CN107930399A - The removal methods of foreign ion in a kind of organic amine desulfuration solution - Google Patents
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Abstract
本发明属于化工领域,具体涉及一种有机胺脱硫溶液中杂质离子的脱除方法。本发明所要解决的技术问题是提供一种有机胺脱硫溶液中杂质离子的脱除方法,包括以下步骤:有机胺脱硫富液经螯合树脂的阳离子树脂交换柱吸附Fe3+、Cu2+离子后,进入再生塔进行SO2再生变为贫液,贫液经大孔弱碱型树脂的阴离子树脂交换柱去除Cl‑,然后进入冷冻结晶系统除去SO4 2‑。本发明方法能够净化已使用过的有机胺脱硫剂,减少脱硫剂中毒,稳定脱硫效果,降低脱硫运行成本,保证脱硫系统正常稳定运行。The invention belongs to the field of chemical industry, and in particular relates to a method for removing impurity ions in an organic amine desulfurization solution. The technical problem to be solved by the present invention is to provide a method for removing impurity ions in an organic amine desulfurization solution, comprising the following steps: the organic amine desulfurization rich solution absorbs Fe 3+ and Cu 2+ ions through a cationic resin exchange column of a chelating resin Afterwards, it enters the regeneration tower for SO 2 regeneration and turns into lean liquid, which passes through the anion resin exchange column of macroporous weak base resin to remove Cl ‑ , and then enters the freezing and crystallization system to remove SO 4 2‑ . The method of the invention can purify the used organic amine desulfurizer, reduce poisoning of the desulfurizer, stabilize the desulfurization effect, reduce the desulfurization operation cost, and ensure the normal and stable operation of the desulfurization system.
Description
技术领域technical field
本发明属于化工领域,具体涉及一种有机胺脱硫溶液中杂质离子的脱除方法。本发明涉及湿法烟气脱硫系统中脱硫溶液的净化技术领域。The invention belongs to the field of chemical industry, and in particular relates to a method for removing impurity ions in an organic amine desulfurization solution. The invention relates to the technical field of purification of desulfurization solution in a wet flue gas desulfurization system.
背景技术Background technique
攀钢3号烧结烟气脱硫采用有机胺工艺,脱硫系统在运行过程中,脱硫贫液pH值控制在5.0~5.5,吸收SO2后富液pH控制在4.0~4.5,由于脱硫剂循环吸收解吸,烟气中粉尘夹带的Fe2+、Cu2+、Cl-及SO2的氧化,进入脱硫溶液中使得金属离子和酸根离子浓度累计升高,其中Fe3+、Cu2+会使脱硫剂失效,Cl-导致系统腐蚀,SO4 2-增加造成系统堵塞,这些杂质离子不仅严重影响了脱硫剂吸硫效果,降低了脱硫效率,而且增加了系统不稳定运行的风险,能耗急剧升高,成本增加。目前现场采用了离子交换树脂脱盐方法,仅对Cl-、SO4 2-离子有一定的去除,仍存在脱除Cl-效果低及废碱液的处理等问题,且Fe3+、Cu2+会沉积在离子交换树脂上,造成树脂使用寿命短。为此,研究一种综合脱除有机胺脱硫溶液中杂质离子的工艺已迫在眉睫。Panzhihua Iron and Steel No. 3 sintering flue gas desulfurization adopts organic amine technology. During the operation of the desulfurization system, the pH value of the desulfurization lean liquid is controlled at 5.0-5.5, and the pH value of the rich liquid after absorbing SO2 is controlled at 4.0-4.5 . , the oxidation of Fe 2+ , Cu 2+ , Cl - and SO 2 entrained by the dust in the flue gas enters the desulfurization solution to increase the concentration of metal ions and acid radical ions, among which Fe 3+ and Cu 2+ will make the desulfurizer Failure, Cl - leads to system corrosion, and the increase of SO 4 2- causes system blockage. These impurity ions not only seriously affect the sulfur absorption effect of the desulfurizer, reduce the desulfurization efficiency, but also increase the risk of unstable operation of the system, and the energy consumption increases sharply ,Increased costs. At present, the ion exchange resin desalination method is used in the field, which can only remove Cl - and SO 4 2- ions to a certain extent, but there are still problems such as low removal effect of Cl - and waste lye treatment, and Fe 3+ , Cu 2+ Will deposit on the ion exchange resin, resulting in short resin life. Therefore, it is imminent to study a comprehensive process for removing impurity ions in organic amine desulfurization solution.
