CN108375555A - Optical fiber methane sensing module, optical fiber multiple spot photo-electric methane transducer and system - Google Patents
Optical fiber methane sensing module, optical fiber multiple spot photo-electric methane transducer and system Download PDFInfo
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- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
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Abstract
本发明涉及一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,该系统包括光纤多点光电式甲烷传感器,传感器包括VCSEL激光器、光纤甲烷传感模块、光纤分束器、用于信号发射和接收的信号处理装置。该系统为一个由光纤连接可以实施远距离,多通道(或多检测点)的甲烷传感系统,述光信号发射和接受的信号处理装置连接光纤分束装置,所述光信号发射和接受的信号处理装置发射的光信号经过所述光纤分束装置被分配到各个光纤通道并传输至相对应的设置于不同检测点的所述光纤甲烷传感模块。本发明不但增加了探测系统的集成度,也扩大了可以检测的覆盖范围,提高了该系统在不同场合下使用的适应性,同时也降低了生产加工成本。
The invention relates to an optical fiber methane sensing module, an optical fiber multi-point photoelectric methane sensor and a system. The system includes an optical fiber multi-point photoelectric methane sensor, and the sensor includes a VCSEL laser, an optical fiber methane sensing module, an optical fiber beam splitter, and a Signal processing device for signal transmission and reception. The system is a long-distance, multi-channel (or multi-detection point) methane sensing system that can be implemented by optical fiber connection. The signal processing device for transmitting and receiving optical signals is connected to the optical fiber splitting device. The optical signal emitted by the signal processing device is distributed to each optical fiber channel through the optical fiber splitting device and transmitted to the corresponding optical fiber methane sensing modules arranged at different detection points. The invention not only increases the integration degree of the detection system, but also expands the coverage range that can be detected, improves the adaptability of the system in different occasions, and reduces the production and processing cost at the same time.
Description
技术领域technical field
本发明属于激光光谱甲烷传感器的技术领域,尤其是涉及一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统。The invention belongs to the technical field of laser spectrum methane sensors, and in particular relates to an optical fiber methane sensing module, an optical fiber multi-point photoelectric methane sensor and a system.
背景技术Background technique
近年,随着中国城市化进程的不断推进,人们对居住环境和生产安全的要求日益提高。因此,人们对各种潜在危险源监控的需求也不断增加。例如城市地下管廊,地下水道,大量煤堆场,垃圾堆场等地方均会有沼气和瓦斯的随机出现,构成潜在的危险源。能够对这些危险源进行大范围,有效和实时的检测已经成为日益增强的市场需求。In recent years, with the continuous advancement of China's urbanization process, people's requirements for living environment and production safety have been increasing. Therefore, people's demand for monitoring various potential hazards is also increasing. For example, in urban underground pipe corridors, underground waterways, a large number of coal dumps, garbage dumps and other places, there will be random occurrence of methane and gas, which constitutes a potential source of danger. It has become a growing market demand to be able to conduct large-scale, effective and real-time detection of these hazards.
在众多甲烷检测技术中,基于红外激光光谱吸收原理来测量甲烷成分和浓度的光电技术具有测量浓度范围大,测量精度高,不需要校正时间长等优良的特性,使激光光谱甲烷传感器能够广泛的应用到不同的生产过程和安全防范领域。Among the many methane detection technologies, the photoelectric technology based on the principle of infrared laser spectrum absorption to measure the composition and concentration of methane has excellent characteristics such as large concentration range, high measurement accuracy, and no need for long calibration time, so that the laser spectrum methane sensor can be widely used Applied to different production processes and safety precautions.
光学光谱吸收甲烷传感器包括红外光谱吸收型和红外激光光谱吸收型。由于不同甲烷在红外区具有其不同的特征光谱吸收峰,当被测甲烷通过红外光或红外激光,其光强度在特征光谱吸收峰出将由被测甲烷调制,光强度调制的幅度和被测甲烷的浓度成正比,因此通过检测和分析红外吸收峰出的光强变化,可以对被测甲烷的浓度检测。Optical spectral absorption methane sensors include infrared spectral absorption type and infrared laser spectral absorption type. Since different methane has different characteristic spectral absorption peaks in the infrared region, when the measured methane passes through infrared light or infrared laser, its light intensity will be modulated by the measured methane at the characteristic spectral absorption peak, and the amplitude of the light intensity modulation is the same as the measured methane It is directly proportional to the concentration of methane, so by detecting and analyzing the light intensity change of the infrared absorption peak, the concentration of the measured methane can be detected.
