CN108034199A - High filled biodegradable radiation cross-linked foam material and preparation method thereof - Google Patents
High filled biodegradable radiation cross-linked foam material and preparation method thereof Download PDFInfo
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Abstract
高填充可生物降解辐射交联泡沫材料及其制备方法,属于聚合物及其加工技术领域。解决了如何提供一种物理性能优异,耐水、耐久性好,发泡倍率较高,可以在很宽的范围内调控力学性能的泡沫材料的问题。本发明的泡沫材料包括60‑100重量份聚己二酸‑对苯二甲酸丁二醇酯、0‑40重量份填充剂、0.5‑15重量份发泡剂、0.01‑5重量份助发泡剂和0.1‑10重量份交联剂。其中,交联剂为乙烯基三甲基硅烷、乙烯基三乙氧基硅烷、乙烯基三(β‑甲氧基乙氧基)硅烷中的一种或多种。该泡沫材料具备物理性能优异、耐水性好、耐久性好、发泡倍率较高的优点,且通过填加相应的填充物进行发泡,可以在很宽的范围内调控发泡材料的力学性能。The highly filled biodegradable radiation cross-linked foam material and its preparation method belong to the technical field of polymers and their processing. The invention solves the problem of how to provide a foam material with excellent physical properties, good water resistance, good durability, high expansion ratio and adjustable mechanical properties in a wide range. The foam material of the present invention comprises 60-100 parts by weight of polybutylene adipate-terephthalate, 0-40 parts by weight of filler, 0.5-15 parts by weight of foaming agent, and 0.01-5 parts by weight of auxiliary foam Agent and 0.1‑10 parts by weight of crosslinking agent. Wherein, the crosslinking agent is one or more of vinyltrimethylsilane, vinyltriethoxysilane, and vinyltris(β-methoxyethoxy)silane. The foam material has the advantages of excellent physical properties, good water resistance, good durability, and high foaming ratio, and by adding corresponding fillers for foaming, the mechanical properties of the foaming material can be adjusted in a wide range .
Description
技术领域technical field
本发明属于聚合物及其加工技术领域,具体涉及一种高填充可生物降解辐射交联泡沫材料及其制备方法。The invention belongs to the technical field of polymers and their processing, and in particular relates to a high-filling biodegradable radiation-crosslinked foam material and a preparation method thereof.
背景技术Background technique
聚合物泡沫是一种特殊的多相材料,它是由固态的聚合物与气相共同构成,是以塑料为基本组分并含有大量气泡的聚合物材料,因此也可以看成以气体为填料的复合塑料。与纯塑料相比,它具有很多优良的性能,如质轻、比强度高、可吸收冲击载荷、隔热和隔音性能好等。因而在工业、农业、建筑、交通运输等领域得到了广泛应用。Polymer foam is a special multiphase material. It is composed of solid polymer and gas phase. It is a polymer material with plastic as the basic component and contains a large number of bubbles. Therefore, it can also be regarded as a gas-filled material. composite plastic. Compared with pure plastic, it has many excellent properties, such as light weight, high specific strength, absorbable impact load, good heat insulation and sound insulation performance, etc. Therefore, it has been widely used in industry, agriculture, construction, transportation and other fields.
目前泡沫材料主要以聚合物泡沫如聚乙烯(PE)泡沫、聚丙烯(PP)泡沫、聚苯乙烯(PS)泡沫、聚氯乙烯(PVC)泡沫及聚氨酯(PU)为主,这类泡沫材料体积大、回收困难、在自然环境下不降解,带来严重的环境问题,加剧了“白色污染”。因此,出于对环境的考虑,大力开发和推广可降解泡沫材料代替传统高分子泡沫材料受到世界范围的学术界和工业界的关注。与通用泡沫材料相比,目前市场上的可降解泡沫材料力学性能差,耐水性能差,产品的耐久性差。At present, foam materials are mainly polymer foams such as polyethylene (PE) foam, polypropylene (PP) foam, polystyrene (PS) foam, polyvinyl chloride (PVC) foam and polyurethane (PU). Large in size, difficult to recycle, and non-degradable in the natural environment, bringing serious environmental problems and exacerbating "white pollution". Therefore, due to environmental considerations, vigorously developing and promoting degradable foam materials to replace traditional polymer foam materials has attracted worldwide attention from academia and industry. Compared with general-purpose foam materials, the biodegradable foam materials currently on the market have poor mechanical properties, poor water resistance, and poor product durability.