发明内容Contents of the invention
针对现有烧结烟气、特别是有机胺法脱硫工艺,脱硫溶液中杂质离子脱除效果不好的缺点,本发明提供了一种有机胺脱硫溶液中杂质离子的脱除方法。本发明工艺采用阳离子交换床、阴离子交换床、冷冻结晶系统相结合的工序分部脱除脱溶液中的Fe3+、Cu2+、Cl-及SO4 2-等离子;其中,选用螯合树脂用作阳离子树脂交换床吸附Fe3+、Cu2+离子,吸附后进入再生塔进行SO2再生变为贫液,再经大孔弱碱型树脂用作阴离子树脂交换床去除Cl-,最后进入冷冻结晶系统除去SO4 2-,所得净化后的溶液返回脱硫塔再次吸附脱硫,从而循环利用。Aiming at the disadvantage of poor removal effect of impurity ions in desulfurization solution in existing sintering flue gas, especially organic amine desulfurization process, the invention provides a method for removing impurity ions in organic amine desulfurization solution. The process of the present invention adopts the combination of cation exchange bed, anion exchange bed and freezing crystallization system to remove Fe 3+ , Cu 2+ , Cl - and SO 4 2- ions in the solution in sections; among them, chelating resin is selected It is used as a cation resin exchange bed to absorb Fe 3+ and Cu 2+ ions. After the adsorption, it enters the regeneration tower for SO 2 regeneration to become a barren solution, and then uses a macroporous weak base resin as an anion resin exchange bed to remove Cl - , and finally enters The freezing and crystallization system removes SO 4 2- , and the purified solution is returned to the desulfurization tower for adsorption and desulfurization again, thereby recycling.
本发明所要解决的技术问题是提供一种有机胺脱硫溶液中杂质离子的脱除方法。该脱除方法包括以下步骤:有机胺脱硫富液经装有螯合树脂的阳离子树脂交换柱吸附Fe3+、Cu2+离子后,进入再生塔进行SO2再生变为贫液,贫液经装有大孔弱碱型树脂的阴离子树脂交换柱去除Cl-,然后进入冷冻结晶系统除去SO4 2-,即可得到净化后的有机胺脱硫液。The technical problem to be solved by the present invention is to provide a method for removing impurity ions in an organic amine desulfurization solution. The removal method comprises the following steps: after the organic amine desulfurization rich liquid absorbs Fe 3+ and Cu 2+ ions through a cation resin exchange column equipped with a chelating resin, it enters a regeneration tower for SO 2 regeneration to become a lean liquid, and the lean liquid passes through The anion resin exchange column equipped with macroporous weak base resin removes Cl - , and then enters the freeze crystallization system to remove SO 4 2- , and then the purified organic amine desulfurization liquid can be obtained.
具体的,上述有机胺脱硫溶液中杂质离子的脱除方法中,所述有机胺脱硫富液为烧结烟气经有机胺脱硫剂脱硫(即吸收二氧化硫)所得脱硫溶液;温度为48~52℃,pH为4.7~5.0。Specifically, in the method for removing impurity ions in the above-mentioned organic amine desulfurization solution, the organic amine desulfurization rich liquid is a desulfurization solution obtained by desulfurizing sintered flue gas through an organic amine desulfurization agent (that is, absorbing sulfur dioxide); the temperature is 48-52 ° C, The pH is 4.7-5.0.
优选的,上述有机胺脱硫溶液中杂质离子的脱除方法中,脱除Fe3+、Cu2+离子之前还包括将有机胺脱硫富液采用活性炭吸附处理的步骤。Preferably, in the above method for removing impurity ions in the organic amine desulfurization solution, before removing Fe 3+ and Cu 2+ ions, the step of adsorbing the rich organic amine desulfurization solution with activated carbon is also included.