相对而言,光学光谱吸收甲烷传感器具较有高的抗甲烷交叉干扰能力,特别是激光光谱甲烷传感器,具有良好的抗甲烷交叉干扰能力。结合现代的电子处理技术,这些传感器能够实现对被测甲烷的连续测试、自动运行的功能;具有自动校正,测量精度高,反应时间快的特性。这类传感器可以用于很多工业生产过程,如在石化、采矿、半导体工业等工矿生产检测和报警,例如硫化氢、氧气、一氧化碳、二氧化碳、氯气、甲烷和可燃的碳氢化合物等是主要检测甲烷。而检测磷、砷和硅烷等物品则时半导体工业中的主要应用。这些传感器也可以用于公共环境和家庭环境的安全检测和报警。家庭中主要用于检测煤气,天然气和液化气的泄漏和安全提示报警。Relatively speaking, the optical spectral absorption methane sensor has a high ability to resist methane cross-interference, especially the laser spectral methane sensor has a good anti-methane cross-interference ability. Combined with modern electronic processing technology, these sensors can realize the functions of continuous testing and automatic operation of the measured methane; they have the characteristics of automatic calibration, high measurement accuracy and fast response time. This type of sensor can be used in many industrial production processes, such as petrochemical, mining, semiconductor industry and other industrial and mining production detection and alarm, such as hydrogen sulfide, oxygen, carbon monoxide, carbon dioxide, chlorine, methane and combustible hydrocarbons are the main detection methane . Detection of items such as phosphorus, arsenic, and silane are major applications in the semiconductor industry. These sensors can also be used for security detection and alarm in public and home environments. It is mainly used in households to detect leaks of gas, natural gas and liquefied petroleum gas and to provide safety reminders and alarms.
然而,一般单点式甲烷传感器都是对放置传感器附近空间的甲烷进行探测,而对于大面积,长距离的实际测量场景,则要求将大量的点式光电式甲烷传感器组成一个准分布式的多通道或多点光电式甲烷传感器系统。这样就大大的提高了测量系统的复杂性,并增加了整个系统功耗,结果使系统的生产成本和维护成本增加。因此,即能满足气体检测和工业过程控制中多点多参量气体的监测和控制要求,又能降低整个系统的成本,简化系统光源以及信号检测处理系统,增强系统可靠性,是本技术领域亟待解决的问题。However, generally single-point methane sensors detect methane in the space near the sensor, and for large-area, long-distance actual measurement scenarios, it is required to form a quasi-distributed multi- Channel or multi-point photoelectric methane sensor system. This greatly increases the complexity of the measurement system and increases the power consumption of the entire system, resulting in increased production and maintenance costs of the system. Therefore, it can meet the monitoring and control requirements of multi-point and multi-parameter gases in gas detection and industrial process control, reduce the cost of the whole system, simplify the system light source and signal detection and processing system, and enhance the reliability of the system. solved problem.
综上所述,现有技术中如何对大面积长距离测量环境下的甲烷气体进行检测,同时满足低成本、高可靠性的问题,尚缺乏行之有效的解决方案。To sum up, in the prior art, how to detect methane gas in a large-area and long-distance measurement environment while satisfying the problems of low cost and high reliability still lacks an effective solution.
发明内容Contents of the invention
针对现有技术中存在的不足,解决现有技术中存在的如何对大面积长距离测量环境下的甲烷气体进行检测,同时满足低成本、高可靠性的问题,本发明提供了一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,该多通道光纤甲烷传感系统不但增加了探测系统的集成度,也扩大了可以检测的覆盖范围,提高了该系统在不同场合下使用的适应性,同时降低了生产加工成本。Aiming at the deficiencies in the prior art and solving the problem of how to detect methane gas in a large-area and long-distance measurement environment in the prior art while satisfying low cost and high reliability, the present invention provides an optical fiber methane detector. Sensing module, optical fiber multi-point photoelectric methane sensor and system. The multi-channel optical fiber methane sensing system not only increases the integration of the detection system, but also expands the coverage that can be detected, and improves the system's use in different occasions. Adaptability, while reducing production and processing costs.
本发明的第一目的是提供一种光纤甲烷传感模块。The first object of the present invention is to provide an optical fiber methane sensing module.
为了实现上述目的,本发明采用如下一种技术方案:In order to achieve the above object, the present invention adopts the following technical scheme:
一种光纤甲烷传感模块,包括:An optical fiber methane sensing module, comprising:
具有容纳空间的外壳,在外壳内部设有接入光纤和接出光纤,所述接入光纤和接出光纤之间至少两个相互平行的气体传感气室,所述气体传感气室间通过光纤连接,依照光信号传输方向,所述气体传感气室前后分别设置气室入射光转换单元和气室出射光转换单元;A housing with accommodating space, inside the housing is provided with an incoming optical fiber and an outgoing optical fiber, at least two gas sensing air chambers parallel to each other between the incoming optical fiber and the outgoing optical fiber, the gas sensing air chambers Through the optical fiber connection, according to the transmission direction of the optical signal, the gas chamber incident light conversion unit and the gas chamber exit light conversion unit are respectively arranged before and after the gas sensing gas chamber;
所述气室入射光转换单元将光纤的出射光束变成平行光束并射入所述气体传感气室,所述气室出射光转换单元将所述气体传感气室的出射光束耦合入连接所述气体传感气室的光纤或接出光纤。The gas chamber incident light conversion unit converts the outgoing light beam of the optical fiber into a parallel light beam and injects it into the gas sensing gas chamber, and the gas chamber outgoing light conversion unit couples the outgoing light beam of the gas sensing gas chamber into the connection The optical fiber or the outgoing optical fiber of the gas sensing gas chamber.
作为进一步的优选方案,所述气室入射光转换单元采用光纤平行光透镜。As a further preferred solution, the incident light conversion unit of the air chamber adopts a fiber optic collimator lens.
作为进一步的优选方案,所述气室出射光转换单元采用光纤聚焦透镜。As a further preferred solution, the light conversion unit emitted from the air chamber adopts a fiber optic focusing lens.
作为进一步的优选方案,所述气体传感气室侧面设置若干通气孔,所述通气孔上设置金属滤网。As a further preferred solution, several air holes are arranged on the side of the gas sensing chamber, and a metal filter is arranged on the air holes.
