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CN108007525A - A kind of level monitoring device and vehicle fuel level monitor system - Google Patents

A kind of level monitoring device and vehicle fuel level monitor system Download PDF

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Publication number
CN108007525A
CN108007525A CN201711431118.XA CN201711431118A CN108007525A CN 108007525 A CN108007525 A CN 108007525A CN 201711431118 A CN201711431118 A CN 201711431118A CN 108007525 A CN108007525 A CN 108007525A
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liquid level
control module
liquid
level monitoring
module
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CN108007525B (en
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李可敬
李静静
战东红
尹良
泮振锋
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Weichai Power Co Ltd
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Weichai Power Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F23/00Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Level Indicators Using A Float (AREA)

Abstract

本发明实施例公开了一种液位监测装置及车辆油位监测系统,用于测量储液装置中液体的液位,该液位监测装置包括液位监测模块和控制模块;液位监测模块设置在储液装置中,且与控制模块电连接,液位监测模块包括壳体、设置在壳体内部的浮子、以及设置在浮子上的液位感应块,壳体的底端设置有进液口,用于平衡壳体内与储液装置内的液位,浮子用于浮在液面上,液位感应块与控制模块电连接并用于检测液位信息以及给控制模块提供液位信息;控制模块设置在储液装置外,用于接收液位信息。本发明实施例提供的液位监测装置能准确监测储液装置中液体的液位。

The embodiment of the invention discloses a liquid level monitoring device and a vehicle oil level monitoring system, which are used to measure the liquid level of the liquid in the liquid storage device. The liquid level monitoring device includes a liquid level monitoring module and a control module; the liquid level monitoring module is set In the liquid storage device and electrically connected to the control module, the liquid level monitoring module includes a housing, a float arranged inside the housing, and a liquid level sensing block arranged on the float, and a liquid inlet is provided at the bottom of the housing , used to balance the liquid level in the housing and the liquid storage device, the float is used to float on the liquid surface, the liquid level sensing block is electrically connected to the control module and used to detect liquid level information and provide liquid level information to the control module; the control module Set outside the liquid storage device for receiving liquid level information. The liquid level monitoring device provided by the embodiment of the present invention can accurately monitor the liquid level of the liquid in the liquid storage device.

Description

一种液位监测装置及车辆油位监测系统A liquid level monitoring device and a vehicle oil level monitoring system

技术领域technical field

本发明实施例涉及液位检测技术,尤其涉及一种液位监测装置及车辆油位监测系统。The embodiments of the present invention relate to liquid level detection technology, in particular to a liquid level monitoring device and a vehicle oil level monitoring system.

背景技术Background technique

现有液位检测技术有超声波、液体压力和气体压力测量方式。超声波测量方式主要是通过声波传输遇到介质以根据返回时间来计算距离,液体压力测量方式是借助压强原理测量液位深度,气体压力测量方式是利用气体可被液体压缩的原理测试空气压强以间接计算出液位高度。Existing liquid level detection technologies include ultrasonic, liquid pressure and gas pressure measurement methods. The ultrasonic measurement method is mainly to calculate the distance according to the return time when encountering the medium through the sound wave transmission. The liquid pressure measurement method is to measure the liquid level depth by means of the pressure principle. The gas pressure measurement method is to use the principle that the gas can be compressed by the liquid to test the air pressure. Calculate the liquid level height.

超声波液位测量装置体积大,对测量距离精度有要求,一般测量20cm以内的距离很难实现,因此适合于较深的容器。液体压力液位测量装置在18cm深的油箱中几乎测量不出液位变化,成本高。气体压力液位测量装置因空气压缩率随环境温度变化导致测量误差大,且成本高。Ultrasonic liquid level measuring devices are bulky and have requirements for measuring distance accuracy. Generally, it is difficult to measure distances within 20cm, so they are suitable for deeper containers. The liquid pressure liquid level measuring device can hardly measure the liquid level change in the 18cm deep oil tank, and the cost is high. Gas pressure and liquid level measuring devices have large measurement errors and high costs due to changes in air compression rate with ambient temperature.

发明内容Contents of the invention

本发明实施例提供一种液位监测装置及车辆油位监测系统,用于在低成本下准确监测储液装置中液体的液位。Embodiments of the present invention provide a liquid level monitoring device and a vehicle oil level monitoring system for accurately monitoring the liquid level of a liquid in a liquid storage device at low cost.

第一方面,本发明实施例提供了一种液位监测装置,用于测量储液装置中液体的液位,该液位监测装置包括液位监测模块和控制模块;In a first aspect, an embodiment of the present invention provides a liquid level monitoring device for measuring the liquid level of a liquid in a liquid storage device, and the liquid level monitoring device includes a liquid level monitoring module and a control module;

所述液位监测模块设置在所述储液装置中,且与所述控制模块电连接,所述液位监测模块包括壳体、设置在所述壳体内部的浮子、以及设置在所述浮子上的液位感应块,所述壳体的底端设置有进液口,用于平衡所述壳体内与所述储液装置内的液位,所述浮子用于浮在液面上,所述液位感应块与所述控制模块电连接并用于检测液位信息以及给所述控制模块提供液位信息;The liquid level monitoring module is arranged in the liquid storage device and is electrically connected to the control module. The liquid level monitoring module includes a housing, a float disposed inside the housing, and a float disposed on the float The liquid level sensing block on the bottom of the housing is provided with a liquid inlet, which is used to balance the liquid level in the housing and the liquid storage device, and the float is used to float on the liquid surface. The liquid level sensing block is electrically connected to the control module and used to detect liquid level information and provide liquid level information to the control module;

所述控制模块设置在所述储液装置外,用于接收所述液位信息。The control module is arranged outside the liquid storage device and is used for receiving the liquid level information.