优选的,上述有机胺脱硫溶液中杂质离子的脱除方法中,控制脱除Fe3+、Cu2+离子后溶液温度为45~50℃,pH为4.0~4.3。即脱除铁、铜离子的树脂再生后残留酸气冷凝液进入富液,使体系温度降至45~50℃,同时pH降为4.0~4.3。Preferably, in the method for removing impurity ions in the organic amine desulfurization solution, the temperature of the solution after removal of Fe 3+ and Cu 2+ ions is controlled to be 45-50° C., and the pH is 4.0-4.3. That is, after the regeneration of the resin from which iron and copper ions have been removed, the residual acid gas condensate enters the rich liquid, so that the temperature of the system drops to 45-50°C, and the pH drops to 4.0-4.3 at the same time.
优选的,上述有机胺脱硫溶液中杂质离子的脱除方法中,所述的螯合树脂为5-氨基水杨酸型螯合树脂。Preferably, in the method for removing impurity ions in the above-mentioned organic amine desulfurization solution, the chelating resin is a 5-aminosalicylic acid type chelating resin.
优选的,上述有机胺脱硫溶液中杂质离子的脱除方法中,所述的大孔弱碱型树脂为大孔弱碱型苯乙烯系树脂。进一步的,所述大孔弱碱型树脂选自D301、D301T。Preferably, in the method for removing impurity ions in the organic amine desulfurization solution, the macroporous weak base resin is a macroporous weak base styrene resin. Further, the macroporous weak base resin is selected from D301 and D301T.
优选的,上述有机胺脱硫溶液中杂质离子的脱除方法中,冷冻结晶之前,采用氢氧化钠溶液调节溶液pH至9.5~10.0。Preferably, in the method for removing impurity ions in the above-mentioned organic amine desulfurization solution, before freezing and crystallization, a sodium hydroxide solution is used to adjust the pH of the solution to 9.5-10.0.
优选的,上述有机胺脱硫溶液中杂质离子的脱除方法中,所述氢氧化钠溶液的质量浓度为25~30%。Preferably, in the above-mentioned method for removing impurity ions in the organic amine desulfurization solution, the mass concentration of the sodium hydroxide solution is 25-30%.
本发明方法通过合适的工序配合,可有效除去脱硫溶液中的各种杂质离子,保证了脱硫系统脱硫剂的干净,进而保证脱硫效果,且降低了再生能耗,极大地节约了脱硫运行成本。通过本工艺除杂后的脱硫溶液,再次循环利用时,能够得到与未使用的脱硫溶液相当的脱硫效果。同时此工艺方法针对再生的废液可有效得到利用,不存在二次污染,也减少了烧结用水及外购CaCl2溶液。The method of the present invention can effectively remove various impurity ions in the desulfurization solution through proper process coordination, ensure the cleanness of the desulfurizer in the desulfurization system, further ensure the desulfurization effect, reduce regeneration energy consumption, and greatly save the desulfurization operation cost. When the desulfurization solution after impurity removal by this process is recycled again, the desulfurization effect equivalent to that of the unused desulfurization solution can be obtained. At the same time, this process method can effectively utilize the regenerated waste liquid, without secondary pollution, and also reduces sintering water and purchased CaCl 2 solution.
具体实施方式Detailed ways
攀钢烧结烟气含硫量高、成分复杂,采用有机胺法循环脱硫工艺,不仅可适用现有烧结烟气,而且每年可产硫酸20000多吨,具有良好的应用前景,符合当前的绿色发展理念。但有机胺脱硫工艺运行过程中,由于烧结烟气经电除尘后有100~200mg/m3的粉尘进入脱硫系统,其含有HCl、SO3气体及金属离子等,造成脱硫溶液杂质离子多,目前仅采用树脂脱盐除去Cl-,且效果差,仅有30~50%脱除率。Panzhihua Iron and Steel's sintering flue gas has high sulfur content and complex components. The organic amine cycle desulfurization process is not only applicable to the existing sintering flue gas, but also can produce more than 20,000 tons of sulfuric acid per year. It has a good application prospect and is in line with the current green development. idea. However, during the operation of the organic amine desulfurization process, 100-200mg/ m3 dust enters the desulfurization system after the sintering flue gas is electrostatically precipitated, which contains HCl, SO 3 gas and metal ions, etc., resulting in many impurity ions in the desulfurization solution. Only resin desalting is used to remove Cl - , and the effect is poor, only 30-50% removal rate.
