CN107949203A - Preparation method, housing and the electronic equipment of housing - Google Patents
Preparation method, housing and the electronic equipment of housing Download PDFInfo
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- CN107949203A CN107949203A CN201711085021.8A CN201711085021A CN107949203A CN 107949203 A CN107949203 A CN 107949203A CN 201711085021 A CN201711085021 A CN 201711085021A CN 107949203 A CN107949203 A CN 107949203A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
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- H05K5/0217—Mechanical details of casings
- H05K5/0243—Mechanical details of casings for decorative purposes
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Abstract
本公开是关于一种壳体的制备方法、壳体及电子设备,所述制备方法包括向预设注塑模具内注入透明塑胶以获得待成型透明塑胶壳体,所述预设注塑模具内表面的光洁度在预设范围内;在所述待成型透明塑胶壳体的一侧制备形成第一硬化层;在所述待成型透明塑胶壳体的另一侧制备形成光学镀膜层;在所述光学镀膜层的上制备形成盖底油墨层,得到所述壳体。本公开中通过注塑工艺得到外观面平整且透明的待成型透明塑胶壳体,进一步通过表面处理工艺获得具备玻璃或者陶瓷等材料的外观质感的壳体,有利于提高生产效率,实现壳体的大量生产,降低生产成本。
The present disclosure relates to a method for preparing a casing, the casing and electronic equipment. The preparation method includes injecting transparent plastic into a preset injection mold to obtain a transparent plastic casing to be formed. The inner surface of the preset injection mold is The smoothness is within a preset range; a first hardened layer is formed on one side of the transparent plastic shell to be formed; an optical coating layer is formed on the other side of the transparent plastic shell to be formed; The upper preparation of the layer forms the undercoating ink layer, resulting in the shell. In this disclosure, the transparent plastic shell to be formed with a smooth and transparent appearance surface is obtained through the injection molding process, and the shell with the appearance and texture of glass or ceramics is further obtained through the surface treatment process, which is conducive to improving production efficiency and realizing a large number of shells. production and reduce production costs.
Description
技术领域technical field
本公开涉及终端技术领域,尤其涉及一种壳体的制备方法、壳体及电子设备。The present disclosure relates to the technical field of terminals, and in particular to a method for preparing a housing, the housing and electronic equipment.
背景技术Background technique
当前,越来越多电子设备的外观壳体采用陶瓷材质制成或者玻璃材质制成。玻璃外壳的高反射、高光泽以及耐划伤性能可以提供用户良好的触握手感以及外观美感;而陶瓷外壳的光滑、明亮、高硬度以及耐磨等性质也深受用户欢迎。At present, more and more appearance casings of electronic devices are made of ceramic materials or glass materials. The high reflection, high gloss and scratch resistance of the glass shell can provide users with a good touch and feel and aesthetic appearance; while the smooth, bright, high hardness and wear-resistant properties of the ceramic shell are also popular among users.
发明内容Contents of the invention
本公开提供一种壳体的制备方法、壳体及电子设备,以解决相关技术中的不足。The disclosure provides a method for preparing a casing, the casing and electronic equipment, so as to solve the deficiencies in related technologies.
根据本公开实施例的第一方面,提供一种壳体的制备方法,包括:向预设注塑模具内注入透明塑胶以获得待成型透明塑胶壳体,所述预设注塑模具内表面的光洁度在预设范围内;According to the first aspect of an embodiment of the present disclosure, there is provided a method for preparing a shell, including: injecting transparent plastic into a preset injection mold to obtain a transparent plastic shell to be molded, and the smoothness of the inner surface of the preset injection mold is within the preset range;
在所述待成型透明塑胶壳体的一侧制备形成第一硬化层;preparing and forming a first hardened layer on one side of the transparent plastic shell to be formed;
在所述待成型透明塑胶壳体的另一侧制备形成光学镀膜层;preparing and forming an optical coating layer on the other side of the transparent plastic shell to be formed;
在所述光学镀膜层上制备形成盖底油墨层,以得到所述壳体。A cover ink layer is prepared and formed on the optical coating layer to obtain the shell.
可选的,所述在所述待成型透明塑胶壳体的另一侧制备形成光学镀膜层,包括:Optionally, preparing and forming an optical coating layer on the other side of the transparent plastic shell to be formed includes:
在所述待成型透明塑胶壳体的另一侧制备形成第二硬化层;preparing and forming a second hardened layer on the other side of the transparent plastic shell to be formed;
在所述第二硬化层的表面制备形成所述光学镀膜层。The optical coating layer is formed on the surface of the second hardened layer.
可选的,所述在所述光学镀膜层上制备形成盖底油墨层,包括:Optionally, the preparation and formation of the cover ink layer on the optical coating layer includes:
在所述光学镀膜层的表面制备形成色漆层;Prepare and form a colored paint layer on the surface of the optical coating layer;
在所述色漆层的表面制备形成所述盖底油墨层。The covering ink layer is prepared and formed on the surface of the color paint layer.
可选的,所述在所述待成型透明塑胶壳体的一侧制备形成第一硬化层;包括:Optionally, the preparation and formation of the first hardened layer on one side of the transparent plastic shell to be formed includes:
通过浸涂或者喷涂的方式在所述待成型透明塑胶壳体的一侧制成所述第一硬化层。The first hardened layer is formed on one side of the to-be-formed transparent plastic shell by dipping or spraying.
