CN108406755A - Mechanical arm device and extension mechanism - Google Patents
Mechanical arm device and extension mechanism Download PDFInfo
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- CN108406755A CN108406755A CN201710072257.1A CN201710072257A CN108406755A CN 108406755 A CN108406755 A CN 108406755A CN 201710072257 A CN201710072257 A CN 201710072257A CN 108406755 A CN108406755 A CN 108406755A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/08—Programme-controlled manipulators characterised by modular constructions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/0009—Constructional details, e.g. manipulator supports, bases
- B25J9/0027—Means for extending the operation range
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Abstract
本申请涉及一种机械手臂装置包含主机构及延伸机构。主机构包含彼此相连接的第一活动单元、第二活动单元及第三活动单元,主机构能使机械手臂装置具有三个自由度。主机构及延伸机构能使机械手臂装置具有N+3个自由度,N为正整数,延伸机构可拆卸地与主机构连接,延伸机构包含N个延伸活动单元,其中一个延伸活动单元定义为一连接组件,连接组件可拆卸地与第三活动单元的连接结构相互固定,且连接组件能相对于主机构旋转或线性移动,连接组件能随主机构旋转或线性移动。
The present application relates to a robotic arm device including a main mechanism and an extension mechanism. The main mechanism includes a first movable unit, a second movable unit and a third movable unit connected to each other, and the main mechanism can enable the robotic arm device to have three degrees of freedom. The main mechanism and the extension mechanism can enable the robotic arm device to have N+3 degrees of freedom, where N is a positive integer, and the extension mechanism is detachably connected to the main mechanism, and the extension mechanism includes N extended movable units, one of which is defined as a connecting component, which is detachably fixed to the connecting structure of the third movable unit, and the connecting component can rotate or move linearly relative to the main mechanism, and the connecting component can rotate or move linearly with the main mechanism.
Description
技术领域technical field
本发明涉及一种机械装置及延伸机构,尤其涉及一种机械手臂装置及安装于机械手臂装置的延伸机构。The invention relates to a mechanical device and an extension mechanism, in particular to a mechanical arm device and an extension mechanism installed on the mechanical arm device.
背景技术Background technique
一般的机械手臂装置是具有固定的自由度,对于生产厂商而言,必需针对不同自由度的机械手臂进行客制化的生产,如此将使得整体生产成本及管控复杂度的提升,因此,如何有效地依据不同客户需求,进行不同自由度的机械手臂的制造,成为相关生产厂商面对的重要问题之一。General robotic arm devices have fixed degrees of freedom. For manufacturers, it is necessary to customize the production of robotic arms with different degrees of freedom. This will increase the overall production cost and control complexity. Therefore, how to effectively Manufacture of robotic arms with different degrees of freedom according to different customer needs has become one of the important problems faced by relevant manufacturers.
发明内容Contents of the invention
本发明的主要目的在于提供一种机械手臂装置及延伸机构,用以解决现有技术中,相关生产厂商在面对不同自由度的机械手臂装置的需求所造成的生产效率低、生产管控复杂度高及生产成本高的问题。The main purpose of the present invention is to provide a mechanical arm device and an extension mechanism to solve the low production efficiency and the complexity of production management and control caused by the related manufacturers in the prior art in the face of the demand for mechanical arm devices with different degrees of freedom. high and high production costs.
为了实现上述目的,本发明提供一种机械手臂装置,其包含一主机构及一延伸机构。主机构包含一第一活动单元、一第二活动单元及一第三活动单元,第一活动单元、第二活动单元及第三活动单元彼此相互连接,而主机构能使机械手臂装置具有三个自由度;其中,第三活动单元具有一连接结构。延伸机构,主机构及延伸机构能使机械手臂装置具有N+3个以上自由度,N为正整数,延伸机构可拆卸地与主机构连接,延伸机构包含。N个延伸活动单元,其中一个延伸活动单元定义为一连接组件,连接组件可拆卸地与连接结构相互固定,延伸机构能相对于主机构旋转或线性移动,延伸机构能随主机构旋转或线性移动。In order to achieve the above object, the present invention provides a mechanical arm device, which includes a main mechanism and an extension mechanism. The main mechanism includes a first movable unit, a second movable unit and a third movable unit, the first movable unit, the second movable unit and the third movable unit are connected to each other, and the main mechanism can make the mechanical arm device have three Degree of freedom; wherein, the third movable unit has a connection structure. The extension mechanism, the main mechanism and the extension mechanism can enable the mechanical arm device to have more than N+3 degrees of freedom, where N is a positive integer. The extension mechanism is detachably connected to the main mechanism, and the extension mechanism includes. N extension movable units, one of which is defined as a connection component, the connection component is detachably fixed to the connection structure, the extension mechanism can rotate or move linearly relative to the main mechanism, and the extension mechanism can rotate or move linearly with the main mechanism .
优选的,延伸机构包含有一个延伸活动单元,延伸活动单元为连接组件,连接组件包含有一连接本体、一驱动件及一连动件,连接本体具有一固接结构,连接组件能通过固接结构与连接结构相互配合,而与第三活动单元可拆卸地相互固定,驱动件设置于连接本体,且驱动件能驱动连动件动作,连动件的部分外露于连接本体,而连动件用以连动一外部构件或其他的延伸活动单元。Preferably, the extension mechanism includes an extension movable unit, and the extension movable unit is a connecting component, and the connecting component includes a connecting body, a driving member and a linking member, the connecting body has a fixed structure, and the connecting component can pass through the fixed structure Cooperate with the connecting structure, and detachably fix the third movable unit, the driving part is arranged on the connecting body, and the driving part can drive the linking part to move, the part of the linking part is exposed to the connecting body, and the linking part is used To link an external component or other extended movable units.
优选的,第三活动单元包含有一活动本体,活动本体的一端具有连接结构,且活动本体的端内凹形成有一容置槽,外露于连接本体的驱动件能对应容置于容置槽中。Preferably, the third movable unit includes a movable body, one end of the movable body has a connection structure, and the end of the movable body is concavely formed with an accommodating groove, and the driving parts exposed to the connecting body can be correspondingly accommodated in the accommodating groove.
