[go: up one dir, main page]

CN107999916A - A kind of double light beam laser-TIG compound silk filling melt-brazing methods of dissimilar material - Google Patents

A kind of double light beam laser-TIG compound silk filling melt-brazing methods of dissimilar material Download PDF

Info

Publication number
CN107999916A
CN107999916A CN201711308218.3A CN201711308218A CN107999916A CN 107999916 A CN107999916 A CN 107999916A CN 201711308218 A CN201711308218 A CN 201711308218A CN 107999916 A CN107999916 A CN 107999916A
Authority
CN
China
Prior art keywords
laser
welding
tig
wire
welding process
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201711308218.3A
Other languages
Chinese (zh)
Other versions
CN107999916B (en
Inventor
雷正龙
郭亨通
秦熙琨
王宇周
兰博
薛云航
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Institute of Technology Shenzhen
Original Assignee
Harbin Institute of Technology Shenzhen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Institute of Technology Shenzhen filed Critical Harbin Institute of Technology Shenzhen
Priority to CN201711308218.3A priority Critical patent/CN107999916B/en
Publication of CN107999916A publication Critical patent/CN107999916A/en
Application granted granted Critical
Publication of CN107999916B publication Critical patent/CN107999916B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/005Soldering by means of radiant energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/0008Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K28/00Welding or cutting not covered by any of the preceding groups, e.g. electrolytic welding
    • B23K28/02Combined welding or cutting procedures or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/0026Arc welding or cutting specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Laser Beam Processing (AREA)
  • Arc Welding In General (AREA)

Abstract

一种异种材料的双光束激光‑TIG复合填丝熔钎焊方法,它涉及材料加工工程领域,本发明为了解决异种材料激光‑电弧复合焊接过程中存在的问题,本发明将激光与TIG电弧以复合的形式应用于异种材料焊接中,两束不同能量的激光并行排列,双光束分别作用于两侧母材坡口上,本发明的方法能够控制焊接温度场的分布,提高焊接稳定性和热效率,提高对焊接接头的适应性,改善焊缝微观组织、减少焊接缺陷。

A dual-beam laser-TIG composite wire-filling melting and brazing method for dissimilar materials, which relates to the field of material processing engineering. In order to solve the problems existing in the laser-arc composite welding process of dissimilar materials, the present invention combines laser and TIG electric arc with The composite form is applied to the welding of dissimilar materials. Two laser beams with different energies are arranged in parallel, and the double beams act on the groove of the base metal on both sides respectively. The method of the present invention can control the distribution of the welding temperature field and improve the welding stability and thermal efficiency. Improve the adaptability to welded joints, improve the microstructure of welds, and reduce welding defects.

Description

一种异种材料的双光束激光-TIG复合填丝熔钎焊方法A dual-beam laser-TIG composite wire-filling fusion brazing method for dissimilar materials

技术领域technical field

本发明属于材料加工工程领域,具体涉及一种异种材料的双光束激光-TIG复合填丝熔钎焊方法。The invention belongs to the field of material processing engineering, and in particular relates to a double-beam laser-TIG composite wire-filling fusion brazing method for dissimilar materials.

背景技术Background technique

现代工业的发展和科学技术的进步,对焊接构件的性能提出了更高、更苛刻的要求,除了要求满足通常的力学性能之外,还有如高温强度、耐磨性、耐腐蚀性、低温韧性、磁性、导电性、导热性等多方面的性能要求。在这种情况下,任何一种金属材料都不可能完全满足整体焊接结构的使用要求。因此,现代工业生产的各部门中将不可避免地、经常地遇到异种材料焊接的问题。The development of modern industry and the advancement of science and technology have put forward higher and more stringent requirements for the performance of welded components. In addition to the usual mechanical properties, there are also high-temperature strength, wear resistance, corrosion resistance, and low-temperature toughness. , magnetism, electrical conductivity, thermal conductivity and many other performance requirements. In this case, it is impossible for any kind of metal material to fully meet the requirements of the overall welded structure. Therefore, various departments of modern industrial production will inevitably and often encounter the problem of dissimilar material welding.

异种材料焊接构件的特点是能够最大限度地利用材料各自的优点,起到“物尽其用”的效果。但是,焊接异种材料通常要比焊接同种材料困难,因为除了材料本身的物理化学性能对焊接性的影响之外,两种材料性能的差异会在更大程度上影响它们之间的焊接性,因此传统的熔焊无法解决异种材料的焊接问题。The characteristic of welded components of dissimilar materials is that they can maximize the use of the respective advantages of the materials and achieve the effect of "making the best use of everything". However, welding dissimilar materials is usually more difficult than welding the same material, because in addition to the influence of the physical and chemical properties of the material itself on the weldability, the difference in the properties of the two materials will affect the weldability between them to a greater extent, Therefore, traditional fusion welding cannot solve the welding problem of dissimilar materials.

异种材料钎焊过程中,基体没有发生熔化,这样可以防止金属间化合物的大面积生成,同时焊接参数具有良好的可控性,可以通过调节焊接参数控制金属间化合物层的厚度,还可以通过控制钎料的成分来精确地控制界面反应过程,从而获得具有良好力学性能的异种金属接头。但是这种方法获得的焊接接头强度低,耐热性差,且焊前清整要求严格、焊接成本高、焊接效率低、不适于大批量生产,实际应用性大大降低。因此需要采用特殊的焊接方法及工艺措施。During the brazing process of dissimilar materials, the matrix does not melt, which can prevent the large-scale generation of intermetallic compounds. At the same time, the welding parameters have good controllability. The thickness of the intermetallic compound layer can be controlled by adjusting the welding parameters. The composition of the solder is used to precisely control the interfacial reaction process, so as to obtain dissimilar metal joints with good mechanical properties. However, the welded joint obtained by this method has low strength, poor heat resistance, strict cleaning requirements before welding, high welding cost, low welding efficiency, is not suitable for mass production, and greatly reduces practical applicability. Therefore, special welding methods and technological measures are required.

因此目前异种材料的焊接普遍采用熔钎焊方法,一般为高熔点母材一侧形成钎焊接头,低熔点母材一侧形成熔焊接头,其中激光熔钎焊接与电弧熔钎焊接是目前研究的热点方向。Therefore, at present, the welding of dissimilar materials generally adopts the fusion brazing method. Generally, the brazing joint is formed on the side of the high melting point base metal, and the fusion welding joint is formed on the side of the low melting point base metal. Among them, laser welding and arc welding are two current research hotspots.

激光焊接具有能量密度高、焊接速度快、焊接精度高、焊缝深宽比大、热影响区小、焊接变形小以及适应性强易实现自动化焊接等特点,因此采用激光焊方法焊接异种材料时可得到极小的熔化区和热影响区,降低焊缝中的内应力,并能净化焊缝,减少夹渣、气孔和裂纹等缺陷。专利201310384366公开了一种用于镀锌钢与铝连接的激光熔-钎焊接工艺,接头形式为搭接,与对接接头不同,且应用到对接接头时对装配要求比较高。Laser welding has the characteristics of high energy density, fast welding speed, high welding precision, large weld depth-to-width ratio, small heat-affected zone, small welding deformation, strong adaptability and easy automatic welding. Therefore, when welding dissimilar materials by laser welding It can obtain extremely small melting zone and heat-affected zone, reduce the internal stress in the weld, and can purify the weld to reduce defects such as slag inclusions, pores and cracks. Patent 201310384366 discloses a laser melting-brazing welding process for connecting galvanized steel and aluminum. The joint form is lap joint, which is different from butt joints, and when applied to butt joints, the assembly requirements are relatively high.