根据本公开实施例的第二方面,提供一种壳体的制备方法,包括:According to a second aspect of an embodiment of the present disclosure, there is provided a method for preparing a shell, including:
向预设注塑模具内注入透明塑胶以获得待成型透明塑胶壳体,所述预设注塑模具内表面的光洁度在预设范围内;Injecting transparent plastic into the preset injection mold to obtain a transparent plastic shell to be formed, the smoothness of the inner surface of the preset injection mold is within a preset range;
在所述待成型透明塑胶壳体的一侧制备形成第一硬化层;preparing and forming a first hardened layer on one side of the transparent plastic shell to be formed;
在所述待成型透明塑胶壳体的另一侧制备形成底漆层;Prepare and form a primer layer on the other side of the transparent plastic shell to be formed;
在所述底漆层的表面制备形成真空镀膜层;Prepare and form a vacuum coating layer on the surface of the primer layer;
在所述真空镀膜层的表面制备形成覆盖层;Prepare and form a cover layer on the surface of the vacuum coating layer;
在所述覆盖层的表面制备形成盖底油墨层,得到壳体;preparing and forming a covering ink layer on the surface of the covering layer to obtain a shell;
可选的,所述在所述待成型透明塑胶壳体的另一侧制备形成底漆层,包括:Optionally, preparing and forming a primer layer on the other side of the transparent plastic shell to be formed includes:
在所述待成型透明塑胶壳体的另一侧制备形成色漆层;Prepare and form a colored paint layer on the other side of the transparent plastic shell to be formed;
在所述色漆层的表面制备形成所述底漆层。The primer layer is formed on the surface of the color paint layer.
根据本公开实施例的第三方面,提供一种壳体,包括:According to a third aspect of the embodiments of the present disclosure, there is provided a housing, including:
透明塑胶主体;Transparent plastic body;
形成于所述透明塑胶主体一侧的第一硬化层;a first hardened layer formed on one side of the transparent plastic body;
形成于所述透明塑胶主体另一侧的光学镀膜层;an optical coating layer formed on the other side of the transparent plastic body;
形成于所述光学镀膜层上的盖底油墨层。A cover ink layer formed on the optical coating layer.
可选的,还包括色漆层,所述色漆层制备于所述盖底油墨层和所述光学镀膜层之间。Optionally, a colored paint layer is also included, and the colored paint layer is prepared between the covering ink layer and the optical coating layer.
可选的,还包括第二硬化层,所述第二硬化层制备于所述透明塑胶主体与所述光学镀膜层之间。Optionally, a second hardening layer is also included, and the second hardening layer is prepared between the transparent plastic body and the optical coating layer.
可选的,所述第一硬化层的厚度为4×10-6m~6×10-6m。Optionally, the first hardened layer has a thickness of 4×10 -6 m to 6×10 -6 m.
可选的,所述光学镀膜层的厚度为2×10-8m~5×10-8m。Optionally, the thickness of the optical coating layer is 2×10 -8 m˜5 ×10 -8 m.
可选的,所述盖底油墨层的厚度为8×10-6m~12×10-6m。Optionally, the thickness of the cover ink layer is 8×10 -6 m˜12 ×10 -6 m.
可选的,所述色漆层的厚度为8×10-6m~12×10-6m。Optionally, the thickness of the color paint layer is 8×10 -6 m˜12 ×10 -6 m.
可选的,所述第二硬化层的厚度为4×10-6m~6×10-6m。Optionally, the second hardened layer has a thickness of 4×10 -6 m to 6×10 -6 m.
根据本公开实施例的第四方面,提供一种壳体,包括:According to a fourth aspect of the embodiments of the present disclosure, there is provided a casing, including:
透明塑胶主体;Transparent plastic body;
形成于所述透明塑胶主体一侧的第一硬化层;a first hardened layer formed on one side of the transparent plastic body;
形成于所述透明塑胶主体的另一侧的底漆层;a primer layer formed on the other side of the transparent plastic body;
形成于所述底漆层的表面的真空镀膜层;A vacuum coating layer formed on the surface of the primer layer;
形成于所述真空镀膜层表面的覆盖层;A cover layer formed on the surface of the vacuum coating layer;
形成于所述覆盖层表面的盖底油墨层。A covering ink layer formed on the surface of the covering layer.
可选的,还包括色漆层,所述色漆层制备于所述底漆层与所述透明塑胶主体之间。Optionally, a color paint layer is also included, and the color paint layer is prepared between the primer layer and the transparent plastic body.
可选的,所述第一硬化层的厚度为15×10-6m~25×10-6m。Optionally, the thickness of the first hardened layer is 15×10 -6 m to 25×10 -6 m.
可选的,所述底漆层的厚度为15×10-6m~20×10-6m。Optionally, the primer layer has a thickness of 15×10 -6 m to 20×10 -6 m.
可选的,所述真空镀膜层的厚度为6×10-8m~1×10-7m。Optionally, the thickness of the vacuum coating layer is 6×10 -8 m˜1 ×10 -7 m.
可选的,所述覆盖层的厚度为4×10-6m~8×10-6m。Optionally, the covering layer has a thickness of 4×10 -6 m to 8×10 -6 m.
可选的,所述盖底油墨层的厚度为8×10-6m~12×10-6m。Optionally, the thickness of the cover ink layer is 8×10 -6 m˜12 ×10 -6 m.
可选的,所述色漆层的厚度为8×10-6m~12×10-6m。Optionally, the thickness of the color paint layer is 8×10 -6 m˜12 ×10 -6 m.
根据本公开实施例的第五方面,提供一种电子设备,包括如上述任一项所述的壳体。According to a fifth aspect of the embodiments of the present disclosure, there is provided an electronic device, including the case described in any one of the above.
本公开的实施例提供的技术方案可以包括以下有益效果:The technical solutions provided by the embodiments of the present disclosure may include the following beneficial effects:
由上述实施例可知,本公开中通过注塑工艺得到外观面平整且透明的待成型透明塑胶壳体,进一步通过表面处理工艺获得具备玻璃或者陶瓷等材料的外观质感的壳体,有利于提高生产效率,实现壳体的大量生产,降低生产成本It can be seen from the above-mentioned embodiments that in the present disclosure, the transparent plastic shell to be formed with a smooth and transparent appearance surface is obtained through the injection molding process, and the shell with the appearance and texture of glass or ceramics is obtained through the surface treatment process, which is conducive to improving production efficiency. , to achieve mass production of shells and reduce production costs
应当理解的是,以上的一般描述和后文的细节描述仅是示例性和解释性的,并不能限制本公开。It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description serve to explain the principles of the disclosure.