聚己二酸-对苯二甲酸丁二醇酯,由己二酸和对苯二甲酸和丁二醇经缩聚制得,它可以在细菌或酶的作用下最终降解成为二氧化碳和水等物质,对环境无害。而且由于合成所用原料相对易得,合成工艺相对于微生物发酵法等也要简便,所以在成本上有明显的优势。有希望取代通用聚乙烯或聚丙烯而进入通用塑料领域,缓解传统塑料对环境造成的污染。德国巴斯夫公司已经实现了聚己二酸-对苯二甲酸丁二醇酯的产业化生产,商品名为是巴斯夫公司生产的一种真正意义上的生物降解塑料,因为它在土壤中或肥料中仅用几个星期内就可以腐烂,而且不会留下任何残渣。因此,将其制备成发泡材料后,可以有效解决传统发泡材料带来的污染问题。巴斯夫公司是于1998年向市场上推出这个产品的,由于它拥有十分优异的品质,使得它成为在世界市场上的居于领先地位的人造生物降解材料。在国内,也有多家企业实现了聚己二酸-对苯二甲酸丁二醇酯产业化生产。Poly(butylene adipate-terephthalate) is obtained by polycondensation of adipic acid, terephthalic acid and butanediol. It can be finally degraded into carbon dioxide and water under the action of bacteria or enzymes. Environmentally friendly. Moreover, since the raw materials used in the synthesis are relatively easy to obtain, and the synthesis process is simpler than the microbial fermentation method, etc., there are obvious advantages in cost. It is hoped that it will replace general-purpose polyethylene or polypropylene and enter the field of general-purpose plastics to alleviate the pollution caused by traditional plastics to the environment. BASF of Germany has realized the industrialized production of polybutylene adipate-terephthalate, whose trade name is It is a truly biodegradable plastic produced by BASF, because it can decompose in only a few weeks in the soil or fertilizer, and it will not leave any residue. Therefore, after it is prepared into a foam material, the pollution problem caused by the traditional foam material can be effectively solved. BASF launched this product to the market in 1998. Due to its excellent quality, it has become a leading man-made biodegradable material in the world market. In China, many enterprises have realized the industrial production of polybutylene adipate-terephthalate.
虽然,聚己二酸-对苯二甲酸丁二醇酯具备优异的可降解性能,得到了广泛的应用,但随着人们对于产品品质的追求的提高,对泡沫材料的性能需求已不单纯仅仅满足于其环保性,人们更希望其能够兼备优异的综合性能,如物理性能、耐水性、耐久性等等,且为了满足不同应用需求,对材料性能的可控性也具有一定的愿景。Although poly(butylene adipate-terephthalate) has excellent degradability and has been widely used, but with the improvement of people's pursuit of product quality, the performance requirements of foam materials are not only Satisfied with its environmental protection, people hope that it can have excellent comprehensive properties, such as physical properties, water resistance, durability, etc., and in order to meet the needs of different applications, there is also a certain vision for the controllability of material properties.
发明内容Contents of the invention
本发明的目的在于解决现有技术中如何提供一种物理性能优异、耐水性好、耐久性好、发泡倍率较高、可以在很宽的范围内调控发泡材料的力学性能的高填充可生物降解辐射交联泡沫材料及其制备方法。The purpose of the present invention is to solve the problem of how to provide a high-filling material with excellent physical properties, good water resistance, good durability, high expansion ratio, and the ability to regulate the mechanical properties of foamed materials within a wide range. Biodegradable radiation crosslinked foam material and its preparation method.
本发明解决上述技术问题采取的技术方案如下:The technical scheme that the present invention solves the problems of the technologies described above is as follows:
高填充可生物降解辐射交联泡沫材料及其制备方法,包括:Highly filled biodegradable radiation crosslinked foam material and preparation method thereof, including:
所述交联剂为乙烯基三甲基硅烷、乙烯基三乙氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷中的一种或多种按任意比例的混合;The crosslinking agent is a mixture of one or more of vinyltrimethylsilane, vinyltriethoxysilane, and vinyltris(β-methoxyethoxy)silane in any proportion;
所述填充物为淀粉、纤维素、木质素、二氧化硅、滑石粉、蒙脱土、碳酸钙中的一种。The filler is one of starch, cellulose, lignin, silicon dioxide, talcum powder, montmorillonite, and calcium carbonate.
优选的是,组成及重量份为:Preferably, the composition and parts by weight are:
优选的是,所述发泡剂为偶氮二甲酰胺、偶氮二甲酸钡、偶氮二甲酸二异丙酯、N,N-二亚硝基五次甲基四胺、4,4’-氧代双苯磺酰肼中的一种或多种按任意比例的混合。Preferably, the blowing agent is azodicarbonamide, barium azodicarboxylate, diisopropyl azodicarboxylate, N,N-dinitrosopentamethylenetetramine, 4,4' - One or more of the oxybisbenzenesulfonyl hydrazides are mixed in any proportion.
优选的是,所述助发泡剂为氧化锌、硬脂酸锌、硬脂酸钙中的一种或多种按任意比例的混合。Preferably, the foaming aid is one or more of zinc oxide, zinc stearate, and calcium stearate mixed in any proportion.
上述高填充可生物降解辐射交联泡沫材料及其制备方法,步骤如下:The above-mentioned high-filling biodegradable radiation-crosslinked foam material and its preparation method, the steps are as follows:
步骤一、按组成及重量份称取各原料,加入挤出机中进行混炼造粒,混炼造粒温度为80-170℃,得到的混炼造粒料在片材挤出机上挤出片材,片材厚度为0.5-3.0mm,挤出温度为100-170℃;Step 1. Weigh each raw material according to the composition and parts by weight, add it to the extruder for mixing and granulation, the mixing and granulation temperature is 80-170°C, and the obtained mixing and granulating material is extruded on the sheet extruder Sheet, the thickness of the sheet is 0.5-3.0mm, and the extrusion temperature is 100-170°C;
步骤二、室温下空气中,对共混物片材进行辐射交联,辐照剂量为0.5-9KGy,得到预交联物料;Step 2, performing radiation crosslinking on the blend sheet in air at room temperature, with an irradiation dose of 0.5-9KGy, to obtain a precrosslinked material;
步骤三、将预交联物料,在50-80℃的热水浴中进一步交联2-48h,得到交联物料;Step 3, further cross-linking the pre-crosslinked material in a hot water bath at 50-80°C for 2-48 hours to obtain a cross-linked material;
步骤四、将交联物料进行发泡,温度为190-250℃,时间为1-20min,得到高填充可生物降解辐射交联泡沫材料。Step 4: Foaming the cross-linked material at a temperature of 190-250° C. for 1-20 minutes to obtain a highly filled biodegradable radiation-cross-linked foam material.