激光-电弧复合热源焊接方法是在传统电弧焊和激光焊的基础上发展起来的一种新型、优质、高效的焊接方法,激光-电弧复合热源焊接是将激光焊和电弧焊两种热源的能量通过一定方式共同作用于工件并通过二者的相互作用产生同一个熔池而实现优质高效焊接的一种新型的材料加工方法。用电弧辅助激光焊接,可以有效地改善激光焊接时存在的问题。专利200610007614公开了一种大光斑激光与电弧复合热源连接异种金属的方法,采用MAG辅助焊缝金属的润湿性得到了极大地改善,但是应用于薄板对接接头中,由于MAG热输入较大,可能会导致焊穿等缺陷。The laser-arc composite heat source welding method is a new, high-quality and efficient welding method developed on the basis of traditional arc welding and laser welding. Laser-arc composite heat source welding is the energy A new type of material processing method that acts on the workpiece in a certain way and generates the same molten pool through the interaction of the two to achieve high-quality and efficient welding. Arc-assisted laser welding can effectively improve the problems existing in laser welding. Patent 200610007614 discloses a method for joining dissimilar metals with a large-spot laser and an arc composite heat source. The wettability of the weld metal has been greatly improved by using MAG. Defects such as weld penetration may result.

发明内容Contents of the invention

本发明旨在解决异种材料激光-电弧复合焊接过程中存在的问题,而提出一种异种材料的双光束激光-TIG复合填丝熔钎焊方法。The invention aims to solve the problems existing in the laser-arc composite welding process of dissimilar materials, and proposes a dual-beam laser-TIG composite wire-filling welding method for dissimilar materials.

本发明的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,它是按照以下步骤进行的:A double-beam laser-TIG composite wire-filling welding method for dissimilar materials of the present invention, it is carried out according to the following steps:

步骤一:焊接前,根据板厚,将待焊工件的待焊接部位加工成Y型坡口、I型坡口或不对称的坡口形式,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, process the parts to be welded into Y-shaped grooves, I-shaped grooves or asymmetrical grooves according to the plate thickness, and grind the processed grooves and the surfaces on both sides Or cleaning, fix the workpiece to be welded after grinding or cleaning on the welding fixture;

步骤二:利用夹具将激光头与TIG焊枪、送丝机构刚性固定;Step 2: Use the fixture to rigidly fix the laser head, TIG welding torch and wire feeding mechanism;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

激光功率为1kW~4kW,两束激光功率比例为1:1~1:10,离焦量在-2~+10mm,两束激光光斑中心间距为2~6mm,采用Ar气保护,Ar气流量为15L/min~50L/min;电弧电流为30~90A,焊接速度为0.3~5m/min,送丝速度为0.2~8m/min;The laser power is 1kW~4kW, the power ratio of the two laser beams is 1:1~1:10, the defocus range is -2~+10mm, the distance between the centers of the two laser beams is 2~6mm, and Ar gas is used for protection. 15L/min~50L/min; arc current 30~90A, welding speed 0.3~5m/min, wire feeding speed 0.2~8m/min;

上述焊接工艺参数一旦确定,在焊接过程中均保持不变;Once the above welding process parameters are determined, they will remain unchanged during the welding process;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先TIG电弧起弧,电弧稳定1s后,激光器控制发出激光,然后送丝机送进焊丝,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the TIG arc is started. After the arc is stable for 1 second, the laser is controlled to emit laser light, and then the wire feeder feeds the welding wire. Finally, the robot is controlled to make the laser working head and The joint motion of the TIG torch completes the welding process.

异种材料的双光束激光-TIG复合填丝熔钎焊方法是将指将激光与TIG电弧以复合的形式应用于异种材料焊接中,两束不同能量的激光并行排列,双光束分别作用于两侧母材坡口上。激光束分为能量较高的主光束和能量较低的副光束,主光束与焊丝配合,副光束与TIG电弧配合。主光束偏向高熔点母材一侧,主要用于熔化焊丝,熔化的焊丝及钎料以液桥过渡的形式落于母材上进行润湿及铺展,形成钎焊接头;副光束与TIG电弧复合共同作用于低熔点母材一侧,副光束则用于稳定TIG电弧,TIG电弧主要起熔化低熔点母材的作用,在低熔点母材上形成较小体积的熔池,最终形成熔焊接头。低熔点母材一侧形成的熔池与高熔点母材一侧熔化铺展的焊丝相融合,形成异种材料焊接接头。其示意图如图1所示。The double-beam laser-TIG composite filler welding method for dissimilar materials refers to the application of laser and TIG arc in the welding of dissimilar materials in a composite form. Two laser beams with different energies are arranged in parallel, and the double beams act on both sides respectively. on the parent metal groove. The laser beam is divided into a main beam with higher energy and a sub-beam with lower energy. The main beam cooperates with the welding wire, and the sub-beam cooperates with the TIG arc. The main beam is deflected to the side of the base metal with a high melting point, and is mainly used to melt the welding wire. The molten welding wire and solder fall on the base metal in the form of a liquid bridge transition for wetting and spreading to form a brazed joint; the sub-beam is combined with the TIG arc Working together on the side of the low melting point base metal, the sub-beam is used to stabilize the TIG arc. The TIG arc mainly plays the role of melting the low melting point base metal, forming a smaller volume of molten pool on the low melting point base metal, and finally forming a welded joint . The molten pool formed on the side of the base metal with a low melting point is fused with the molten and spread welding wire on the side of the base metal with a high melting point to form a welded joint of dissimilar materials. Its schematic diagram is shown in Figure 1.

由于激光能量精确可控,因此可以实现对焊丝的熔化且不直接作用于母材或仅预热母材的作用。而在低熔点母材一侧,由于单激光形成的熔池过小,冷却过快,不利于其润湿铺展并与钎焊接头相连,且一般熔焊母材为铝、镁等高反射性材料,单激光难以直接形成稳定熔池或能量损耗过大,因此使用小电流的TIG电弧与副激光束进行复合,同时为了加强熔池流动、铺展性,因此本发明的实施方式不仅限于图示方法,也可在TIG焊枪前加装送丝装置,添加更多焊丝等。Because the laser energy is precisely and controllable, it can melt the welding wire without directly acting on the base metal or only preheating the base metal. On the side of the base metal with low melting point, because the molten pool formed by a single laser is too small and the cooling is too fast, it is not conducive to its wetting and spreading and connecting with the brazed joint, and the general welding base material is high reflectivity such as aluminum and magnesium. For materials, it is difficult to directly form a stable molten pool with a single laser or the energy loss is too large. Therefore, a small current TIG arc is used to recombine with the secondary laser beam. At the same time, in order to enhance the flow and spreadability of the molten pool, the embodiments of the present invention are not limited to those shown in the illustration. method, you can also install a wire feeding device in front of the TIG welding torch, add more welding wire, etc.

在异种材料焊接中,采用双光束激光-TIG复合填丝熔钎焊的方法,相比于传统的异种材料焊接具有以下几点优势:In the welding of dissimilar materials, the method of dual-beam laser-TIG composite filler wire fusion brazing has the following advantages compared with traditional dissimilar material welding:

(1)控制焊接温度场的分布:通过控制两束激光的功率分配及离焦量大小以控制对两侧母材的热输入,避免了热源对高熔点母材直接加热导致的熔化、裂纹等问题,实现异种材料的优质、高效连接。(1) Control the distribution of the welding temperature field: by controlling the power distribution and defocus of the two laser beams to control the heat input to the base metal on both sides, avoiding the melting and cracking caused by the direct heating of the high melting point base metal by the heat source Problems, to achieve high-quality, efficient connection of dissimilar materials.