针对现有脱硫溶液杂质离子多的情况,本发明提供了一种新的净化脱硫溶液杂质离子的方法。本发明待处理对象脱硫富液温度为48~52℃,pH为4.7~5.0,先采用螯合树脂脱除金属离子Fe3+、Cu2+,从而减少对溶液中的SO3 2-氧化,减少了二氧化硫回收的损失;经除铁后,溶液温度降为45~50℃,pH降至4.0~4.3;然后通过贫富液换热器将此富液换热至80~90℃,进入再生塔利用蒸汽在104~108℃下解析二氧化硫,变为贫液,温度为104~108℃、pH为5.2~5.5,经贫富液换热器后,贫液温度降至55~58℃,进入阴离子交换床脱除Cl-,采用专用脱氯树脂脱除效果好,使溶液中Cl-浓度小于1g/L;脱氯后进入冷冻结晶系统,在pH为9.5~10,温度降至4~7℃,溶液中结晶出固体Na2SO4,脱除SO4 2-和Na+,使溶液中SO4 2-浓度低于30g/L(SO4 2-有利于脱硫剂pH控制在5.0~6.0,防止pH过高挥发),以保证溶液稳定进行脱硫。本发明再生塔再生步骤即为脱除铁后,溶液升温再生脱除二氧化硫,然后溶液降温进行脱氯。Aiming at the situation that there are many impurity ions in the existing desulfurization solution, the invention provides a new method for purifying the impurity ions in the desulfurization solution. The temperature of the desulfurization-rich solution to be treated in the present invention is 48-52°C, and the pH is 4.7-5.0. Firstly, the chelating resin is used to remove metal ions Fe 3+ and Cu 2+ , thereby reducing the oxidation of SO 3 2- in the solution. The loss of sulfur dioxide recovery is reduced; after iron removal, the solution temperature drops to 45-50°C, and the pH drops to 4.0-4.3; then the rich liquid is heat-exchanged to 80-90°C through the lean-rich liquid heat exchanger, and enters regeneration The tower uses steam to decompose sulfur dioxide at 104-108°C, and turns into lean liquid with a temperature of 104-108°C and pH of 5.2-5.5. After passing through the lean-rich liquid heat exchanger, the temperature of the lean liquid drops to 55-58°C, and enter Anion exchange bed removes Cl - , the removal effect is good by using special dechlorination resin, so that the concentration of Cl - in the solution is less than 1g/L; after dechlorination, it enters the freezing crystallization system, and the pH is 9.5-10, and the temperature drops to 4-7 °C, solid Na 2 SO 4 crystallizes out of the solution, and removes SO 4 2- and Na + , so that the concentration of SO 4 2- in the solution is lower than 30g/L (SO 4 2- is beneficial to control the pH of the desulfurizer at 5.0-6.0 , to prevent the pH from being too high to volatilize), so as to ensure the stability of the solution for desulfurization. The regeneration step of the regeneration tower of the present invention is that after removing iron, the temperature of the solution is raised to regenerate and remove sulfur dioxide, and then the temperature of the solution is lowered to perform dechlorination.