优选的是,混炼造粒在双螺杆挤出机中完成,挤出片材的设备为单螺杆片材挤出机。Preferably, the mixing and granulation is completed in a twin-screw extruder, and the equipment for extruding the sheet is a single-screw sheet extruder.
优选的是,电离辐射源为60Co源或电子加速器。Preferably, the source of ionizing radiation is a 60 Co source or an electron accelerator.
优选的是,交联物料在立式或水平发泡炉中进行发泡。Preferably, the cross-linked material is foamed in a vertical or horizontal foaming furnace.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
本发明的高填充可生物降解辐射交联泡沫材料及其制备方法具备物理性能优异、耐水性好、耐久性好、发泡倍率较高的优点,且通过填加相应的填充物进行发泡,可以在很宽的范围内调控发泡材料的力学性能,如压缩强度,压缩模量等,使其可以满足更多的应用领域,经试验检测,本发明的泡沫材料的表观密度为50-500Kg/m3,拉伸强度1.10-2.64MPa,断裂伸长率为370-560%,压缩强度为0.45-5.56MPa。The high-filling, biodegradable radiation-crosslinked foam material of the present invention and its preparation method have the advantages of excellent physical properties, good water resistance, good durability, and high expansion ratio, and can be foamed by adding corresponding fillers, The mechanical properties of the foamed material can be regulated in a wide range, such as compressive strength, compressive modulus, etc., so that it can meet more application fields. After testing, the apparent density of the foamed material of the present invention is 50- 500Kg/m 3 , tensile strength 1.10-2.64MPa, elongation at break 370-560%, compressive strength 0.45-5.56MPa.
本发明的高填充可生物降解辐射交联泡沫材料及其制备方法的制备方法采用含有乙烯基的硅烷作为交联剂,实现在低辐射剂量下对聚己二酸-对苯二甲酸丁二醇酯及其共混物进行辐照交联,降低辐射加工成本,同时,在分子链间引入硅氧化学键后可以加快这些生物降解发泡材料的生物降解速率;The high-filling biodegradable radiation-crosslinked foam material of the present invention and its preparation method use vinyl-containing silane as a crosslinking agent to realize terephthalic acid-butylene terephthalate under low radiation doses Esters and their blends are irradiated and cross-linked to reduce the cost of irradiated processing. At the same time, the biodegradation rate of these biodegradable foaming materials can be accelerated by introducing silicon-oxygen bonds between molecular chains;
本发明的高填充可生物降解辐射交联泡沫材料的制备方法采用辐照交联和水热交联结合,可保证材料满足发泡的需要,制得物理性能优异、耐水性好、耐久性好、发泡倍率较高的泡沫塑料,且进一步降低辐射剂量;The preparation method of the highly filled biodegradable radiation crosslinked foam material of the present invention adopts the combination of radiation crosslinking and hydrothermal crosslinking, which can ensure that the material meets the needs of foaming, and obtains excellent physical properties, good water resistance and good durability , Foam plastics with higher expansion ratio, and further reduce the radiation dose;
本发明的高填充可生物降解辐射交联泡沫材料的制备方法采用室温下辐照交联,操作简单。The preparation method of the high-filling biodegradable radiation crosslinking foam material of the present invention adopts radiation crosslinking at room temperature, and the operation is simple.
具体实施方式Detailed ways
为了进一步了解本发明,下面结合具体实施方式对本发明的优选实施方案进行描述,但是应当理解,这些描述只是为了进一步说明本发明的特正和优点而不是对本发明权利要求的限制。In order to further understand the present invention, the preferred embodiments of the present invention are described below in conjunction with specific embodiments, but it should be understood that these descriptions are only to further illustrate the characteristics and advantages of the present invention rather than limit the claims of the present invention.
本发明的高填充可生物降解辐射交联泡沫材料,由60-100重量份聚己二酸-对苯二甲酸丁二醇酯、0-40重量份填充剂、0.5-15重量份发泡剂、0.01-5重量份助发泡剂和0.1-10重量份交联剂组成。The highly filled biodegradable radiation-crosslinked foam material of the present invention consists of 60-100 parts by weight of polybutylene adipate-terephthalate, 0-40 parts by weight of a filler, and 0.5-15 parts by weight of a foaming agent. , 0.01-5 parts by weight of foaming aid and 0.1-10 parts by weight of crosslinking agent.