可选的,所述液位监测模块还包括:设置在所述壳体内的支柱,所述浮子具有通孔,所述支柱贯穿所述浮子的通孔,所述浮子的通孔的直径大于所述支柱的直径,以使所述浮子沿所述支柱上下滑动。Optionally, the liquid level monitoring module further includes: a pillar arranged in the housing, the float has a through hole, the pillar passes through the through hole of the float, and the diameter of the through hole of the float is larger than the The diameter of the strut so that the float slides up and down the strut.

可选的,所述浮子包括吸块和与吸块配合的吸块弹簧;Optionally, the float includes a suction block and a suction block spring matched with the suction block;

所述壳体内侧设置有与所述吸块配合的电磁位置模块,所述电磁位置模块与所述控制模块电连接,所述电磁控制模块上电后产生磁力以将所述吸块吸住,以使所述液位感应块测量液位信息以及给所述控制模块提供液位信息。The inner side of the housing is provided with an electromagnetic position module that cooperates with the suction block, the electromagnetic position module is electrically connected to the control module, and the electromagnetic control module generates magnetic force to attract the suction block after being powered on. The liquid level sensing block measures liquid level information and provides liquid level information to the control module.

可选的,所述吸块的与所述电磁位置模块结合的一面设置有锯齿形啮合面。Optionally, the surface of the suction block combined with the electromagnetic position module is provided with a zigzag engaging surface.

可选的,所述液位监测模块还包括:设置于所述进液口处的电磁阀,所述电磁阀与所述控制模块电连接,所述电磁阀用于在所述控制模块的控制下通电以关闭所述进液口,或者断电以打开所述进液口。Optionally, the liquid level monitoring module further includes: a solenoid valve arranged at the liquid inlet, the solenoid valve is electrically connected to the control module, and the solenoid valve is used for controlling Turn on the power to close the liquid inlet, or turn off the power to open the liquid inlet.

可选的,所述控制模块与所述电磁阀之间设置有继电器,所述继电器用于将所述控制模块产生的电磁阀控制信号传输给所述电磁阀。Optionally, a relay is provided between the control module and the solenoid valve, and the relay is used to transmit the solenoid valve control signal generated by the control module to the solenoid valve.

可选的,所述液位监测模块还包括:设置于所述壳体的侧壁的上液位限制开关和下液位限制开关,所述上液位限制开关和所述下液位限制开关分别与所述控制模块电连接,所述上液位限制开关用于在液位高度大于等于所述上液位限制开关所在的高度时,给所述控制模块提供液位的上限信号,所述下液位限制开关用于在液位高度小于等于所述下液位限制开关所在的高度时,给所述控制模块提供液位的下限信号;Optionally, the liquid level monitoring module further includes: an upper liquid level limit switch and a lower liquid level limit switch arranged on the side wall of the housing, the upper liquid level limit switch and the lower liquid level limit switch are respectively electrically connected to the control modules, and the upper liquid level limit switch is used to provide the control module with an upper limit signal of the liquid level when the height of the liquid level is greater than or equal to the height of the upper liquid level limit switch. The lower liquid level limit switch is used to provide the lower limit signal of the liquid level to the control module when the height of the liquid level is less than or equal to the height of the lower liquid level limit switch;

所述控制模块还用于当接收到所述上限信号或所述下限信号时,产生警示信号并输出。The control module is also used for generating and outputting a warning signal when receiving the upper limit signal or the lower limit signal.

可选的,所述液位监测装置还包括:Optionally, the liquid level monitoring device also includes:

警示模块,与所述控制模块通信连接,用于根据所述警示信号,发出报警提醒。The warning module is communicatively connected with the control module, and is used to issue an alarm reminder according to the warning signal.

可选的,所述警示模块包括指示灯、蜂鸣器或其他显示装置的一种或多种。Optionally, the warning module includes one or more of indicator lights, buzzers or other display devices.

第二方面,本发明实施例还提供了一种车辆油位监测系统,包括如上所述的液位监测装置和车辆油箱,所述液位监测装置用于监测车辆油箱油位。In a second aspect, an embodiment of the present invention further provides a vehicle oil level monitoring system, comprising the above-mentioned liquid level monitoring device and a vehicle fuel tank, the liquid level monitoring device is used for monitoring the fuel level of the vehicle fuel tank.

可选的,所述车辆油箱为发动机油箱或变速箱润滑油箱。Optionally, the vehicle oil tank is an engine oil tank or a gearbox lubricating oil tank.

本发明实施例提供一种液位监测装置,该液位监测装置包括设置于储液装置中的液位监测模块和设置于储液装置外控制模块;液位监测模块包括壳体、设置在壳体内部的浮子、以及设置在浮子上的液位感应块,壳体的底端设置有进液口,将壳体的底面与储液装置的底面接触并将壳体固定,利用进液口平衡壳体内与储液装置内的液位,浮子浮在液面上,液位感应块与控制模块电连接并用于检测液位信息以及给控制模块提供液位信息,实现低成本下准确监测储液装置中液体的液位。An embodiment of the present invention provides a liquid level monitoring device. The liquid level monitoring device includes a liquid level monitoring module arranged in the liquid storage device and a control module arranged outside the liquid storage device; The float inside the body and the liquid level sensing block arranged on the float, the bottom of the shell is provided with a liquid inlet, the bottom surface of the shell is in contact with the bottom surface of the liquid storage device and the shell is fixed, and the liquid inlet is used to balance the The liquid level in the shell and the liquid storage device, the float floats on the liquid surface, the liquid level sensing block is electrically connected to the control module and used to detect liquid level information and provide liquid level information to the control module, so as to realize accurate monitoring of liquid storage at low cost The level of liquid in the device.

