CN1080376C - Fuel tank and general purpose engine provided with the same - Google Patents
Fuel tank and general purpose engine provided with the same Download PDFInfo
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- CN1080376C CN1080376C CN98800318A CN98800318A CN1080376C CN 1080376 C CN1080376 C CN 1080376C CN 98800318 A CN98800318 A CN 98800318A CN 98800318 A CN98800318 A CN 98800318A CN 1080376 C CN1080376 C CN 1080376C
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/03177—Fuel tanks made of non-metallic material, e.g. plastics, or of a combination of non-metallic and metallic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/073—Tank construction specially adapted to the vehicle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B63/00—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F7/00—Casings, e.g. crankcases
- F02F7/0065—Shape of casings for other machine parts and purposes, e.g. utilisation purposes, safety
- F02F7/008—Sound insulation
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Transportation (AREA)
- General Engineering & Computer Science (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
Abstract
Description
本发明涉及一种油箱及具有该油箱的通用发动机。The invention relates to an oil tank and a general engine with the same.
汽车用发动机和农业机械等用的通用小型发动机的油箱,是通过压力成形方法,用金属板制成上部箱体及下部箱体,再用凸缘将两者接合而成的。Fuel tanks for general-purpose small engines used in automobile engines and agricultural machinery are formed by forming the upper and lower tanks from metal plates by press forming, and joining them together with flanges.
这种汽车油箱,一般是设在车体后部底板的下方,而且还有推进轴和控制力传动轴等回转轴从油箱通过,故在该油箱的上面设有横截前后方向的凹部,水存留在该凹部内便会发生锈蚀之类的不良现象。This kind of automobile fuel tank is generally located under the bottom plate of the rear part of the car body, and there are rotating shafts such as propulsion shafts and control force transmission shafts passing through the fuel tank, so a concave portion transverse to the front and rear directions is provided on the fuel tank. Defects such as rust will occur if it remains in the concave portion.
图5~图6所示的油箱,是为了避免产生这种不良现象,而在日本国实开昭63-159324号专利上公布的汽车用油箱,图5为俯视图,图6为图5的C-C断面图。The fuel tank shown in Fig. 5~Fig. 6 is in order to avoid producing this bad phenomenon, and the fuel tank for the automobile published in Japanese Patent No. 63-159324, Fig. 5 is a top view, and Fig. 6 is C-C of Fig. 5 Sectional view.
在图5~图6中,1为油箱,11是配设在该油箱1后方的后轮控制用的齿轮箱,12、13为小齿轮轴和齿条杆,14为万向接头,15为控制力传动轴。In Fig. 5~Fig. 6, 1 is fuel tank, 11 is the gear box that is equipped with the rear wheel control of this fuel tank 1 rear, 12, 13 is pinion shaft and rack bar, 14 is universal joint, 15 is Control force drive shaft.
在上述油箱1的上面配设有控制力传动轴15、万向接头14及小齿轮轴12,在前后方向上延伸的凹部5将油箱1横截。而且,为了确保油箱容量,在由凹部5分断的油箱上面2的后部左右位置上,形成有向上方鼓出的鼓出部3、3,同时还在该油箱1的表面涂有防锈层。图中,4为注油口,31为油泵安装面,32为仪表装置安装面,41为通风管。A control
上述凹部5的底面形状如侧视图图6所示,连续地形成向前下呈长倾斜面6及向后下呈短倾斜面7的中间高的凸形,而且还涂有树脂涂层,其顶点部8位于后部左右的鼓出部3、3之间。因此,即使水进入凹部5内,这些水也会沿着底面的向前下的倾斜面6和向后下的倾斜面7流下,并从前后端排到地上。The shape of the bottom surface of the above-mentioned
另外,与上述汽车用油箱不同,通用小型发动机的油箱一般在油箱上侧设有注油口。这种油箱易产生下述问题,即在注油时从注油口往外溢油、或从给油喷嘴漏的油沿着油箱表面流动,与高温油缸接触会引起火灾、与电气零件接触会使零件的功能变差。In addition, unlike the above-mentioned fuel tanks for automobiles, the fuel tanks of general-purpose small engines are generally provided with an oil filling port on the upper side of the fuel tank. This kind of oil tank is prone to the following problems, that is, oil spills from the oil injection port during oil filling, or the oil leaked from the oil supply nozzle flows along the surface of the oil tank. Contact with high-temperature oil cylinders will cause fires, and contact with electrical parts will cause parts Functional deterioration.
为了防止这种不良现象的发生,可提供一种通用小型发动机的油箱,这种油箱的注油口附近具有下述结构,即通过类似于图5、图6的倾斜凹部,使漏出的油从规定的方向排到地上的结构。In order to prevent the occurrence of this undesirable phenomenon, a fuel tank for a general-purpose small engine can be provided, which has the following structure near the oil filling port, that is, through the inclined recess similar to Fig. 5 and Fig. The direction of the row to the ground structure.
通过图7、图8说明这种现有技术水平的油箱。This prior art fuel tank is illustrated by FIGS. 7 and 8 .