图1是根据一示例性实施例示出的一种壳体的制备方法流程图。Fig. 1 is a flow chart of a method for preparing a shell according to an exemplary embodiment.
图2是根据一示例性实施例示出的一种背板的结构示意图。Fig. 2 is a schematic structural diagram of a backplane according to an exemplary embodiment.
图3是根据一示例性实施例示出的另一种壳体的制备方法流程图。Fig. 3 is a flow chart of another method for preparing a shell according to an exemplary embodiment.
图4是根据一示例性实施例示出的一种背板的A-A截面图。Fig. 4 is an A-A sectional view of a backplane according to an exemplary embodiment.
图5是根据一示例性实施例示出的另一种背板的A-A截面图。Fig. 5 is an A-A sectional view of another backplane according to an exemplary embodiment.
图6是根据一示例性实施例示出另一种壳体的制备方法流程图。Fig. 6 is a flow chart showing another method for preparing a casing according to an exemplary embodiment.
图7是根据一示例性实施例示出的另一种背板的A-A截面。Fig. 7 is an A-A section of another backplane according to an exemplary embodiment.
具体实施方式Detailed ways
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本申请相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本申请的一些方面相一致的装置和方法的例子。Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, the same numerals in different drawings refer to the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with this application. Rather, they are merely examples of apparatuses and methods consistent with aspects of the present application as recited in the appended claims.
在本申请使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本申请。在本申请和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义。还应当理解,本文中使用的术语“和/或”是指并包含一个或多个相关联的列出项目的任何或所有可能组合。The terminology used in this application is for the purpose of describing particular embodiments only, and is not intended to limit the application. As used in this application and the appended claims, the singular forms "a", "the", and "the" are intended to include the plural forms as well, unless the context clearly dictates otherwise. It should also be understood that the term "and/or" as used herein refers to and includes any and all possible combinations of one or more of the associated listed items.
应当理解,尽管在本申请可能采用术语第一、第二、第三等来描述各种信息,但这些信息不应限于这些术语。这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本申请范围的情况下,第一信息也可以被称为第二信息,类似地,第二信息也可以被称为第一信息。取决于语境,如在此所使用的词语“如果”可以被解释成为“在……时”或“当……时”或“响应于确定”。It should be understood that although the terms first, second, third, etc. may be used in this application to describe various information, the information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of the present application, first information may also be called second information, and similarly, second information may also be called first information. Depending on the context, the word "if" as used herein may be interpreted as "at" or "when" or "in response to a determination."
图1是根据一示例性实施例示出的一种待成型透明塑胶壳体的制备方法的流程图。如图1所示,该制备方法可以包括以下步骤:Fig. 1 is a flow chart of a method for preparing a transparent plastic case to be molded according to an exemplary embodiment. As shown in Figure 1, the preparation method may include the following steps:
在步骤101中,向预设注塑模具内注入透明塑胶以获得待成型透明塑胶壳体,所述预设注塑模具内表面的光洁度在预设范围内。In step 101, transparent plastic is injected into a preset injection mold to obtain a transparent plastic shell to be molded, and the smoothness of the inner surface of the preset injection mold is within a preset range.
在本实施例中,该预设注塑模具可以是预先根据所需要获得的待成型透明塑胶壳体的尺寸、外观形状等进行成型,进一步地,成型后的注塑模具的内表面光洁度应当在预设范围内,从而保证脱模后得到的待成型透明塑胶壳体的表面平整、透亮。In this embodiment, the preset injection mold can be molded in advance according to the size and appearance shape of the transparent plastic shell to be formed, and further, the inner surface finish of the molded injection mold should be within the preset Within the range, so as to ensure that the surface of the transparent plastic shell to be formed after demoulding is smooth and transparent.
举例而言,可以通过抛光工艺来调整注塑模具内表面的光洁度,比如,可以细磨或者研磨预设注塑模具的内表面,直至该内表面的粗糙度在0.2以下,使得该内表面达到如镜面般光洁的效果;或者,也可以通过化学抛光的方式来调整注塑模具内表面的粗糙度;再比如可以利用抛光液对注塑模具的内表面进行抛光,本公开并不对此进行限制。其中,注塑预设注塑模具内的透明塑胶可以包括全透明塑胶、带有预设颜色的半透明塑胶或者其他不同透明程度的塑胶,本公开并不对此进行限制,当采用预设颜色的半透明塑胶时,可以适当省去后续表面处理工艺中进行着色的工艺,有利于简化工艺过程。For example, the smoothness of the inner surface of the injection mold can be adjusted through a polishing process. For example, the inner surface of the preset injection mold can be finely ground or ground until the roughness of the inner surface is below 0.2, so that the inner surface reaches a mirror surface Or, chemical polishing can also be used to adjust the roughness of the inner surface of the injection mold; another example can be used to polish the inner surface of the injection mold, which is not limited by the present disclosure. Wherein, the transparent plastic in the pre-set injection mold may include fully transparent plastic, translucent plastic with a preset color, or other plastics with different degrees of transparency, which is not limited by the present disclosure. When using plastic, the coloring process in the subsequent surface treatment process can be appropriately omitted, which is conducive to simplifying the process.
在步骤102中,在所述待成型透明塑胶壳体的一侧制备形成第一硬化层。In step 102, a first hardened layer is formed on one side of the to-be-molded transparent plastic shell.