其中,聚己二酸-对苯二甲酸丁二醇酯重量份优选为70-90,更优选为75-85。填充物为淀粉、纤维素、木质素、二氧化硅、滑石粉、蒙脱土、碳酸钙中的一种,重量份优选为10-35,更优选为15-25。发泡剂为偶氮二甲酰胺、偶氮二甲酸钡、偶氮二甲酸二异丙酯、N,N-二亚硝基五次甲基四胺、4,4’-氧代双苯磺酰肼中的一种或多种按任意比例的混合,重量份优选为5-10,更优选为6-9,尤其优选为8。助发泡剂为氧化锌、硬脂酸锌、硬脂酸钙中的一种或多种按任意比例的混合,重量份优选为3-5,更优选为3.5-4。交联剂为乙烯基三甲基硅烷、乙烯基三乙氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷中的一种或多种按任意比例的混合,重量份优选为4-9,更优选为5.5-8,尤其优选为6-7。Among them, the weight part of polybutylene adipate-terephthalate is preferably 70-90, more preferably 75-85. The filler is one of starch, cellulose, lignin, silicon dioxide, talcum powder, montmorillonite, and calcium carbonate, and the parts by weight are preferably 10-35, more preferably 15-25. The foaming agent is azodicarbonamide, barium azodicarboxylate, diisopropyl azodicarboxylate, N,N-dinitrosopentamethylenetetramine, 4,4'-oxobisbenzenesulfonate One or more of the hydrazides are mixed in any proportion, preferably 5-10 parts by weight, more preferably 6-9 parts, and especially preferably 8 parts by weight. Foaming aid is the mixture of one or more of zinc oxide, zinc stearate and calcium stearate in any proportion, and the parts by weight are preferably 3-5, more preferably 3.5-4. The crosslinking agent is one or more of vinyltrimethylsilane, vinyltriethoxysilane, and vinyltris(β-methoxyethoxy)silane mixed in any proportion, and the parts by weight are preferably 4-9, more preferably 5.5-8, especially preferably 6-7.
本发明的高填充可生物降解辐射交联泡沫材料的制备方法,步骤如下:The preparation method of highly filled biodegradable radiation crosslinked foam material of the present invention, the steps are as follows:
步骤一、按组成及重量份称取各原料,加入双螺杆挤出机中进行混炼造粒,混炼造粒温度为80-170℃,得到的混炼造粒料在单螺杆片材挤出机上挤出片材,片材厚度为0.5-3.0mm,优选1mm,挤出温度为100-170℃;Step 1. Weigh each raw material according to the composition and parts by weight, and add it to a twin-screw extruder for mixing and granulation. The mixing and granulation temperature is 80-170°C. Extrude the sheet on the machine, the thickness of the sheet is 0.5-3.0mm, preferably 1mm, and the extrusion temperature is 100-170°C;
步骤二、室温下空气中,对共混物片材进行辐射交联,辐照剂量为0.5-9KGy,得到预交联物料;Step 2, performing radiation crosslinking on the blend sheet in air at room temperature, with an irradiation dose of 0.5-9KGy, to obtain a precrosslinked material;
步骤三、将预交联物料,在50-80℃的热水浴中进一步交联2-48h,得到交联物料;Step 3, further cross-linking the pre-crosslinked material in a hot water bath at 50-80°C for 2-48 hours to obtain a cross-linked material;
步骤四、将交联物料在立式或水平发泡炉进行发泡,温度为190-250℃,时间为1-20min,优选为220-240℃,时间为4-10min,得到高填充可生物降解辐射交联泡沫材料。Step 4. Foam the cross-linked material in a vertical or horizontal foaming furnace at a temperature of 190-250°C for 1-20 minutes, preferably at 220-240°C for 4-10 minutes to obtain highly filled bio Degradation of radiation crosslinked foams.
以下将通过实施例进一步详细的说明本发明。但是,本发明并不局限于这些例子。The present invention will be further described in detail through examples below. However, the present invention is not limited to these examples.
实施例1Example 1
高填充可生物降解辐射交联泡沫材料:由聚己二酸-对苯二甲酸丁二醇酯100重量份、偶氮二甲酰胺5重量份、氧化锌1重量份和乙烯基三甲基硅烷0.5重量份组成。Highly filled biodegradable radiation crosslinked foam material: 100 parts by weight of polybutylene adipate-terephthalate, 5 parts by weight of azodicarbonamide, 1 part by weight of zinc oxide and vinyltrimethylsilane 0.5 parts by weight.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为1.0mm。然后采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为9KGy,将预辐射交联后的片材,在80℃的热水浴中进一步交联2h。最后在立式发泡炉中发泡,发泡温度为220℃,发泡时间为4min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 1.0mm. Then, an electron accelerator was used to pre-irradiate the sheet in air at room temperature with a radiation dose of 9KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 80°C for 2 hours. Finally, foaming was carried out in a vertical foaming furnace, the foaming temperature was 220° C., and the foaming time was 4 minutes to obtain a foam material.
对实施例1得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 1 was tested for performance, and the test results are shown in Table 1.
实施例2Example 2
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯60重量份、淀粉40重量份、偶氮二甲酰胺5重量份、氧化锌1重量份和乙烯基三乙氧基硅烷0.5重量份组成。Highly filled biodegradable radiation cross-linked foam material: 60 parts by weight of polybutylene adipate-terephthalate, 40 parts by weight of starch, 5 parts by weight of azodicarbonamide, 1 part by weight of zinc oxide and It consists of 0.5 parts by weight of vinyltriethoxysilane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为1.0mm。然后采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为9KGy,将预辐射交联后的片材,在60℃的热水浴中进一步交联36h。最后在立式发泡炉中发泡,发泡温度为230℃,发泡时间为4min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 1.0mm. Then, an electron accelerator was used to pre-irradiate the sheet in air at room temperature with a radiation dose of 9KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 60°C for 36 hours. Finally, foaming was carried out in a vertical foaming furnace, the foaming temperature was 230° C., and the foaming time was 4 minutes to obtain a foam material.