(2)提高焊接稳定性和热效率:通过激光对电弧的吸引作用稳定小电流的TIG电弧,此外,激光的加入可以提高TIG电弧熔化母材的热效率,达到进一步减小热输入的目的。(2) Improve welding stability and thermal efficiency: the TIG arc with small current is stabilized by the attraction of the laser to the arc. In addition, the addition of the laser can improve the thermal efficiency of the TIG arc melting the base metal, and further reduce the heat input.

(3)提高对焊接接头的适应性:在激光-电弧复合热源焊接中,由于电弧的热作用可调范围较大,熔池金属的搭桥能力强,因此可以在较大的装配间隙下实现焊接。(3) Improve the adaptability of welding joints: In laser-arc composite heat source welding, due to the large adjustable range of thermal action of the arc and the strong bridging ability of molten pool metal, welding can be realized under a large assembly gap .

(4)改善焊缝微观组织、减少焊接缺陷:通过调节焊接工艺参数,可控制母材上热源直接作用范围,调节高熔点母材钎焊界面金属间化合物层厚度,可外加多个焊丝通过冶金作用改善低熔点母材一侧熔焊焊缝组织。(4) Improve the microstructure of the weld and reduce welding defects: by adjusting the welding process parameters, the direct action range of the heat source on the base metal can be controlled, the thickness of the intermetallic compound layer at the brazing interface of the high melting point base metal can be adjusted, and multiple welding wires can be added through metallurgy The effect is to improve the welding seam structure on the side of the base metal with low melting point.

附图说明Description of drawings

图1为双光束激光-TIG复合填丝熔钎焊示意图;Figure 1 is a schematic diagram of double-beam laser-TIG composite filler wire fusion brazing;

图2为实施例1方法获得的焊缝正面形貌照片;Fig. 2 is the welded seam front appearance photo that embodiment 1 method obtains;

图3为实施例1方法获得的焊缝横截面形貌照片;Fig. 3 is the photograph of the weld cross-section topography that embodiment 1 method obtains;

图4为实施例2方法获得的焊缝正面形貌照片;Fig. 4 is the welded seam front appearance photo that embodiment 2 method obtains;

图5为实施例2方法获得的焊缝横截面形貌照片。Figure 5 is a photo of the cross-sectional appearance of the weld seam obtained by the method in Example 2.

具体实施方式Detailed ways

具体实施方式一:结合图1说明本实施方式,一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,它是按照以下步骤进行的:Specific embodiment 1: This embodiment is described in conjunction with Fig. 1, a kind of double-beam laser-TIG composite filling wire fusion brazing method of dissimilar materials, it is carried out according to the following steps:

步骤一:焊接前,根据板厚,将待焊工件的待焊接部位加工成Y型坡口、I型坡口或不对称的坡口形式,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, process the parts to be welded into Y-shaped grooves, I-shaped grooves or asymmetrical grooves according to the plate thickness, and grind the processed grooves and the surfaces on both sides Or cleaning, fix the workpiece to be welded after grinding or cleaning on the welding fixture;

步骤二:利用夹具将激光头与TIG焊枪、送丝机构刚性固定;Step 2: Use the fixture to rigidly fix the laser head, TIG welding torch and wire feeding mechanism;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

激光功率为1kW~4kW,两束激光功率比例为1:1~1:10,离焦量在-2~+10mm,两束激光光斑中心间距为2~6mm,采用Ar气保护,Ar气流量为15L/min~50L/min;电弧电流为30~90A,焊接速度为0.3~5m/min,送丝速度为0.2~8m/min;The laser power is 1kW~4kW, the power ratio of the two laser beams is 1:1~1:10, the defocus range is -2~+10mm, the distance between the centers of the two laser beams is 2~6mm, and Ar gas is used for protection. 15L/min~50L/min; arc current 30~90A, welding speed 0.3~5m/min, wire feeding speed 0.2~8m/min;

上述焊接工艺参数一旦确定,在焊接过程中均保持不变;Once the above welding process parameters are determined, they will remain unchanged during the welding process;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先TIG电弧起弧,电弧稳定1s后,激光器控制发出激光,然后送丝机送进焊丝,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the TIG arc is started. After the arc is stable for 1 second, the laser is controlled to emit laser light, and then the wire feeder feeds the welding wire. Finally, the robot is controlled to make the laser working head and The joint motion of the TIG torch completes the welding process.

具体实施方式二:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:异种材料为钢与有色金属异种材料或异种有色金属材料等。其它与具体实施方式一相同。Embodiment 2: This embodiment is described with reference to FIG. 1 . The difference between this embodiment and Embodiment 1 is that the dissimilar materials are steel and non-ferrous metal materials or dissimilar non-ferrous metal materials. Others are the same as in the first embodiment.

具体实施方式三:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:焊接中采用的激光器为CO2气体激光器、YAG固体激光器、半导体激光器或光纤激光器。其它与具体实施方式一相同。Embodiment 3: This embodiment is described in conjunction with FIG. 1 . The difference between this embodiment and Embodiment 1 is that the laser used in welding is a CO2 gas laser, a YAG solid-state laser, a semiconductor laser or a fiber laser. Others are the same as in the first embodiment.

具体实施方式四:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:设置焊接工艺参数:Embodiment 4: This embodiment is described in conjunction with FIG. 1 . The difference between this embodiment and Embodiment 1 is that the welding process parameters are set:

激光功率为1kW~3kW,两束激光功率比例为1:1~1:8,离焦量在0~+10mm,两束激光光斑中心间距为2~5mm,采用Ar气保护,Ar气流量为15L/min~40L/min;电弧电流为30~80A,焊接速度为0.3~4m/min,送丝速度为0.2~6m/min。The laser power is 1kW~3kW, the power ratio of the two laser beams is 1:1~1:8, the defocus is 0~+10mm, the distance between the centers of the two laser beams is 2~5mm, and the Ar gas is used for protection, and the Ar gas flow rate is 15L/min~40L/min; arc current 30~80A, welding speed 0.3~4m/min, wire feeding speed 0.2~6m/min.

其它与具体实施方式一相同。Others are the same as in the first embodiment.

具体实施方式五:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:设置焊接工艺参数:Embodiment 5: This embodiment is described in conjunction with FIG. 1. The difference between this embodiment and Embodiment 1 is that the welding process parameters are set:

激光功率为1kW~3kW,两束激光功率比例为1:1~1:6,离焦量在+2~+10mm,两束激光光斑中心间距为2~4mm,采用Ar气保护,Ar气流量为20L/min~40L/min;电弧电流为30~60A,焊接速度为0.3~2m/min,送丝速度为0.2~5m/min。The laser power is 1kW ~ 3kW, the power ratio of the two laser beams is 1:1 ~ 1:6, the defocus is +2 ~ +10mm, the distance between the centers of the two laser beams is 2 ~ 4mm, and the Ar gas is used for protection. 20L/min~40L/min; arc current 30~60A, welding speed 0.3~2m/min, wire feeding speed 0.2~5m/min.

其它与具体实施方式一相同。Others are the same as in the first embodiment.

具体实施方式六:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:设置焊接工艺参数:Specific embodiment six: This embodiment is described in conjunction with Fig. 1. The difference between this embodiment and specific embodiment one is: setting welding process parameters:

激光功率为1kW~3kW,两束激光功率比例为1:1~1:5,离焦量在+3~+10mm,两束激光光斑中心间距为3~4mm,采用Ar气保护,Ar气流量为30L/min~40L/min;电弧电流为30~50A,焊接速度为0.5~2m/min,送丝速度为0.5~5m/min。The laser power is 1kW ~ 3kW, the power ratio of the two laser beams is 1:1 ~ 1:5, the defocus is +3 ~ +10mm, the distance between the centers of the two laser beams is 3 ~ 4mm, and the Ar gas is used for protection. 30L/min~40L/min; arc current 30~50A, welding speed 0.5~2m/min, wire feeding speed 0.5~5m/min.