本发明烧结烟气有机胺脱硫脱硫剂杂质离子的脱除方法,包括以下步骤:烧结烟气经有机胺脱硫剂吸收后,脱硫富液含有Fe3+、Cu2+、Cl-及SO4 2-等离子,经螯合树脂的阳离子树脂交换柱吸附Fe3+、Cu2+离子后,进入再生塔进行SO2再生变为贫液,再经大孔弱碱型树脂的阴离子树脂交换柱去除Cl-,进入冷冻结晶系统除去SO4 2-返回脱硫塔进行吸收,循环操作。The method for removing impurity ions from sintering flue gas with organic amine desulfurization and desulfurization agent comprises the following steps: after the sintering flue gas is absorbed by the organic amine desulfurization agent, the desulfurization rich liquid contains Fe 3+ , Cu 2+ , Cl - and SO 4 2 -Plasma , after Fe 3+ and Cu 2+ ions are adsorbed by the cationic resin exchange column of chelating resin, it enters the regeneration tower for SO 2 regeneration to become a poor solution, and then removes Cl through the anion resin exchange column of macroporous weak base resin - , into the freezing and crystallization system to remove SO 4 2- return to the desulfurization tower for absorption, cycle operation.
由于活性炭吸附能够去除有机胺脱硫富液中大颗粒悬浮物,所以优选还包括在脱除Fe3+、Cu2+离子之前将有机胺脱硫富液采用活性炭吸附处理的步骤,然后再经泵打入阳离子交换树脂柱脱除Fe3+、Cu2+。Since activated carbon adsorption can remove large suspended solids in organic amine desulfurization rich liquid, it is preferable to include the step of using activated carbon adsorption to organic amine desulfurization rich liquid before removing Fe 3+ and Cu 2+ ions, and then pumping into a cation exchange resin column to remove Fe 3+ and Cu 2+ .
本发明方法中,经过脱铁、铜步骤后,为了回收残留在吸附柱中的脱硫剂,会采用水洗吸附柱,淋洗水将混合进入溶液中,然后再采用酸洗脱除被吸附的铁、铜离子,然后将酸洗液排空,吸附柱即可重新吸附利用,即富液进交换柱步骤是吸附—水洗—再生—排空,吸附采用下进上出,进液量为20~25m3/h;水洗采用上进下出;酸洗再生采用上进下出,采用脱硫富液经再生塔再生的SO2酸气冷凝液,其pH小于1,流量12~15m3/h;最后排空。再生及排空的废液进气液分离器,分离SO2后的废液可作为烧结混合料的配水,SO2气体进入制酸系统。该步骤最终控制进行脱氯之前的溶液温度为45~50℃,pH为4.0~4.3。In the method of the present invention, after the steps of removing iron and copper, in order to recover the desulfurizer remaining in the adsorption column, the adsorption column will be washed with water, and the washing water will be mixed into the solution, and then the adsorbed iron will be removed by acid washing. , copper ions, and then empty the pickling liquid, and the adsorption column can be re-adsorbed and utilized, that is, the steps for the rich liquid to enter the exchange column are adsorption-washing-regeneration-emptying, and the adsorption adopts bottom-in and top-out, and the liquid intake is 20~ 25m 3 /h; water washing adopts top inlet and bottom outlet; pickling regeneration adopts top inlet and bottom outlet, and the SO 2 acid gas condensate regenerated by desulfurization rich liquid through the regeneration tower has a pH of less than 1 and a flow rate of 12-15m 3 /h; null. The regenerated and emptied waste liquid enters the liquid separator, and the waste liquid after separating SO 2 can be used as water distribution for sintering mixture, and SO 2 gas enters the acid system. In this step, the temperature of the solution before dechlorination is finally controlled to be 45-50° C., and the pH is 4.0-4.3.