在本实施例中,可以通过喷涂或者浸涂的方式在待成型透明塑胶壳体的一侧制备得到第一硬化层,一方面可以提高成型后的壳体的硬度,另一方面可以防止待成型透明塑胶壳体在加工过程被刮擦、划伤等。In this embodiment, the first hardened layer can be prepared on one side of the transparent plastic shell to be formed by spraying or dipping. On the one hand, it can improve the hardness of the formed shell, and on the other hand, it can prevent the The transparent plastic case is scratched, scratched, etc. during processing.
在步骤103中,在待成型透明塑胶壳体的另一侧制备形成光学镀膜层。In step 103, an optical coating layer is formed on the other side of the transparent plastic casing to be formed.
在本实施例中,光学镀膜层可以直接成型于待成型透明塑胶壳体的表面,使得在完成后续工艺步骤得到的壳体具有明亮、炫彩的视觉效果。In this embodiment, the optical coating layer can be directly formed on the surface of the transparent plastic casing to be formed, so that the casing obtained after completing subsequent process steps has a bright and colorful visual effect.
在另一实施例中,也可以是透明塑胶壳体的表面先加工出第二硬化层,然后在第二硬化层的表面制备形成光学镀膜层,从而保证用于附着光学镀膜层的表面光洁,平整,有利于避免在不同角度壳体的视觉颜色不一致的情况。In another embodiment, the surface of the transparent plastic housing may also be processed with a second hardened layer first, and then an optical coating layer is formed on the surface of the second hardened layer, thereby ensuring a smooth surface for attaching the optical coating layer, Flatness is beneficial to avoid the visual color inconsistency of the shell at different angles.
在步骤104中,在光学镀膜层上制备形成盖底油墨层,得到壳体。In step 104, a cover ink layer is prepared and formed on the optical coating layer to obtain a casing.
在本实施例中,该盖底油墨层可以印刷于光学镀膜层的表面,从而达到遮光的目的。In this embodiment, the covering ink layer can be printed on the surface of the optical coating layer, so as to achieve the purpose of light shielding.
或者,在另一实施例中,光学镀膜层的表面可以制备形成色漆层,进一步在色漆层的表面制备形成盖底油墨层,从而使得成型的壳体可以表现出不同的颜色,以提供用户多样化选择。Or, in another embodiment, the surface of the optical coating layer can be prepared to form a colored paint layer, and further prepared to form a cover ink layer on the surface of the colored paint layer, so that the molded housing can exhibit different colors to provide Diverse choices for users.
在一实施例中,还可以在印刷完盖底油墨层后,可以通过CNC或者数控加工等多种方式进行机加工,以得到适配于电子设备的壳体。In one embodiment, after printing the bottom ink layer, it can be machined in various ways such as CNC or numerical control machining, so as to obtain a housing suitable for electronic equipment.
由上述实施例可知,本公开中通过注塑工艺得到外观面平整且透明的待成型透明塑胶壳体,进一步通过表面处理工艺获得具备玻璃或者陶瓷等材料的外观质感的壳体,有利于提高生产效率,实现壳体的大量生产,降低生产成本。It can be seen from the above-mentioned embodiments that in the present disclosure, the transparent plastic shell to be formed with a smooth and transparent appearance surface is obtained through the injection molding process, and the shell with the appearance and texture of glass or ceramics is obtained through the surface treatment process, which is conducive to improving production efficiency. , realize the mass production of the casing, and reduce the production cost.
在上述各个实施中,电子设备可以包括的手机、平板电脑、电子阅读器等。为便于描述,下述将以壳体为如图2所示的手机的背板100为例进行说明。参见图3,该背板的制备流程可以包括:In each of the foregoing implementations, the electronic device may include a mobile phone, a tablet computer, an electronic reader, and the like. For the convenience of description, the case below will be described by taking the back panel 100 of the mobile phone as shown in FIG. 2 as an example. Referring to Figure 3, the preparation process of the backplane may include:
在步骤201中,向预设注塑模具内注入透明塑胶以获得待成型透明塑胶壳体。In step 201, transparent plastic is injected into a preset injection mold to obtain a transparent plastic shell to be molded.
在本实施例中,该预设的注塑模具的内表面(即用于限制透明塑胶流动的表面)的光洁度应当在允许范围内,亦即注塑模具的内表面的粗糙度应当在允许范围内。例如,该内表面可以在通过多次机械抛光之后达到镜面效果,从而使得由透明塑胶凝固而成的待成型透明塑胶壳体在脱模后能够达到玻璃或者陶瓷的外观效果。In this embodiment, the preset smoothness of the inner surface of the injection mold (ie, the surface used to restrict the flow of transparent plastic) should be within the allowable range, that is, the roughness of the inner surface of the injection mold should be within the allowable range. For example, the inner surface can be mechanically polished several times to achieve a mirror effect, so that the to-be-formed transparent plastic shell made of solidified transparent plastic can achieve the appearance effect of glass or ceramics after demoulding.
在步骤202中,在待成型透明塑胶壳体的一侧制备形成第一硬化层、在相对的另一侧表面制备形成第二硬化层。In step 202, a first hardened layer is formed on one side of the transparent plastic shell to be formed, and a second hardened layer is formed on the opposite side.
在本实施例中,可以将待成型透明塑胶壳体置入硬化液中,以对待成型透明塑胶壳体上相对的两侧表面同时进行浸涂,在浸涂完成后取出待成型透明塑胶壳体并将涂覆于待成型透明塑胶壳体表面硬化液进行固化,以得到相应的第一硬化层和第二硬化层。其中,硬化液可以包括热固型硬化液、UV型硬化液、或者其他被稀释后的硬化液,本公开并不对此进行限制;此外,第一硬化层和第二硬化层的厚度分别可以在4×10-6m~6×10-6m的范围内,以达到待成型透明塑胶壳体的表面硬度与表面耐磨度或者光洁度等之间的平衡。In this embodiment, the transparent plastic shell to be formed can be placed in the hardening solution, so that the surfaces on both sides of the transparent plastic shell to be formed are dip-coated at the same time, and the transparent plastic shell to be formed is taken out after the dip coating is completed. The surface hardening liquid applied to the transparent plastic shell to be formed is cured to obtain corresponding first hardened layers and second hardened layers. Wherein, the hardening liquid may include thermosetting hardening liquid, UV type hardening liquid, or other diluted hardening liquid, and the present disclosure is not limited thereto; in addition, the thicknesses of the first hardened layer and the second hardened layer may be respectively within 4×10 -6 m to 6×10 -6 m in order to achieve a balance between the surface hardness of the transparent plastic shell to be molded and the surface wear resistance or smoothness.