其它与具体实施方式一相同。Others are the same as in the first embodiment.

具体实施方式七:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:设置焊接工艺参数:Embodiment 7: This embodiment is described in conjunction with FIG. 1. The difference between this embodiment and Embodiment 1 is that the welding process parameters are set:

激光功率为1kW~3kW,两束激光功率比例为1:1~1:3,离焦量在+5~+10mm,两束激光光斑中心间距为3~4mm,采用Ar气保护,Ar气流量为30L/min~40L/min;电弧电流为30~50A,焊接速度为1~2m/min,送丝速度为1~5m/min。The laser power is 1kW ~ 3kW, the power ratio of the two laser beams is 1:1 ~ 1:3, the defocus is +5 ~ +10mm, the distance between the centers of the two laser beams is 3 ~ 4mm, and the Ar gas is used for protection. 30L/min~40L/min; arc current 30~50A, welding speed 1~2m/min, wire feeding speed 1~5m/min.

其它与具体实施方式一相同。Others are the same as in the first embodiment.

具体实施方式八:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:设置焊接工艺参数:Embodiment 8: This embodiment is described in conjunction with FIG. 1. The difference between this embodiment and Embodiment 1 is that the welding process parameters are set:

激光功率为1kW~3kW,两束激光功率比例为1:1~1:3,离焦量在+5~+8mm,两束激光光斑中心间距为3~4mm,采用Ar气保护,Ar气流量为30L/min~40L/min;电弧电流为30~50A,焊接速度为1~2m/min,送丝速度为1~3m/min。The laser power is 1kW ~ 3kW, the power ratio of the two laser beams is 1:1 ~ 1:3, the defocus is +5 ~ +8mm, the distance between the centers of the two laser beams is 3 ~ 4mm, and Ar gas is used for protection. 30L/min~40L/min; arc current 30~50A, welding speed 1~2m/min, wire feeding speed 1~3m/min.

其它与具体实施方式一相同。Others are the same as in the first embodiment.

具体实施方式九:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:设置焊接工艺参数:Specific embodiment nine: This embodiment is described in conjunction with Fig. 1. The difference between this embodiment and specific embodiment one is: setting welding process parameters:

激光功率为3kW,两束激光功率比例为1:3,离焦量在+5mm,两束激光光斑中心间距为3mm,采用Ar气保护,Ar气流量为30L/min;电弧电流为50A,焊接速度为1.6m/min,送丝速度为3m/min。The laser power is 3kW, the power ratio of the two laser beams is 1:3, the defocus is +5mm, the distance between the centers of the two laser spots is 3mm, Ar gas protection is used, and the Ar gas flow rate is 30L/min; the arc current is 50A, and the welding The speed is 1.6m/min, and the wire feeding speed is 3m/min.

其它与具体实施方式一相同。Others are the same as in the first embodiment.

具体实施方式十:结合图1说明本实施方式,本实施方式与具体实施方式一不同点在于:设置焊接工艺参数:Embodiment 10: This embodiment is described in conjunction with FIG. 1. The difference between this embodiment and Embodiment 1 is that the welding process parameters are set:

激光功率为2kW,两束激光功率比例为1:5,离焦量在+3mm,两束激光光斑中心间距为3mm,采用Ar气保护,Ar气流量为30L/min;电弧电流为50A,焊接速度为2m/min,送丝速度为5m/min。The laser power is 2kW, the power ratio of the two laser beams is 1:5, the defocus is +3mm, the distance between the centers of the two laser spots is 3mm, Ar gas protection is used, and the Ar gas flow rate is 30L/min; the arc current is 50A, and the welding The speed is 2m/min, and the wire feeding speed is 5m/min.

其它与具体实施方式一相同。Others are the same as in the first embodiment.

本发明内容不仅限于上述各实施方式的内容,其中一个或几个具体实施方式的组合同样也可以实现发明的目的。The content of the present invention is not limited to the content of the above-mentioned embodiments, and a combination of one or several specific embodiments can also achieve the purpose of the invention.

通过以下实施例验证本发明的有益效果:Verify the beneficial effects of the present invention through the following examples:

实施例1Example 1

本实施例以铝\钢异种材料焊接为例,采用双光束激光-TIG复合填丝熔钎焊方法和激光填丝焊方法焊接2mm厚的6061-T6态铝合金与2mm厚的Q235镀锌钢对接接头,具体实验方法如下:In this embodiment, the welding of aluminum\steel dissimilar materials is taken as an example, and a 2mm thick 6061-T6 aluminum alloy and a 2mm thick Q235 galvanized steel are welded by using a double-beam laser-TIG composite filler wire melting brazing method and a laser filler wire welding method Butt joint, the specific experimental method is as follows:

本实施例方法焊接2mm厚的6061-T6铝合金板与Q235镀锌钢板对接接头:The method of this embodiment welds the butt joint of 2mm thick 6061-T6 aluminum alloy plate and Q235 galvanized steel plate:

步骤一:焊接前,根据板厚,将钢板待焊部位加工30°坡口,铝板待焊部位加工45°坡口,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, according to the thickness of the plate, process the steel plate to be welded with a 30° groove, and the aluminum plate to be welded with a 45° groove, and grind or clean the processed groove and the surfaces on both sides. After cleaning, the workpiece to be welded is fixed on the welding fixture;

步骤二:利用特制夹具将激光头与TIG焊枪、送丝机构刚性固定;Step 2: Use a special fixture to rigidly fix the laser head, TIG welding torch and wire feeding mechanism;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

根据待焊工件的厚度,激光功率为3kW,两束激光功率比例为1:3,离焦量为5mm,两束激光光斑中心间距3mm,采用Ar气保护,Ar气流量为30L/min;电弧电流为50A,焊接速度为1.6m/min,送丝速度为3m/min。According to the thickness of the workpiece to be welded, the laser power is 3kW, the power ratio of the two laser beams is 1:3, the defocus distance is 5mm, the distance between the centers of the two laser beams is 3mm, and Ar gas protection is used, and the Ar gas flow rate is 30L/min; The current is 50A, the welding speed is 1.6m/min, and the wire feeding speed is 3m/min.

上述焊接工艺参数一旦确定,在焊接过程中均保持不变;Once the above welding process parameters are determined, they will remain unchanged during the welding process;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先TIG电弧起弧,电弧稳定1s后,激光器控制发出激光,然后送丝机送进焊丝,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the TIG arc is started. After the arc is stable for 1 second, the laser is controlled to emit laser light, and then the wire feeder feeds the welding wire. Finally, the robot is controlled to make the laser working head and The joint motion of the TIG torch completes the welding process.

图2为采用本实施例方法进行2mm厚的6061-T6铝合金板与Q235镀锌钢板对接接头焊接的焊缝正面形貌以及横截面形貌,可以看出采用本方法进行铝/钢焊接时,焊接过程较为稳定,焊缝表面成形较好,无焊穿、塌陷等成形缺陷,由横截面金相可看出钢侧母材未发生明显熔化,经检测未发现焊接热裂纹。Fig. 2 is the front appearance and the cross-sectional appearance of the welding seam of the 2mm thick 6061-T6 aluminum alloy plate and the Q235 galvanized steel plate butt joint welded by the method of this embodiment, it can be seen that when the method is used for aluminum/steel welding , The welding process is relatively stable, the surface of the weld is well formed, and there are no forming defects such as welding penetration and collapse. It can be seen from the cross-sectional metallography that the base metal on the steel side has not undergone obvious melting, and no welding hot cracks have been found after testing.