附图说明Description of drawings

图1是本发明实施例一本发明实施例一提供的一种液位监测装置的结构示意图;Fig. 1 is a schematic structural diagram of a liquid level monitoring device provided in Embodiment 1 of the present invention;

图2是本发明实施例二提供的一种液位监测装置的结构示意图;Fig. 2 is a schematic structural diagram of a liquid level monitoring device provided in Embodiment 2 of the present invention;

图3是本发明实施例二提供的吸块与电磁位置模块锯齿形结合面的结构示意图;Fig. 3 is a schematic structural view of the zigzag joint surface of the suction block and the electromagnetic position module provided by the second embodiment of the present invention;

图4是本发明实施例三提供的一种车辆油位监测系统结构示意图;Fig. 4 is a schematic structural diagram of a vehicle oil level monitoring system provided by Embodiment 3 of the present invention;

图5是本发明实施例三中车辆上电后电磁位置模块与吸块吸合时车辆油位监测系统结构示意图。5 is a schematic structural diagram of the vehicle oil level monitoring system when the electromagnetic position module is engaged with the suction block after the vehicle is powered on in the third embodiment of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本发明,而非对本发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本发明相关的部分而非全部结构,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for the convenience of description, only part of but not all structures related to the present invention are shown in the drawings, wherein the same or similar symbols represent the same or similar elements or elements with the same or similar functions .

实施例一Embodiment one

图1所示为本发明实施例一提供的一种液位监测装置的结构示意图,本实施例可适用于监测储液装置的液位,该液位监测装置包括液位监测模块1和控制模块2。如图1所示,液位监测模块1设置在储液装置中,且与控制模块2连接,液位监测模块1包括壳体11、设置在壳体11内部的浮子12、以及设置在浮子12上的液位感应块13,壳体11的底端设置有进液口14,用于平衡壳体11内与储液装置内的液位,浮子12用于浮在液面上,液位感应块13与控制模块2电连接并用于检测液位信息以及给控制模块2提供液位信息;控制模块2设置在储液装置外,用于接收液位信息。Figure 1 is a schematic structural diagram of a liquid level monitoring device provided by Embodiment 1 of the present invention. This embodiment is applicable to monitoring the liquid level of a liquid storage device. The liquid level monitoring device includes a liquid level monitoring module 1 and a control module 2. As shown in Figure 1, the liquid level monitoring module 1 is arranged in the liquid storage device and connected to the control module 2. The liquid level monitoring module 1 includes a housing 11, a float 12 arranged inside the housing 11, and a float 12 arranged on the The liquid level sensing block 13 on the top, the bottom of the housing 11 is provided with a liquid inlet 14, which is used to balance the liquid level in the housing 11 and the liquid storage device, the float 12 is used to float on the liquid surface, and the liquid level sensing Block 13 is electrically connected to the control module 2 and is used for detecting liquid level information and providing liquid level information to the control module 2; the control module 2 is arranged outside the liquid storage device for receiving liquid level information.

可以理解的是,浮子12置于待测液体内时可以浮在液面上,液位感应块13可以采用红外测量模块、电磁测量模块等方式测量液位信息,本领域技术人员可以根据实际应用具体选择液位感应块,本发明实施例对此不作限定。It can be understood that when the float 12 is placed in the liquid to be tested, it can float on the liquid surface, and the liquid level sensing block 13 can measure the liquid level information by means of an infrared measurement module, an electromagnetic measurement module, etc. The specific selection of the liquid level sensing block is not limited in this embodiment of the present invention.

示例性的,壳体11可以为去掉底面的桶状外壳,其外形可以为圆柱、方形柱等,本发明实施例不作具体限定。该液位监测装置1的工作过程为:当储液装置存储有液体时,由于壳体11底端设置有进液口14,壳体11内外的空间形成连通器使储液装置液面与壳体11内液面等高,此时浮子12浮在液面上,则设置在浮子12上的液位感应块13可测量壳体11内的液位信息并将液位信息传输给控制模块2,由此可使控制模块2得到储液装置内的液位信息。Exemplarily, the housing 11 may be a barrel-shaped shell with the bottom surface removed, and its shape may be a cylinder, a square column, etc., which is not specifically limited in this embodiment of the present invention. The working process of the liquid level monitoring device 1 is as follows: when the liquid storage device stores liquid, since the bottom end of the housing 11 is provided with a liquid inlet 14, the space inside and outside the housing 11 forms a connector so that the liquid level of the liquid storage device is in contact with the housing. The liquid level in the body 11 is at the same height. At this time, the float 12 floats on the liquid surface, and the liquid level sensing block 13 arranged on the float 12 can measure the liquid level information in the housing 11 and transmit the liquid level information to the control module 2 , so that the control module 2 can obtain the liquid level information in the liquid storage device.

本实施例提供的液位监测装置,包括设置于储液装置中的液位监测模块和设置于储液装置外控制模块;液位监测模块包括壳体、设置在壳体内部的浮子、以及设置在浮子上的液位感应块,壳体的底端设置有进液口,将壳体的底面与储液装置的底面接触并将壳体固定,利用进液口平衡壳体内与储液装置内的液位,浮子浮在液面上,液位感应块与控制模块电连接并用于检测液位信息以及给控制模块提供液位信息,不需要设置类似超声波检测的发射和接收装置,结构简单,实现低成本下准确监测储液装置中液体的液位。The liquid level monitoring device provided in this embodiment includes a liquid level monitoring module disposed in the liquid storage device and a control module disposed outside the liquid storage device; the liquid level monitoring module includes a housing, a float disposed inside the housing, and a device The liquid level sensing block on the float, the bottom of the shell is provided with a liquid inlet, the bottom surface of the shell is in contact with the bottom surface of the liquid storage device and the shell is fixed, and the liquid inlet is used to balance the inside of the shell and the inside of the liquid storage device The liquid level, the float floats on the liquid surface, the liquid level sensing block is electrically connected with the control module and used to detect the liquid level information and provide the liquid level information to the control module, there is no need to set up a transmitting and receiving device similar to ultrasonic detection, the structure is simple, The liquid level of the liquid in the liquid storage device can be accurately monitored at low cost.

