景技术Background technique
液态金属通常是指在常温下呈液态的合金功能材料,如熔点在30℃以下的金属及其合金材料,也包括在40℃~300℃工作温区内呈液态的低熔点合金材料。液态金属抛光液抛光技术指当混有磨料的液态金属抛光液在磁场的作用下与工件抛光表面发生相对运动时,液态金属抛光液丝带上的柔性磨头对抛光表面产生大的切削力,从而对工件抛光表面进行抛光。Liquid metal usually refers to alloy functional materials that are liquid at room temperature, such as metals and their alloy materials with a melting point below 30°C, and also includes low-melting-point alloy materials that are liquid in the working temperature range of 40°C to 300°C. Liquid metal polishing liquid polishing technology refers to the flexible grinding head on the liquid metal polishing liquid ribbon that generates a large cutting force on the polishing surface when the liquid metal polishing liquid mixed with abrasive moves relative to the workpiece polishing surface under the action of a magnetic field, thereby polishing the workpiece polishing surface.
对于复杂曲面的加工,例如对叶片进行加工,无法使用传统的抛光来进行,因此,类似磨粒流加工和液态金属加工的方法应运而生,然而,单纯的液态金属抛光或磨粒流加工的效率较低,且加工质量也有着一定的局限性,且对工人自身的技艺依赖性很强,且生产效率低、加工周期长、易使表面产生破坏层和变质层,加工质量不容易得到保证,对加工的表面有很大的影响。For the processing of complex curved surfaces, such as blade processing, traditional polishing cannot be used. Therefore, methods such as abrasive flow processing and liquid metal processing have emerged. However, the efficiency of simple liquid metal polishing or abrasive flow processing is low, and the processing quality also has certain limitations. It is highly dependent on the workers' own skills, and the production efficiency is low, the processing cycle is long, and it is easy to produce damaged layers and degenerate layers on the surface. The processing quality is not easy to guarantee, which has a great impact on the processed surface.
发明内容Summary of the invention
本发明的目的在于解决现有的技术单纯利用磨粒流抛光或单纯利用液态金属进行抛光导致的加工效率低、技艺依赖性强、加工周期长的问题,提出了一种叶片边缘液态金属抛光装置。The purpose of the present invention is to solve the problems of low processing efficiency, strong skill dependence and long processing cycle caused by the existing technology of simply using abrasive flow polishing or simply using liquid metal for polishing, and proposes a blade edge liquid metal polishing device.
本发明通过以下技术方案来实现上述目的:一种叶片边缘液态金属抛光装置,包括液态金属储液罐、液态金属抛光液输入管、液态金属抛光液输出管、抛光装置、电磁铁夹具、操作台和工作平台,所述液态金属储液罐、电磁铁夹具和操作台均固定在工作平台上,所述液态金属抛光液输入管的两端分别连接液态金属储液罐的出口和抛光装置的入口,所述液态金属抛光液输出管的两端分别连接液态金属储液罐的入口和抛光装置的出口;抛光装置安装在电磁铁夹具上;所述抛光装置包括叶片夹具、负电极、叶片、盒体、液态金属抛光液、正电极和电磁铁,所述盒体内部设置有液体腔,液态金属抛光液输入管和液态金属抛光液输出管均与盒体内部的液体腔连通,液体腔内充满了液态金属抛光液,所述盒体上方开设有竖直设置的叶片放置孔,叶片放置孔上设置有将盒体内部与外界密封的叶片夹具,叶片安装在叶片夹具上且叶片穿过叶片放置孔伸入到盒体内部,叶片和叶片夹具之间还设置有负电极,负电极设置在叶片的正上方,叶片正下方的液体腔内壁上设置有正电极;叶片下端需要抛光的部分浸没在盒体内部液体腔内的液态金属抛光液中,两块电磁铁分别设置在盒体的左右两侧,且两块电磁铁形成的磁感应线的直线部分与正电极和负电极形成的电场的方向相互垂直,两块电磁铁形成的磁感应线的直线部分与盒体内部液体腔中液体的流动方向相互垂直。The present invention achieves the above-mentioned purpose through the following technical solutions: a blade edge liquid metal polishing device, including a liquid metal storage tank, a liquid metal polishing liquid input pipe, a liquid metal polishing liquid output pipe, a polishing device, an electromagnet clamp, an operating table and a working platform, the liquid metal storage tank, the electromagnet clamp and the operating table are all fixed on the working platform, the two ends of the liquid metal polishing liquid input pipe are respectively connected to the outlet of the liquid metal storage tank and the inlet of the polishing device, and the two ends of the liquid metal polishing liquid output pipe are respectively connected to the inlet of the liquid metal storage tank and the outlet of the polishing device; the polishing device is installed on the electromagnet clamp; the polishing device includes a blade clamp, a negative electrode, a blade, a box body, liquid metal polishing liquid, a positive electrode and an electromagnet, the box body is provided with a liquid cavity, the liquid metal polishing liquid input pipe and the liquid metal polishing liquid output pipe are respectively connected to the inlet of the liquid metal storage tank and