实施例2Example 2

本实施例作为对照例,采用激光填丝焊方法焊接2mm厚的6061-T6铝合金板与Q235镀锌钢板对接接头:In this example, as a comparative example, the butt joint of a 2mm thick 6061-T6 aluminum alloy plate and a Q235 galvanized steel plate is welded by laser wire-filled welding method:

步骤一:焊接前,根据板厚,将钢板待焊部位加工30°坡口,铝板待焊部位加工45°坡口,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, according to the thickness of the plate, process the steel plate to be welded with a 30° groove, and the aluminum plate to be welded with a 45° groove, and grind or clean the processed groove and the surfaces on both sides. After cleaning, the workpiece to be welded is fixed on the welding fixture;

步骤二:利用特制夹具将激光头与TIG焊枪、送丝机构刚性固定;Step 2: Use a special fixture to rigidly fix the laser head, TIG welding torch and wire feeding mechanism;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

根据待焊工件的厚度,激光功率为2.5kW,离焦量为+5mm,采用Ar气保护,Ar气流量为30L/min;焊接速度在1.0m/min,送丝速度2.5m/min,光丝间距1mm。According to the thickness of the workpiece to be welded, the laser power is 2.5kW, the defocus is +5mm, Ar gas protection is used, and the Ar gas flow rate is 30L/min; the welding speed is 1.0m/min, the wire feeding speed is 2.5m/min, and the light The wire spacing is 1mm.

上述焊接工艺参数一旦确定,在焊接过程中均保持不变Once the above welding process parameters are determined, they will remain unchanged during the welding process

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先TIG电弧起弧,电弧稳定1s后,激光器控制发出激光,然后送丝机送进焊丝,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the TIG arc is started. After the arc is stable for 1 second, the laser is controlled to emit laser light, and then the wire feeder feeds the welding wire. Finally, the robot is controlled to make the laser working head and The joint motion of the TIG torch completes the welding process.

图3为采用激光填丝焊接的方法进行2mm厚的6061-T6铝合金板与Q235镀锌钢板对接接头焊接的焊缝正面形貌以及横截面形貌,可以发现,用激光填丝方法焊接2mm的铝合金板时,焊缝狭窄,下塌量较大,焊缝成形不良。由横截面金相可看出,焊缝中气孔含量增多,在焊缝表面存在少量凹坑,为溢出不完全的气孔,钢侧母材发生明显熔化,界面层厚度增加,可看到存在较厚的界面层,有微裂纹存在。Figure 3 shows the front appearance and cross-sectional appearance of the weld seam of the 2mm thick 6061-T6 aluminum alloy plate and the Q235 galvanized steel plate butt joint welded by the method of laser wire filling welding. When the aluminum alloy plate is used, the weld seam is narrow, the amount of sag is large, and the weld seam is poorly formed. It can be seen from the metallography of the cross section that the content of pores in the weld increases, and there are a small number of pits on the surface of the weld, which are incomplete overflow pores. The base metal on the steel side is obviously melted, and the thickness of the interface layer increases. Thick interfacial layer with microcracks present.

由实施例1和实施例2比较可知,实施例1采用的方法具有明显的优势。From the comparison of Example 1 and Example 2, it can be seen that the method adopted in Example 1 has obvious advantages.

实施例3Example 3

本实施例以铝\钢异种材料焊接为例,采用双光束激光-TIG复合填丝熔钎焊方法和激光填丝焊方法焊接2mm厚的6061-T6态铝合金与2mm厚的Q235镀锌钢对接接头,具体实验方法如下:In this embodiment, the welding of aluminum\steel dissimilar materials is taken as an example, and a 2mm thick 6061-T6 aluminum alloy and a 2mm thick Q235 galvanized steel are welded by using a double-beam laser-TIG composite filler wire melting brazing method and a laser filler wire welding method Butt joint, the specific experimental method is as follows:

本实施例方法焊接2mm厚的6061-T6铝合金板与Q235镀锌钢板对接接头:The method of this embodiment welds the butt joint of 2mm thick 6061-T6 aluminum alloy plate and Q235 galvanized steel plate:

步骤一:焊接前,根据板厚,将钢板待焊部位加工30°坡口,铝板待焊部位加工45°坡口,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, according to the thickness of the plate, process the steel plate to be welded with a 30° groove, and the aluminum plate to be welded with a 45° groove, and grind or clean the processed groove and the surfaces on both sides. After cleaning, the workpiece to be welded is fixed on the welding fixture;

步骤二:利用特制夹具将激光头与TIG焊枪、送丝机构刚性固定;Step 2: Use a special fixture to rigidly fix the laser head, TIG welding torch and wire feeding mechanism;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

根据待焊工件的厚度,激光功率为2kW,两束激光功率比例为1:5,离焦量为6mm,两束激光光斑中心间距4mm,采用Ar气保护,Ar气流量为40L/min;电弧电流为30A,焊接速度为2m/min,送丝速度为5m/min。According to the thickness of the workpiece to be welded, the laser power is 2kW, the power ratio of the two laser beams is 1:5, the defocus distance is 6mm, the distance between the centers of the two laser beams is 4mm, Ar gas protection is used, and the Ar gas flow rate is 40L/min; The current is 30A, the welding speed is 2m/min, and the wire feeding speed is 5m/min.

上述焊接工艺参数一旦确定,在焊接过程中均保持不变;Once the above welding process parameters are determined, they will remain unchanged during the welding process;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先TIG电弧起弧,电弧稳定1s后,激光器控制发出激光,然后送丝机送进焊丝,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the TIG arc is started. After the arc is stable for 1 second, the laser is controlled to emit laser light, and then the wire feeder feeds the welding wire. Finally, the robot is controlled to make the laser working head and The joint motion of the TIG torch completes the welding process.

实施例4Example 4

本实施例以铝\钢异种材料焊接为例,采用双光束激光-TIG复合填丝熔钎焊方法和激光填丝焊方法焊接2mm厚的6061-T6态铝合金与2mm厚的Q235镀锌钢对接接头,具体实验方法如下:In this embodiment, the welding of aluminum\steel dissimilar materials is taken as an example, and a 2mm thick 6061-T6 aluminum alloy and a 2mm thick Q235 galvanized steel are welded by using a double-beam laser-TIG composite filler wire melting brazing method and a laser filler wire welding method Butt joint, the specific experimental method is as follows:

本实施例方法焊接2mm厚的6061-T6铝合金板与Q235镀锌钢板对接接头:The method of this embodiment welds the butt joint of 2mm thick 6061-T6 aluminum alloy plate and Q235 galvanized steel plate:

步骤一:焊接前,根据板厚,将钢板待焊部位加工30°坡口,铝板待焊部位加工45°坡口,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, according to the thickness of the plate, process the steel plate to be welded with a 30° groove, and the aluminum plate to be welded with a 45° groove, and grind or clean the processed groove and the surfaces on both sides. After cleaning, the workpiece to be welded is fixed on the welding fixture;

步骤二:利用特制夹具将激光头与TIG焊枪、送丝机构刚性固定;Step 2: Use a special fixture to rigidly fix the laser head, TIG welding torch and wire feeding mechanism;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

根据待焊工件的厚度,激光功率为1kW,两束激光功率比例为1:1,离焦量为-2mm,两束激光光斑中心间距2mm,采用Ar气保护,Ar气流量为15L/min;电弧电流为15A,焊接速度为0.3m/min,送丝速度为0.2m/min。According to the thickness of the workpiece to be welded, the laser power is 1kW, the power ratio of the two laser beams is 1:1, the defocus distance is -2mm, the distance between the centers of the two laser beams is 2mm, Ar gas protection is used, and the Ar gas flow rate is 15L/min; The arc current is 15A, the welding speed is 0.3m/min, and the wire feeding speed is 0.2m/min.