对实施例2得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 2 was tested for performance, and the test results are shown in Table 1.
实施例3Example 3
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯90重量份、淀粉10重量份、4,4’-氧代双苯磺酰肼15重量份、硬脂酸钙2重量份和乙烯基三(β-甲氧基乙氧基)硅烷0.1重量份组成。Highly filled biodegradable radiation-crosslinked foam material: 90 parts by weight of polybutylene adipate-terephthalate, 10 parts by weight of starch, and 15 parts by weight of 4,4'-oxobisbenzenesulfonyl hydrazide , 2 parts by weight of calcium stearate and 0.1 part by weight of vinyl tris (β-methoxyethoxy) silane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为1.5mm。采用60Co源,在室温下空气中对片材进行预辐照,辐照剂量为8KGy,将预辐射交联后的片材,在70℃的热水浴中进一步交联30h。最后在立式发泡炉中发泡,发泡温度为250℃,发泡时间为1min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 1.5mm. Using 60 Co source, the sheet was pre-irradiated in air at room temperature with a radiation dose of 8KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 70°C for 30h. Finally, it is foamed in a vertical foaming furnace, the foaming temperature is 250° C., and the foaming time is 1 min to obtain a foam material.
对实施例3得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 3 was tested for performance, and the test results are shown in Table 1.
实施例4Example 4
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯80重量份、纤维素20重量份、偶氮二甲酰胺10重量份、硬脂酸2重量份和乙烯基三乙氧基硅烷2重量份组成。Highly filled biodegradable radiation cross-linked foam material: 80 parts by weight of polybutylene adipate-terephthalate, 20 parts by weight of cellulose, 10 parts by weight of azodicarbonamide, and 2 parts by weight of stearic acid and 2 parts by weight of vinyltriethoxysilane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为2.0mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为7KGy,将预辐射交联后的片材,在80℃的热水浴中进一步交联10h。最后在立式发泡炉中发泡,发泡温度为220℃,发泡时间为4min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 2.0mm. Using an electron accelerator, the sheet was pre-irradiated in air at room temperature with a radiation dose of 7KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 80°C for 10 hours. Finally, foaming was carried out in a vertical foaming furnace, the foaming temperature was 220° C., and the foaming time was 4 minutes to obtain a foam material.
对实施例4得到的泡沫材料进行性能检测,检测结果如表1所示。The performance of the foam material obtained in Example 4 was tested, and the test results are shown in Table 1.
实施例5Example 5
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯70重量份、纤维素30重量份、偶氮二甲酸钡12重量份、硬脂酸锌5重量份和乙烯基三甲基硅烷10重量份组成。Highly filled biodegradable radiation crosslinked foam material: 70 parts by weight of polybutylene adipate-terephthalate, 30 parts by weight of cellulose, 12 parts by weight of barium azodicarboxylate, 5 parts by weight of zinc stearate parts by weight and 10 parts by weight of vinyltrimethylsilane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为0.5KGy,将预辐射交联后的片材,在80℃的热水浴中进一步交联2h。最后在立式发泡炉中发泡,发泡温度为240℃,发泡时间为3min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Using an electron accelerator, the sheet was pre-irradiated in air at room temperature with a radiation dose of 0.5KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 80°C for 2 hours. Finally, it is foamed in a vertical foaming furnace, the foaming temperature is 240° C., and the foaming time is 3 minutes to obtain a foam material.
对实施例5得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 5 was tested for performance, and the test results are shown in Table 1.
实施例6Example 6
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯75重量份、木质素25重量份、N,N-二亚硝基五次甲基四胺10重量份、硬脂酸锌1重量份和乙烯基三(β-甲氧基乙氧基)硅烷8重量份组成。Highly filled biodegradable radiation crosslinked foam material: 75 parts by weight of polybutylene adipate-terephthalate, 25 parts by weight of lignin, N,N-dinitrosopentamethylenetetramine 10 parts by weight, 1 part by weight of zinc stearate and 8 parts by weight of vinyl tris(β-methoxyethoxy)silane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为1.5mm。采用60Co源,在室温下空气中对片材进行预辐照,辐照剂量为9KGy,将预辐射交联后的片材,在70℃的热水浴中进一步交联8h。最后在立式发泡炉中发泡,发泡温度为210℃,发泡时间为10min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 1.5mm. Using 60 Co source, the sheet was pre-irradiated in air at room temperature with a radiation dose of 9KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 70°C for 8h. Finally, it is foamed in a vertical foaming furnace, the foaming temperature is 210° C., and the foaming time is 10 minutes to obtain a foam material.
对实施例6得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 6 was tested for performance, and the test results are shown in Table 1.