本发明方法中,再生塔再生即解吸被吸附的二氧化硫,由于控制合适的pH能够利于SO2再生,优选控制pH进入再生塔的溶液的pH为4.0~4.3。解吸SO2采用常规方法,如蒸汽解吸。经除铁后,溶液温度降为45~50℃,pH降至4.0~4.3;然后通过贫富液换热器将此富液换热至80~90℃,进入再生塔利用蒸汽在104~108℃下解析二氧化硫,变为贫液,温度为104~108℃、pH为5.2~5.5,经贫富液换热器后,贫液温度降至55~58℃,进入阴离子交换床脱除Cl-。本发明再生步骤即为脱除铁后,溶液升温再生脱除二氧化硫,然后溶液降温进行脱氯。In the method of the present invention, the regeneration of the regeneration tower is to desorb the adsorbed sulfur dioxide. Since controlling the appropriate pH can facilitate the regeneration of SO 2 , it is preferable to control the pH of the solution entering the regeneration tower to be 4.0 to 4.3. Desorb SO 2 using conventional methods, such as steam desorption. After removing iron, the temperature of the solution drops to 45-50°C, and the pH drops to 4.0-4.3; then the rich liquid is heat-exchanged to 80-90°C through the lean-rich liquid heat exchanger, and enters the regeneration tower to use steam at 104-108 Decompose sulfur dioxide at ℃, turn into lean liquid, temperature is 104-108°C, pH is 5.2-5.5, after passing through lean-rich liquid heat exchanger, the temperature of lean liquid drops to 55-58°C, enters anion exchange bed to remove Cl - . The regeneration step of the present invention is that after removing iron, the solution is heated to regenerate and remove sulfur dioxide, and then the solution is cooled to perform dechlorination.
本发明方法中,采用大孔弱碱型树脂(如D301、D301T等)处理Cl-,贫液进交换柱步骤为吸附—水洗1—水洗2—再生—水洗3—水洗4—排空,吸附是上进下出,进液量为25~30m3/h;水洗1是上进下出,排出的废液进入脱硫系统;水洗2是下进上出,排出的水储存于循环罐作为下次水洗1的用水;再生是下进上出,采用2~4%NaOH溶液冲洗,流量12~15m3/h;水洗3是上进下出,排出废水与废碱液混合用于配置CaCl2溶液喷洒烧结矿;水洗4是上进下出,此废水作为4%NaOH溶液的稀释水;最后排空。In the method of the present invention, macroporous weak base resin (such as D301, D301T, etc.) is used to process Cl - , and the steps of entering the barren liquid into the exchange column are adsorption-washing 1-washing 2-regeneration-washing 3-washing 4-emptying, adsorption It is top in and bottom out, and the liquid inflow is 25-30m 3 /h; water washing 1 is top in and bottom out, and the discharged waste liquid enters the desulfurization system; water washing 2 is bottom in and top out, and the discharged water is stored in the circulation tank for the next washing 1 is water; regeneration is bottom in and top out, using 2-4% NaOH solution for flushing, flow rate 12-15m 3 /h; water washing 3 is top in and bottom out, and the discharged waste water is mixed with waste lye to prepare CaCl 2 solution for spraying and sintering Mine; washing 4 is up and down, and this waste water is used as the dilution water of 4% NaOH solution; finally emptying.
本发明方法中,采用常规方法脱除体系中的SO4 2-。脱除Cl-后的贫液通过冷冻结晶系统,采用25~30%NaOH溶液调节pH至9.5~10.0,温度在4~7℃左右快速生产Na2SO4固体达到除去SO4 2-的目的,脱除杂质离子后的贫液返回系统进行循环吸收。In the method of the present invention, conventional methods are used to remove SO 4 2- in the system. The poor solution after removing Cl - is passed through the freeze crystallization system, using 25-30% NaOH solution to adjust the pH to 9.5-10.0, and the temperature is around 4-7°C to quickly produce Na 2 SO 4 solids to achieve the purpose of removing SO 4 2- , The lean liquid after removal of impurity ions is returned to the system for cyclic absorption.