图7是具有上述油箱的通用发动机的正视图,图8是与图7相对应的俯视图。在图7、图8中,50是发动机,51是发动机主体,52(参照图8)为输出轴,53为消声器,54为空气滤清器,55为化油器,56、57为节气门操纵杆及阻风门拉杆,58为反冲起动装置(recoil starter),59为该反冲起动装置58的把手(grip)。61为油箱,60是与该油箱61相连接的软木塞,62为仪表装置,63为标记,64为注油口盖,发动机主体51的油缸轴(未图示)从消声器53的下部向输出轴52的方向倾斜。FIG. 7 is a front view of a general-purpose engine having the above-mentioned fuel tank, and FIG. 8 is a top view corresponding to FIG. 7 . In Fig. 7 and Fig. 8, 50 is an engine, 51 is an engine main body, 52 (refer to Fig. 8 ) is an output shaft, 53 is a muffler, 54 is an air filter, 55 is a carburetor, and 56 and 57 are throttle valves. 58 is a recoil starter (recoil starter), and 59 is a handle (grip) of the
上述油箱61是这样构成的,即用压力成形将薄铜板加工成上下2个锅形箱体,用设于箱体外周部上的凸缘部61a将其缝焊起来,而且其上面大致水平,从中央向外周形成稍向下倾斜的平滑坡度。此外,在设于中央的注油口61b(参照图7)的周围,由圆锥面61c形成凹部,该凹部的底面具有外侧降低的适宜坡度,并向反冲起动装置58方向延伸,形成断面向下的梯形凹部、即梯形凹部61d,端部在反冲起动装置58一侧设有开口。这样,便可将注油口溢出的燃料导向反冲起动装置58一侧,使其落下并排出。The above-mentioned
又,在图7~图8中,油箱61的左侧集中设有高温油缸和电器零件,要禁止油进入该区间。Also, in FIGS. 7 to 8 , the left side of the
如图7~图8所示的通用发动机油箱61,在该油箱61上面的注油口周围形成梯形凹部61d,该凹部61d的底面向反冲起动装置58一侧倾斜,在采用这种结构的情况下,注油时从注油口溢出、或从供油喷嘴滴流而漏到注油口周围的油,一旦流到上述梯形凹部61d外侧时,便会朝垂直于该梯形凹部61d的横向流。As shown in Figures 7 to 8, a general-purpose
又,即使是图5~图6所示的汽车用发动机的油箱1,在凹部5内流动的油流到外侧时,也会沿着其凸缘朝横向流。Also, even in the fuel tank 1 of an automobile engine shown in FIGS. 5 to 6 , when the oil flowing in the
向横向流的油与高温油缸接触会引起火灾,与电器零件接触,会使该电器零件的功能降低或诱发故障。此外,在上述油箱61或1中,由于箱体之上下箱体是用薄铜板制成的,因此,容易因与发动机的振动产生共振而引起振动和噪音。The oil flowing in the lateral direction will cause a fire if it comes into contact with a high-temperature oil cylinder, and if it comes into contact with electrical parts, it will reduce the function of the electrical parts or induce failure. In addition, in the above-mentioned
本发明的第一个目的是,鉴于上述现有技术所存在的问题,提出一种油箱,它能避免从油箱上面的注油口溢出、或注油等时漏到油箱上的油从该油箱上滴落下来之后,与高温油缸部及电器零件接触,提高发动机的可靠性。The first purpose of the present invention is, in view of the problems existing in the above-mentioned prior art, propose a kind of fuel tank, it can avoid overflowing from the oil filling port on the fuel tank, or the oil that leaks on the fuel tank when filling oil etc. drips from this fuel tank After falling, it contacts with the high-temperature cylinder part and electrical parts, improving the reliability of the engine.
本发明的第二个目的是提供一种防止油箱振动及由此产生噪音的发动机。A second object of the present invention is to provide an engine which prevents the vibration of the fuel tank and the resulting noise.
为了解决这个课题,本发明提出一种油箱,这种油箱是用凸缘部将上部箱体和下部箱体接合起来,在上部箱体的上面设有注油口,这种油箱的特征在于,In order to solve this problem, the present invention proposes a fuel tank in which an upper case and a lower case are joined together by a flange, and an oil filling port is provided on the top of the upper case. This fuel tank is characterized in that,
在上部箱体的上面设有含上述注油口的周围、外侧呈下坡状的凹部,该凹部的单方向侧是敞开的,而且沿着上述凸缘部的外周有水溜子状的槽,在所述水溜子状槽中,至少要将位于所述单方向侧的槽用肋隔成区间,并在每个区间都设置从该槽通向外部的开口槽。On the upper surface of the upper case, there is a downward-sloping concave portion including the periphery of the above-mentioned oil filling port. In the water slide-shaped groove, at least the groove on the one-way side is divided into sections by ribs, and an open groove leading from the groove to the outside is provided in each section.
在这种情况下,最好在除了上部箱体上面的凹部以外的部位上,设置单方向侧敞开的多个圆弧状槽。In this case, it is preferable to provide a plurality of arc-shaped grooves that are open in one direction at a portion other than the concave portion on the upper surface of the upper case.