实施例7Example 7
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯95重量份、木质素5重量份、偶氮二甲酰胺10重量份、硬脂酸1重量份和乙烯基三(β-甲氧基乙氧基)硅烷0.05重量份组成。Highly filled biodegradable radiation-crosslinked foam material: 95 parts by weight of polybutylene adipate-terephthalate, 5 parts by weight of lignin, 10 parts by weight of azodicarbonamide, and 1 part by weight of stearic acid and 0.05 parts by weight of vinyl tris(β-methoxyethoxy)silane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为6KGy,将预辐射交联后的片材,在80℃的热水浴中进一步交联6h。最后在立式发泡炉中发泡,发泡温度为220℃,发泡时间为4min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Using an electron accelerator, the sheet was pre-irradiated in air at room temperature with a radiation dose of 6KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 80°C for 6h. Finally, foaming was carried out in a vertical foaming furnace, the foaming temperature was 220° C., and the foaming time was 4 minutes to obtain a foam material.
对实施例7得到的泡沫材料进行性能检测,检测结果如表1所示。The performance of the foam material obtained in Example 7 was tested, and the test results are shown in Table 1.
实施例8Example 8
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯60重量份、二氧化硅40重量份、偶氮二甲酰胺10重量份、氧化锌5重量份和乙烯基三乙氧基硅烷2重量份组成。Highly filled biodegradable radiation cross-linked foam material: 60 parts by weight of polybutylene adipate-terephthalate, 40 parts by weight of silicon dioxide, 10 parts by weight of azodicarbonamide, and 5 parts by weight of zinc oxide and 2 parts by weight of vinyltriethoxysilane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为1.0mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为8KGy,将预辐射交联后的片材,在60℃的热水浴中进一步交联40h。最后在立式发泡炉中发泡,发泡温度为240℃,发泡时间为2min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 1.0mm. Using an electron accelerator, the sheet was pre-irradiated in air at room temperature with a radiation dose of 8KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 60°C for 40h. Finally, it is foamed in a vertical foaming furnace, the foaming temperature is 240° C., and the foaming time is 2 minutes to obtain a foam material.
对实施例8得到的泡沫材料进行性能检测,检测结果如表1所示。The performance of the foam material obtained in Example 8 was tested, and the test results are shown in Table 1.
实施例9Example 9
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯85重量份、二氧化硅15重量份、偶氮二甲酸二异丙酯15重量份、硬脂酸锌0.01重量份和乙烯基三(β-甲氧基乙氧基)硅烷3重量份组成。Highly filled biodegradable radiation cross-linked foam material: 85 parts by weight of polybutylene adipate-terephthalate, 15 parts by weight of silicon dioxide, 15 parts by weight of diisopropyl azodicarboxylate, hard It consists of 0.01 parts by weight of zinc fatty acid and 3 parts by weight of vinyl tris(β-methoxyethoxy)silane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为2.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为9KGy,将预辐射交联后的片材,在80℃的热水浴中进一步交联4h。最后在立式发泡炉中发泡,发泡温度为200℃,发泡时间为12min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 2.5mm. Using an electron accelerator, the sheet was pre-irradiated in air at room temperature with a radiation dose of 9KGy, and the pre-irradiated cross-linked sheet was further cross-linked in a hot water bath at 80°C for 4 hours. Finally, it is foamed in a vertical foaming furnace, the foaming temperature is 200° C., and the foaming time is 12 minutes to obtain a foam material.
对实施例9得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 9 was tested for performance, and the test results are shown in Table 1.
实施例10Example 10
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯65重量份、滑石粉35重量份、偶氮二甲酸钡5重量份、硬脂酸锌1重量份和乙烯基三甲基硅烷8重量份组成。Highly filled biodegradable radiation crosslinked foam material: 65 parts by weight of polybutylene adipate-terephthalate, 35 parts by weight of talcum powder, 5 parts by weight of barium azodicarboxylate, 1 part by weight of zinc stearate It is composed of 8 parts by weight and vinyltrimethylsilane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为2KGy,将预辐射交联后的片材,在70℃的热水浴中进一步交联12h,在水平发泡炉中发泡,发泡温度为250℃,发泡时间为1min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Using an electron accelerator, the sheet is pre-irradiated in air at room temperature, and the irradiation dose is 2KGy. The pre-irradiated cross-linked sheet is further cross-linked in a hot water bath at 70°C for 12 hours, and foamed horizontally Foaming was carried out in a furnace, the foaming temperature was 250° C., and the foaming time was 1 min to obtain a foam material.
对实施例10得到的泡沫材料进行性能检测,检测结果如表1所示。The performance of the foam material obtained in Example 10 was tested, and the test results are shown in Table 1.
实施例11Example 11
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯75重量份、滑石粉25重量份、N,N-二亚硝基五次甲基四胺10重量份、硬脂酸3重量份和乙烯基三乙氧基硅烷0.2重量份组成。Highly filled biodegradable radiation cross-linked foam material: 75 parts by weight of polybutylene adipate-terephthalate, 25 parts by weight of talcum powder, N,N-dinitrosopentamethylenetetramine 10 parts by weight, 3 parts by weight of stearic acid and 0.2 parts by weight of vinyltriethoxysilane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为1mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为9KGy,将预辐射交联后的片材,在80℃的热水浴中进一步交联2h,在水平发泡炉中发泡,发泡温度为190℃,发泡时间为20min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 1mm. Use an electron accelerator to pre-irradiate the sheet in the air at room temperature, and the irradiation dose is 9KGy. The pre-irradiated cross-linked sheet is further cross-linked in a hot water bath at 80°C for 2 hours, and foamed horizontally Foaming was carried out in a furnace, the foaming temperature was 190° C., and the foaming time was 20 minutes to obtain a foam material.