the outlet of the polishing device; The tubes are connected to the liquid cavity inside the box body, and the liquid cavity is filled with liquid metal polishing liquid. A vertically arranged blade placement hole is opened on the top of the box body, and a blade clamp is arranged on the blade placement hole to seal the inside of the box body from the outside. The blade is installed on the blade clamp and the blade passes through the blade placement hole and extends into the inside of the box body. A negative electrode is also arranged between the blade and the blade clamp, and the negative electrode is arranged directly above the blade. A positive electrode is arranged on the inner wall of the liquid cavity directly below the blade; the portion of the lower end of the blade that needs to be polished is immersed in the liquid metal polishing liquid in the liquid cavity inside the box body, and two electromagnets are respectively arranged on the left and right sides of the box body, and the straight part of the magnetic induction line formed by the two electromagnets is perpendicular to the direction of the electric field formed by the positive electrode and the negative electrode, and the straight part of the magnetic induction line formed by the two electromagnets is perpendicular to the flow direction of the liquid in the liquid cavity inside the box body.
进一步的,所述电磁铁由线圈和衔铁组成。Furthermore, the electromagnet is composed of a coil and an armature.
进一步的,所述液态金属储液罐中的液态金属抛光液为包含有磨粒的液态金属抛光液。Furthermore, the liquid metal polishing liquid in the liquid metal storage tank is a liquid metal polishing liquid containing abrasive particles.
进一步的,操作台连接正电极、负电极和电磁铁的线圈,通过操作台改变正负电极之间的电压和电磁铁的线圈的通电情况,改变电场和磁场的强度和频率,使得液态金属抛光液中的液态金属在电场磁场和作用下无序运动,进而带动液态金属抛光液中的磨粒无序运动,进而对叶片需要抛光的区域进行加工。Furthermore, the operating table is connected to the positive electrode, the negative electrode and the coil of the electromagnet. The voltage between the positive and negative electrodes and the energization of the coil of the electromagnet are changed through the operating table, thereby changing the intensity and frequency of the electric field and the magnetic field, so that the liquid metal in the liquid metal polishing liquid moves disorderly under the action of the electric field and the magnetic field, thereby driving the abrasive particles in the liquid metal polishing liquid to move disorderly, and then processing the area of the blade that needs to be polished.
进一步的,所述液态金属抛光液中的液态金属为镓离子、铷离子、铯离子中的一种或几种的化合物。液态金属通常是指在常温下呈液态的合金功能材料,如熔点在30℃以下的金属及其合金材料,也包括在40℃~300℃工作温区内呈液态的低熔点合金材料,本发明的液态金属抛光液中还混有磨粒。Furthermore, the liquid metal in the liquid metal polishing liquid is a compound of one or more of gallium ions, rubidium ions, and cesium ions. Liquid metal generally refers to alloy functional materials that are liquid at room temperature, such as metals and alloy materials with a melting point below 30°C, and also includes low-melting-point alloy materials that are liquid in a working temperature range of 40°C to 300°C. Abrasive particles are also mixed in the liquid metal polishing liquid of the present invention.
本发明的有益效果在于:The beneficial effects of the present invention are:
(1)本发明通过抛光金属液中的金属离子对工件进行抛光,金属抛光液可以抛光更加细微的表面,获得的抛光精度更高。(1) The present invention polishes the workpiece by using metal ions in the polishing metal liquid. The metal polishing liquid can polish a finer surface and obtain a higher polishing accuracy.
(2)本发明通过混有磨粒的液态金属抛光液对叶片边缘进行抛光,液态金属离子在电场和磁场的作用下进行运动,进而带动液态金属抛光液中的磨粒的运动,通过磨粒对叶片表面进行加工,提高了加工效率。(2) The present invention polishes the blade edge by using a liquid metal polishing liquid mixed with abrasive particles. The liquid metal ions move under the action of the electric field and the magnetic field, thereby driving the movement of the abrasive particles in the liquid metal polishing liquid. The blade surface is processed by the abrasive particles, thereby improving the processing efficiency.