进一步地,若得到的第一硬化层或第二硬化层的表面硬度低于测试标准,可以针对该硬度低于测试标准的硬化层的表面进行再次硬化,例如,采用喷涂UV涂料(聚氨酯紫外光固化涂料)的方式对硬度低于测试标准的硬化层进行再次硬化。当然,本公开中也可以采用喷涂UV涂料(聚氨酯紫外光固化涂料)的方式对待成型透明塑胶壳体上相对的两侧表面进行硬化,本公开并不对此进行限制。Further, if the surface hardness of the obtained first hardened layer or the second hardened layer is lower than the test standard, the surface of the hardened layer whose hardness is lower than the test standard can be hardened again, for example, by spraying UV coating (polyurethane ultraviolet light) Curing paint) to harden the hardened layer whose hardness is lower than the test standard. Certainly, in the present disclosure, the method of spraying UV paint (polyurethane UV-curable paint) can also be used to harden the opposite two sides of the transparent plastic shell to be formed, and the present disclosure is not limited thereto.
在步骤203中,在第二硬化层的表面制备形成光学镀膜层。In step 203, an optical coating layer is formed on the surface of the second hardened layer.
在本实施例中,该光学镀膜层可以是通过光学镀膜工艺形成于第二硬化层表面的镀膜,以使得成型后的背板表面具备光亮、通透的效果。例如,当需要对表面进行增亮时,该光学镀膜工艺可以是针对二氧化硅、一氧化硅、二氧化钛等靶材进行;当需要通过镀膜在表面形成颜色时,该光学镀膜工艺可以是针对金属靶材进行,例如,金属铝、金属铬、金属合金等,本公开并不对此进行限制。In this embodiment, the optical coating layer may be a coating formed on the surface of the second hardened layer through an optical coating process, so that the surface of the formed backplane has a bright and transparent effect. For example, when it is necessary to brighten the surface, the optical coating process can be performed on targets such as silicon dioxide, silicon monoxide, and titanium dioxide; when it is necessary to form a color on the surface through coating, the optical coating process can be performed on metal The target material is, for example, metal aluminum, metal chromium, metal alloy, etc., and the present disclosure is not limited thereto.
实际上,形成于待成型透明塑胶壳体上的光学镀膜层可能是由多次光学镀膜工艺制备形成的镀膜进行叠加而成,而每次光学镀膜工艺可以是针对不同的靶材进行,以达到最终需要的表面效果。而具体对于每次光学镀膜工艺所要求的靶材可以根据最终需要的表面效果进行选择,本公开并不对此进行限制。其中,光学镀膜层的总厚度可以在2×10-8m~5×10-8m的范围内。In fact, the optical coating layer formed on the transparent plastic shell to be molded may be formed by superimposing coatings prepared by multiple optical coating processes, and each optical coating process may be carried out for different targets to achieve Final desired surface effect. Specifically, the target material required for each optical coating process can be selected according to the final required surface effect, which is not limited in the present disclosure. Wherein, the total thickness of the optical coating layer may be in the range of 2×10 -8 m˜5 ×10 -8 m.
在步骤204中,在光学镀膜层的表面制备形成色漆层。In step 204, a colored paint layer is formed on the surface of the optical coating layer.
在本实施例中,可以通过喷涂涂料的方式在光学镀膜层的表面形成色漆层,从而达到不同的外观色彩,使得用户可以进行多样化选择,该色漆层的厚度可以在8×10-6m-12×10-6m的范围内。其中,形成色漆层的涂料颜色可以根据背板100最终所需要呈现的颜色和已经制备形成的光学镀膜层的颜色进行选择,以通过光学镀膜层与色漆层之间的颜色调和呈现出背板100的最终颜色,例如呈现出粉色、漆黑色、金色等。In this embodiment, the color paint layer can be formed on the surface of the optical coating layer by spraying paint, so as to achieve different appearance colors, so that users can make diversified choices. The thickness of the color paint layer can be 8×10 - 6 m-12×10 -6 m range. Wherein, the color of the paint forming the color paint layer can be selected according to the final color of the backplane 100 and the color of the optical coating layer that has been prepared, so as to present the color of the backplane through the color harmony between the optical coating layer and the color paint layer. The final color of the board 100 is, for example, pink, jet black, gold, etc.
在步骤205中,在色漆层的表面制备形成盖底油墨层,得到背板100。In step 205 , a cover ink layer is formed on the surface of the color paint layer to obtain the back plate 100 .
在本实施例中,可以通过印刷或者喷涂工艺在色漆层的表面制备形成盖底油墨层,使得成型后的壳体可以遮光,避免由于漏光影响用户体验。其中,该盖底油墨层的厚度可以在8×10-6m~12×10-6m的范围内。In this embodiment, a cover ink layer can be prepared and formed on the surface of the paint layer by printing or spraying process, so that the molded housing can be shielded from light and avoid affecting user experience due to light leakage. Wherein, the thickness of the cover ink layer may be in the range of 8×10 -6 m to 12×10 -6 m.
在步骤206中,对背板进行机加工。In step 206, the back plate is machined.