对实施例11得到的泡沫材料进行性能检测,检测结果如表1所示。The performance of the foam material obtained in Example 11 was tested, and the test results are shown in Table 1.
实施例12Example 12
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯90重量份、蒙脱土10重量份、偶氮二甲酸二异丙酯15重量份、硬脂酸钙5重量份和乙烯基三乙氧基硅烷10重量份组成。Highly filled biodegradable radiation cross-linked foam material: 90 parts by weight of polybutylene adipate-terephthalate, 10 parts by weight of montmorillonite, 15 parts by weight of diisopropyl azodicarboxylate, hard It consists of 5 parts by weight of calcium fatty acid and 10 parts by weight of vinyltriethoxysilane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为0.5KGy,将预辐射交联后的片材,在70℃的热水浴中进一步交联6h,在水平发泡炉中发泡,发泡温度为220℃,发泡时间为1min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Using an electron accelerator, the sheet is pre-irradiated in air at room temperature, and the irradiation dose is 0.5KGy. The pre-irradiated cross-linked sheet is further cross-linked in a hot water bath at 70°C for 6 hours, Foaming in a foaming furnace, the foaming temperature is 220° C., and the foaming time is 1 min to obtain a foam material.
对实施例12得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 12 was tested for performance, and the test results are shown in Table 1.
实施例13Example 13
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯70重量份、蒙脱土30重量份、偶氮二甲酰胺15重量份、硬脂酸5重量份和乙烯基三(β-甲氧基乙氧基)硅烷6重量份组成。Highly filled biodegradable radiation crosslinked foam material: 70 parts by weight of polybutylene adipate-terephthalate, 30 parts by weight of montmorillonite, 15 parts by weight of azodicarbonamide, 5 parts by weight of stearic acid It consists of 6 parts by weight of vinyl tris (β-methoxyethoxy) silane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为5KGy,将预辐射交联后的片材,在60℃的热水浴中进一步交联20h,在水平发泡炉中发泡,发泡温度为220℃,发泡时间为2min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Use an electron accelerator to pre-irradiate the sheet in the air at room temperature, and the irradiation dose is 5KGy. The pre-irradiated cross-linked sheet is further cross-linked in a hot water bath at 60°C for 20 hours, and foamed horizontally Foaming was carried out in a furnace, the foaming temperature was 220° C., and the foaming time was 2 minutes to obtain a foam material.
对实施例13得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 13 was tested for performance, and the test results are shown in Table 1.
实施例14Example 14
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯85重量份、碳酸钙15重量份、N,N-二亚硝基五次甲基四胺15重量份、氧化锌5重量份和乙烯基三(β-甲氧基乙氧基)硅烷10重量份组成。Highly filled biodegradable radiation cross-linked foam material: 85 parts by weight of polybutylene adipate-terephthalate, 15 parts by weight of calcium carbonate, N,N-dinitrosopentamethylenetetramine 15 parts by weight, 5 parts by weight of zinc oxide and 10 parts by weight of vinyl tris(β-methoxyethoxy)silane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为9KGy,将预辐射交联后的片材,在70℃的热水浴中进一步交联8h,在水平发泡炉中发泡,发泡温度为220℃,发泡时间为2min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Use an electron accelerator to pre-irradiate the sheet in the air at room temperature, and the irradiation dose is 9KGy. The pre-irradiated cross-linked sheet is further cross-linked in a hot water bath at 70°C for 8 hours, and foamed horizontally Foaming was carried out in a furnace, the foaming temperature was 220° C., and the foaming time was 2 minutes to obtain a foam material.
对实施例14得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 14 was tested for performance, and the test results are shown in Table 1.
实施例15Example 15
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯75重量份、碳酸钙25重量份、偶氮二甲酰胺10重量份、氧化锌5重量份和乙烯基三乙基硅烷10重量份组成。Highly filled biodegradable radiation crosslinked foam material: 75 parts by weight of polybutylene adipate-terephthalate, 25 parts by weight of calcium carbonate, 10 parts by weight of azodicarbonamide, and 5 parts by weight of zinc oxide It is composed of 10 parts by weight of vinyltriethylsilane.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为9KGy,将预辐射交联后的片材,在70℃的热水浴中进一步交联10h,在水平发泡炉中发泡,发泡温度为200℃,发泡时间为12min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Using an electron accelerator, the sheet is pre-irradiated in air at room temperature, and the irradiation dose is 9KGy. The pre-irradiated cross-linked sheet is further cross-linked in a hot water bath at 70°C for 10 hours, and foamed horizontally. Foaming was carried out in a furnace, the foaming temperature was 200° C., and the foaming time was 12 minutes to obtain a foam material.
对实施例15得到的泡沫材料进行性能检测,检测结果如表1所示。The foam material obtained in Example 15 was tested for performance, and the test results are shown in Table 1.
对比例1Comparative example 1
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯75重量份、碳酸钙25重量份、偶氮二甲酰胺10重量份、氧化锌5重量份和三烯丙基异氰脲酸酯10重量份组成。Highly filled biodegradable radiation crosslinked foam material: 75 parts by weight of polybutylene adipate-terephthalate, 25 parts by weight of calcium carbonate, 10 parts by weight of azodicarbonamide, and 5 parts by weight of zinc oxide and 10 parts by weight of triallyl isocyanurate.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为9KGy,将预辐射交联后的片材,在70℃的热水浴中进一步交联10h,在水平发泡炉中发泡,发泡温度为200℃,发泡时间为12min,得到泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Using an electron accelerator, the sheet is pre-irradiated in air at room temperature, and the irradiation dose is 9KGy. The pre-irradiated cross-linked sheet is further cross-linked in a hot water bath at 70°C for 10 hours, and foamed horizontally. Foaming was carried out in a furnace, the foaming temperature was 200° C., and the foaming time was 12 minutes to obtain a foam material.