实施例二Embodiment two

图2所示为本发明实施例二提供的一种液位监测装置的结构示意图,本实施例在以上述实施例为基础,如图2所示,可选的,液位监测模块1还包括:设置在壳体11内的支柱15,浮子12具有通孔,支柱15贯穿浮子12的通孔,浮子12的通孔的直径大于支柱15的直径,以使浮子12沿支柱15上下滑动。通过支柱15的设置,可以避免浮子12水平方向浮动,使浮子12更稳定,提高液位感应块13的测量准确性。Fig. 2 is a schematic structural diagram of a liquid level monitoring device provided by Embodiment 2 of the present invention. This embodiment is based on the above embodiment, as shown in Fig. 2 , optionally, the liquid level monitoring module 1 also includes : the pillar 15 arranged in the housing 11, the float 12 has a through hole, the pillar 15 runs through the through hole of the float 12, the diameter of the through hole of the float 12 is greater than the diameter of the pillar 15, so that the float 12 slides up and down along the pillar 15. The setting of the pillar 15 can prevent the float 12 from floating in the horizontal direction, make the float 12 more stable, and improve the measurement accuracy of the liquid level sensing block 13 .

可选的,浮子12包括吸块16和与吸块配合的吸块弹簧17;壳体11内侧设置有与吸块16配合的电磁位置模块18,电磁位置模块18与控制模块12电连接,电磁控制模块18上电后产生磁力以将吸块16吸住,以使液位感应块13测量液位信息以及给控制模块12提供液位信息。Optionally, the float 12 includes a suction block 16 and a suction block spring 17 matched with the suction block; the inside of the housing 11 is provided with an electromagnetic position module 18 matched with the suction block 16, the electromagnetic position module 18 is electrically connected with the control module 12, and the electromagnetic position module 18 is electrically connected to the control module 12. After the control module 18 is powered on, it generates magnetic force to attract the suction block 16 so that the liquid level sensing block 13 measures the liquid level information and provides the control module 12 with liquid level information.

可以理解的是,吸块16可以由磁性材料形成,例如可以是铁、钴、镍等磁性金属材料,电磁位置模块18可以为电磁铁,控制模块2控制电磁位置模块18通电与否,电磁位置模块18通电时可以产生磁性以将吸块16吸住,电磁位置模块18断电时其磁性消失以与吸块16断开连接。由于储液装置晃动等原因会引起液面变化,导致液位感应块13测量液位信息不准确,通过吸块16与电磁位置模块18的设置,当储液装置内液面发生波动时,通过控制模块2控制电磁位置模块18将吸块106吸住,有助于提高液位感应块13测量液位的准确性。It can be understood that the suction block 16 can be formed by magnetic materials, such as magnetic metal materials such as iron, cobalt, nickel, etc., the electromagnetic position module 18 can be an electromagnet, and the control module 2 controls whether the electromagnetic position module 18 is energized or not, and the electromagnetic position When the module 18 is powered on, it can generate magnetism to attract the suction block 16 , and when the electromagnetic position module 18 is powered off, its magnetism disappears to disconnect the suction block 16 . Due to the shaking of the liquid storage device and other reasons, the liquid level will change, resulting in inaccurate measurement of the liquid level information by the liquid level sensing block 13. Through the setting of the suction block 16 and the electromagnetic position module 18, when the liquid level in the liquid storage device fluctuates, through The control module 2 controls the electromagnetic position module 18 to suck the suction block 106, which helps to improve the accuracy of the liquid level sensing block 13 in measuring the liquid level.

可选的,吸块16的与电磁位置模块18结合的一面设置有锯齿形啮合面。图3所示为吸块与电磁位置模块锯齿形结合面的的结构示意图,通过设置锯齿形啮合面,可以增大吸块16与电磁位置模块18的结合面积,保证吸合力度,增加浮子的稳定性,提高液位感应块的测量液位的准确性。Optionally, the surface of the suction block 16 combined with the electromagnetic position module 18 is provided with a zigzag engaging surface. Figure 3 is a schematic diagram of the structure of the zigzag joint surface of the suction block and the electromagnetic position module. By setting the zigzag meshing surface, the joint area between the suction block 16 and the electromagnetic position module 18 can be increased to ensure the suction force and increase the force of the float. Stability, improve the accuracy of measuring liquid level of the liquid level sensing block.

可选的,继续参考图2,液位监测模块1还包括:设置于进液口14处的电磁阀19,电磁阀19与控制模块2电连接,电磁阀19用于在控制模块2的控制下通电以关闭进液口14,或者断电以导通进液口14。Optionally, continuing to refer to FIG. 2 , the liquid level monitoring module 1 further includes: a solenoid valve 19 disposed at the liquid inlet 14, the solenoid valve 19 is electrically connected to the control module 2, and the solenoid valve 19 is used for controlling Turn on the power to close the liquid inlet 14, or cut off the power to open the liquid inlet 14.