优选的,延伸机构包含有一个延伸活动单元,延伸活动单元为连接组件,连接组件包含有一连接本体、一驱动件、一连动件及一辅助连接件,连接本体与辅助连接件相连接,辅助连接件可拆卸地与连接结构相互固定,连接本体设置有驱动件及连动件,驱动件能驱动连动件动作,连动件用以连动一外部构件。Preferably, the extension mechanism includes an extension movable unit, the extension movable unit is a connection assembly, the connection assembly includes a connection body, a driving member, a linkage and an auxiliary connector, the connection body is connected with the auxiliary connector, and the auxiliary connector The connecting part is detachably fixed to the connecting structure. The connecting body is provided with a driving part and a linking part. The driving part can drive the linking part to move, and the linking part is used to link an external component.
优选的,连接本体可拆卸地与辅助连接件相互固定;连接本体与辅助连接件相互固定的一端,也能可拆卸地与连接结构相互固定。Preferably, the connecting body is detachably fixed to the auxiliary connecting piece; one end of the connecting body and the auxiliary connecting piece fixed to each other can also be detachably fixed to the connecting structure.
优选的,第一活动单元能以一纵向轴线为中心旋转,第二活动单元与第一活动单元相连接,且第二活动单元能相对于第一活动单元沿一纵向方向线性移动;第三活动单元连接于第二活动单元,且第三活动单元能相对于第二活动单元以一另一纵向轴线为中心旋转。Preferably, the first movable unit can rotate around a longitudinal axis, the second movable unit is connected with the first movable unit, and the second movable unit can move linearly along a longitudinal direction relative to the first movable unit; the third movable unit The unit is connected to the second movable unit, and the third movable unit can rotate relative to the second movable unit with another longitudinal axis as the center.
为了实现上述目的,本发明提供一种延伸机构,其包含N个延伸活动单元,N为正整数,其中一个延伸活动单元定义为一连接组件,所述N个延伸活动单元彼此相互连接,连接组件用以与具有X个自由度的一机械手臂装置相互连接,以使机械手臂装置具有X+N个自由度,X为正整数。In order to achieve the above object, the present invention provides an extension mechanism, which includes N extension movable units, where N is a positive integer, wherein one extension movable unit is defined as a connecting component, and the N extending movable units are connected to each other, and the connecting component It is used to connect with a mechanical arm device with X degrees of freedom, so that the mechanical arm device has X+N degrees of freedom, and X is a positive integer.
优选的,连接组件包含有一连接本体、一驱动件及一连动件,连接本体具有一固接结构,固接结构可拆卸地与机械手臂装置相互固定,驱动件设置于连接本体,且驱动件能驱动连动件旋转,连动件的部分外露于连接本体,而连动件用以连动一外部构件。Preferably, the connecting assembly includes a connecting body, a driving part and a linking part, the connecting body has a fixed structure, the fixed structure is detachably fixed to the mechanical arm device, the driving part is arranged on the connecting body, and the driving part The linkage can be driven to rotate, a part of the linkage is exposed to the connection body, and the linkage is used to link an external component.
优选的,延伸机构包含有一个延伸活动单元,延伸活动单元为连接组件,连接组件还包含有一辅助连接件,连接组件包含有一连接本体、一驱动件及一连动件,连接本体与辅助连接件相连接,辅助连接件可拆卸地与机械手臂装置相互固定,连接本体设置有驱动件及连动件,驱动件能驱动连动件动作,连动件用以连动一外部构件。Preferably, the extension mechanism includes an extension movable unit, the extension movable unit is a connection assembly, the connection assembly also includes an auxiliary connector, the connection assembly includes a connection body, a driving member and a linkage member, and the connection body and the auxiliary connector The auxiliary connecting piece is detachably fixed to the mechanical arm device. The connecting body is provided with a driving piece and a linking piece. The driving piece can drive the linking piece to move, and the linking piece is used to link an external component.
优选的,连接本体可拆卸地与辅助连接件相互固定,且连接本体能与辅助连接件相互固定的一端,也能可拆卸地与机械手臂装置相互固定。Preferably, the connecting body is detachably fixed to the auxiliary connecting piece, and one end of the connecting body that can be fixed to the auxiliary connecting piece can also be detachably fixed to the robot arm device.
本发明的有益效果可以在于:相关生产厂商可以依据客户对于不同自由度的需求,而于具有三个自由度的主机构上,安装具有不同数量的延伸活动单元的延伸机构,以增加整体机械手臂装置的自由度,如此,相关生产厂商即可快速且有效地依据不同客户的需求,进行不同自由度的机械手臂装置的生产制造。另外,如此设计也可有效地降低不同自由度的机械手臂装置的管理复杂度,且也可效地降低整体生产成本。The beneficial effect of the present invention can be that: relevant manufacturers can install extension mechanisms with different numbers of extension movable units on the main mechanism with three degrees of freedom according to the needs of customers for different degrees of freedom, so as to increase the overall mechanical arm The degree of freedom of the device, in this way, relevant manufacturers can quickly and effectively manufacture robotic arm devices with different degrees of freedom according to the needs of different customers. In addition, such a design can effectively reduce the management complexity of the mechanical arm devices with different degrees of freedom, and can also effectively reduce the overall production cost.
附图说明Description of drawings
图1为现有技术的六轴机械手臂的示意图。FIG. 1 is a schematic diagram of a six-axis robotic arm in the prior art.
图2为本发明的机械手臂装置具有六个自由度的形态的示意图。FIG. 2 is a schematic diagram of the configuration of the robot arm device of the present invention with six degrees of freedom.
图3为本发明的机械手臂装置具有六个自由度的形态的分解示意图。FIG. 3 is an exploded schematic view of the mechanical arm device of the present invention with six degrees of freedom.
图4为本发明的机械手臂装置具有四个自由度的形态的分解示意图。FIG. 4 is an exploded schematic view of the robot arm device of the present invention with four degrees of freedom.
图5为本发明的机械手臂装置具有四个自由度的形态的示意图。FIG. 5 is a schematic diagram of the configuration of the robot arm device of the present invention with four degrees of freedom.