在本实施例中,可以通过CNC机加工的方式切除掉背板100上多余的废料、或者也可以是在背板100上形成安装孔、或者对背板行圆角加工等,以达到背壳的目标外观效果。进一步地,为了便于背板100与电子设备之间的安装,还可以在背板100上粘接卡扣等,本公开并不对此进行限制。In this embodiment, the excess waste on the backplane 100 can be cut off by CNC machining, or it can also be to form mounting holes on the backplane 100, or round the corners of the backplane, etc., to achieve the back shell target appearance effect. Further, in order to facilitate the installation between the backplane 100 and the electronic device, buckles and the like may also be bonded on the backplane 100 , which is not limited in the present disclosure.
如图4所示为采用图1所示实施例的工艺流程的到背板100,该背板100可以包括:透明塑胶主体10、形成于透明塑胶主体10一侧的第一硬化层20、形成于透明塑胶主体10另一侧的光学镀膜层30、形成于光学镀膜层上的盖底油墨层40;进一步地,如图5所示,该背板100还可以包括制备于盖底油墨层40和光学镀膜层30之间的色漆层50和位于透明塑胶主体10与光学镀膜层30之间的第二硬化层60,从而避免背板在处于不同角度时呈现出不同色彩的情况。As shown in FIG. 4, the backplane 100 adopting the technological process of the embodiment shown in FIG. The optical coating layer 30 on the other side of the transparent plastic body 10, and the cover ink layer 40 formed on the optical coating layer; further, as shown in FIG. The color paint layer 50 between the optical coating layer 30 and the second hardening layer 60 between the transparent plastic body 10 and the optical coating layer 30 can prevent the backplane from showing different colors when it is at different angles.
在本实施例中,第一硬化层20和第二硬化层60的厚度可以在4×10-6m~6×10-6m的范围内、光学镀膜层的厚度可以在2×10-8m~5×10-8m的范围内、盖底油墨层的厚度可以在8×10-6m~12×10-6m的范围内、色漆层的厚度可以在8×10-6m~12×10-6m的范围内、第二硬化层的厚度可以在4×10-6m~6×10-6m的范围内,通过背板100上各层之间的厚度配合,一方面可以达到背板100最终的表面质量要求,另一方面也可以满足相邻层之间的配合要求。In this embodiment, the thickness of the first hardened layer 20 and the second hardened layer 60 may be in the range of 4×10 -6 m to 6×10 -6 m, and the thickness of the optical coating layer may be 2×10 -8 In the range of m~5×10 -8 m, the thickness of the cover ink layer can be in the range of 8×10 -6 m~12×10 -6 m, and the thickness of the color paint layer can be in the range of 8×10 -6 m In the range of 12×10 -6 m, the thickness of the second hardened layer can be in the range of 4×10 -6 m to 6×10 -6 m. Through the thickness matching between the layers on the back plate 100, a On the one hand, the final surface quality requirements of the backplane 100 can be met, and on the other hand, the matching requirements between adjacent layers can also be met.
基于本公开的技术方案,还提供一种壳体的制备方法,如图6所示,可以包括:Based on the technical solution of the present disclosure, there is also provided a method for preparing a casing, as shown in FIG. 6 , which may include:
在步骤601中,向预设注塑模具内注入透明塑胶以获得待成型透明塑胶壳体,所述预设注塑模具内表面的光洁度在允许范围内。In step 601, transparent plastic is injected into a preset injection mold to obtain a transparent plastic shell to be molded, and the smoothness of the inner surface of the preset injection mold is within an allowable range.
在步骤602中,在所述待成型透明塑胶壳体的一侧制备形成第一硬化层。In step 602, a first hardened layer is formed on one side of the to-be-molded transparent plastic shell.
在本实施例中,步骤601-602可以分别参考图3所示是实施例中的步骤301-302,在此不再赘述。In this embodiment, for steps 601-602, reference may be made to steps 301-302 in the embodiment shown in FIG. 3 , which will not be repeated here.
在步骤603中,在所述待成型透明塑胶壳体的另一侧制备形成底漆层。In step 603, a primer layer is formed on the other side of the to-be-molded transparent plastic shell.
在本实施例中,可以在待成型透明塑胶壳体上相对于第一硬化层的一侧喷涂高光油漆以形成底漆层,为后续表面处理工艺提高较佳的附着效果,该高光油漆可以是由树脂、溶剂、颜料、添加剂中一种或者多种进行调配而成。其中,底漆层的厚度可以在15×10-6m~20×10-6m的范围内。In this embodiment, a high-gloss paint can be sprayed on the side of the transparent plastic shell to be formed relative to the first hardened layer to form a primer layer, which improves better adhesion for the subsequent surface treatment process. The high-gloss paint can be It is formulated by one or more of resins, solvents, pigments and additives. Wherein, the thickness of the primer layer may be in the range of 15×10 -6 m to 20×10 -6 m.
或者,也可以在待成型透明塑胶壳体上相对于第一硬化层设置的表面制备形成色漆层,进一步在色漆层的表面制备形成底漆层,从而使得成型的壳体可以表现出不同的颜色,用户选择多样化。而具体形成色漆层的涂料颜色可以根据背板100最终所需要呈现的颜色和后续NCVM工艺中真空镀膜层的颜色进行选择,以通过真空镀膜层与色漆层之间的颜色调和呈现出背板100的最终颜色,例如呈现出粉色、漆黑色、金色等。其中,色漆层的厚度可以在8×10-6m~12×10-6m的范围内。Or, it is also possible to prepare and form a colored paint layer on the surface of the transparent plastic shell to be formed relative to the first hardened layer, and further prepare and form a primer layer on the surface of the colored paint layer, so that the formed shell can show different The color, the user chooses diversification. The color of the paint that specifically forms the color paint layer can be selected according to the final color of the backplane 100 and the color of the vacuum coating layer in the subsequent NCVM process, so as to present the background through the color harmony between the vacuum coating layer and the color paint layer. The final color of the board 100 is, for example, pink, jet black, gold, etc. Wherein, the thickness of the color paint layer may be in the range of 8×10 -6 m to 12×10 -6 m.