可以理解的是,电磁阀19可以为常通电磁阀,默认状态为导通状态,通电后为关闭状态,当储液装置内液面发生波动时,控制模块2给电磁阀19通电以关闭进液口14,则储液装置和壳体11之间的液体传输路径截止,能够阻止储液装置与壳体11之间液体流动,同时控制模块2控制电磁位置模块18将吸块16吸住,有助于提高液位感应块13测量液位的准确性。It can be understood that the solenoid valve 19 can be a normally-on solenoid valve, the default state is the conduction state, and it is in the closed state after being energized. When the liquid level in the liquid storage device fluctuates, the control module 2 energizes the solenoid valve 19 to close the inlet Liquid port 14, the liquid transmission path between the liquid storage device and the housing 11 is cut off, which can prevent the liquid flow between the liquid storage device and the housing 11, and at the same time, the control module 2 controls the electromagnetic position module 18 to suck the suction block 16, It helps to improve the accuracy of measuring the liquid level by the liquid level sensing block 13 .

可选的,控制模块2与电磁阀19之间设置有继电器3,继电器3用于将控制模块2产生的电磁阀控制信号传输给电磁阀19。Optionally, a relay 3 is provided between the control module 2 and the solenoid valve 19 , and the relay 3 is used to transmit the solenoid valve control signal generated by the control module 2 to the solenoid valve 19 .

可选的,液位监测模块1还包括:设置于壳体11的侧壁的上液位限制开关110a和下液位限制开关110b,上液位限制开关110a和下液位限制开关110b分别与控制模块2电连接,上液位限制开关110a用于在液位高度大于等于上液位限制开关110a所在的高度时,给控制模块2提供液位的上限信号,下液位限制开关110b用于在液位高度小于等于下液位限制开关110b所在的高度时,给控制模块2提供液位的下限信号;控制模块2还用于当接收到上限信号或下限信号时,产生警示信号并输出。Optionally, the liquid level monitoring module 1 further includes: an upper liquid level limit switch 110a and a lower liquid level limit switch 110b arranged on the side wall of the housing 11, the upper liquid level limit switch 110a and the lower liquid level limit switch 110b are respectively connected to The control module 2 is electrically connected, the upper liquid level limit switch 110a is used to provide the upper limit signal of the liquid level to the control module 2 when the height of the liquid level is greater than or equal to the height of the upper liquid level limit switch 110a, and the lower liquid level limit switch 110b is used for When the height of the liquid level is less than or equal to the height of the lower liquid level limit switch 110b, the lower limit signal of the liquid level is provided to the control module 2; the control module 2 is also used to generate and output a warning signal when the upper limit signal or the lower limit signal is received.

可以理解的是,当液位高度大于等于上液位限制开关110a所在的高度时,浮子12上的液位感应块13会与上液位限制开关110a发生接触,上液位限制开关110a产生一个上限信号并传输给控制模块2,表示液位到达或已超过上限;当液位高度小于等于下液位限制开关110b所在的高度时,浮子12上的液位感应块13会与下液位限制开关110b发生接触,下液位限制开关110b产生一个下限信号并传输给控制模块2,表示液位到达或已小于下限。It can be understood that when the height of the liquid level is greater than or equal to the height of the upper liquid level limit switch 110a, the liquid level sensing block 13 on the float 12 will come into contact with the upper liquid level limit switch 110a, and the upper liquid level limit switch 110a will generate a The upper limit signal is transmitted to the control module 2, indicating that the liquid level has reached or exceeded the upper limit; when the height of the liquid level is less than or equal to the height where the lower liquid level limit switch 110b is located, the liquid level sensing block 13 on the float 12 will be in contact with the lower liquid level limit When the switch 110b contacts, the lower liquid level limit switch 110b generates a lower limit signal and transmits it to the control module 2, indicating that the liquid level has reached or is less than the lower limit.

对于实际应用中的储液装置,举例来说,需要长途运输的储液罐,需要设置液位上限以保证运输时的安全;车辆油箱需要设置油位上限以保证安全,设置油位下限以提示用户及时加油。通过上液位限制开关110a和下液位限制开关110b的设置,可以在液位异常时及时提醒,增加液位监测装置的适用范围。For liquid storage devices in practical applications, for example, for liquid storage tanks that need to be transported long distances, the upper limit of the liquid level needs to be set to ensure safety during transportation; the upper limit of the oil level of the vehicle fuel tank needs to be set to ensure safety, and the lower limit of the oil level is set to remind Users refuel in time. Through the setting of the upper liquid level limit switch 110a and the lower liquid level limit switch 110b, it can be reminded in time when the liquid level is abnormal, which increases the scope of application of the liquid level monitoring device.

可选的,液位监测装置还包括:警示模块4,与控制模块2通信连接,用于根据警示信号,发出报警提醒。警示模块4包括指示灯、蜂鸣器或其他显示装置的一种或多种。通过警示模块4的设置,当储液装置液位异常时发出提醒,有利于用户及时处理。Optionally, the liquid level monitoring device further includes: a warning module 4, which is communicatively connected with the control module 2, and is used to issue an alarm reminder according to the warning signal. The warning module 4 includes one or more of indicator lights, buzzers or other display devices. Through the setting of the warning module 4, a reminder is issued when the liquid level of the liquid storage device is abnormal, which is beneficial for the user to deal with it in time.

实施例三Embodiment Three

图4所示为本发明实施例三提供的一种车辆油位监测系统结构示意图。本实施例可以以上述实施例为基础,提供一种具体实例。FIG. 4 is a schematic structural diagram of a vehicle oil level monitoring system provided by Embodiment 3 of the present invention. This embodiment may provide a specific example based on the foregoing embodiments.

本实施例提供的车辆油位监测系统包括液位监测装置和车辆油箱,其中,液位监测装置用于监测车辆油箱油位。The vehicle oil level monitoring system provided in this embodiment includes a liquid level monitoring device and a vehicle fuel tank, wherein the liquid level monitoring device is used to monitor the fuel level of the vehicle fuel tank.

可选的,车辆油箱为发动机油箱或变速箱润滑油箱。Optionally, the vehicle oil tank is an engine oil tank or a transmission lubricating oil tank.