具体实施方式Detailed ways
第一实施例first embodiment
请一并参阅图2及图3,其为本发明的机械手臂装置的第一实施例的分解及组装示意图。如图所示,机械手臂装置1包含有一主机构10及一延伸机构20。主机构10具有三个自由度,延伸机构20可拆卸地组装设置于主机构10,而延伸机构20组装于主机构10后,能据以增加整体机械手臂装置1的自由度。Please refer to FIG. 2 and FIG. 3 together, which are the exploded and assembled diagrams of the first embodiment of the robot arm device of the present invention. As shown in the figure, the robot arm device 1 includes a main mechanism 10 and an extension mechanism 20 . The main mechanism 10 has three degrees of freedom, and the extension mechanism 20 is detachably assembled on the main mechanism 10 , and after the extension mechanism 20 is assembled on the main mechanism 10 , the degrees of freedom of the whole mechanical arm device 1 can be increased accordingly.
进一步来说,主机构10包含有一固定座11、一第一活动单元12、一第二活动单元13及一第三活动单元14。固定座11用以固定于环境地面。第一活动单元12可旋转地设置于固定座11;第二活动单元13可线性移动地与第一活动单元12相互连接,且第二活动单元13能随第一活动单元12相对于固定座11旋转;第三活动单元14可旋转地与第二活动单元13相连接,且第三活动单元14能随第二活动单元13相对于第一活动单元12线性移动,第三活动单元14也可随第一活动单元12相对于固定座11旋转。如此,第一活动单元12、第二活动单元13及第三活动单元14能使机械手臂装置1具有三个自由度;当然,在实际应用中,第一活动单元12、第二活动单元13及第三活动单元14彼此间的相对活动关系、相对于固定座11的活动关系,可以是依据需求加以变化,于此不加以限制;另外,第一活动单元12、第二活动单元13及第三活动单元14的外型可以依据需求加以变化,也不局限于图中所示。Furthermore, the main mechanism 10 includes a fixed seat 11 , a first movable unit 12 , a second movable unit 13 and a third movable unit 14 . The fixing base 11 is used for fixing on the environment ground. The first movable unit 12 is rotatably arranged on the fixed base 11; the second movable unit 13 is connected to the first movable unit 12 in a linearly movable manner, and the second movable unit 13 can move with the first movable unit 12 relative to the fixed base 11 Rotation; the third movable unit 14 is rotatably connected with the second movable unit 13, and the third movable unit 14 can move linearly with the second movable unit 13 relative to the first movable unit 12, and the third movable unit 14 can also follow the The first movable unit 12 rotates relative to the fixed base 11 . In this way, the first movable unit 12, the second movable unit 13 and the third movable unit 14 can make the robot arm device 1 have three degrees of freedom; of course, in practical applications, the first movable unit 12, the second movable unit 13 and the The relative movable relationship between the third movable unit 14 and the movable relationship with respect to the fixed seat 11 can be changed according to the demand, and is not limited here; in addition, the first movable unit 12, the second movable unit 13 and the third movable unit The appearance of the movable unit 14 can be changed according to requirements, and is not limited to what is shown in the figure.
在另一实施例中,第一活动单元12也可以是可线性移动地设置于固定座11;第二活动单元13也可以是可旋转地与第一活动单元12相互连接,且第二活动单元13能随第一活动单元12相对于固定座11线性移动;第三活动单元14也可以是可线性移动地与第二活动单元13相连接,且第三活动单元14能随第二活动单元13相对于第一活动单元12旋转,且第三活动单元14能随第一活动单元12相对于固定座11线性移动。In another embodiment, the first movable unit 12 may also be disposed on the fixed seat 11 in a linearly movable manner; the second movable unit 13 may also be rotatably connected with the first movable unit 12, and the second movable unit 13 can move linearly with the first movable unit 12 relative to the fixed seat 11; the third movable unit 14 can also be linearly movable connected with the second movable unit 13, and the third movable unit 14 can follow the second movable unit 13 Rotate relative to the first movable unit 12 , and the third movable unit 14 can move linearly with the first movable unit 12 relative to the fixed seat 11 .
特别说明的是,第三活动单元14远离与第二活动单元13相连接的一端(即第三活动单元14的末端),是具有一连接结构15,所述连接结构15用以可拆卸地与延伸机构20相互连接。所述连接结构15可以是依据实际机械手臂装置1的载重需求,而对应为不同的结构或是组件;举例来说,在相对较轻的载重需求下,连接结构15可以是由第三活动单元14末端凸伸而出的结构,而连接结构15上可以是包含有多个锁孔151,因此延伸机构20相对应的结构能通过多个锁固件(图未示,例如螺丝)与连接结构15相互固定,从而延伸机构20与第三活动单元14能相互固定;在载重需求相对重的情况下,所述连接结构15与延伸机构20彼此间也可以是设计有能相互卡合的结构,而连接结构15与延伸机构20则可同时通过卡合结构的卡固及锁固件(图未示,例如螺丝)的锁固,来达到相互固定的效果。当然,所述连接结构15不局限任何形式,任何可使第三活动单元14与延伸机构20稳固地相互固定且可方便拆装的结构,皆为连接结构15的应用形态。In particular, the third movable unit 14 is provided with a connecting structure 15 away from the end connected to the second movable unit 13 (that is, the end of the third movable unit 14), and the connecting structure 15 is used for detachably connecting with the second movable unit 13. The extension mechanisms 20 are interconnected. The connection structure 15 can be different structures or components according to the load requirement of the actual robot arm device 1; 14 protruding from the end, and the connection structure 15 may include a plurality of locking holes 151, so the structure corresponding to the extension mechanism 20 can be connected to the connection structure 15 through a plurality of locking pieces (not shown, such as screws) are fixed to each other, so that the extension mechanism 20 and the third movable unit 14 can be fixed to each other; in the case of a relatively heavy load requirement, the connection structure 15 and the extension mechanism 20 can also be designed with a structure that can engage with each other, and The connection structure 15 and the extension mechanism 20 can be fixed to each other through the fastening of the engaging structure and the locking of the locking member (not shown, such as a screw) at the same time. Certainly, the connection structure 15 is not limited to any form, and any structure that enables the third movable unit 14 and the extension mechanism 20 to be firmly fixed to each other and can be easily disassembled is an application form of the connection structure 15 .