(3)本发明无需特定的机械对工件进行抛光,而是采用电场和磁场对液态金属抛光液的直接控制,控制方式简单,且整体结构简单,容易维护。(3) The present invention does not require a specific machine to polish the workpiece, but instead uses electric and magnetic fields to directly control the liquid metal polishing liquid. The control method is simple, and the overall structure is simple and easy to maintain.
(4)本发明采用电磁铁产生磁场,通过操作台改变线圈通电情况以使抛光装置中的磁场发生变化,控制液态金属抛光液中金属离子的受力情况,操作方便。(4) The present invention uses an electromagnet to generate a magnetic field. The coil power supply is changed through an operating table to change the magnetic field in the polishing device, thereby controlling the stress of metal ions in the liquid metal polishing liquid. The operation is convenient.
(5)本发明通过正电极和负电极形成电场,两块电磁铁形成磁场,电场和磁场控制相结合,能够实现曲面任意角度的无死角抛光。(5) The present invention forms an electric field through a positive electrode and a negative electrode, and forms a magnetic field through two electromagnets. The electric field and magnetic field control are combined to achieve dead-angle-free polishing of any angle of the curved surface.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明一种叶片边缘液态金属抛光装置的结构示意图。FIG1 is a schematic structural diagram of a blade edge liquid metal polishing device according to the present invention.
图2是本发明抛光装置的剖视结构示意图。FIG. 2 is a schematic cross-sectional view of the polishing device of the present invention.
图中,1-液态金属储液罐、2-液态金属抛光液输入管、3-液态金属抛光液输出管、4-抛光装置、5-电磁铁夹具、6-操作台、7-工作平台、8-叶片夹具、9-负电极、10-叶片、11-盒体、12-液态金属抛光液、13-正电极、14-线圈、15-衔铁In the figure, 1-liquid metal storage tank, 2-liquid metal polishing liquid input pipe, 3-liquid metal polishing liquid output pipe, 4-polishing device, 5-electromagnet clamp, 6-operating table, 7-working platform, 8-blade clamp, 9-negative electrode, 10-blade, 11-box, 12-liquid metal polishing liquid, 13-positive electrode, 14-coil, 15-armature
具体实施方式Detailed ways
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with the accompanying drawings:
如图1和图2所示,一种叶片边缘液态金属抛光装置,其特征在于:包括液态金属储液罐1、液态金属抛光液输入管2、液态金属抛光液输出管3、抛光装置4、电磁铁夹具5、操作台6和工作平台7,所述液态金属储液罐1、电磁铁夹具5和操作台6均固定在工作平台7上,所述液态金属抛光液输入管2的两端分别连接液态金属储液罐1的出口和抛光装置4的入口,所述液态金属抛光液输出管3的两端分别连接液态金属储液罐1的入口和抛光装置4的出口;抛光装置4安装在电磁铁夹具5上;所述抛光装置4包括叶片夹具8、负电极9、叶片10、盒体11、液态金属抛光液12、正电极13和电磁铁,所述盒体11内部设置有液体腔,液态金属抛光液输入管2和液态金属抛光液输出管3均与盒体11内部的液体腔连通,液体腔内充满了液态金属抛光液12,所述盒体11上方开设有竖直设置的叶片放置孔,叶片10放置孔上设置有将盒体11内部与外界密封的叶片夹具8,叶片10安装在叶片夹具8上且叶片10穿过叶片放置孔伸入到盒体11内部,叶片10和叶片夹具8之间还设置有负电极9,负电极9设置在叶片10的正上方,叶片10正下方的液体腔内壁上设置有正电极13;叶片10下端需要抛光的部分浸没在盒体11内部液体腔内的液态金属抛光液12中,两块电磁铁分别设置在盒体11的左右两侧,且两块电磁铁形成的磁感应线的直线部分与正电极13和负电极9形成的电场的方向相互垂直,两块电磁铁形成的磁感应线的直线部分与盒体11内部液体腔中液体的流动方向相互垂直。As shown in Figures 1 and 2, a blade edge liquid metal polishing device is characterized in that it includes a liquid metal storage tank 1, a liquid metal polishing liquid input pipe 2, a liquid metal polishing liquid output pipe 3, a polishing device 4, an electromagnet fixture 5, an operating table 6 and a working platform 7, wherein the liquid metal storage tank 1, the electromagnet fixture 5 and the operating table 6 are all fixed on the working platform 7, the two ends of the liquid metal polishing liquid input pipe 2 are respectively connected to the outlet of the liquid metal storage tank 1 and the inlet of the polishing device 4, and the two ends of the liquid metal polishing liquid output pipe 3 are respectively connected to the inlet of the liquid metal storage tank 1 and the outlet of the polishing device 4; the polishing device 4 is installed on the electromagnet fixture 5; the polishing device 4 includes a blade fixture 8, a negative electrode 9, a blade 10, a box body 11, a liquid metal polishing liquid 12, a positive electrode 13 and an electromagnet, and a liquid cavity is arranged inside the box body 11, and the