作为进一步的优选方案,所述外壳包括壳体,所述壳体上下分别设置上盖和下盖,形成具有容纳空间的结构,所述上盖上设置通孔,所述接入光纤和接出光纤经由该通孔,所述下盖上设置带有通孔的标定嘴,所述标定嘴上方设置粉末冶金滤网,所述壳体与下盖之间设置堵头。As a further preferred solution, the housing includes a housing, and the upper and lower covers of the housing are respectively provided with an upper cover and a lower cover to form a structure with accommodating space, the upper cover is provided with a through hole, and the connecting optical fiber and the connecting optical fiber The optical fiber passes through the through hole, a calibration nozzle with a through hole is arranged on the lower cover, a powder metallurgy filter is arranged above the calibration nozzle, and a plug is arranged between the casing and the lower cover.
作为进一步的优选方案,所述上盖内设置可以置换的金属滤网。As a further preferred solution, a replaceable metal filter screen is arranged inside the upper cover.
作为进一步的优选方案,所述壳体内设置带有温度压力传感器的参考气室。As a further preferred solution, a reference air chamber with a temperature and pressure sensor is arranged in the housing.
本发明的第二目的是提供一种光纤多点光电式甲烷传感器,采用上述的光纤甲烷传感模块。The second object of the present invention is to provide an optical fiber multi-point photoelectric methane sensor, which adopts the above optical fiber methane sensing module.
为了实现上述目的,本发明采用如下一种技术方案:In order to achieve the above object, the present invention adopts the following technical scheme:
一种光纤多点光电式甲烷传感器,包括:若干个光纤甲烷传感模块、光纤分束装置以及光信号发射和接受的信号处理装置;所述光信号发射和接受的信号处理装置连接光纤分束装置,所述光信号发射和接受的信号处理装置发射的光信号经过所述光纤分束装置被分配到各个光纤通道并传输至相对应的设置于不同检测点的所述光纤甲烷传感模块。An optical fiber multi-point photoelectric methane sensor, comprising: several optical fiber methane sensing modules, an optical fiber splitting device, and a signal processing device for transmitting and receiving optical signals; the signal processing device for transmitting and receiving optical signals is connected to the optical fiber splitting device The optical signal emitted by the optical signal transmitting and receiving signal processing device is distributed to each optical fiber channel through the optical fiber splitting device and transmitted to the corresponding optical fiber methane sensing module arranged at different detection points.
作为进一步的优选方案,所述光纤分束装置采用一个1XN光纤分光器、一个CWDM分光器或多个光纤耦合器。As a further preferred solution, the optical fiber splitting device adopts a 1XN optical fiber splitter, a CWDM optical splitter or multiple fiber couplers.
作为进一步的优选方案,所述光纤分束装置的分光比值均匀分布在各个通道之间;As a further preferred solution, the splitting ratio of the optical fiber splitting device is evenly distributed among the channels;
或根据与光纤甲烷传感模块所在检测点之间的距离调整分布在各个通道之间的分光比值,通道所分配的光信号光强与该通道长度成正比。Or adjust the light splitting ratio distributed between each channel according to the distance from the detection point where the optical fiber methane sensing module is located, and the light intensity of the optical signal distributed by the channel is proportional to the length of the channel.
作为进一步的优选方案,所述光信号发射和接受的信号处理装置包括微处理器模块,所述微处理器模块通过通信模块分别连接光源模块和光信号采集模块,所述微处理器模块、通信模块、光源模块和光信号采集模块分别和电源模块连接;As a further preferred solution, the signal processing device for transmitting and receiving optical signals includes a microprocessor module, the microprocessor module is respectively connected to the light source module and the optical signal acquisition module through the communication module, the microprocessor module, the communication module , the light source module and the optical signal acquisition module are respectively connected to the power module;
所述微处理器模块用于调谐所述光源模块中的光源信号和处理所述光信号采集模块中的测量信号;The microprocessor module is used for tuning the light source signal in the light source module and processing the measurement signal in the light signal acquisition module;
所述通信模块用于传递所述微处理器模块的控制指令和所述光信号采集模块中的测量信号。The communication module is used to transmit control instructions of the microprocessor module and measurement signals in the optical signal acquisition module.
作为进一步的优选方案,在所述光纤甲烷传感模块的环境条件和所述光信号发射和接受的信号处理装置的环境条件一样或接近的情况下,所述微处理器模块接收所述光源模块的温度压力信息,用于对被测气体的补偿。As a further preferred solution, when the environmental conditions of the optical fiber methane sensing module are the same as or close to the environmental conditions of the optical signal transmitting and receiving signal processing device, the microprocessor module receives the light source module The temperature and pressure information is used to compensate the measured gas.
作为进一步的优选方案,所述光源模块采用VCSEL激光器。As a further preferred solution, the light source module uses a VCSEL laser.
本发明的第三目的是提供一种光纤多点光电式甲烷传感器系统,采用上述的一种光纤多点光电式甲烷传感器。The third object of the present invention is to provide an optical fiber multi-point photoelectric methane sensor system, which adopts the above-mentioned optical fiber multi-point photoelectric methane sensor.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明所述的一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,采用了不带电的甲烷传感器模块,使每一个模块可以放置在任何有潜在危险的区域,例如高电磁辐射区域,易燃易爆区域,对人体有潜在危害的区域等等。1. A kind of optical fiber methane sensor module, optical fiber multi-point photoelectric methane sensor and system described in the present invention adopts an uncharged methane sensor module, so that each module can be placed in any potentially dangerous area, such as high Electromagnetic radiation areas, flammable and explosive areas, areas with potential hazards to human body, etc.