延伸机构20包含有三个延伸活动单元21、21’、21”,其中一个所述延伸活动单元定义为一连接组件21;其余两个延伸活动单元21’、21”彼此相互连接,且两个延伸活动单元21’、21”能彼此相对地旋转或线性移动,其中一个延伸活动单元21’与连接组件21相互连接,而两个延伸活动单元21’、21”也可相对于连接组件21旋转或线性移动。于本实施例图式中,是以两个非连接组件21的延伸活动单元21’、21”,分别为能彼此相对旋转的结构为例,但不以此为限,在其他的应用中,两个非连接组件21的延伸活动单元21’、21”彼此间的活动关系及与连接组件21的活动关系,是可依据需求加以变化。The extending mechanism 20 includes three extending movable units 21, 21', 21", one of which is defined as a connecting component 21; the remaining two extending movable units 21', 21" are connected to each other, and the two extending The movable units 21', 21" can rotate or move linearly relative to each other, one of the extended movable units 21' is connected to the connecting assembly 21, and the two extended movable units 21', 21" can also rotate or move relative to the connecting assembly 21 Move linearly. In the drawings of this embodiment, the extension movable units 21', 21" of the two non-connecting components 21 are taken as an example, which are respectively capable of rotating relative to each other, but it is not limited thereto. In other applications, The movable relationship between the extended movable units 21 ′, 21 ″ of the two non-connected components 21 and the movable relationship with the connected component 21 can be changed according to requirements.
作为连接组件21的延伸活动单元21,可拆卸地与连接结构15相互固定,且连接组件21能相对于第三活动单元14旋转(或线性活动),连接组件21也能随第三活动单元14、第二活动单元13、第一活动单元12的至少一个旋转或线性活动。如此,在延伸机构20与主机构10相互连接后,机械手臂装置1的自由度,则可由三个自由度增加至六个自由度,即机械手臂装置1即可变成六轴机械手臂。As the extended movable unit 21 of the connecting assembly 21, it is detachably fixed to the connecting structure 15, and the connecting assembly 21 can rotate (or linearly move) relative to the third movable unit 14, and the connecting assembly 21 can also move with the third movable unit 14. , at least one rotational or linear movement of the second movable unit 13 and the first movable unit 12 . In this way, after the extension mechanism 20 and the main mechanism 10 are connected to each other, the degrees of freedom of the robot arm device 1 can be increased from three degrees of freedom to six degrees of freedom, that is, the robot arm device 1 can become a six-axis robot arm.
在具体的应用中,连接组件21可以是包含有一连接本体211、一驱动件212及一连动件213。连接本体211可以是中空壳体(或是部分为中空),且连接本体211的一端是具有一固接结构2111(如图4所示),所述固接结构2111用以可拆卸地与连接结构15相互固定,所述固接结构2111是与连接结构15彼此相对应的设计;举例来说,固接结构2111可以是直接形成于连接本体211的多个锁孔,而连接组件21与第三活动单元14则可以通过多个锁固件(图未示,例如螺丝)、连接组件21的多个锁孔(固接结构2111)与第三活动单元14的锁孔(连接结构15)的相互配合,而彼此相互锁固。在其他的应用中,固接结构2111也可以是由连接本体211的一端向外凸伸形成的结构,而与连接结构15具有相对应的外型。在实际应用中,为了使固接结构2111能与连接结构15快速且方便地进行固定,固接结构2111及连接结构15可以是分别具有多个定位部(例如是凸、凹结构、导引柱等),于此不加以限制。In a specific application, the connecting assembly 21 may include a connecting body 211 , a driving part 212 and a linking part 213 . The connection body 211 can be a hollow shell (or partially hollow), and one end of the connection body 211 has a fixed structure 2111 (as shown in FIG. 4 ), and the fixed structure 2111 is used for detachable connection with The connecting structures 15 are fixed to each other, and the fixing structure 2111 is designed to correspond to the connecting structures 15; The third movable unit 14 can be connected by a plurality of locking pieces (not shown in the figure, such as screws), a plurality of lock holes (fixed structure 2111) of the connection assembly 21 and a lock hole (connection structure 15) of the third movable unit 14. Cooperate with each other and lock each other. In other applications, the fixing structure 2111 may also be a structure formed by protruding from one end of the connecting body 211 , and has a corresponding shape to the connecting structure 15 . In practical applications, in order to make the fastening structure 2111 and the connecting structure 15 fast and conveniently fixed, the fastening structure 2111 and the connecting structure 15 can respectively have a plurality of positioning parts (such as convex and concave structures, guide posts, etc.) etc.), without limitation.
连接组件21的驱动件212(例如马达)设置于连接本体211,且驱动件212能驱动连动件213(例如是从动轮)旋转,连动件213的部分可以是外露于连接本体211,而连动件213用以连动一外部构件(可依据需求加以选择,例如可以是夹具)。换言之,于本实施例中所述的延伸机构20,即可视为一个三轴的机械手臂,而相关生产厂商或是应用厂商则可依据需求,将所述延伸机构20安装设置于已具有三个自由度的机械手臂装置1,从而使所述机械手臂装置1增加三个自由度,而成为具有六个自由度的机械手臂装置1。The driving member 212 (such as a motor) of the connection assembly 21 is arranged on the connecting body 211, and the driving member 212 can drive the rotation of the linkage 213 (such as a driven wheel). The part of the linkage 213 can be exposed to the connection body 211, and The link 213 is used to link an external component (can be selected according to requirements, for example, it can be a clamp). In other words, the extension mechanism 20 described in this embodiment can be regarded as a three-axis robot arm, and the relevant manufacturers or application manufacturers can install the extension mechanism 20 on existing three-axis robot arms according to requirements. A mechanical arm device 1 with three degrees of freedom, so that the mechanical arm device 1 increases three degrees of freedom, and becomes a mechanical arm device 1 with six degrees of freedom.