对比例2Comparative example 2
高填充可生物降解辐射交联泡沫材料:由将聚己二酸-对苯二甲酸丁二醇酯75重量份、碳酸钙25重量份、偶氮二甲酰胺10重量份、氧化锌5重量份和三烯丙基异氰脲酸酯10重量份组成。Highly filled biodegradable radiation crosslinked foam material: 75 parts by weight of polybutylene adipate-terephthalate, 25 parts by weight of calcium carbonate, 10 parts by weight of azodicarbonamide, and 5 parts by weight of zinc oxide and 10 parts by weight of triallyl isocyanurate.
上述高填充可生物降解辐射交联泡沫材料的制备:按配比取各原料,加入双螺杆挤出机进行混炼造粒,混炼造粒温度为80-170℃,得到的粒料采用单螺杆挤出机挤成片材,挤出温度为100-170℃,片材厚度为0.5mm。采用电子加速器,在室温下空气中对片材进行预辐照,辐照剂量为100KGy。在水平发泡炉中发泡,发泡温度为200℃,发泡时间为12min,无法制备泡沫材料。The preparation of the above-mentioned high-filling biodegradable radiation-crosslinked foam material: take each raw material according to the proportion, add it to a twin-screw extruder for mixing and granulation, the mixing and granulation temperature is 80-170 ° C, and the obtained pellets are obtained by single-screw extruder The extruder is extruded into a sheet, the extrusion temperature is 100-170°C, and the thickness of the sheet is 0.5mm. Using an electron accelerator, the sheet is pre-irradiated in air at room temperature, and the irradiation dose is 100KGy. Foaming in a horizontal foaming furnace, the foaming temperature is 200°C, and the foaming time is 12 minutes, the foam material cannot be prepared.
对实施例1-15和对比例2的生物降解辐射交联泡沫材料的表观密度、发泡倍率、拉伸强度、断裂伸长率、压缩强度和耐久性进行检测。其中,表观密度通过GB-T-6343-2009进行检测;拉伸强度和断裂伸长率采用GB/T6344-1996中的方法进行检测;压缩强度采用GB/T8813-2008中的方法进行检测;耐久性采用的方法进行检测。检测结果如表1所示。The apparent density, expansion ratio, tensile strength, elongation at break, compressive strength and durability of the biodegradable radiation-crosslinked foam materials of Examples 1-15 and Comparative Example 2 were detected. Among them, the apparent density is tested by GB-T-6343-2009; the tensile strength and elongation at break are tested by the method in GB/T6344-1996; the compressive strength is tested by the method in GB/T8813-2008; The method used for durability is tested. The test results are shown in Table 1.
表1实施例1-15和对比例1-2的生物降解辐射交联泡沫材料的性能The performance of the biodegradable radiation crosslinked foam material of table 1 embodiment 1-15 and comparative example 1-2
从表1可以看出,只有采用本发明的交联剂,才能两步交联制备性能优异的泡沫材料,现有技术中的交联剂无法采用低辐照剂量进行交联(对比例1),本发明的高填充可生物降解辐射交联泡沫材料具备物理性能优异、耐久性好、发泡倍率较高的优点,不低于现有技术中采用大辐照剂量交联制备的泡沫材料的技术(对比例2),且通过与其他生物可降解高分子,如聚乳酸、二氧化碳-环氧丙烷共聚物、聚丁二酸丁二醇酯等进行共混发泡,可以在很宽的范围内调控发泡材料的力学性能。As can be seen from Table 1, only by using the crosslinking agent of the present invention, can two-step crosslinking prepare the foam material with excellent properties, and the crosslinking agent in the prior art cannot adopt low irradiation dose to carry out crosslinking (comparative example 1) , the high-filling biodegradable radiation-crosslinked foam material of the present invention has the advantages of excellent physical properties, good durability, and high expansion ratio, which is not lower than that of the foam material prepared by cross-linking with a large radiation dose in the prior art. technology (comparative example 2), and by blending and foaming with other biodegradable polymers, such as polylactic acid, carbon dioxide-propylene oxide copolymer, polybutylene succinate, etc., it can be used in a wide range Internal regulation of the mechanical properties of the foamed material.
对实施例1-15的泡沫材料的耐水性进行检测,检测方法为:将高填充可生物降解辐射交联泡沫材料于80摄氏度水中浸泡15天。经检测,浸泡30天后,本发明的泡沫材料的表观良好,没有明显变化,拉伸强度无明显降低。说明本发明的泡沫材料耐水性好。The water resistance of the foam materials of Examples 1-15 was tested by immersing the highly filled biodegradable radiation-crosslinked foam materials in water at 80 degrees Celsius for 15 days. After testing, after soaking for 30 days, the appearance of the foam material of the present invention is good without obvious change, and the tensile strength has no obvious decrease. It shows that the foam material of the present invention has good water resistance.
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