在步骤604中,所述底漆层的表面制备形成真空镀膜层。In step 604, the surface of the primer layer is prepared to form a vacuum coating layer.
在本实施例中,可以采用NCVM(Non conductive vacuum metalization,真空不导电电镀)工艺制备形成真空镀膜层,该真空镀膜层可以是针对金属铟进行NCVM工艺形成的膜层;或者,也可以是针对铟锡合金进行NCVM工艺形成的膜层,以使得成型的壳体的外观达到良好的光亮效果,当然,该NCVM工艺也可以是针对铝、一氧化硅、镍等其他靶材进行,具体可以根据背壳体100最终需要呈现的颜色进行选择。其中,真空镀膜层的厚度可以在6×10- 8m~1×10-7m的范围内。In this embodiment, the NCVM (Non conductive vacuum metalization, vacuum non-conductive electroplating) process can be used to prepare and form a vacuum coating layer, and the vacuum coating layer can be a film layer formed by the NCVM process for metal indium; or, it can also be for The film layer formed by the NCVM process of indium tin alloy, so that the appearance of the formed shell can achieve a good bright effect. Of course, the NCVM process can also be carried out for other targets such as aluminum, silicon monoxide, nickel, etc., according to The final color of the back case 100 needs to be selected. Wherein, the thickness of the vacuum coating layer may be in the range of 6×10 −8 m˜1 ×10 −7 m.
在步骤605中,在所述真空镀膜层的表面制备形成覆盖层。In step 605, a covering layer is formed on the surface of the vacuum coating layer.
在本实施例中,该覆盖层可以是朝向真空镀膜层喷涂高光油漆而形成,一方面可以形成对真空镀膜层的保护,避免影响壳体的外观效果,另一方面可以使得壳体的表面达到光亮的效果。其中,覆盖层的厚度可以在4×10-6m~8×10-6m的范围内。In this embodiment, the covering layer can be formed by spraying high-gloss paint toward the vacuum coating layer. On the one hand, it can form a protection for the vacuum coating layer and avoid affecting the appearance of the housing. On the other hand, it can make the surface of the housing reach Bright effect. Wherein, the thickness of the covering layer may be in the range of 4×10 -6 m to 8×10 -6 m.
在步骤606中,在所述覆盖层的表面制备形成盖底油墨层,得到壳体。In step 606, a cover ink layer is formed on the surface of the covering layer to obtain a shell.
在本实施例中,该盖底油墨层可以是通过印刷或者喷涂工艺形成于覆盖层的表面,从而达到遮光的目的,有效避免电子设备出现漏光的现象。其中,盖底油墨层的厚度可以在8×10-6m~12×10-6m的范围内。In this embodiment, the covering ink layer may be formed on the surface of the covering layer by printing or spraying process, so as to achieve the purpose of light shielding and effectively avoid light leakage of electronic equipment. Wherein, the thickness of the cover ink layer may be in the range of 8×10 -6 m to 12×10 -6 m.
如图7所示为采用图6所示实施例的工艺流程的到背板100的截面图,该背板100可以包括透明塑胶主体101、形成于透明塑胶主体101一侧的第一硬化层102、形成于透明塑胶主体101另一侧的底漆层103、形成于底漆层103表面的真空镀膜层104、形成于真空镀膜层104表面的覆盖层105和形成于覆盖层105表面的盖底油墨层106;当需要使得成型的背板100展现出不同的颜色效果时,还可以在底漆层103与透明塑胶主体101之间制备形成色漆层107,该色漆层107为喷涂在透明塑胶主体101表面的半透明高光色漆,从而既能达到为背板100附上颜色的效果又不影响背板100的光亮效果。As shown in FIG. 7 , it is a cross-sectional view of the backplane 100 using the process flow of the embodiment shown in FIG. , the primer layer 103 formed on the other side of the transparent plastic body 101, the vacuum coating layer 104 formed on the surface of the primer layer 103, the covering layer 105 formed on the surface of the vacuum coating layer 104 and the cover bottom formed on the surface of the covering layer 105 Ink layer 106; when it is necessary to make the formed back plate 100 exhibit different color effects, a color paint layer 107 can also be prepared between the primer layer 103 and the transparent plastic body 101, and the color paint layer 107 is sprayed on the transparent The translucent high-gloss paint on the surface of the plastic main body 101 can not only achieve the effect of adding color to the backboard 100 but also not affect the bright effect of the backboard 100 .
在本实施例中,第一硬化层的厚度可以在15×10-6m~25×10-6m的范围内、底漆层的厚度可以在15×10-6m~20×10-6m的范围内、真空镀膜层的厚度可以在6×10-8m~1×10- 7m的范围内、覆盖层的厚度可以在4×10-6m~8×10-6m的范围内、盖底油墨层的厚度可以在8×10-6m~12×10-6m的范围内、色漆层的厚度可以在8×10-6m~12×10-6m的范围内,通过背板100上各层之间的厚度配合,一方面可以达到背板100最终的表面质量要求,另一方面也可以满足相邻层之间的配合要求。In this embodiment, the thickness of the first hardened layer can be in the range of 15×10 -6 m to 25×10 -6 m, and the thickness of the primer layer can be in the range of 15×10 -6 m to 20×10 -6 In the range of m, the thickness of the vacuum coating layer can be in the range of 6×10 -8 m to 1×10 - 7 m, and the thickness of the covering layer can be in the range of 4×10 -6 m to 8×10 -6 m The thickness of the inner and bottom ink layers can be in the range of 8×10 -6 m to 12×10 -6 m, and the thickness of the color paint layer can be in the range of 8×10 -6 m to 12×10 -6 m , through the thickness matching between the layers on the backplane 100, on the one hand, the final surface quality requirements of the backplane 100 can be met, and on the other hand, the matching requirements between adjacent layers can also be met.