在较佳的应用中,第三活动单元14可以是包含有一活动本体141,活动本体141的一端具有连接结构15,且活动本体141具有连接结构15的所述端,内凹形成有一容置槽14a;连接组件21的驱动件212可以是外露于连接本体211;当连接组件21与第三活动单元14相互固定时,外露于连接本体211的驱动件212则可对应设置于容置槽14a中,如此可有效地缩减整体机械手臂装置1的体积。In a preferred application, the third movable unit 14 may include a movable body 141, one end of the movable body 141 has a connecting structure 15, and the movable body 141 has the end of the connecting structure 15, and a receiving groove is formed in the concave 14a; the driving member 212 of the connecting assembly 21 can be exposed to the connecting body 211; when the connecting assembly 21 and the third movable unit 14 are fixed to each other, the driving member 212 exposed to the connecting body 211 can be correspondingly arranged in the accommodating groove 14a , so that the volume of the whole robotic arm device 1 can be effectively reduced.
值得一提的是,连接组件21可以是包含有一电连接组件(图未示,例如电源线、传输线等),其电性连接驱动件212及其余延伸活动单元21’、21”的驱动件(图未示,例如马达),而所述电连接组件能与第三活动单元14内的相关电连接组件(图未示,例如电源线、传输线等)相连接,从而使延伸机构20能与主机构10相互电性连接。换言之,在具体实施中,第三活动单元14的末端可以是具有能与连接组件21电性连接的相关构件(例如各式电连接线的接头),而使相关人员仅需将连接组件21的电连接组件21与第三活动单元14末端预留的相关电连接构件相互连接,并将固接结构2111与连接结构15相互固定后,即可快速地将具有三个自由度的主机构10转换为具有六个自由度的机械手臂装置1。当然,在其他的应用中,第三活动单元14也可以是不具有相对应的电连接构件,而延伸机构20的电连接组件可以是通过有线或无线的方式,与主机构10的相关控制机构电性连接。It is worth mentioning that the connecting component 21 may include an electrical connecting component (not shown in the figure, such as a power line, a transmission line, etc.), which is electrically connected to the driving component 212 and the driving components of the other extended movable units 21', 21" ( Not shown in the figure, such as a motor), and the electrical connection component can be connected with the relevant electrical connection component in the third movable unit 14 (not shown in the figure, such as a power line, a transmission line, etc.), so that the extension mechanism 20 can be connected with the main body Mechanisms 10 are electrically connected to each other. In other words, in a specific implementation, the end of the third movable unit 14 can have relevant components (such as joints of various electrical connection lines) that can be electrically connected with the connection assembly 21, so that relevant personnel can It is only necessary to connect the electrical connection assembly 21 of the connection assembly 21 with the relevant electrical connection member reserved at the end of the third movable unit 14, and after fixing the fixing structure 2111 and the connection structure 15 to each other, the three The main mechanism 10 with six degrees of freedom is converted into a mechanical arm device 1 with six degrees of freedom. Of course, in other applications, the third movable unit 14 may also not have a corresponding electrical connection member, and the electrical connection of the extension mechanism 20 The connecting component can be electrically connected with the relevant control mechanism of the main mechanism 10 by wire or wirelessly.
在实际应用中,非连接组件21的两个延伸活动单元21’、21”可以是通过一转接组件22,与作为连接组件21的延伸活动单元相连接;也即,两个非连接组件21的延伸活动单元21’、21”是可拆卸地与作为连接组件21的延伸活动单元相互连接。如此,相关生产厂商可依据需求,而选择性地于作为连接组件21的延伸活动单元,设置其余的延伸活动单元21’(21”),而使延伸机构20由具有单一个自由度的机械手臂变换为具有两(三)个自由度的机械手臂,从而使生产厂商能更灵活地依据客户对于不同自由度的需求,而快速地进行生产组装。关于两个非连接组件21的延伸活动单元21’、21”与作为连接组件21的延伸活动单元,彼此间可拆卸地连接的相关结构,于此不加以限制,例如可以是通过多个锁固件相互锁固等。当然,非连接组件21的两个延伸活动单元21’、21”同样可以是通过前述相关的电连接组件,与作为连接组件21的延伸活动单元电性连接,而通过作为连接组件21的延伸活动单元与主机构10电性连接,或者两个非连接组件21的延伸活动单元21’、21”可以是独自地通过有线或是无线的方式,与主机构10电性连接。In practical applications, the two extended movable units 21', 21" of the non-connected component 21 can be connected with the extended movable unit as the connected component 21 through an adapter component 22; that is, the two non-connected components 21 The extended movable units 21 ′, 21 ″ are detachably connected with the extended movable unit as the connection assembly 21. In this way, the relevant manufacturers can selectively set the rest of the extension movable units 21' (21") as the extension movable unit of the connection assembly 21 according to the requirements, so that the extension mechanism 20 is composed of a mechanical arm with a single degree of freedom. Transform into a mechanical arm with two (three) degrees of freedom, so that the manufacturer can more flexibly carry out production and assembly according to the needs of customers for different degrees of freedom. About the extended movable unit 21 of the two non-connected components 21 ′, 21 ″ and the extended movable unit as the connecting component 21 are detachably connected to each other. The relevant structure is not limited here, for example, it may be locked to each other by multiple locking pieces. Of course, the two extension units 21', 21" of the non-connection component 21 can also be electrically connected to the extension unit as the connection component 21 through the above-mentioned related electrical connection components, and through the extension activity of the connection component 21 The unit is electrically connected to the main mechanism 10, or the extended movable units 21', 21" of the two non-connected components 21 can be electrically connected to the main mechanism 10 independently through wired or wireless means.