2、发明所述的一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,采用了无源光纤网络结构,每个甲烷传感器模块均由光纤连接,使每个测量点可以灵活设置,并根据测量点的远近不同任意放置。2. An optical fiber methane sensing module, optical fiber multi-point photoelectric methane sensor and system described in the invention adopts a passive optical fiber network structure, and each methane sensor module is connected by an optical fiber, so that each measurement point can be flexibly set , and placed arbitrarily according to the distance of the measurement point.
3、发明所述的一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,在甲烷传感器的光纤甲烷传感模块中采用了两个或多个气室的串联设计,不但减少了传感器的体积,而且也增加了吸收光程,有利于提高探测信噪比以及测量精度测量灵敏度。3. A kind of optical fiber methane sensing module, optical fiber multi-point photoelectric methane sensor and system described in the invention adopts a series design of two or more gas chambers in the optical fiber methane sensing module of the methane sensor, which not only reduces the The volume of the sensor also increases the absorption optical path, which is conducive to improving the detection signal-to-noise ratio and measurement accuracy and measurement sensitivity.
4、发明所述的一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,采用了VCSEL激光器,在不增加系统功耗的情况下,实现了纤多点光电式甲烷传感测量。4. The optical fiber methane sensing module, optical fiber multi-point photoelectric methane sensor and system described in the invention use VCSEL lasers to realize the fiber multi-point photoelectric methane sensing measurement without increasing the power consumption of the system .
附图说明Description of drawings
图1为本发明的光纤甲烷传感模块的结构示意图;Fig. 1 is the structural representation of the optical fiber methane sensing module of the present invention;
图2为本发明的光纤甲烷传感模块的外壳结构示意图;Fig. 2 is the shell structure schematic diagram of the optical fiber methane sensing module of the present invention;
图3为本发明的光束分束装置的结构示意图;Fig. 3 is a schematic structural view of the beam splitting device of the present invention;
图4为本发明的光信号发射和接受的信号处理装置的示意图;4 is a schematic diagram of a signal processing device for optical signal transmission and reception of the present invention;
图5为本发明的系统示意图。Fig. 5 is a schematic diagram of the system of the present invention.
具体实施方式:Detailed ways:
下面结合附图与实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment the present invention will be further described:
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed description is exemplary and intended to provide further explanation to the present application. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
正如背景提出的,如果采用现有单点式激光甲烷传感器来组成大范围,长距离的甲烷检测系统,就会大大的提高了测量系统的复杂性,并增加了整个系统功耗,结果使系统的生产成本和维护成本增加。As mentioned in the background, if the existing single-point laser methane sensor is used to form a large-scale, long-distance methane detection system, the complexity of the measurement system will be greatly increased, and the power consumption of the entire system will be increased. As a result, the system The production cost and maintenance cost increase.
针对现有技术中存在的不足,解决现有技术中存在的如何对大面积长距离测量环境下的甲烷气体进行检测,同时满足低成本、高可靠性的问题,本发明提供了一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,该多通道光纤甲烷传感系统不但增加了探测系统的集成度,也扩大了可以检测的覆盖范围,提高了该系统在不同场合下使用的适应性,同时降低了生产加工成本。Aiming at the deficiencies in the prior art and solving the problem of how to detect methane gas in a large-area and long-distance measurement environment in the prior art while satisfying low cost and high reliability, the present invention provides an optical fiber methane detector. Sensing module, optical fiber multi-point photoelectric methane sensor and system. The multi-channel optical fiber methane sensing system not only increases the integration of the detection system, but also expands the coverage that can be detected, and improves the system's use in different occasions. Adaptability, while reducing production and processing costs.
实施例1:Example 1:
本实施例1的目的是提供一种光纤甲烷传感模块。The purpose of Embodiment 1 is to provide an optical fiber methane sensing module.
为了实现上述目的,本发明采用如下一种技术方案:In order to achieve the above object, the present invention adopts the following technical scheme:
如图1和图2所示,As shown in Figure 1 and Figure 2,
一种光纤甲烷传感模块,包括:An optical fiber methane sensing module, comprising:
具有容纳空间的外壳,在外壳内部设有接入光纤和接出光纤,所述接入光纤和接出光纤之间至少两个相互平行的气体传感气室,所述气体传感气室间通过光纤连接,依照光信号传输方向,所述气体传感气室前后分别设置气室入射光转换单元和气室出射光转换单元;A housing with accommodating space, inside the housing is provided with an incoming optical fiber and an outgoing optical fiber, at least two gas sensing air chambers parallel to each other between the incoming optical fiber and the outgoing optical fiber, the gas sensing air chambers Through the optical fiber connection, according to the transmission direction of the optical signal, the gas chamber incident light conversion unit and the gas chamber exit light conversion unit are respectively arranged before and after the gas sensing gas chamber;
所述气室入射光转换单元将光纤的出射光束变成平行光束并射入所述气体传感气室,所述气室出射光转换单元将所述气体传感气室的出射光束耦合入连接所述气体传感气室的光纤或接出光纤。The gas chamber incident light conversion unit converts the outgoing light beam of the optical fiber into a parallel light beam and injects it into the gas sensing gas chamber, and the gas chamber outgoing light conversion unit couples the outgoing light beam of the gas sensing gas chamber into the connection The optical fiber or the outgoing optical fiber of the gas sensing gas chamber.