上述焊接工艺参数一旦确定,在焊接过程中均保持不变;Once the above welding process parameters are determined, they will remain unchanged during the welding process;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先TIG电弧起弧,电弧稳定1s后,激光器控制发出激光,然后送丝机送进焊丝,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the TIG arc is started. After the arc is stable for 1 second, the laser is controlled to emit laser light, and then the wire feeder feeds the welding wire. Finally, the robot is controlled to make the laser working head and The joint motion of the TIG torch completes the welding process.

实施例5Example 5

本实施例以铝\钢异种材料焊接为例,采用双光束激光-TIG复合填丝熔钎焊方法和激光填丝焊方法焊接2mm厚的6061-T6态铝合金与2mm厚的Q235镀锌钢对接接头,具体实验方法如下:In this embodiment, the welding of aluminum\steel dissimilar materials is taken as an example, and a 2mm thick 6061-T6 aluminum alloy and a 2mm thick Q235 galvanized steel are welded by using a double-beam laser-TIG composite filler wire melting brazing method and a laser filler wire welding method Butt joint, the specific experimental method is as follows:

本实施例方法焊接2mm厚的6061-T6铝合金板与Q235镀锌钢板对接接头:The method of this embodiment welds the butt joint of 2mm thick 6061-T6 aluminum alloy plate and Q235 galvanized steel plate:

步骤一:焊接前,根据板厚,将钢板待焊部位加工30°坡口,铝板待焊部位加工45°坡口,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, according to the thickness of the plate, process the steel plate to be welded with a 30° groove, and the aluminum plate to be welded with a 45° groove, and grind or clean the processed groove and the surfaces on both sides. After cleaning, the workpiece to be welded is fixed on the welding fixture;

步骤二:利用特制夹具将激光头与TIG焊枪、送丝机构刚性固定;Step 2: Use a special fixture to rigidly fix the laser head, TIG welding torch and wire feeding mechanism;

步骤三:设置焊接工艺参数:Step 3: Set welding process parameters:

根据待焊工件的厚度,激光功率为4kW,两束激光功率比例为1:10,离焦量为10mm,两束激光光斑中心间距6mm,采用Ar气保护,Ar气流量为50L/min;电弧电流为90A,焊接速度为5m/min,送丝速度为8m/min。According to the thickness of the workpiece to be welded, the laser power is 4kW, the power ratio of the two laser beams is 1:10, the defocus distance is 10mm, and the center distance between the two laser beams is 6mm. Ar gas protection is used, and the Ar gas flow rate is 50L/min; The current is 90A, the welding speed is 5m/min, and the wire feeding speed is 8m/min.

上述焊接工艺参数一旦确定,在焊接过程中均保持不变;Once the above welding process parameters are determined, they will remain unchanged during the welding process;

步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先TIG电弧起弧,电弧稳定1s后,激光器控制发出激光,然后送丝机送进焊丝,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the TIG arc is started. After the arc is stable for 1 second, the laser is controlled to emit laser light, and then the wire feeder feeds the welding wire. Finally, the robot is controlled to make the laser working head and The joint movement of the TIG torches completes the welding process.

Claims (10)