在较佳的应用中,第一活动单元12设置于固定座11,且第一活动单元12能相对于固定座11以一第一纵向轴线V1为中心进行旋转。第二活动单元13与第一活动单元12相连接,第二活动单元13能沿一纵向方向F线性移动;举例来说,第二活动单元13可以是通过线性滑轨机构而可受控制地沿所述纵向方向F线性移动。第三活动单元14与第二活动单元13相连接,且第三活动单元14能以一第二纵向轴线V2为中心进行旋转。其中,第一纵向轴线V1、纵向方向F及第二纵向轴线V2彼此相互平行。延伸机构20的连接组件21与第三活动单元14相连接;延伸机构20的另一延伸活动单元21’与连接组件21相连接,且所述延伸活动单元21’能利用连接组件21所包含的机构,而相对于连接组件21以第一横向轴线H1为中心旋转;另一延伸活动单元21”则能利用延伸活动单元21’所包含的机构,而相对于延伸活动单元21’以第二横向轴线H2为中心旋转;与延伸活动单元21”末端相连接的外部构件,则能利用延伸活动单元21”所包含的机构,而相对于延伸活动单元21”以一第三纵向轴线V3为中心进行旋转。其中,第一横向轴线H1及第二横向轴线H2可以是平行于第一纵向轴线V1,第三纵向轴线V3可以是平行于第一纵向轴线V1。In a preferred application, the first movable unit 12 is disposed on the fixed base 11 , and the first movable unit 12 can rotate relative to the fixed base 11 around a first longitudinal axis V1. The second movable unit 13 is connected with the first movable unit 12, and the second movable unit 13 can move linearly along a longitudinal direction F; The longitudinal direction F moves linearly. The third movable unit 14 is connected to the second movable unit 13, and the third movable unit 14 can rotate around a second longitudinal axis V2. Wherein, the first longitudinal axis V1, the longitudinal direction F and the second longitudinal axis V2 are parallel to each other. The connection assembly 21 of the extension mechanism 20 is connected to the third movable unit 14; another extension activity unit 21' of the extension mechanism 20 is connected to the connection assembly 21, and the extension activity unit 21' can utilize the mechanism, and rotate with respect to the connecting assembly 21 with the first transverse axis H1 as the center; the other extension movable unit 21" can use the mechanism contained in the extension movable unit 21' to rotate in a second lateral direction relative to the extension movable unit 21' The axis H2 is the center of rotation; the external member connected to the end of the extension movable unit 21" can use the mechanism contained in the extension movable unit 21", and is centered on a third longitudinal axis V3 relative to the extension movable unit 21". rotate. Wherein, the first transverse axis H1 and the second transverse axis H2 may be parallel to the first longitudinal axis V1, and the third longitudinal axis V3 may be parallel to the first longitudinal axis V1.
通过上述第一活动单元12、第二活动单元13及第三活动单元14彼此间的连接及活动方式,可以有效地降低主机构10在垂直方向的负载扭矩,而使得第三活动单元14及延伸机构20可以采用相对较轻的结构及相对较小的马力,达到相对较大的负载能力,进而可有效降低整体机械手臂装置1的制作成本。Through the above-mentioned first movable unit 12, the second movable unit 13 and the third movable unit 14 are connected and moved, the load torque of the main mechanism 10 in the vertical direction can be effectively reduced, so that the third movable unit 14 and the extension The mechanism 20 can adopt a relatively light structure and a relatively small horsepower to achieve a relatively large load capacity, thereby effectively reducing the manufacturing cost of the overall mechanical arm device 1 .
请一并参阅图1(现有技术的六轴机械手臂)及图2。如图2所示,本发明的机械手臂装置1,通过第三活动单元14能相对于第二活动单元13以第二纵向轴线V2为中心旋转的设置方式,可限制第三活动单元14仅能以Z轴为中心进行旋转,因此,可使第三活动单元14末端所承载之重量(垂直向负Z轴方向的力),相对于第二纵向轴线V2所产生的力矩T1,被第二活动单元13与第三活动单元14相连接的结构抵销,从而,可有效地降低驱动第三活动单元14相对于第二活动单元13活动的驱动件所需的输出扭力。如此,将可以以输出扭力相对较低的驱动件来驱动第三活动单元14。Please refer to FIG. 1 (the prior art six-axis robotic arm) and FIG. 2 together. As shown in FIG. 2 , the mechanical arm device 1 of the present invention can limit the third movable unit 14 to only be able to Rotating around the Z-axis, therefore, the weight carried by the end of the third movable unit 14 (the force perpendicular to the negative Z-axis direction), relative to the moment T1 generated by the second longitudinal axis V2, can be controlled by the second movable unit 14. The structure in which the unit 13 is connected to the third movable unit 14 is offset, thereby effectively reducing the required output torque of the driving member that drives the third movable unit 14 to move relative to the second movable unit 13 . In this way, the third movable unit 14 can be driven by a driving member with a relatively low output torque.
一般来说,机械手臂装置成本最高的构件为驱动件及减速机,而驱动件的价格则大致与输出扭力成正比,因此,通过上述第二活动单元13与第三活动单元14彼此间的设置方式,将可有效地降低相关驱动件的成本,从而可降低整体机械手臂装置1的成本。另外,第二活动单元13的驱动件是驱动第三活动单元14以第二纵向轴线V2旋转,而所述力矩T1的方向是以正Y轴为中心逆时针旋转,因此,所述力矩T1的方向与所述驱动件的旋转方向(以Z轴为中心顺时针或逆时针旋转)不同,而不会直接影响所述驱动件。Generally speaking, the components with the highest cost of the mechanical arm device are the driving parts and the speed reducer, and the price of the driving parts is roughly proportional to the output torque. In this way, the cost of the relevant driving parts can be effectively reduced, thereby reducing the cost of the overall mechanical arm device 1 . In addition, the driving member of the second movable unit 13 is to drive the third movable unit 14 to rotate around the second longitudinal axis V2, and the direction of the moment T1 is to rotate counterclockwise around the positive Y-axis. Therefore, the torque T1 The direction is different from the rotation direction of the driving member (clockwise or counterclockwise around the Z-axis), and does not directly affect the driving member.
相似地,由于第二活动单元13是相对于第一活动单元12线性活动,因此,第三活动单元14末端所承载之重量(垂直向负Z轴方向的力),相对于第一纵向轴线V1所产生的力矩T2,将可通过强化线性滑轨的强度来抵销,而驱动第二活动单元13相对于第一活动单元12移动的驱动件,则不易受所述力矩T2影响。Similarly, since the second movable unit 13 moves linearly relative to the first movable unit 12, the weight carried by the end of the third movable unit 14 (the force perpendicular to the negative Z-axis direction) is relative to the first longitudinal axis V1 The generated moment T2 can be counteracted by strengthening the strength of the linear slide rail, and the driving member that drives the second movable unit 13 to move relative to the first movable unit 12 is not easily affected by the moment T2.