本领域技术人员在考虑说明书及实践这里公开的公开后,将容易想到本公开的其它实施方案。本申请旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由下面的权利要求指出。Other embodiments of the disclosure will be readily apparent to those skilled in the art from consideration of the specification and practice of the disclosure disclosed herein. This application is intended to cover any modification, use or adaptation of the present disclosure, and these modifications, uses or adaptations follow the general principles of the present disclosure and include common knowledge or conventional technical means in the technical field not disclosed in the present disclosure . The specification and examples are to be considered exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求来限制。It should be understood that the present disclosure is not limited to the precise constructions which have been described above and shown in the drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure is limited only by the appended claims.
Claims (23)
- A kind of 1. preparation method of housing, it is characterised in that including:Perspex is injected into default injection mold to obtain perspex housing to be formed, table in the default injection mold The finish in face is within a preset range;Prepare to form the first hardened layer in the side of the perspex housing to be formed;Prepare to form optical coatings in the opposite side of the perspex housing to be formed;Prepared on the optical coatings and form base ink layer, to obtain the housing.
- 2. preparation method according to claim 1, it is characterised in that described in the another of the perspex housing to be formed Side prepares to form optical coatings, including:Prepare to form the second hardened layer in the opposite side of the perspex housing to be formed;Prepare to form the optical coatings on the surface of second hardened layer.
- 3. preparation method according to claim 1, it is characterised in that described prepared on the optical coatings forms lid Bottom ink layer, including:Prepare to form colored paint layer on the surface of the optical coatings;Prepare to form the base ink layer on the surface of the colored paint layer.
- 4. preparation method according to claim 1, it is characterised in that described the one of the perspex housing to be formed Side prepares to form the first hardened layer, including:First hardened layer is made in the side of the perspex housing to be formed by way of dip-coating or spraying.
- A kind of 5. preparation method of housing, it is characterised in that including:Perspex is injected into default injection mold to obtain perspex housing to be formed, table in the default injection mold The finish in face is within a preset range;Prepare to form the first hardened layer in the side of the perspex housing to be formed;Prepare to form prime coat in the opposite side of the perspex housing to be formed;Prepare to form vacuum coating on the surface of the prime coat;Prepare to form coating on the surface of the vacuum coating;Prepare to form base ink layer on the surface of the coating, obtain housing.
- 6. the preparation method of perspex housing to be formed according to claim 5, it is characterised in that described to be treated described The opposite side of shaping perspex housing prepares to form prime coat, including:Prepare to form colored paint layer in the opposite side of the perspex housing to be formed;Prepare to form the prime coat on the surface of the colored paint layer.
- A kind of 7. housing, it is characterised in that including:Perspex main body;It is formed at the first hardened layer of the perspex body side;It is formed at the optical coatings of the perspex main body opposite side;The base ink layer being formed on the optical coatings.
- 8. housing according to claim 7, it is characterised in that further include colored paint layer, the colored paint layer is prepared in the lid Between bottom ink layer and the optical coatings.
- 9. housing according to claim 7, it is characterised in that further include the second hardened layer, prepared by second hardened layer Between the perspex main body and the optical coatings.
- 10. housing according to claim 7, it is characterised in that the thickness of first hardened layer is 4 × 10-6M~6 × 10-6m。
- 11. housing according to claim 7, it is characterised in that the thickness of the optical coatings is 2 × 10-8M~5 × 10-8m。
- 12. housing according to claim 7, it is characterised in that the thickness of the base ink layer is 8 × 10-6M~12 × 10-6m。
- 13. housing according to claim 8, it is characterised in that the thickness of the colored paint layer is 8 × 10-6M~12 × 10- 6m。
- 14. housing according to claim 9, it is characterised in that the thickness of second hardened layer is 4 × 10-6M~6 × 10-6m。
- A kind of 15. housing, it is characterised in that including:Perspex main body;It is formed at the first hardened layer of the perspex body side;It is formed at the prime coat of the opposite side of the perspex main body;It is formed at the vacuum coating on the surface of the prime coat;It is formed at the coating of the vacuum coating layer surface;It is formed at the base ink layer of the cover surface.
- 16. housing according to claim 15, it is characterised in that further include colored paint layer, the colored paint layer is prepared in described Between prime coat and the perspex main body.
- 17. housing according to claim 15, it is characterised in that the thickness of first hardened layer is 15 × 10-6M~25 ×10-6m。
- 18. housing according to claim 15, it is characterised in that the thickness of the prime coat is 15 × 10-6M~20 × 10-6m。
- 19. housing according to claim 15, it is characterised in that the thickness of the vacuum coating is 6 × 10-8M~1 × 10-7m。
- 20. housing according to claim 15, it is characterised in that the thickness of the coating is 4 × 10-6M~8 × 10- 6m。
- 21. housing according to claim 15, it is characterised in that the thickness of the base ink layer is 8 × 10-6M~12 ×10-6m。
- 22. housing according to claim 16, it is characterised in that the thickness of the colored paint layer is 8 × 10-6M~12 × 10- 6m。
- 23. a kind of electronic equipment, it is characterised in that including the housing as any one of claim 7-22.
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| CN201711085021.8A CN107949203A (en) | 2017-11-07 | 2017-11-07 | Preparation method, housing and the electronic equipment of housing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711085021.8A CN107949203A (en) | 2017-11-07 | 2017-11-07 | Preparation method, housing and the electronic equipment of housing |
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| CN107949203A true CN107949203A (en) | 2018-04-20 |
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| CN201711085021.8A Pending CN107949203A (en) | 2017-11-07 | 2017-11-07 | Preparation method, housing and the electronic equipment of housing |
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