上述油箱最好应用于通用发动机。The fuel tank described above is preferably applied to general purpose engines.
本发明提出一种通用发动机,其具体构造是,在发动机上部设有油箱,该油箱是用凸缘部把上面设有注油口的上部框体和安装在发动机主体上的下部箱体接合起来而构成的,在曲柄轴的轴端配设有反冲起动装置,这种通用发动机,其特征在于,上述油箱的上部箱体的上面设有凹部,该凹部包含所述注油口周围,凹部的所述反冲起动装置一侧是敞开的,外侧呈下坡状,同时还沿着上述凸缘部的外周设有水溜子状槽,并且在所述水溜子状槽中,至少位于所述反冲起动装置一侧的槽用肋间隔成区间,并在每个区间都设有自该槽通向外部的开口槽。The present invention proposes a general-purpose engine. Its specific structure is that an oil tank is provided on the upper part of the engine. Composed, a recoil starter device is provided at the shaft end of the crankshaft. This general-purpose engine is characterized in that a recess is provided on the upper casing of the above-mentioned oil tank, and the recess includes the periphery of the oil filling port. All the recesses One side of the recoil starting device is open, and the outer side is in a downward slope shape. At the same time, a water slide-shaped groove is provided along the outer periphery of the above-mentioned flange part, and in the water slide-shaped groove, at least the recoil The groove on one side of the starting device is divided into sections by ribs, and an open groove leading from the groove to the outside is provided in each section.
在这种情况下,可以在油箱的上部箱体上面的凹部之外的部位上,设置多个圆弧状槽,这些槽靠反冲起动装置一侧是敞开的。In this case, a plurality of arc-shaped grooves can be provided on the upper part of the fuel tank other than the recess, and these grooves are open on the side of the recoil starter device.
根据该发明,在向油箱内注入油时,漏到油箱上的油主要是流到单方向侧、即反冲起动装置降低的凹部,然后再流到水溜子状槽内,并从与该槽连通的开口槽排到外部。According to this invention, when oil is injected into the oil tank, the oil leaked onto the oil tank mainly flows to the one-way side, that is, the concave portion where the recoil starter device is lowered, and then flows into the water slide-shaped groove, and flows from the groove to the bottom of the groove. The communicating open slots discharge to the outside.
此外,上述油箱要这样安装在所述通用发动机的发动机主体上,即水溜子状槽靠反冲起动装置一侧的部位要位于比其他部位稍低的下方位置上。In addition, the above-mentioned oil tank should be mounted on the engine main body of the general-purpose engine in such a way that the part of the water slide-shaped groove on the side of the recoil starter device is located at a lower position slightly lower than other parts.
这种通用发动机,由于其输出轴一侧与发电机、作业机相连接,而且在输出轴的上方侧设有高温消声器,因此,采用该发明时,水溜子状槽要这样设置,也就是说,要无所述障碍构件地使处于低温状态的反冲起动装置一侧位于下方,从油箱上面滴下的油可向反冲起动装置一侧排出,这样可提高安全性。This general-purpose engine, because one side of its output shaft is connected with generator, operating machine, and is provided with high-temperature muffler on the upper side of output shaft, therefore, when adopting this invention, the water-slider shape groove will be set like this, that is to say In order to make the side of the recoil starter device in a low temperature state below without the above-mentioned obstructing member, the oil dripping from the upper surface of the oil tank can be discharged to the side of the recoil starter device, which can improve safety.
流到与箱体上面的凹部的排出方向(反冲起动装置的方向)垂直的方向上的油,流入多个圆弧状槽内,然后再从该槽内流到所述反冲起动装置一侧,再流入水溜子状槽内,最后从上述开口槽排到外部。The oil flowing in the direction perpendicular to the discharge direction (direction of the recoil starter) of the concave portion on the top of the tank flows into a plurality of arc-shaped grooves, and then flows from the grooves to the recoil starter. side, then flows into the water-slip-shaped groove, and finally discharges from the above-mentioned open groove to the outside.
因此,根据这项发明,漏到油箱上面的油通过上述凹部及圆弧状沟汇集到凸缘部外周的水溜子状槽内,并从开口槽向低温的反冲起动装置方向排出,因此,油不会沿着上部箱体与下部箱体的接合凸缘朝横向移动,不会接触高温油缸或电气零件,可防止产生火焰或使电气零件发生故障。Therefore, according to this invention, the oil leaked to the upper surface of the oil tank is collected in the water slide groove on the outer periphery of the flange part through the above-mentioned concave part and the arc-shaped groove, and is discharged from the open groove toward the low-temperature recoil starter. Therefore, Oil does not move laterally along the joint flanges of the upper case and the lower case, and does not come into contact with high-temperature oil cylinders or electrical parts, preventing flames or malfunctioning of electrical parts.