如图1所示,反观现有技术的六轴机械手臂,其第三活动单元13’是相对于第二活动单元12’以一横向轴线AX1为中心进行旋转,而第三活动单元13’所承载的重量,相对于所述横向轴线AX1所产生的力矩T1’,将与驱动第三活动单元13’(以所述横向轴线AX1为中心)旋转的驱动件所产出的力矩相同或相反方向,如此将造成所述驱动件旋转上的负担,而将抵销或增强所述驱动件所产生的输出力矩,为此必需额外进行相关设计,以抵抗所述力矩T1’,举例来说增加马达的输出力矩或是增加减速机的设置,无论何种设计皆将大幅增加整体生产的成本(机械手臂成本最高的构件即为减速机及马达)。相同地,现有技术的第二活动单元12’是相对于第一活动单元11’以另一横向轴线AX2为中心进行旋转,而第三活动单元13’所承载的重量,相对于所述横向轴线AX2所产生的力矩T2’,将与驱动第二活动单元12’相对于第一活动单元11’以所述横向轴线AX2为中心旋转的驱动件的输出力矩的方向相同或是相反,从而造成所述驱动件的负担,进而导致成本增加。As shown in FIG. 1 , in contrast to the prior art six-axis robotic arm, the third movable unit 13 ′ rotates around a transverse axis AX1 relative to the second movable unit 12 ′, and the third movable unit 13 ′ The moment T1' generated by the loaded weight relative to the transverse axis AX1 will be in the same or opposite direction as the moment produced by the driving member that drives the third movable unit 13' (centered on the transverse axis AX1) to rotate. , which will result in a load on the rotation of the driving member, and will offset or enhance the output torque generated by the driving member, for which additional related design must be carried out to resist the torque T1', for example, increasing the motor The output torque or increase the setting of the reducer, no matter which design will greatly increase the overall production cost (the components with the highest cost of the robot arm are the reducer and motor). Similarly, the second movable unit 12' of the prior art rotates with respect to the first movable unit 11' around another transverse axis AX2, and the weight carried by the third movable unit 13' is relative to the transverse axis AX2. The moment T2' generated by the axis AX2 will be in the same direction as or opposite to the output moment of the driving member that drives the second movable unit 12' to rotate relative to the first movable unit 11' around the transverse axis AX2, thereby causing The burden on the driving parts leads to an increase in cost.
是以,本发明的机械手臂装置1利用第二活动单元13相对于第一活动单元12沿一纵向轴线线性活动,且使第三活动单元14相对于第二活动单元13以另一纵向轴线为中心旋转,如此,本发明的机械手臂装置1可以使用输出扭力相对较低的驱动件,从而可大幅降低整体机械手臂装置的成本。Therefore, the mechanical arm device 1 of the present invention utilizes the second movable unit 13 to move linearly along a longitudinal axis relative to the first movable unit 12, and makes the third movable unit 14 move relative to the second movable unit 13 along another longitudinal axis. The center rotates, so that the mechanical arm device 1 of the present invention can use a driving member with a relatively low output torque, thereby greatly reducing the cost of the overall mechanical arm device.
第二实施例second embodiment
请一并参阅图4及图5,有别于前述实施例,在其他的应用中,延伸机构20也可以是仅包含有单一个延伸活动单元21(即为前述连接组件),而延伸机构20组装于主机构10后,机械手臂装置1则可由三个自由度转换为四个自由度。关于连接组件21、主机构10的第一活动单元12、第二活动单元13及第三活动单元14的设置方式,皆与前述实施例相同,于此不再赘述。Please refer to FIG. 4 and FIG. 5 together. Different from the foregoing embodiments, in other applications, the extension mechanism 20 may only include a single extension movable unit 21 (that is, the aforementioned connection assembly), and the extension mechanism 20 After being assembled on the main mechanism 10, the robot arm device 1 can be converted from three degrees of freedom to four degrees of freedom. The arrangement of the connecting component 21 and the first movable unit 12 , the second movable unit 13 , and the third movable unit 14 of the main mechanism 10 are the same as those in the foregoing embodiments, and will not be repeated here.
于较佳的应用中,延伸机构20还包含有一辅助连接件23,其两端分别具有一辅助连接结构231、231’,而辅助连接件23可以通过辅助连接结构231与连接结构15相连接,且辅助连接件23可以通过辅助连接结构231’与连接组件21相连接。其中,辅助连接件23的两端不位于同一平面,因此,连接组件21通过辅助连接件23与第三活动单元14相连接后,可以对应改变连接组件21相关构件的活动方向。具体来说,如图2所示,作为连接组件21的延伸活动单元21直接与第三活动单元14相互固定后,连接组件21将会以横向轴线(图2所标示的H1)为中心进行旋转;相对地,如图5所示,相同的连接组件21通过辅助连接件23与第三活动单元14相连接后,连接组件21则转变为以一纵向轴线V4为中心旋转。在较佳的应用中,辅助连接结构231’与连接结构15为相同的结构,而连接组件21可选择性地与辅助连接结构231’或是连接结构15相连接,如此,相关厂商依据不同的需求,可以方便且快速地进行连接组件21与连接结构15或是辅助连接结构231’的连接。In a preferred application, the extension mechanism 20 also includes an auxiliary connecting piece 23, and its two ends respectively have an auxiliary connecting structure 231, 231', and the auxiliary connecting piece 23 can be connected to the connecting structure 15 through the auxiliary connecting structure 231, And the auxiliary connecting member 23 can be connected with the connecting assembly 21 through the auxiliary connecting structure 231 ′. Wherein, the two ends of the auxiliary connecting piece 23 are not located on the same plane, therefore, after the connecting assembly 21 is connected to the third movable unit 14 through the auxiliary connecting piece 23, the moving direction of the related components of the connecting assembly 21 can be changed correspondingly. Specifically, as shown in FIG. 2, after the extension movable unit 21 as the connection assembly 21 is directly fixed to the third movable unit 14, the connection assembly 21 will rotate around the transverse axis (H1 indicated in FIG. 2 ). ; Relatively, as shown in FIG. 5 , after the same connecting assembly 21 is connected to the third movable unit 14 through the auxiliary connecting piece 23 , the connecting assembly 21 is converted to rotate around a longitudinal axis V4. In a preferred application, the auxiliary connecting structure 231' and the connecting structure 15 are of the same structure, and the connecting component 21 can be selectively connected to the auxiliary connecting structure 231' or the connecting structure 15, so that relevant manufacturers may According to the requirement, the connecting component 21 can be connected with the connecting structure 15 or the auxiliary connecting structure 231' conveniently and quickly.