liquid metal polishing liquid input pipe 2 and the liquid metal polishing liquid output pipe 3 are both connected to the box body 1 1 is connected to the liquid cavity inside the box body 11, and the liquid cavity is filled with liquid metal polishing liquid 12. A vertically arranged blade placement hole is opened above the box body 11, and a blade clamp 8 is arranged on the blade 10 placement hole to seal the inside of the box body 11 from the outside. The blade 10 is installed on the blade clamp 8 and the blade 10 passes through the blade placement hole and extends into the box body 11. A negative electrode 9 is also arranged between the blade 10 and the blade clamp 8. The negative electrode 9 is arranged just above the blade 10, and a positive electrode 13 is arranged on the inner wall of the liquid cavity just below the blade 10; the lower end of the blade 10 that needs to be polished is immersed in the liquid metal polishing liquid 12 in the liquid cavity inside the box body 11, and two electromagnets are respectively arranged on the left and right sides of the box body 11, and the straight part of the magnetic induction line formed by the two electromagnets is perpendicular to the direction of the electric field formed by the positive electrode 13 and the negative electrode 9, and the straight part of the magnetic induction line formed by the two electromagnets is perpendicular to the flow direction of the liquid in the liquid cavity inside the box body 11.
所述电磁铁由线圈14和衔铁15组成,线圈14缠绕在衔铁15上,衔铁的一端设置有电磁铁的一个面,另一端固定在底座上并通过底座固定在工作平台7上,两块衔铁相互对立的面构成两块电磁铁的N极和S极,并在二者之间形成电磁场。The electromagnet is composed of a coil 14 and an armature 15. The coil 14 is wound around the armature 15. One end of the armature is provided with a surface of the electromagnet, and the other end is fixed to the base and fixed to the working platform 7 through the base. The opposing surfaces of the two armatures constitute the N pole and S pole of the two electromagnets, and an electromagnetic field is formed between the two.
所述液态金属储液罐1中的液态金属抛光液12为包含有磨粒的液态金属抛光液12。The liquid metal polishing liquid 12 in the liquid metal storage tank 1 is a liquid metal polishing liquid 12 containing abrasive particles.
操作台6连接正电极13、负电极9和电磁铁的线圈14,通过操作台6改变正负电极之间的电压和电磁铁的线圈14的通电情况,改变电场和磁场的强度和频率,使得液态金属抛光液12中的液态金属在电场磁场和作用下无序运动,进而带动液态金属抛光液12中的磨粒无序运动,进而对叶片需要抛光的区域进行加工。The operating table 6 is connected to the positive electrode 13, the negative electrode 9 and the coil 14 of the electromagnet. The voltage between the positive and negative electrodes and the power supply of the coil 14 of the electromagnet are changed through the operating table 6, and the intensity and frequency of the electric field and the magnetic field are changed, so that the liquid metal in the liquid metal polishing liquid 12 moves disorderly under the action of the electric field and the magnetic field, thereby driving the abrasive particles in the liquid metal polishing liquid 12 to move disorderly, and then processing the area of the blade that needs to be polished.
所述液态金属抛光液12中的液态金属为镓离子、铷离子、铯离子中的一种或几种的化合物。The liquid metal in the liquid metal polishing liquid 12 is a compound of one or more of gallium ions, rubidium ions, and cesium ions.
上述实施例只是本发明的较佳实施例,并不是对本发明技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本发明专利的权利保护范围内。The above embodiments are only preferred embodiments of the present invention and are not limitations of the technical solutions of the present invention. Any technical solution that can be implemented on the basis of the above embodiments without creative work should be deemed to fall within the scope of protection of the patent of the present invention.
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