此外,由于用肋将水溜子状槽间隔开,所以即使有大量的油流入上述槽内,也可利用肋阻止油向槽的凸缘之周向移动,使油从开口槽排出,而不会从上述水溜子状槽溢出、或在周向上流动。In addition, since the water-slider-shaped grooves are separated by ribs, even if a large amount of oil flows into the above-mentioned grooves, the ribs can be used to prevent the oil from moving in the circumferential direction of the flange of the grooves, so that the oil can be discharged from the open grooves without Overflow from the above-mentioned water slide-shaped groove, or flow in the circumferential direction.
在本发明中,上述凸缘部是由沿着上部箱体及下部箱体的全周形成的带切口凸缘构成的,最好在带切口凸缘的连接板部将上部箱体和下部箱体焊接起来。In the present invention, the above-mentioned flange portion is composed of a notched flange formed along the entire circumference of the upper case and the lower case. body welded.
根据这项发明,带切口凸缘可使油箱的周向刚度增加,而且上述水溜子状槽还可作为排油路发挥作用。According to this invention, the notched flange can increase the circumferential rigidity of the oil tank, and the above-mentioned water slide groove can also function as an oil discharge passage.
本发明的上部箱体及下部箱体可用树脂材料制成。The upper box body and the lower box body of the present invention can be made of resin materials.
本发明与采用板金材料的情况相比,在不增加重量的条件下可增加箱体厚度,上述多个圆弧状槽可提高上部箱体的刚度,同时还可增加强度,可获得防止产生振动和噪音的油箱。Compared with the case of using sheet metal materials, the present invention can increase the thickness of the box body without increasing the weight, and the above-mentioned multiple arc-shaped grooves can improve the rigidity of the upper box body, and can also increase the strength at the same time, which can prevent vibration and noise from the fuel tank.
本发明还提出一种油箱,平面形状分别大体形成为方形的上部箱体和下部箱体,在凸缘部接合起来,在该上部箱体上面的中央部设有注油口,The present invention also proposes a fuel tank, wherein the planar shape of the upper tank and the lower tank are substantially square, and are joined at the flange, and an oil filling port is provided at the center of the upper tank.
这种油箱的特征在于,所述上部箱体和下部箱体是用树脂材料制成的,上部箱体设有含上述注油口周围的、断面大致呈梯形的单方向侧敞开的外侧呈下坡状的凹部,而且其上面形成中间较高的面,即从中央部向上述单向侧的外侧按一定坡度降低,同时还在上述凹部两侧设有与该凹部在同一方向上延伸、并且在前述单向侧的外侧敞开的槽,The feature of this fuel tank is that the upper box body and the lower box body are made of resin material, and the upper box body is provided with a unidirectional side opening around the above-mentioned oil filling port and a trapezoidal cross-section. shaped concave portion, and a higher surface is formed on it, that is, it is lowered from the central portion to the outside of the one-way side at a certain slope. a groove open on the outer side of the aforementioned one-way side,
上述上部箱体和下部箱体,在沿着整个外周形成的、带切口的凸缘之连接板部焊接起来。The above-mentioned upper case and lower case are welded at the connection plate portion of the notched flange formed along the entire periphery.
在这种情况下,最好是形成多个断面形状为圆弧形的所述槽。In this case, it is preferable to form a plurality of the grooves having arc-shaped cross-sections.
此外,本发明在上部箱体带切口的凸缘和上部箱体的外周面上,沿着上部箱体全周形成有水溜子状槽,至少用肋将该水溜子状槽中位于上述单向侧的槽隔成区间,在每个区间都设有通向外部的开口槽。In addition, in the present invention, on the flange with the cutout of the upper box and the outer peripheral surface of the upper box, a water slide-shaped groove is formed along the entire circumference of the upper box. The side slots are divided into sections, and each section is provided with an open slot leading to the outside.
采用本发明,在往油箱内注入油时,漏到油箱上面的油主要流到单向侧降低的、大体为梯形的凹部内之后,再流入水溜子状槽内,并从该槽的开口槽排到外部。According to the present invention, when oil is injected into the fuel tank, the oil leaked onto the fuel tank mainly flows into the generally trapezoidal concave portion lowered on one side, and then flows into the water slide-shaped groove, and flows from the opening groove of the groove. discharged to the outside.
又,自上部箱体上面流到与凹部的排出方向基本垂直的方向上的油,流入多个圆弧状槽内,再使该槽内的油流到上述单向侧即排出侧,然后再流入水溜子状槽内,并从上述开口槽流到外部。Also, the oil flowing from the top of the upper case to the direction substantially perpendicular to the discharge direction of the concave part flows into a plurality of arc-shaped grooves, and then the oil in the grooves flows to the above-mentioned one-way side, that is, the discharge side, and then It flows into the water slide-shaped groove, and flows from the above-mentioned open groove to the outside.
即,根据本发明,溢到或漏到油箱上部箱体上面的油,从大至为梯形的凹部以及设在上部箱体上面的所述凹部两侧的形成圆形断面形状等的槽内向低位侧流,流到设在带切口凸缘上的水溜子状槽的低位侧部位,并从设在该槽上的开口槽排到外部,因此,油不会沿着凸缘朝横向移动而与高温油缸或电气零件接触。That is, according to the present invention, the oil that overflows or leaks onto the top of the upper casing of the oil tank flows from the recess as large as a trapezoid and the grooves formed on both sides of the recess on the top of the upper casing to form a circular cross-sectional shape or the like. The low-level side flow flows to the low-level side of the water slide-shaped groove provided on the notched flange, and is discharged from the open groove provided on the groove to the outside, so the oil does not move laterally along the flange and Contact with high temperature cylinders or electrical parts.