较佳地,连接组件21的连动件213是以纵向轴线V4为中心进行旋转,其中所述纵向轴线V4可以是平行第一纵向轴线V1及第二纵向轴线V2(如图2所示);因此,配合前述实施例所载的第一活动单元12、第二活动单元13及第三活动单元14彼此间的连接及活动方式,可以有效地降低主机构10在垂直方向的负载扭矩,而使得第三活动单元14及延伸机构20可以采用相对较轻的结构及相对较小的马力,达到相对较大的负载能力,进而可有效降低整体机械手臂装置1的制作成本。Preferably, the linkage 213 of the connection assembly 21 rotates around the longitudinal axis V4, wherein the longitudinal axis V4 may be parallel to the first longitudinal axis V1 and the second longitudinal axis V2 (as shown in FIG. 2 ); Therefore, in conjunction with the connection and movement modes among the first movable unit 12, the second movable unit 13 and the third movable unit 14 carried in the foregoing embodiments, the load torque of the main mechanism 10 in the vertical direction can be effectively reduced, so that The third movable unit 14 and the extension mechanism 20 can adopt a relatively light structure and a relatively small horsepower to achieve a relatively large load capacity, thereby effectively reducing the manufacturing cost of the overall mechanical arm device 1 .
请一并参阅图2及图4,延伸机构20是可拆卸地与主机构10相互连接,因此,相关应用厂商或是生产厂商可以是依据不同的需求,通过更换具有不同个数的延伸活动单元21、21’、21”的延伸机构20,而对应改变机械手臂装置1的自由度。也就是说,相关使用者可以是将图2(图4)所示的机械手臂装置1的延伸机构20由主机构10上拆卸下来,而更换上图4(图2)所示的具有单一个(三个)延伸活动单元21(21、21’、21”)的延伸机构20,从而将图2(图4)所示的具有六个(四个)自由度的机械手臂装置1,转换为具有四个(六个)自由度的机械手臂装置1。也即,对于应用厂商而言,可以是将现有的四(六)轴机械手臂装置,通过延伸机构20的拆装,而转换为六(四)轴的机械手臂装置。另外,对于生产厂商而言,无论是四轴机械手臂装置或是六轴装置,其皆是共享相同的主机构10,因此,在整体生产作业中,可更有效地进行相关管控,从而可有效地降低生产成本。简而言之,相关生产厂商可以是依据需求,将具有三个自由度的主机构10,通过组装具有N个延伸活动单元的延伸机构20,而对应使机械手臂装置1整体具有N+3的自由度(N为正整数)。Please refer to Fig. 2 and Fig. 4 together. The extension mechanism 20 is detachably connected to the main mechanism 10. Therefore, relevant application manufacturers or manufacturers can replace the extension units with different numbers according to different requirements. 21, 21', 21" of the extension mechanism 20, and correspondingly change the degree of freedom of the robot arm device 1. That is to say, the relevant user can use the extension mechanism 20 of the robot arm device 1 shown in Fig. 2 (Fig. 4) Disassemble from the main mechanism 10, and replace the extension mechanism 20 with a single (three) extension movable units 21 (21, 21 ', 21 ") shown in Fig. 4 (Fig. 2), so that Fig. 2 ( The mechanical arm device 1 with six (four) degrees of freedom shown in FIG. 4 ) is converted into a mechanical arm device 1 with four (six) degrees of freedom. That is, for the application manufacturer, the existing four (six) axis robot device can be converted into a six (four) axis robot device by disassembling and assembling the extension mechanism 20 . In addition, for the manufacturer, no matter it is a four-axis robot arm device or a six-axis device, they all share the same main mechanism 10, therefore, in the overall production operation, relevant control can be carried out more effectively, so that it can effectively reduce production costs. In short, the relevant manufacturers can assemble the main mechanism 10 with three degrees of freedom into the extension mechanism 20 with N extension movable units according to the requirements, so that the robot arm device 1 as a whole has N+3 degrees of freedom (N is a positive integer).
更甚者,延伸机构20配合可拆卸地两个非连接组件21的延伸活动单元21’、21”的设计,相关生产厂商可以更有弹性地依据客户,对于不同的自由度的需求,而快速地进行相关生产。也就是说,延伸机构20中非作为连接组件21的延伸活动单元21’、21”,也可以是可拆卸地与连接组件21相连接,而如此延伸机构20也可依据需求快速地进行延伸机构20的延伸活动单元的数量改变。也就是说,通过改变连接组件21所连接的延伸活动单元的个数,也可使具有三个自由度的机械手臂装置1,转换为具有五个或七个自由度的机械手臂装置1。What's more, the extension mechanism 20 cooperates with the detachable design of the extension movable units 21', 21" of the two non-connecting components 21, and the related manufacturers can more flexibly according to the needs of customers for different degrees of freedom. In other words, in the extension mechanism 20, the extension movable units 21', 21" that are not used as the connection assembly 21 can also be detachably connected with the connection assembly 21, and the extension mechanism 20 can also be used as required The number of extension movable units of the extension mechanism 20 is quickly changed. That is to say, by changing the number of extension movable units connected to the connecting assembly 21 , the robotic arm device 1 with three degrees of freedom can also be converted into a robotic arm device 1 with five or seven degrees of freedom.
Claims (10)
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Application publication date: 20180817 |