1.一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于它是按照以下步骤进行的:1. A double-beam laser-TIG composite wire-filling fusion brazing method for dissimilar materials is characterized in that it is carried out according to the following steps: 步骤一:焊接前,根据板厚,将待焊工件的待焊接部位加工成Y型坡口、I型坡口或不对称的坡口形式,并对加工后的坡口及两侧表面进行打磨或清洗,将打磨或清洗后的待焊工件固定在焊接工装夹具上;Step 1: Before welding, process the parts to be welded into Y-shaped grooves, I-shaped grooves or asymmetrical grooves according to the plate thickness, and grind the processed grooves and the surfaces on both sides Or cleaning, fix the workpiece to be welded after grinding or cleaning on the welding fixture; 步骤二:利用夹具将激光头与TIG焊枪、送丝机构刚性固定;Step 2: Use the fixture to rigidly fix the laser head, TIG welding torch and wire feeding mechanism; 步骤三:设置焊接工艺参数:Step 3: Set welding process parameters: 激光功率为1kW~4kW,两束激光功率比例为1:1~1:10,离焦量在-2~+10mm,两束激光光斑中心间距为2~6mm,采用Ar气保护,Ar气流量为15L/min~50L/min;电弧电流为30~90A,焊接速度为0.3~5m/min,送丝速度为0.2~8m/min;The laser power is 1kW~4kW, the power ratio of the two laser beams is 1:1~1:10, the defocus range is -2~+10mm, the distance between the centers of the two laser beams is 2~6mm, and Ar gas is used for protection. 15L/min~50L/min; arc current 30~90A, welding speed 0.3~5m/min, wire feeding speed 0.2~8m/min; 上述焊接工艺参数一旦确定,在焊接过程中均保持不变;Once the above welding process parameters are determined, they will remain unchanged during the welding process; 步骤四:在实际焊接过程中,采用机器人集成系统控制焊接工艺参数,首先TIG电弧起弧,电弧稳定1s后,激光器控制发出激光,然后送丝机送进焊丝,最后控制机器人使得激光工作头和TIG焊枪共同运动完成焊接过程。Step 4: In the actual welding process, the robot integrated system is used to control the welding process parameters. First, the TIG arc is started. After the arc is stable for 1 second, the laser is controlled to emit laser light, and then the wire feeder feeds the welding wire. Finally, the robot is controlled to make the laser working head and The joint movement of the TIG torches completes the welding process. 2.根据权利要求1所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于异种材料为钢与有色金属异种材料或异种有色金属材料。2. The method of dual-beam laser-TIG composite wire-filling fusion brazing of dissimilar materials according to claim 1, characterized in that the dissimilar materials are steel and non-ferrous metal dissimilar materials or dissimilar non-ferrous metal materials. 3.根据权利要求1所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于焊接中采用的激光器为CO2气体激光器、YAG固体激光器、半导体激光器或光纤激光器。3. a kind of dissimilar material according to claim 1 double-beam laser-TIG composite wire-filling melting and brazing method, it is characterized in that the laser that adopts in welding is CO gas laser, YAG solid-state laser, semiconductor laser or fiber laser . 4.根据权利要求1所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于设置焊接工艺参数:4. The double-beam laser-TIG composite wire-filling fusion brazing method of a kind of dissimilar material according to claim 1 is characterized in that welding process parameters are set: 激光功率为1kW~3kW,两束激光功率比例为1:1~1:8,离焦量在0~+10mm,两束激光光斑中心间距为2~5mm,采用Ar气保护,Ar气流量为15L/min~40L/min;电弧电流为30~80A,焊接速度为0.3~4m/min,送丝速度为0.2~6m/min。The laser power is 1kW~3kW, the power ratio of the two laser beams is 1:1~1:8, the defocus is 0~+10mm, the distance between the centers of the two laser beams is 2~5mm, and the Ar gas is used for protection, and the Ar gas flow rate is 15L/min~40L/min; arc current 30~80A, welding speed 0.3~4m/min, wire feeding speed 0.2~6m/min. 5.根据权利要求4所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于设置焊接工艺参数:5. a kind of dissimilar material according to claim 4 double-beam laser-TIG composite wire-filling fusion brazing method, it is characterized in that welding process parameter is set: 激光功率为1kW~3kW,两束激光功率比例为1:1~1:6,离焦量在+2~+10mm,两束激光光斑中心间距为2~4mm,采用Ar气保护,Ar气流量为20L/min~40L/min;电弧电流为30~60A,焊接速度为0.3~2m/min,送丝速度为0.2~5m/min。The laser power is 1kW ~ 3kW, the power ratio of the two laser beams is 1:1 ~ 1:6, the defocus is +2 ~ +10mm, the distance between the centers of the two laser beams is 2 ~ 4mm, and the Ar gas is used for protection. 20L/min~40L/min; arc current 30~60A, welding speed 0.3~2m/min, wire feeding speed 0.2~5m/min. 6.根据权利要求5所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于设置焊接工艺参数:6. The dual-beam laser-TIG composite wire-filling fusion brazing method of a kind of dissimilar material according to claim 5 is characterized in that welding process parameters are set: 激光功率为1kW~3kW,两束激光功率比例为1:1~1:5,离焦量在+3~+10mm,两束激光光斑中心间距为3~4mm,采用Ar气保护,Ar气流量为30L/min~40L/min;电弧电流为30~50A,焊接速度为0.5~2m/min,送丝速度为0.5~5m/min。The laser power is 1kW ~ 3kW, the power ratio of the two laser beams is 1:1 ~ 1:5, the defocus is +3 ~ +10mm, the distance between the centers of the two laser beams is 3 ~ 4mm, and the Ar gas is used for protection. 30L/min~40L/min; arc current 30~50A, welding speed 0.5~2m/min, wire feeding speed 0.5~5m/min. 7.根据权利要求6所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于设置焊接工艺参数:7. The double-beam laser-TIG composite wire-filling fusion brazing method of a kind of dissimilar material according to claim 6, characterized in that welding process parameters are set: 激光功率为1kW~3kW,两束激光功率比例为1:1~1:3,离焦量在+5~+10mm,两束激光光斑中心间距为3~4mm,采用Ar气保护,Ar气流量为30L/min~40L/min;电弧电流为30~50A,焊接速度为1~2m/min,送丝速度为1~5m/min。The laser power is 1kW ~ 3kW, the power ratio of the two laser beams is 1:1 ~ 1:3, the defocus is +5 ~ +10mm, the distance between the centers of the two laser beams is 3 ~ 4mm, and the Ar gas is used for protection. 30L/min~40L/min; arc current 30~50A, welding speed 1~2m/min, wire feeding speed 1~5m/min. 8.根据权利要求7所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于设置焊接工艺参数:8. The double-beam laser-TIG composite wire-filling fusion brazing method of a kind of dissimilar material according to claim 7, characterized in that welding process parameters are set: 激光功率为1kW~3kW,两束激光功率比例为1:1~1:3,离焦量在+5~+8mm,两束激光光斑中心间距为3~4mm,采用Ar气保护,Ar气流量为30L/min~40L/min;电弧电流为30~50A,焊接速度为1~2m/min,送丝速度为1~3m/min。The laser power is 1kW ~ 3kW, the power ratio of the two laser beams is 1:1 ~ 1:3, the defocus is +5 ~ +8mm, the distance between the centers of the two laser beams is 3 ~ 4mm, and Ar gas is used for protection. 30L/min~40L/min; arc current 30~50A, welding speed 1~2m/min, wire feeding speed 1~3m/min. 9.根据权利要求1所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于设置焊接工艺参数:9. The double-beam laser-TIG composite wire-filling fusion brazing method of a kind of dissimilar material according to claim 1, characterized in that welding process parameters are set: 激光功率为3kW,两束激光功率比例为1:3,离焦量在+5mm,两束激光光斑中心间距为3mm,采用Ar气保护,Ar气流量为30L/min;电弧电流为50A,焊接速度为1.6m/min,送丝速度为3m/min。The laser power is 3kW, the power ratio of the two laser beams is 1:3, the defocus is +5mm, the distance between the centers of the two laser beams is 3mm, Ar gas protection is used, and the Ar gas flow rate is 30L/min; the arc current is 50A, and the welding The speed is 1.6m/min, and the wire feeding speed is 3m/min. 10.根据权利要求1所述的一种异种材料的双光束激光-TIG复合填丝熔钎焊方法,其特征在于设置焊接工艺参数:10. The dual-beam laser-TIG composite filler wire melting and brazing method for dissimilar materials according to claim 1, characterized in that welding process parameters are set: 激光功率为2kW,两束激光功率比例为1:5,离焦量在+3mm,两束激光光斑中心间距为3mm,采用Ar气保护,Ar气流量为30L/min;电弧电流为50A,焊接速度为2m/min,送丝速度为5m/min。The laser power is 2kW, the power ratio of the two laser beams is 1:5, the defocus is +3mm, the distance between the centers of the two laser spots is 3mm, Ar gas protection is used, and the Ar gas flow rate is 30L/min; the arc current is 50A, and the welding The speed is 2m/min, and the wire feeding speed is 5m/min.
CN201711308218.3A 2017-12-11 2017-12-11 A dual-beam laser-TIG composite wire-filling fusion brazing method for dissimilar materials Expired - Fee Related CN107999916B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201711308218.3A CN107999916B (en) 2017-12-11 2017-12-11 A dual-beam laser-TIG composite wire-filling fusion brazing method for dissimilar materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201711308218.3A CN107999916B (en) 2017-12-11 2017-12-11 A dual-beam laser-TIG composite wire-filling fusion brazing method for dissimilar materials

Publications (2)

Publication Number Publication Date
CN107999916A true CN107999916A (en) 2018-05-08
CN107999916B CN107999916B (en) 2019-12-03

Family

ID=62058048

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201711308218.3A Expired - Fee Related CN107999916B (en) 2017-12-11 2017-12-11 A dual-beam laser-TIG composite wire-filling fusion brazing method for dissimilar materials

Country Status (1)

Country Link
CN (1) CN107999916B (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109048090A (en) * 2018-08-28 2018-12-21 成都飞机工业(集团)有限责任公司 A kind of unequal thickness plate double light beam laser butt welding method
CN111347163A (en) * 2020-04-30 2020-06-30 上海电力股份有限公司吴泾热电厂 Y-shaped joint laser-TIG composite welding method
CN111571017A (en) * 2020-04-30 2020-08-25 南京理工大学 A dual-laser beam arc multi-heat source composite additive method
CN111975203A (en) * 2020-06-06 2020-11-24 南京理工大学 High-nitrogen steel double-beam laser + (N-MIG) electric arc hybrid welding method
CN112739489A (en) * 2018-09-20 2021-04-30 弗罗纽斯国际有限公司 Method for manufacturing metal structures
CN113172339A (en) * 2021-05-06 2021-07-27 吉林大学 A kind of medium and heavy plate aluminum/steel dissimilar metal laser wire filling welding method
CN113192573A (en) * 2021-03-29 2021-07-30 中车青岛四方机车车辆股份有限公司 Visual analysis method for flow behavior of molten pool
CN114346440A (en) * 2021-12-17 2022-04-15 湖南工程学院 Laser-arc double-wire-filling welding method for AZ31B/ZM10 dissimilar magnesium alloy
CN114850678A (en) * 2022-06-15 2022-08-05 中红外激光研究院(江苏)有限公司 Laser-arc hybrid welding method based on additional magnetic field auxiliary dissimilar materials
CN115815799A (en) * 2022-07-14 2023-03-21 宁德时代新能源科技股份有限公司 Laser welding method, laser welding equipment, and laser welding assembly
CN116197537A (en) * 2022-12-30 2023-06-02 大连理工大学 A kind of magnesium/steel dissimilar metal automobile door lap welding method
CN117066693A (en) * 2023-08-31 2023-11-17 国营芜湖机械厂 A multi-laser beam multi-welding wire additive manufacturing gradient material device and its use method
CN119635069A (en) * 2024-12-27 2025-03-18 新威焊接(江苏)有限公司 Powder cored welding wire for welding aircraft engine turbine disk, preparation method and application