另外,由于用肋间隔上述水溜子状槽,因此,即使有大量油流入槽内,也可利用肋抑制油在周向上移动,而从开口槽排出,从而不会沿周向移动。In addition, since the ribs are used to space the water-slider-shaped grooves, even if a large amount of oil flows into the grooves, the ribs prevent the oil from moving in the circumferential direction, and the oil is discharged from the open grooves so that the oil does not move in the circumferential direction.
又因为上部箱体及下部箱体是用树脂材料制成的,与板金材料箱体相比,既不增加重量又可增加厚度,而且在上述梯形凹部两侧形成的多个断面为圆弧形等的槽,起着增加箱体刚度的作用,同时还可提高箱体强度、抑制振动和噪音的发生。And because the upper box body and the lower box body are made of resin material, compared with the sheet metal material box body, neither the weight nor the thickness can be increased, and the multiple sections formed on both sides of the above-mentioned trapezoidal concave part are arc-shaped Such grooves play a role in increasing the rigidity of the box, and at the same time can also improve the strength of the box and suppress vibration and noise.
附图的简要说明如下:A brief description of the accompanying drawings follows:
图1是本发明实施例的通用发动机的油箱之俯视图(图2的A方向向视图)。Fig. 1 is a top view of a fuel tank of a general-purpose engine according to an embodiment of the present invention (view along the direction A of Fig. 2 ).
图2为上述油箱之正视图。Fig. 2 is a front view of the above fuel tank.
图3为图2的B方向之向视图(侧面图)。Fig. 3 is a view (side view) taken in the direction of B in Fig. 2 .
图4为上述油箱之局部正面轴测图。Fig. 4 is a partial frontal axonometric view of the above fuel tank.
图5是表示现有技术的汽车发动机用的油箱之一例的俯视图。Fig. 5 is a plan view showing an example of a conventional fuel tank for an automobile engine.
图6为图5的C-C线断面图。Fig. 6 is a cross-sectional view of line C-C in Fig. 5 .
图7是具有现有技术的油箱之通用单筒发动机的正视图。Figure 7 is a front view of a conventional single cylinder engine with a prior art fuel tank.
图8是上述现有技术的发动机之俯视图。Fig. 8 is a plan view of the above-mentioned prior art engine.
下面,参照附图对本发明的理想实施形态举例进行详细说明。但,实施例中所述的构成部件的尺寸、材质、形状及其相对的配置位置等,只要没有特定的记载,本发明范围就不局限于此,这只不过是单纯的说明例而已。Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the dimensions, materials, shapes, and relative arrangement positions of components described in the embodiments are not limited to the scope of the present invention unless otherwise specified, and are merely illustrative examples.
图1是本发明实施例通用发动机的油箱之俯视图(图2的A方向向视图)、图2为上述油箱之正视图、图3为上述油箱之侧视图(图2的B方向之向视图)、图4为上述油箱的局部俯视轴测图。Fig. 1 is a top view of a fuel tank of a general-purpose engine according to an embodiment of the present invention (view in the direction of A in Fig. 2), Fig. 2 is a front view of the above-mentioned fuel tank, and Fig. 3 is a side view of the above-mentioned fuel tank (view in the direction of B in Fig. 2) , Figure 4 is a partial top axonometric view of the above fuel tank.
本发明图7~图8所示的是主要用于通用小型发动机的经过改进的油箱例,因此下述实施例的说明也采用图7~图8。Figures 7 to 8 of the present invention show an example of an improved fuel tank mainly used in general-purpose small engines, so the description of the following embodiments also uses Figures 7 to 8.
也就是说,本发明实施例的通用小型发动机,除了油箱外基本结构与图7~图8一样。That is to say, the general-purpose small engine of the embodiment of the present invention has the same basic structure as that shown in Figs. 7 to 8 except for the oil tank.
图1~图4中,70为油箱,其构造如下述。In FIGS. 1 to 4 , 70 is an oil tank, and its structure is as follows.
71~72是用树脂成形的上部箱体和下部箱体,74为旋入后述的注油口71b外周将该注油口盖住的盖子,73为仪表装置。71 to 72 are resin-molded upper and lower casings, 74 is a cap screwed into the outer periphery of an oil filling port 71b described later to cover the oil filling port, and 73 is a meter device.