在本实施例中,所述气室入射光转换单元采用光纤平行光透镜。所述气室出射光转换单元采用光纤聚焦透镜。In this embodiment, the incident light conversion unit of the gas chamber adopts a fiber optic collimator lens. The light conversion unit emitted by the air chamber adopts a fiber optic focusing lens.
例如,如图1所示的带两个气体传感气室的光纤甲烷传感模块,在外壳内部设有依次连接的接入光纤、第一光纤平行光透镜、第一气体传感气室、第一光纤聚焦透镜、气体传感气室连接光纤、第二光纤平行光透镜、第二气体传感气室、第二光纤聚焦透镜和接出光纤,上述光纤器件用光纤熔接机按照预先设计的光路熔接在一起,形成一个完整的气体探测光路。For example, the optical fiber methane sensing module with two gas sensing gas chambers as shown in Figure 1 is provided with an access optical fiber, a first optical fiber parallel light lens, a first gas sensing gas chamber, The first optical fiber focusing lens, the gas sensing air chamber connection optical fiber, the second optical fiber parallel light lens, the second gas sensing air chamber, the second optical fiber focusing lens and the outgoing optical fiber, the optical fiber fusion splicer for the above optical fiber devices according to the pre-designed The optical paths are fused together to form a complete gas detection optical path.
本实施例还可以进一步改进,所述第一气体传感气室和第二气体传感气室侧面设置若干通气孔,所述通气孔上设置金属滤网。被测甲烷经过设有金属滤网的通气孔扩散进入所述气体传感气室中。This embodiment can be further improved, the first gas sensing chamber and the second gas sensing chamber are provided with a number of ventilation holes on the sides, and metal filter screens are arranged on the ventilation holes. The methane to be measured diffuses into the gas sensing chamber through a vent hole provided with a metal filter screen.
在本实施例中,所述接入光纤可以是单模光纤或多模光纤;所述第一光纤平行光透镜将接入光纤的出射光束变成平行光束并射入所述第一气体传感气室;从所述第一气体传感气室射出的激光束则由所述第一光纤聚焦透镜耦合入所述气体传感气室连接光纤;从所述气体传感气室连接光纤的出射的激光束由所述第二光纤平行光透镜变成平行光束并射入所述第二气体传感气室;从所述第二气体传感气室射出的激光束则由所述第二光纤聚焦透镜耦合进入所述接出光纤中;经由上述过程激光光束变成由被测气体调制过的激光光束。然后,所述接出光纤将由被测气体调制过的激光光束传回到用于光信号发射和接受的信号处理装置。In this embodiment, the access optical fiber may be a single-mode optical fiber or a multi-mode optical fiber; the first optical fiber parallel lens converts the output beam of the access optical fiber into a parallel beam and injects it into the first gas sensor The gas chamber; the laser beam emitted from the first gas sensing chamber is coupled into the gas sensing chamber connecting optical fiber by the first fiber focusing lens; the outgoing laser beam from the gas sensing chamber connecting optical fiber The laser beam is turned into a parallel beam by the second optical fiber parallel optical lens and enters the second gas sensing gas chamber; the laser beam emitted from the second gas sensing gas chamber is transmitted by the second optical fiber The focusing lens is coupled into the outgoing optical fiber; the laser beam becomes a laser beam modulated by the measured gas through the above process. Then, the outgoing optical fiber transmits the laser beam modulated by the measured gas back to the signal processing device for transmitting and receiving optical signals.
在所述光纤甲烷传感模块中,采用所述双气体传感气室的目的是增加传感气室的光程,增加测试灵敏度,提高了测试精度。由于采用了所述气体传感气室连接光纤设计,使得两气室可以平行安装,从而减少整个所述光纤甲烷传感模块的体积。在一些特殊测量高精度要求下,本发明通过采用所述的多气室(大于两个气室,如三个气室、四个气室等多个气室串联)设计,可以在不增加传感模块的体积的条件下,将气体检测的测量精度进一步提高。这时,需要考虑的因素是制作复杂性、光损耗以及制作成本。In the optical fiber methane sensing module, the purpose of adopting the double gas sensing gas chamber is to increase the optical path of the sensing gas chamber, increase the test sensitivity and improve the test accuracy. Due to the adoption of the design of connecting the gas sensing gas chamber to the optical fiber, the two gas chambers can be installed in parallel, thereby reducing the volume of the entire optical fiber methane sensing module. Under the requirement of high precision in some special measurements, the present invention adopts the design of the multi-gas chamber (greater than two gas chambers, such as three gas chambers, four gas chambers, etc., in series) design, which can be achieved without increasing the transmission rate. Under the condition of reducing the volume of the sensing module, the measurement accuracy of gas detection is further improved. At this time, factors that need to be considered are fabrication complexity, optical loss, and fabrication cost.