如图4所示,液位监测装置包括液位监测模块10和控制模块20;液位监测模块10设置在车辆油箱中,且与控制模块20连接,液位监测模块10包括壳体101、设置在壳体101内部的浮子102、以及设置在浮子102上的液位感应块103,壳体101的底端设置有进液口104,用于平衡壳体101内与车辆油箱内的液位,浮子102用于浮在液面上,液位感应块103与控制模块20电连接并用于检测液位信息以及给控制模块20提供液位信息;控制模块20设置在储液装置外,用于接收液位信息。As shown in Figure 4, the liquid level monitoring device includes a liquid level monitoring module 10 and a control module 20; the liquid level monitoring module 10 is arranged in the fuel tank of the vehicle, and is connected with the control module 20, and the liquid level monitoring module 10 includes a housing 101, a set The float 102 inside the housing 101 and the liquid level sensing block 103 arranged on the float 102, the bottom end of the housing 101 is provided with a liquid inlet 104, which is used to balance the liquid level in the housing 101 and the vehicle fuel tank, The float 102 is used to float on the liquid surface, and the liquid level sensing block 103 is electrically connected to the control module 20 and used to detect liquid level information and provide liquid level information to the control module 20; the control module 20 is arranged outside the liquid storage device for receiving Level information.

可选的,液位监测模块10还包括:设置在壳体101内的支柱105,浮子102具有通孔,支柱105贯穿浮子102的通孔,浮子102的通孔的直径大于支柱105的直径,以使浮子102沿支柱105上下滑动。Optionally, the liquid level monitoring module 10 further includes: a pillar 105 arranged in the housing 101, the float 102 has a through hole, the pillar 105 passes through the through hole of the float 102, the diameter of the through hole of the float 102 is larger than the diameter of the pillar 105, To make the float 102 slide up and down along the support 105 .

可选的,浮子102包括吸块106和与吸块配合的吸块弹簧107;壳体101内侧设置有与吸块106配合的电磁位置模块108,电磁位置模块108与控制模块20电连接,电磁控制模块108上电后产生磁力以将吸块106吸住,以使液位感应块103测量液位信息以及给控制模块20提供液位信息。Optionally, the float 102 includes a suction block 106 and a suction block spring 107 cooperating with the suction block; an electromagnetic position module 108 cooperating with the suction block 106 is arranged inside the housing 101, the electromagnetic position module 108 is electrically connected with the control module 20, and the electromagnetic position module 108 is electrically connected to the control module 20. After the control module 108 is powered on, it generates magnetic force to attract the suction block 106 , so that the liquid level sensing block 103 measures the liquid level information and provides the liquid level information to the control module 20 .

可选的,吸块106的与电磁位置模块108结合的一面设置有锯齿形啮合面。Optionally, the surface of the suction block 106 combined with the electromagnetic position module 108 is provided with a zigzag engaging surface.

可选的,液位监测模块10还包括:设置于进液口104处的电磁阀109,电磁阀109与控制模块20电连接,电磁阀109用于在控制模块20的控制下通电以关闭进液口104,或者断电以导通进液口104。Optionally, the liquid level monitoring module 10 also includes: a solenoid valve 109 arranged at the liquid inlet 104, the solenoid valve 109 is electrically connected to the control module 20, and the solenoid valve 109 is used to energize under the control of the control module 20 to close the inlet The liquid inlet 104, or cut off the power to conduct the liquid inlet 104.

可选的,控制模块20与电磁阀109之间设置有继电器30,继电器30用于将控制模块20产生的电磁阀控制信号传输给电磁阀109。Optionally, a relay 30 is provided between the control module 20 and the solenoid valve 109 , and the relay 30 is used to transmit the solenoid valve control signal generated by the control module 20 to the solenoid valve 109 .

可选的,液位监测模块10还包括:设置于壳体101的侧壁的上液位限制开关1010a和下液位限制开关1010b,上液位限制开关1010a和下液位限制开关1010b分别与控制模块20电连接,上液位限制开关1010a用于在液位高度大于等于上液位限制开关1010a所在的高度时,给控制模块20提供液位的上限信号,下液位限制开关1010b用于在液位高度小于等于下液位限制开关1010b所在的高度时,给控制模块20提供液位的下限信号;控制模块20还用于当接收到上限信号或下限信号时,产生警示信号并输出。Optionally, the liquid level monitoring module 10 also includes: an upper liquid level limit switch 1010a and a lower liquid level limit switch 1010b arranged on the side wall of the housing 101, the upper liquid level limit switch 1010a and the lower liquid level limit switch 1010b are respectively connected to The control module 20 is electrically connected, the upper liquid level limit switch 1010a is used to provide the upper limit signal of the liquid level to the control module 20 when the height of the liquid level is greater than or equal to the height of the upper liquid level limit switch 1010a, and the lower liquid level limit switch 1010b is used for When the height of the liquid level is less than or equal to the height of the lower liquid level limit switch 1010b, the lower limit signal of the liquid level is provided to the control module 20; the control module 20 is also used to generate and output a warning signal when the upper limit signal or the lower limit signal is received.

可选的,液位监测装置还包括:警示模块40,与控制模块20通信连接,用于根据警示信号,发出报警提醒。警示模块40包括指示灯、蜂鸣器或其他显示装置的一种或多种。Optionally, the liquid level monitoring device further includes: an alarm module 40, which is in communication connection with the control module 20, and is used to issue an alarm reminder according to the alarm signal. The warning module 40 includes one or more of an indicator light, a buzzer or other display devices.