上部箱体71如图2所示,其平面形状大致为方形,上方形成凸出的锅状,中央部以及从中央部到反冲起动装置58(参照图7~图8)一侧(图1中Z箭头方向)的外周,形成按适宜的坡度向外侧降低的斜坡,其他3个方向(图1的上、下、左方向)大致水平地形成中间较高的曲面。The
此外,在上部箱体71的中央部形成梯形凹部71c,该梯形凹部是这样形成的,即在后述的注油口71b周围的圆锥面71a上,形成断面向下凹、而且该凹部向反冲起动装置58一侧(以下称排出侧)延伸的梯形凹部71c。In addition, a trapezoidal
在该梯形凹部71c的圆锥面71a的内侧部位上,穿设有注油口71b,在该注油口71b的外周螺纹上拧上盖74。An oil filling port 71b is formed on the inside of the
上述梯形凹部71c底面是这样设置的,即如图2所示,从中央部向前述排出侧的外侧以比上部箱体71的上面稍大的坡度延伸。The bottom surface of the
此外,在上部箱体71上面的注油口71b两侧,有多个断面形状为向下的圆弧形槽71d(参照图3),从比注油口71b更靠图1左侧的位置、即从排出侧的相反一侧的位置向排出侧(Z箭头方向)延伸设置,排出侧端部在外侧开口。又,在上部箱体71的整个外周上设有带切口的凸缘71e。In addition, on both sides of the oil filling port 71b on the top of the
如图3~图4所示,在上部箱体71的带切口凸缘71e上,沿着全周设有朝上方敞开的四方槽71f。在该四方槽71f的外缘即连接板71i上,沿着该连接板71i的全周、或者至少沿着排出侧(Z箭头方向),相隔规定间隔设置开口槽71h,该开口槽将四方槽71f的内外部连通。As shown in FIGS. 3 to 4 , the notched flange 71e of the
此外,设在上述排出侧(Z箭头一侧)的四方槽71f,利用设在上部箱体71的侧壁与连接板71i之间的多个肋71g间隔起来,每个间隔区间都设有上述开口槽71h,作为排出槽。In addition, the
下部箱体72是向下侧凸的锅形箱体,为了确保装油的容量,其下面如图2所示,发动机主体一侧(与排出侧相对的一侧)向下方鼓出,下部设有与油旋塞60(参照图7)连通的油取出口72a及多个(图中为4个)安装用的托架72b。The lower box body 72 is a pot-shaped box body that is convex downward. In order to ensure the oil-holding capacity, as shown in FIG. There are an oil outlet 72a communicating with the oil cock 60 (see FIG. 7 ), and a plurality of (four in the figure) mounting brackets 72b.
此外,在下部箱体72上,沿着其整个上缘全周设有带切口的凸缘72c。而且,该带切口的凸缘72c的连接板72d,与上述箱体71的带切口的凸缘71e的连接板71i合在一起,用振动焊接方法焊接起来。In addition, the lower case 72 is provided with a notched flange 72c along the entire circumference of the upper edge. Furthermore, the connection plate 72d of the notched flange 72c and the connection plate 71i of the notched flange 71e of the above-mentioned
这样构成的油箱70安装在图7~图8所示的发动机50上,当发动机50像图7所示那样水平地放置时,其上部箱体71的四方槽71f的反冲起动装置一侧、即上述排出侧(图1的Z侧)要稍许向下方降低一些。The
在该发动机50上,从油箱70的注油口71b注油时,一旦从该注油口71b往外溢油时,所溢出的油便从注油口71b周围的圆锥面71a滴入梯形凹部71c内,并沿着该梯形凹部71c流到排出侧(Z箭头一侧)进入四方槽71f内,然后再从靠近中央的3个开口槽71h流到外部,顶着下部箱体72的带切口凸缘72c的连接板72d落到地上排出。On this
此外,漏到上述圆锥面71a及梯形凹部71c外侧的油向四方流动,但主要是向坡度较大的排出侧(Z箭头侧)流动。其中向垂直于该排出侧方向流的油,在充满圆弧槽71d之后,便改变方向而朝排出侧(Z箭头侧)流动,流入该排出侧的四方槽71f之后,再从靠近中央的5个开口槽71h排到外部。In addition, the oil leaked to the outside of the above-mentioned
又,未流入上述圆弧槽71d内的油,顺着油箱70的表面流入排出侧之外的3个方向的四方槽71f内,再从该四方槽内流到排出侧,并从排出侧的角部开口槽71h(这一侧有2个开口槽)排到外部。因此,滴到油箱70上面而顺着表面流的油主要是通过梯形凹部71c流入四方形槽71f内,流到横向上的油通过圆弧槽71d进入四方槽71f内。此外,没有流入圆弧槽71d内的油便直接流入四方槽71f内,通过该四方槽71f,再从排出侧的开口槽71h流到下部箱体72的外周带切口的凸缘72c的连接板72d,并从该连接板72d上落下、排出。这样,便可防止油流到高温发动机部件及电器零件一侧。Also, the oil that has not flowed into the above-mentioned arc groove 71d flows into the
此外,当大量的油流入排出侧的四方槽71f内时,由于该四方槽71f被多个肋71g隔开,故油不会在槽71f内沿着周向流动,而是从开口槽71h排到外部。In addition, when a large amount of oil flows into the
又,因上述油箱70的上部箱体71及下部箱体72是用轻量树脂材料制成的,故可在不增加重量的条件下增加板厚,多个圆弧状槽71d起着提高刚度的作用,可增加强度,抑制振动和噪音的发生。Also, because the
本发明不局限于该实施例的通用小型发动机用油箱,而且还可作为汽车发动机、建设机械及车辆的发动机用等,凡是用凸缘部把具有注油口的上部箱体和下部箱体接合起来的所有油箱均可适用。The present invention is not limited to the general-purpose small engine oil tank of this embodiment, and can also be used as the engine of automobile engine, construction machinery and vehicle, etc., and the upper box body and the lower box body having the oil filling port are joined together by the flange part. All fuel tanks are applicable.