在本实施例中,所有所述光纤甲烷传感模块中的光纤器件安装在一个专用的具有容纳空间的外壳内,所有所述光纤器件安装在专门设计的甲烷传感模块内,以便控制光纤的弯曲度,并保护光纤在安装时不会受到划伤。在所有所述光纤器件顺利安装在模块内后,采用密封胶将所述光纤器件按照设计方案固定和密封。In this embodiment, all the optical fiber devices in the optical fiber methane sensing module are installed in a special housing with accommodating space, and all the optical fiber devices are installed in a specially designed methane sensing module so as to control the optical fiber bend, and protect the fiber from being scratched during installation. After all the optical fiber components are successfully installed in the module, sealant is used to fix and seal the optical fiber components according to the design scheme.
需要注意的是,所述光纤甲烷传感模块外壳的形状可以根据客户的要求以及应用场景的需要调整,包括但不限于圆柱形,椭圆柱形,长方柱形。It should be noted that the shape of the housing of the optical fiber methane sensing module can be adjusted according to the requirements of customers and application scenarios, including but not limited to cylindrical, elliptical cylindrical, and rectangular cylindrical.
如图2所示,在所述光纤甲烷传感模块中,除接入光纤、第一光纤平行光透镜、第一气体传感气室、第一光纤聚焦透镜、气体传感气室连接光纤、第二光纤平行光透镜、第二气体传感气室、第二光纤聚焦透镜和接出光纤以外的机械机构是由上盖、壳体、温度压力传感器、粉末冶金滤网、堵头、下盖和标定嘴等器件组成,所述外壳包括壳体,所述壳体上下分别设置上盖和下盖,形成具有容纳空间的结构,所述上盖上设置通孔,所述接入光纤和接出光纤经由该通孔,所述下盖上设置带有通孔的标定嘴,所述标定嘴上方设置粉末冶金滤网,所述壳体与下盖之间设置堵头。As shown in Figure 2, in the optical fiber methane sensing module, in addition to the access optical fiber, the first optical fiber parallel light lens, the first gas sensing gas chamber, the first optical fiber focusing lens, the gas sensing gas chamber connecting optical fiber, The second optical fiber parallel optical lens, the second gas sensing gas chamber, the second optical fiber focusing lens and the mechanical mechanism other than the outgoing optical fiber are composed of an upper cover, a housing, a temperature and pressure sensor, a powder metallurgy filter, a plug, and a lower cover It is composed of components such as a calibration nozzle, the shell includes a housing, and the housing is provided with an upper cover and a lower cover respectively to form a structure with accommodating space, the upper cover is provided with a through hole, and the access optical fiber and the connection The outgoing optical fiber passes through the through hole, a calibration nozzle with a through hole is arranged on the lower cover, a powder metallurgy filter is arranged above the calibration nozzle, and a plug is arranged between the housing and the lower cover.
本实施例还可以进一步改进,在所述上盖内设置可以置换的金属滤网。用来防止灰尘,杂质等进入吸收池内部污染光路中的光学元件。This embodiment can be further improved, and a replaceable metal filter screen is arranged in the upper cover. It is used to prevent dust, impurities, etc. from entering the absorption cell and contaminating the optical components in the optical path.
本实施例还可以进一步改进,所述壳体内设置带有温度压力传感器的参考气室。在所述光纤甲烷传感模块的环境条件和所述光信号发射和接受的信号处理装置的环境条件一样或接近的情况下,所述微处理器模块接收所述光纤甲烷传感模块的温度压力传感器发送的压力和温度信息,用于对被测气体的补偿。This embodiment can be further improved, and a reference air chamber with a temperature and pressure sensor is arranged in the housing. When the environmental conditions of the optical fiber methane sensing module are the same as or close to the environmental conditions of the optical signal transmitting and receiving signal processing device, the microprocessor module receives the temperature and pressure of the optical fiber methane sensing module The pressure and temperature information sent by the sensor is used for compensation of the measured gas.
实施例2:Example 2:
本实施例2的目的是提供一种光纤多点光电式甲烷传感器,采用上述的光纤甲烷传感模块。The purpose of Embodiment 2 is to provide an optical fiber multi-point photoelectric methane sensor, which adopts the above optical fiber methane sensing module.
为了实现上述目的,本发明采用如下一种技术方案:In order to achieve the above object, the present invention adopts the following technical scheme:
如图5所示,As shown in Figure 5,
一种光纤多点光电式甲烷传感器,包括:若干个光纤甲烷传感模块(光纤甲烷传感模块1···光纤甲烷传感模块N)、光纤分束装置以及光信号发射和接受的信号处理装置;所述光信号发射和接受的信号处理装置连接光纤分束装置,所述光信号发射和接受的信号处理装置发射的光信号经过所述光纤分束装置被分配到各个光纤通道并传输至相对应的设置于不同检测点的所述光纤甲烷传感模块。A fiber optic multi-point photoelectric methane sensor, comprising: several fiber optic methane sensing modules (fiber optic methane sensing module 1···fiber optic methane sensing module N), fiber optic beam splitting device, and signal processing for optical signal transmission and reception device; the optical signal transmitting and receiving signal processing device is connected to the optical fiber splitting device, the optical signal emitted by the optical signal transmitting and receiving signal processing device is distributed to each fiber channel through the optical fiber splitting device and transmitted to Correspondingly, the optical fiber methane sensing modules are arranged at different detection points.