可以理解的是,控制模块20与警示模块40可以通过控制器局域网络CAN总线连接,控制模块20还可以连接到车辆仪表等显示装置,使显示装置显示油位信号或警示信号。It can be understood that the control module 20 and the warning module 40 can be connected through the controller area network CAN bus, and the control module 20 can also be connected to a display device such as a vehicle instrument, so that the display device displays an oil level signal or a warning signal.

本实施例提供的车辆油位监测系统的实现过程如下:The implementation process of the vehicle oil level monitoring system provided in this embodiment is as follows:

通过控制模块20获取车辆钥匙当前状态,若控制模块20判断车辆钥匙为关闭状态,即车辆未运行时,油箱中油位处于静止状态,电磁阀109常通,壳体101内外的空间形成连通器使油箱中油位与壳体101内油位等高,浮子102处于自由状态,如图4所示,通过液位感应块103测量壳体101内的油位信息并传输给控制模块20,则得到油箱内的油位信息。The current state of the vehicle key is obtained through the control module 20. If the control module 20 judges that the vehicle key is in the closed state, that is, when the vehicle is not running, the oil level in the fuel tank is in a static state, the solenoid valve 109 is normally open, and the space inside and outside the housing 101 forms a connector to enable The oil level in the fuel tank is equal to the oil level in the housing 101, and the float 102 is in a free state. As shown in FIG. oil level information in the

若控制模块20获取车辆钥匙打开状态,且车辆刚刚上电还未运行,油箱中油位处于静止状态,控制模块20通过继电器30使电磁阀关闭,阻止油箱与壳体101之间油液流动,同时控制模块20控制电磁位置模块108将吸块106吸住,如图5所示,通过液位感应块103测量壳体101内的油位信息并传输给控制模块20,则得到油箱内的油位信息。由于电磁位置模块108将吸块106吸住,车辆运行时油液波动不会引起浮子102运动,可以消除车辆运行时油箱油位波动的影响,提高测量准确度。If the control module 20 acquires the vehicle key open state, and the vehicle has just been powered on and is not running, and the oil level in the fuel tank is in a static state, the control module 20 closes the solenoid valve through the relay 30, preventing the oil from flowing between the fuel tank and the housing 101, and at the same time The control module 20 controls the electromagnetic position module 108 to suck the suction block 106, as shown in Figure 5, the oil level information in the casing 101 is measured by the liquid level sensing block 103 and transmitted to the control module 20, and the oil level in the fuel tank is obtained information. Since the electromagnetic position module 108 absorbs the suction block 106, the fluctuation of the oil fluid will not cause the movement of the float 102 during the operation of the vehicle, which can eliminate the influence of the fluctuation of the oil level of the fuel tank during the operation of the vehicle and improve the measurement accuracy.

当油箱油位高度大于等于上液位限制开关1010a所在的高度时,浮子102上的液位感应块103会与上液位限制开关1010a发生接触,上液位限制开关1010a产生一个上限信号并传输给控制模块20,表示液位到达或已超过上限;当油箱位高度小于等于下液位限制开关1010b所在的高度时,浮子102上的液位感应块103会与下液位限制开关1010b发生接触,下液位限制开关1010b产生一个下限信号并传输给控制模块20,表示液位到达或已小于下限。控制模块20生成警示信号传输给警示模块40发出报警提醒,提示用户及时处理。When the oil level of the fuel tank is greater than or equal to the height of the upper liquid level limit switch 1010a, the liquid level sensing block 103 on the float 102 will contact the upper liquid level limit switch 1010a, and the upper liquid level limit switch 1010a generates an upper limit signal and transmits To the control module 20, indicating that the liquid level has reached or exceeded the upper limit; when the height of the fuel tank level is less than or equal to the height where the lower liquid level limit switch 1010b is located, the liquid level sensing block 103 on the float 102 will be in contact with the lower liquid level limit switch 1010b , the lower liquid level limit switch 1010b generates a lower limit signal and transmits it to the control module 20, indicating that the liquid level has reached or is less than the lower limit. The control module 20 generates an alarm signal and transmits it to the alarm module 40 to issue an alarm reminder, prompting the user to deal with it in time.

注意,上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解,本发明不限于这里所述的特定实施例,对本领域技术人员来说能够进行各种明显的变化、重新调整和替代而不会脱离本发明的保护范围。因此,虽然通过以上实施例对本发明进行了较为详细的说明,但是本发明不仅仅限于以上实施例,在不脱离本发明构思的情况下,还可以包括更多其他等效实施例,而本发明的范围由所附的权利要求范围决定。Note that the above are only preferred embodiments of the present invention and applied technical principles. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments, and can also include more other equivalent embodiments without departing from the concept of the present invention, and the present invention The scope is determined by the scope of the appended claims.

Claims (11)