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103418919A (en) * 2013-08-29 2013-12-04 首都航天机械公司 Laser-arc hybrid welding method for special aluminum alloy thin edge structure
CN103862178A (en) * 2014-04-01 2014-06-18 哈尔滨工业大学 Method for removing aluminum alloy laser welding air holes
CN104014934A (en) * 2014-06-19 2014-09-03 兰州理工大学 Electric-arc-assisted laser welding-brazing method applicable to dissimilar material butt connection
CN104625411A (en) * 2014-12-15 2015-05-20 哈尔滨工业大学 A method for welding Ti2AlNb-based intermetallic compounds and dissimilar titanium alloys
CN104985327A (en) * 2015-07-27 2015-10-21 哈尔滨工业大学 Bifocus laser and InFocus arc hybrid welding method
CN106493471A (en) * 2016-12-19 2017-03-15 中国矿业大学 A kind of method that laser MIG Combined Weldings reduce high-carbon steel weld crack
CN106944756A (en) * 2017-03-05 2017-07-14 北京工业大学 The double light beam laser TIG composite welding process that a kind of thin plate butt welding shapes only
CN107414303A (en) * 2017-08-10 2017-12-01 上海交通大学 A kind of laser scanning combination laser heating wire TIG complex welding method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103418919A (en) * 2013-08-29 2013-12-04 首都航天机械公司 Laser-arc hybrid welding method for special aluminum alloy thin edge structure
CN103862178A (en) * 2014-04-01 2014-06-18 哈尔滨工业大学 Method for removing aluminum alloy laser welding air holes
CN104014934A (en) * 2014-06-19 2014-09-03 兰州理工大学 Electric-arc-assisted laser welding-brazing method applicable to dissimilar material butt connection
CN104625411A (en) * 2014-12-15 2015-05-20 哈尔滨工业大学 A method for welding Ti2AlNb-based intermetallic compounds and dissimilar titanium alloys
CN104985327A (en) * 2015-07-27 2015-10-21 哈尔滨工业大学 Bifocus laser and InFocus arc hybrid welding method
CN106493471A (en) * 2016-12-19 2017-03-15 中国矿业大学 A kind of method that laser MIG Combined Weldings reduce high-carbon steel weld crack
CN106944756A (en) * 2017-03-05 2017-07-14 北京工业大学 The double light beam laser TIG composite welding process that a kind of thin plate butt welding shapes only
CN107414303A (en) * 2017-08-10 2017-12-01 上海交通大学 A kind of laser scanning combination laser heating wire TIG complex welding method

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
宋刚等: "激光离焦量对镁/钢异种金属激光-TIG复合焊的影响", 《焊接技术》 *
李猛等: "铝合金/碳钢激光-TIG复合热源熔钎焊工艺", 《焊接学报》 *

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109048090A (en) * 2018-08-28 2018-12-21 成都飞机工业(集团)有限责任公司 A kind of unequal thickness plate double light beam laser butt welding method
CN112739489A (en) * 2018-09-20 2021-04-30 弗罗纽斯国际有限公司 Method for manufacturing metal structures
CN111347163A (en) * 2020-04-30 2020-06-30 上海电力股份有限公司吴泾热电厂 Y-shaped joint laser-TIG composite welding method
CN111571017A (en) * 2020-04-30 2020-08-25 南京理工大学 A dual-laser beam arc multi-heat source composite additive method
CN111975203A (en) * 2020-06-06 2020-11-24 南京理工大学 High-nitrogen steel double-beam laser + (N-MIG) electric arc hybrid welding method
CN113192573A (en) * 2021-03-29 2021-07-30 中车青岛四方机车车辆股份有限公司 Visual analysis method for flow behavior of molten pool
CN113192573B (en) * 2021-03-29 2023-02-21 中车青岛四方机车车辆股份有限公司 Visual analysis method for flow behavior of molten pool
CN113172339A (en) * 2021-05-06 2021-07-27 吉林大学 A kind of medium and heavy plate aluminum/steel dissimilar metal laser wire filling welding method
CN113172339B (en) * 2021-05-06 2021-12-24 吉林大学 A kind of medium and heavy plate aluminum/steel dissimilar metal laser wire filling welding method
CN114346440A (en) * 2021-12-17 2022-04-15 湖南工程学院 Laser-arc double-wire-filling welding method for AZ31B/ZM10 dissimilar magnesium alloy
CN114850678A (en) * 2022-06-15 2022-08-05 中红外激光研究院(江苏)有限公司 Laser-arc hybrid welding method based on additional magnetic field auxiliary dissimilar materials
CN115815799A (en) * 2022-07-14 2023-03-21 宁德时代新能源科技股份有限公司 Laser welding method, laser welding equipment, and laser welding assembly
CN116197537A (en) * 2022-12-30 2023-06-02 大连理工大学 A kind of magnesium/steel dissimilar metal automobile door lap welding method
CN117066693A (en) * 2023-08-31 2023-11-17 国营芜湖机械厂 A multi-laser beam multi-welding wire additive manufacturing gradient material device and its use method
CN119635069A (en) * 2024-12-27 2025-03-18 新威焊接(江苏)有限公司 Powder cored welding wire for welding aircraft engine turbine disk, preparation method and application

Also Published As

Publication number Publication date
CN107999916B (en) 2019-12-03

Similar Documents

Publication Publication Date Title
CN107999916B (en) A dual-beam laser-TIG composite wire-filling fusion brazing method for dissimilar materials
CN101941119B (en) A method for connecting aluminum alloy and steel with laser wire filling
CN113182647B (en) Double-wire consumable electrode gas shielded welding method for dissimilar metal connection
CN105643103B (en) Laser lap welding method for galvanized steel sheet
CN113500293B (en) Aluminum/steel dissimilar metal double-beam laser welding method based on high-entropy alloy intermediate layer
CN106513892A (en) Double-beam laser deep penetration brazing method applicable to moderately thick plate aluminum/steel dissimilar alloy connection
CN110421223A (en) Using titanium alloy-stainless steel dissimilar metal laser method for welding of copper base solder
CN100425384C (en) Method for connecting heterogeneous metals by large-facula laser and electric arc combined heat source
CN108188582B (en) Laser-electric arc composite filler wire welding method for preparing magnesium/steel dissimilar metal
CN102357734A (en) Method for connecting 2XXX and 7XXX heterogeneous aluminum alloy by laser filler wire
CN105364269B (en) A kind of fusion welding method of copper plate and its alloy
CN112620856A (en) Pretreatment method before dissimilar metal material welding, dissimilar metal material welding product and welding method thereof
CN104625411B (en) A method for welding Ti2AlNb-based intermetallic compounds and dissimilar titanium alloys
CN102091872A (en) Laser offset welding method suitable for magnesium/steel and magnesium/titanium
CN103831533A (en) Titanium alloy laser-MIG composite welding method
CN101992354A (en) Micro-beam plasma arc/laser hybrid welding method
CN100509256C (en) Brazing alloy for connecting heterogenous metals with large spot laser-electric arc composite heat source
CN103433630B (en) A kind of pulsed wire feeding laser-electric arc spot soldering method
CN107309563A (en) A kind of laser electrical arc complex welding method of high-grade pipe line steel
CN102029476A (en) Method for regulating intermetallic compound for dissimilar material overlap joint through laser-arc double-sided welding
CN112222554B (en) Double-beam laser wire-filling welding method for SiC particle reinforced aluminum matrix composite
CN102179627A (en) Fusing-soldering welding method of aluminum-steel workpiece of joint positioned at one side of cladding steel
CN115383312B (en) Large-light-spot laser and resistance hot wire composite welding method for sheet fillet weld
CN113510354A (en) Plasma arc welding method for high-strength steel-aluminum alloy dissimilar metal assisted by transition layer
CN104028892A (en) Laser welding method applicable to aluminum alloy

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20191203

CF01 Termination of patent right due to non-payment of annual fee