如上所述,采用本发明,可取得以下效果,即漏到油箱上面的油通过在上部箱体上面形成的凹部及圆弧状槽而汇集到凸缘部外周的水溜子状槽内,然后从开口槽向低温的反冲起动装置的方向排出,因此,油不会沿着上部箱体与下部箱体的接合凸缘朝横向移动而接触高温油缸,也不会接触电气零件,可以防止发生火灾或使电气零件产生故障。As described above, according to the present invention, the following effects can be obtained, that is, the oil leaked to the top of the oil tank is collected in the water-sliding groove on the outer periphery of the flange part through the concave part and the arc-shaped groove formed on the top of the upper tank, and then drained from the oil tank. The open slots are discharged toward the low-temperature recoil starter, so the oil will not move laterally along the joining flange of the upper case and the lower case to contact the high-temperature oil cylinder, nor will it contact electrical parts, which can prevent fires or malfunction of electrical parts.
此外,尤其是通过用肋将水溜子状槽隔开,即使有大量的油流入上述槽内,也可通过肋抑制这些油向凸缘的周向移动,使油从开口槽排出,而不会从上述水溜子状槽溢出或朝凸缘的周向流动,从而确实将油排到反冲起动装置一侧。In addition, especially by separating the water slide-shaped grooves with ribs, even if a large amount of oil flows into the grooves, the ribs can suppress the oil from moving in the circumferential direction of the flange, and the oil can be discharged from the open grooves without The oil overflows from the above-mentioned water chute-shaped groove or flows toward the circumference of the flange, so that the oil is surely discharged to the side of the recoil starter.
又,根据本发明的结构,由于可将油箱滴下的油排到低温而且无障碍物的反冲起动装置一侧,故可提高安全性。Also, according to the structure of the present invention, since the oil dripping from the fuel tank can be discharged to the side of the recoil starter which is low temperature and free from obstacles, safety can be improved.
根据本发明的结构,带切口的凸缘可使油箱周缘方向上的刚度提高,而且上述水溜子状槽可作为排油路发挥作用。According to the structure of the present invention, the notched flange can increase the rigidity in the direction of the periphery of the oil tank, and the above-mentioned water slide groove can function as an oil discharge passage.
根据本发明,通过用树脂材料构成油箱的上部箱体及下部箱体,与用金属材料构成的油箱相比,本发明在不增加重量的条件下可增加板子厚度,上述多个圆弧状槽可使上部箱体的刚度提高,而且还可使强度增大,可获得强度高、可防止产生振动和噪音的油箱。According to the present invention, by using resin materials to form the upper and lower tanks of the fuel tank, compared with the fuel tank made of metal materials, the present invention can increase the thickness of the board without increasing the weight. The rigidity of the upper tank can be increased, and the strength can also be increased to obtain a high-strength fuel tank that prevents vibration and noise.
另根据本发明,溢出或漏到油箱的上部箱体上面的油,在大致呈梯形的凹部以及在上部箱体上面的上述凹部两侧形成的圆形断面等的槽内向单方向、即低位侧流动,流到设在带切口凸缘上的水溜子状槽的低位侧部位,从设在该槽上的开口槽向外部排出,因此,油不会沿着凸缘向横向移动而接触高温油缸或接触电气零件。In addition, according to the present invention, the oil that overflows or leaks onto the upper casing of the oil tank flows in one direction, that is, to the lower position, in the substantially trapezoidal concave portion and the circular cross-section formed on both sides of the above concave portion on the upper casing. Side flow, flows to the lower side of the water-slider-shaped groove provided on the notched flange, and is discharged from the open groove provided on the groove to the outside, so the oil will not move laterally along the flange and come into contact with high temperature Cylinders or contact electrical parts.
特别是根据本发明,由于用肋将上述水溜子状槽间隔起来,故即使有大量油流入槽内,也可通过上述肋阻止油沿着周向流动,使油从开口槽排出,而不会朝周向移动。Especially according to the present invention, since the above-mentioned water-slider-shaped grooves are separated by ribs, even if a large amount of oil flows into the grooves, the oil can be prevented from flowing in the circumferential direction by the ribs, and the oil can be discharged from the open grooves without Move around.
这样,溢出或漏到油箱上的油,不管量多量少,全部汇集到低位侧而排到外部,而不会与高温部及电气零件等接触,于是可确实防止火灾及损坏电气零件功能等不良情况发生。In this way, the oil that overflows or leaks to the oil tank, no matter how much or how little, is all collected to the low side and discharged to the outside without contacting the high temperature part and electrical parts, etc., so that fire and damage to the function of electrical parts can be reliably prevented. Bad things happen.