1.一种液位监测装置,用于测量储液装置中液体的液位,其特征在于,该液位监测装置包括液位监测模块和控制模块;1. A liquid level monitoring device for measuring the liquid level of liquid in a liquid storage device, characterized in that the liquid level monitoring device includes a liquid level monitoring module and a control module; 所述液位监测模块设置在所述储液装置中,且与所述控制模块电连接,所述液位监测模块包括壳体、设置在所述壳体内部的浮子、以及设置在所述浮子上的液位感应块,所述壳体的底端设置有进液口,用于平衡所述壳体内与所述储液装置内的液位,所述浮子用于浮在液面上,所述液位感应块与所述控制模块电连接并用于检测液位信息以及给所述控制模块提供液位信息;The liquid level monitoring module is arranged in the liquid storage device and is electrically connected to the control module. The liquid level monitoring module includes a housing, a float disposed inside the housing, and a float disposed on the float The liquid level sensing block on the bottom of the housing is provided with a liquid inlet, which is used to balance the liquid level in the housing and the liquid storage device, and the float is used to float on the liquid surface. The liquid level sensing block is electrically connected to the control module and used to detect liquid level information and provide liquid level information to the control module; 所述控制模块设置在所述储液装置外,用于接收所述液位信息。The control module is arranged outside the liquid storage device and is used for receiving the liquid level information. 2.根据权利要求1所述的液位监测装置,其特征在于,所述液位监测模块还包括:设置在所述壳体内的支柱,所述浮子具有通孔,所述支柱贯穿所述浮子的通孔,所述浮子的通孔的直径大于所述支柱的直径,以使所述浮子沿所述支柱上下滑动。2. The liquid level monitoring device according to claim 1, wherein the liquid level monitoring module further comprises: a pillar arranged in the housing, the float has a through hole, and the pillar passes through the float The diameter of the through hole of the float is larger than the diameter of the pillar, so that the float slides up and down along the pillar. 3.根据权利要求1所述的液位监测装置,其特征在于,所述浮子包括吸块和与吸块配合的吸块弹簧;3. The liquid level monitoring device according to claim 1, wherein the float comprises a suction block and a suction block spring matched with the suction block; 所述壳体内侧设置有与所述吸块配合的电磁位置模块,所述电磁位置模块与所述控制模块电连接,所述电磁控制模块上电后产生磁力以将所述吸块吸住,以使所述液位感应块测量液位信息以及给所述控制模块提供液位信息。The inner side of the housing is provided with an electromagnetic position module that cooperates with the suction block, the electromagnetic position module is electrically connected to the control module, and the electromagnetic control module generates magnetic force to attract the suction block after being powered on. The liquid level sensing block measures liquid level information and provides liquid level information to the control module. 4.根据权利要求3所述的液位监测装置,其特征在于,所述吸块的与所述电磁位置模块结合的一面设置有锯齿形啮合面。4. The liquid level monitoring device according to claim 3, characterized in that, the surface of the suction block combined with the electromagnetic position module is provided with a zigzag engaging surface. 5.根据权利要求1所述的液位监测装置,其特征在于,所述液位监测模块还包括:5. The liquid level monitoring device according to claim 1, wherein the liquid level monitoring module further comprises: 设置于所述进液口处的电磁阀,所述电磁阀与所述控制模块电连接,所述电磁阀用于在所述控制模块的控制下通电以关闭所述进液口,或者断电以导通所述进液口。A solenoid valve arranged at the liquid inlet, the solenoid valve is electrically connected to the control module, and the solenoid valve is used to energize to close the liquid inlet under the control of the control module, or to cut off the power To lead through the liquid inlet. 6.根据权利要求5所述的液位监测装置,其特征在于,所述控制模块与所述电磁阀之间设置有继电器,所述继电器用于将所述控制模块产生的电磁阀控制信号传输给所述电磁阀。6. The liquid level monitoring device according to claim 5, wherein a relay is arranged between the control module and the solenoid valve, and the relay is used to transmit the solenoid valve control signal generated by the control module to the solenoid valve. 7.根据权利要求1~6任一所述的液位监测装置,其特征在于,所述液位监测模块还包括:7. The liquid level monitoring device according to any one of claims 1 to 6, wherein the liquid level monitoring module further comprises: 设置于所述壳体的侧壁的上液位限制开关和下液位限制开关,所述上液位限制开关和所述下液位限制开关分别与所述控制模块电连接,所述上液位限制开关用于在液位高度大于等于所述上液位限制开关所在的高度时,给所述控制模块提供液位的上限信号,所述下液位限制开关用于在液位高度小于等于所述下液位限制开关所在的高度时,给所述控制模块提供液位的下限信号;The upper liquid level limit switch and the lower liquid level limit switch arranged on the side wall of the housing, the upper liquid level limit switch and the lower liquid level limit switch are respectively electrically connected to the control module, and the upper liquid level limit switch The level limit switch is used to provide the upper limit signal of the liquid level to the control module when the height of the liquid level is greater than or equal to the height of the upper liquid level limit switch, and the lower liquid level limit switch is used to provide the upper limit signal of the liquid level when the height of the liquid level is less than or equal to Provide the lower limit signal of the liquid level to the control module when the height of the lower liquid level limit switch is located; 所述控制模块还用于当接收到所述上限信号或所述下限信号时,产生警示信号并输出。The control module is also used for generating and outputting a warning signal when receiving the upper limit signal or the lower limit signal. 8.根据权利要求7所述的液位监测装置,其特征在于,还包括:8. The liquid level monitoring device according to claim 7, further comprising: 警示模块,与所述控制模块通信连接,用于根据所述警示信号,发出报警提醒。The warning module is communicatively connected with the control module, and is used to issue an alarm reminder according to the warning signal. 9.根据权利要求8所述的液位监测装置,其特征在于,所述警示模块包括指示灯、蜂鸣器或其他显示装置的一种或多种。9. The liquid level monitoring device according to claim 8, wherein the warning module includes one or more of an indicator light, a buzzer or other display devices. 10.一种车辆油位监测系统,其特征在于,包括如权利要求1~9任一所述的液位监测装置和车辆油箱,所述液位监测装置用于监测车辆油箱油位。10. A vehicle fuel level monitoring system, characterized by comprising the liquid level monitoring device according to any one of claims 1 to 9 and a vehicle fuel tank, the liquid level monitoring device being used to monitor the fuel level of the vehicle fuel tank. 11.根据权利要求10所述的车辆油位监测系统,其特征在于,所述车辆油箱为发动机油箱或变速箱润滑油箱。11. The vehicle oil level monitoring system according to claim 10, wherein the vehicle oil tank is an engine oil tank or a gearbox lubricating oil tank.
CN201711431118.XA 2017-12-26 2017-12-26 Liquid level monitoring device and vehicle oil level monitoring system Expired - Fee Related CN108007525B (en)

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