在本实施例中,所述光纤分束装置采用一个1XN光纤分光器、一个CWDM分光器或多个光纤耦合器,如图3所示。所述光纤分束装置的分光比值均匀分布在各个通道之间;或根据与光纤甲烷传感模块所在检测点之间的距离调整分布在各个通道之间的分光比值,通道所分配的光信号光强与该通道长度成正比。In this embodiment, the optical fiber splitting device adopts a 1XN optical fiber splitter, a CWDM optical splitter or multiple optical fiber couplers, as shown in FIG. 3 . The splitting ratio of the optical fiber beam splitting device is evenly distributed among the channels; or the splitting ratio distributed among the channels is adjusted according to the distance between the detection point where the optical fiber methane sensing module is located, and the optical signal light distributed by the channel Strongly proportional to the channel length.
需要注意的是,所述光纤分束装置的分光比值通常是均匀分布在各个通道之间,对于一些特殊的应用要求,所述光纤分束装置的分光比值可以根据具体测试环境的不同进行调整。一般来说,对于用在需要测量距离比较远的检测点的通道,由于该通道光纤长度较长,光能量在传输途中损耗比较大,因此给该通道的分配的光强就可以较大些。It should be noted that the splitting ratio of the optical fiber splitting device is usually evenly distributed among the channels. For some special application requirements, the splitting ratio of the optical fiber splitting device can be adjusted according to the specific test environment. Generally speaking, for a channel used at a detection point that needs to be measured at a relatively long distance, due to the long length of the optical fiber of this channel, the loss of light energy during transmission is relatively large, so the allocated light intensity for this channel can be larger.
如图4所示,所述光信号发射和接受的信号处理装置包括微处理器模块,所述微处理器模块通过通信模块分别连接光源模块和光信号采集模块,所述微处理器模块、通信模块、光源模块和光信号采集模块分别和电源模块连接;As shown in Figure 4, the signal processing device for transmitting and receiving optical signals includes a microprocessor module, and the microprocessor module is respectively connected to the light source module and the optical signal acquisition module through the communication module, and the microprocessor module, communication module , the light source module and the optical signal acquisition module are respectively connected to the power module;
所述微处理器模块用于调谐所述光源模块中的光源信号和处理所述光信号采集模块中的测量信号;The microprocessor module is used for tuning the light source signal in the light source module and processing the measurement signal in the light signal acquisition module;
所述通信模块用于传递所述微处理器模块的控制指令和所述光信号采集模块中的测量信号。The communication module is used to transmit control instructions of the microprocessor module and measurement signals in the optical signal acquisition module.
在本实施例中,所述光源模块采用VCSEL激光器。所述光信号采集模块采用光电探测器。所述光信号发射和接受处理的装置是由一个近红外垂直腔面发射激光器(VCSEL)作为其光源模块,调谐电路将调谐信号通过所述VCSEL激光器变成调谐的光信号送入所述光纤分束装置的接入光纤;VCSEL激光器由驱动电路调谐并发出调谐光束,该光束被耦合到1XN光纤分束器(N可以是2,4,6,…等数目)。N路光纤通道中的每一通道要和一个光纤接口连接,从而行成N路测量通道的发射端。In this embodiment, the light source module uses a VCSEL laser. The optical signal acquisition module uses a photodetector. The device for transmitting and receiving optical signals is a near-infrared vertical cavity surface emitting laser (VCSEL) as its light source module, and the tuning circuit converts the tuning signal into a tuned optical signal through the VCSEL laser and sends it to the optical fiber branch. The access fiber of the beam device; the VCSEL laser is tuned by the drive circuit and emits a tuned beam, which is coupled to a 1XN fiber beam splitter (N can be 2, 4, 6, ... etc.). Each of the N channels of fiber optic channels should be connected to an optical fiber interface, so as to form a transmitting end of the N channels of measurement channels.
所述的调谐光信号的光强经过所述光纤分束装置被分配到各个通道并传输到相对应的所述甲烷传感模块。由被测气体浓度调制后的激光将由形成调制光束并经过回程光纤传输回到所述信号处理装置。每一通道中传输回的所述调制光束由一个光电探测器接收,并经过所述微处理器模块中的信号处理电路处理,得到该通道的甲烷浓度测试结果。所述光信号发射和接受处理的装置示意图如图4所示。The light intensity of the tuned optical signal is distributed to each channel through the optical fiber splitting device and transmitted to the corresponding methane sensing module. The laser light modulated by the measured gas concentration will form a modulated light beam and be transmitted back to the signal processing device through the return optical fiber. The modulated light beam transmitted back from each channel is received by a photodetector and processed by the signal processing circuit in the microprocessor module to obtain the methane concentration test result of the channel. A schematic diagram of the device for transmitting and receiving optical signals is shown in FIG. 4 .
在VCSEL激光器光信号发射和接受处理装置中,每一通道还有另一个光纤接口,可以用来连接光纤甲烷传感模块的接出光纤。在该光纤接口内的光纤和一个光电探测器相连。从光纤甲烷传感模块传回的光信号由这一个光电探测器转换成电子信号,该信号经过放大,A/D转换处理后送到微处理器模块处理。In the VCSEL laser optical signal transmitting and receiving processing device, each channel has another optical fiber interface, which can be used to connect the outgoing optical fiber of the optical fiber methane sensing module. The optical fiber in the optical fiber interface is connected to a photodetector. The optical signal transmitted back from the optical fiber methane sensing module is converted into an electronic signal by the photodetector, and the signal is amplified, A/D converted, and then sent to the microprocessor module for processing.