又,因上部箱体及下部箱体是用树脂材料制成的,故与用板金材料制的箱体相比,在重量不增加的条件下可增加板厚,而且在上部箱体上面形成的多个圆弧状槽可以提高箱体刚度、增加箱体强度,并可抑制振动和噪音的产生。Also, since the upper case and the lower case are made of resin material, compared with the case made of sheet metal material, the plate thickness can be increased without increasing the weight, and the upper case formed on the upper case Multiple arc-shaped grooves can improve the rigidity of the box body, increase the strength of the box body, and suppress the generation of vibration and noise.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP87685/97 | 1997-03-21 | ||
| JP8768597 | 1997-03-21 |
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| CN1220721A CN1220721A (en) | 1999-06-23 |
| CN1080376C true CN1080376C (en) | 2002-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN98800318A Expired - Lifetime CN1080376C (en) | 1997-03-21 | 1998-03-19 | Fuel tank and general purpose engine provided with the same |
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|---|---|
| US (1) | US6382172B1 (en) |
| EP (1) | EP0903488B1 (en) |
| JP (1) | JP3438897B2 (en) |
| CN (1) | CN1080376C (en) |
| DE (1) | DE69809862T2 (en) |
| TW (1) | TW358780B (en) |
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| JPS5722026Y2 (en) * | 1975-07-10 | 1982-05-13 | ||
| FR2381618A1 (en) * | 1977-02-24 | 1978-09-22 | Ouest Cie | METHOD OF MANUFACTURING A FLEXIBLE SAFETY TANK FOR HYDROCARBONS, ESPECIALLY FOR INDUSTRIAL VEHICLES |
| JPH0128270Y2 (en) * | 1984-10-09 | 1989-08-29 | ||
| JPS63159324A (en) | 1986-12-22 | 1988-07-02 | Lion Corp | Oral vaccine for cedar pollinosis |
| US4995356A (en) * | 1990-06-04 | 1991-02-26 | Tecumseh Products Company | Engine fuel tank shroud having dampened spring retainers |
| DE4020520A1 (en) * | 1990-06-28 | 1992-01-02 | Bosch Gmbh Robert | AGGREGATE FOR PROCESSING FUEL FROM THE STORAGE TANK TO THE INTERNAL COMBUSTION ENGINE OF A MOTOR VEHICLE |
| SE470567B (en) * | 1993-01-21 | 1994-08-29 | Electrolux Ab | Device for cutting machine, circular saw machine or equivalent |
| US5664696A (en) * | 1994-05-06 | 1997-09-09 | Canga; Jose Luis Martinez | Installation of tanks for storing fuel or chemical products in service stations and the like |
| JP3554404B2 (en) * | 1995-05-15 | 2004-08-18 | 本田技研工業株式会社 | Connection structure of fuel tube in fuel tank |
| JP3917744B2 (en) * | 1998-01-27 | 2007-05-23 | 三菱重工業株式会社 | Engine exhaust pipe cover mounting structure |
| US6155648A (en) * | 1998-08-31 | 2000-12-05 | Wacker Corporation | Power buggy |
| JP2000185563A (en) * | 1998-12-22 | 2000-07-04 | Kubota Corp | Engine fuel tank |
-
1998
- 1998-03-19 WO PCT/JP1998/001169 patent/WO1998042972A1/en not_active Ceased
- 1998-03-19 DE DE69809862T patent/DE69809862T2/en not_active Expired - Fee Related
- 1998-03-19 JP JP54370998A patent/JP3438897B2/en not_active Expired - Lifetime
- 1998-03-19 EP EP98909754A patent/EP0903488B1/en not_active Expired - Lifetime
- 1998-03-19 TW TW087104076A patent/TW358780B/en active
- 1998-03-19 CN CN98800318A patent/CN1080376C/en not_active Expired - Lifetime
- 1998-03-19 US US09/194,066 patent/US6382172B1/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60157533U (en) * | 1984-03-30 | 1985-10-19 | 日野自動車株式会社 | fuel tank |
| JPH0645826U (en) * | 1992-11-09 | 1994-06-21 | いすゞ自動車株式会社 | Resin fuel tank |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107000585A (en) * | 2014-11-18 | 2017-08-01 | 八千代工业株式会社 | The vehicle body mounting configuration of fuel tank |
| CN107000585B (en) * | 2014-11-18 | 2018-06-05 | 八千代工业株式会社 | The vehicle body mounting configuration of fuel tank |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69809862D1 (en) | 2003-01-16 |
| DE69809862T2 (en) | 2003-10-02 |
| TW358780B (en) | 1999-05-21 |
| EP0903488A4 (en) | 1999-10-13 |
| JP3438897B2 (en) | 2003-08-18 |
| US6382172B1 (en) | 2002-05-07 |
| EP0903488B1 (en) | 2002-12-04 |
| EP0903488A1 (en) | 1999-03-24 |
| CN1220721A (en) | 1999-06-23 |
| WO1998042972A1 (en) | 1998-10-01 |
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