在光纤甲烷传感模块中,有一条接入光纤把VCSEL的光束传入光纤甲烷传感模块中,另一条接出光纤将被光纤甲烷传感模块中甲烷调谐过的光束传回到信号处理装置。In the optical fiber methane sensing module, there is an access optical fiber that transmits the light beam of the VCSEL to the optical fiber methane sensing module, and the other output optical fiber transmits the light beam tuned by methane in the optical fiber methane sensing module back to the signal processing device .
由于在光纤甲烷传感模块和信号处理装置之间可以通过光纤端口连接,因此,从光纤甲烷传感模块到信号处理装置的距离可以通过调整连接线的长短进行调整。一般而言,从光纤甲烷传感模块到信号处理装置的最短距离是距离1米,最长距离是150米。Since the optical fiber methane sensing module and the signal processing device can be connected through an optical fiber port, the distance from the optical fiber methane sensing module to the signal processing device can be adjusted by adjusting the length of the connecting line. Generally speaking, the shortest distance from the optical fiber methane sensing module to the signal processing device is 1 meter, and the longest distance is 150 meters.
光纤甲烷传感模块放置的位置可以按照实际应用需求来设计。例如,在采煤场的检测中可以在采煤工作面架间、工作面架后、机头、机尾隅角、转载机上方、采煤工作面回风顺槽、上隅角、以及采煤工作面所有安装电气设备地点分别放置光纤甲烷传感模块;或在管廊检测应用中,按照要求沿着管廊走向,每隔一定距离放置个光纤甲烷传感模块。The location of the optical fiber methane sensing module can be designed according to actual application requirements. For example, in the detection of the coal mining field, it can be found between the coal mining face frame, behind the working face frame, the nose, the tail corner of the machine, the top of the loader, the return air chute of the coal mining face, the upper corner, and the mining face. Optical fiber methane sensing modules are placed at all locations where electrical equipment is installed on the coal face; or in the application of pipe gallery detection, optical fiber methane sensing modules are placed at certain distances along the direction of the pipe gallery as required.
本实施例还可以进一步改进,在参考气室旁边设置温度压力传感器。在所述光纤甲烷传感模块的环境条件和所述光信号发射和接受的信号处理装置的环境条件一样或接近的情况下,所述微处理器模块接收所述温度压力传感器发送的压力和温度信息,用于对被测气体的补偿。This embodiment can be further improved by setting a temperature and pressure sensor next to the reference gas chamber. When the environmental conditions of the optical fiber methane sensing module are the same as or close to the environmental conditions of the signal processing device for transmitting and receiving the optical signal, the microprocessor module receives the pressure and temperature sent by the temperature and pressure sensor Information for compensation of the measured gas.
实施例3:Example 3:
本实施例3的目的是是提供一种光纤多点光电式甲烷传感器系统,基于上述实施例1和实施例2,采用上述的一种光纤多点光电式甲烷传感器,如图5所示。The purpose of Embodiment 3 is to provide a fiber optic multi-point photoelectric methane sensor system. Based on the above-mentioned Embodiment 1 and Embodiment 2, the above-mentioned fiber optic multi-point photoelectric methane sensor is used, as shown in FIG. 5 .
本发明的有益效果:Beneficial effects of the present invention:
1、本发明所述的一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,采用了不带电的本安甲烷传感器模块,使每一个模块可以放置在任何有潜在危险的区域,例如高电磁辐射区域,易燃易爆区域,对人体有潜在危害的区域等等。1. A kind of optical fiber methane sensor module, optical fiber multi-point photoelectric methane sensor and system described in the present invention adopts an uncharged intrinsically safe methane sensor module, so that each module can be placed in any potentially dangerous area, For example, areas with high electromagnetic radiation, flammable and explosive areas, areas with potential hazards to human body, etc.
2、发明所述的一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,采用了无源光纤网络结构,每个甲烷传感器模块均由光纤连接,使每个测量点可以灵活设置,并根据测量点的远近不同任意放置。2. An optical fiber methane sensing module, optical fiber multi-point photoelectric methane sensor and system described in the invention adopts a passive optical fiber network structure, and each methane sensor module is connected by an optical fiber, so that each measurement point can be flexibly set , and placed arbitrarily according to the distance of the measurement point.
3、发明所述的一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,在甲烷传感器的光纤甲烷传感模块中采用了两个或多个气室的串联设计,不但减少了传感器的体积,而且也增加了吸收光程,有利于提高探测信噪比以及测量精度测量灵敏度。3. A kind of optical fiber methane sensing module, optical fiber multi-point photoelectric methane sensor and system described in the invention adopts a series design of two or more gas chambers in the optical fiber methane sensing module of the methane sensor, which not only reduces the The volume of the sensor also increases the absorption optical path, which is conducive to improving the detection signal-to-noise ratio and measurement accuracy and measurement sensitivity.
4、发明所述的一种光纤甲烷传感模块、光纤多点光电式甲烷传感器及系统,采用了VCSEL激光器,在不增加系统功耗的情况下,实现了纤多点光电式甲烷传感测量。4. The optical fiber methane sensing module, optical fiber multi-point photoelectric methane sensor and system described in the invention use VCSEL lasers to realize the fiber multi-point photoelectric methane sensing measurement without increasing the power consumption of the system .
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, various modifications and changes may be made to the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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