本发明工艺运行时,脱硫溶液吸收SO2后利用高位差部分流入活性炭吸附罐,经泵打入阳离子树脂交换柱底部,净化后溶液从上部流出,汇入富液进入再生塔,经蒸汽解吸SO2后变为贫液经换热器换热后分出部分进入阴离子树脂交换柱,出液经泵输送至冷冻结晶系统,除杂后返回脱硫系统。其中阳离子树脂交换柱处理溶液采用下进上出方式,处理量20~25m3/h,时间45min,吸附后树脂经2m3软水水洗,再生塔的酸气冷凝液再生,其流量12~15m3/h,时间6min,最后排空;阴离子树脂交换柱处理溶液采用上进下出方式,处理量25~30m3/h,时间4min,吸附后树脂经水洗1洗去表面脱硫剂,洗液回脱硫系统,水洗2进一步冲洗作为水洗1的用水,再生采用下进上出方式,流量12~15m3/h,时间10min,可以使树脂充分浸泡再生;再生后进行水洗3洗去Na+及残留的Cl-,水洗4充分洗去残留的Na+作为配置2~4%NaOH的水,最后放空。此工艺可有效解决脱硫剂的化学损失及脱除热稳定盐,保证了脱硫系统脱硫剂的干净,进而保证脱硫效果,且降低了再生能耗,极大地节约了脱硫运行成本。同时此工艺方法针对再生的废液可有效得到利用,不存在二次污染,也减少了烧结用水及外购CaCl2溶液。When the process of the present invention is in operation, the desulfurization solution absorbs SO 2 and flows into the activated carbon adsorption tank by using the high head difference, pumps it into the bottom of the cation resin exchange column, and the purified solution flows out from the upper part, merges into the rich liquid and enters the regeneration tower, and desorbs SO through steam After 2 , it becomes lean liquid, after heat exchange by the heat exchanger, the separated part enters the anion resin exchange column, and the effluent is transported to the freezing and crystallization system by the pump, and returns to the desulfurization system after removing impurities. Among them, the solution of the cationic resin exchange column adopts the bottom-in and top-out method, the treatment capacity is 20-25m 3 /h, and the time is 45min. After the adsorption, the resin is washed with 2m 3 soft water, and the acid gas condensate in the regeneration tower is regenerated, and the flow rate is 12-15m 3 /h, time 6min, and finally emptying; anion resin exchange column treatment solution adopts the method of top in and bottom out, the processing capacity is 25 ~ 30m 3 /h, time 4min, after adsorption, the resin is washed with water for 1 to remove the surface desulfurizer, and the lotion returns to desulfurization System, washing 2 and further flushing is used as water for washing 1. The regeneration adopts the bottom-in and top-out method, the flow rate is 12-15m 3 /h, and the time is 10min, so that the resin can be fully soaked and regenerated; after regeneration, wash 3 with water to wash away Na + and residual Cl - , wash with water 4 to fully wash away residual Na + as water with 2-4% NaOH, and finally empty. This process can effectively solve the chemical loss of the desulfurization agent and remove heat-stable salts, ensure the cleanness of the desulfurization agent in the desulfurization system, and then ensure the desulfurization effect, reduce the regeneration energy consumption, and greatly save the desulfurization operation cost. At the same time, this process method can effectively utilize the regenerated waste liquid, without secondary pollution, and also reduces sintering water and purchased CaCl 2 solution.
实施例Example
脱硫溶液吸收SO2后利用高位差部分流入活性炭吸附罐,经泵打入阳离子树脂交换柱底部,净化后溶液从上部流出,汇入富液进入再生塔,经蒸汽解吸SO2后变为贫液经换热器换热后分出部分进入阴离子树脂交换柱,出液经泵输送至冷冻结晶系统,除杂后返回脱硫系统。其中阳离子树脂交换柱处理溶液采用下进上出方式,处理量20~25m3/h,时间45min,吸附后树脂经2m3软水水洗,再生塔的酸气冷凝液再生,其流量12~15m3/h,时间6min,最后排空;阴离子树脂交换柱处理溶液采用上进下出方式,处理量25~30m3/h,时间4min,吸附后树脂经水洗1洗去表面脱硫剂,洗液回脱硫系统,水洗2进一步冲洗作为水洗1的用水,再生采用下进上出方式,流量12~15m3/h,时间10min,可以使树脂充分浸泡再生;再生后进行水洗3洗去Na+及残留的Cl-,水洗4充分洗去残留的Na+作为配置4%NaOH的水,最后放空。工艺循环进行脱盐。通过本工艺除杂后的脱硫溶液,再次循环利用时,能够得到与未使用的脱硫溶液相当的脱硫效果。After the desulfurization solution absorbs SO2 , it flows into the activated carbon adsorption tank by using the high potential difference, and pumps it into the bottom of the cation resin exchange column. After purification, the solution flows out from the upper part, merges into the rich liquid and enters the regeneration tower, and becomes a lean liquid after desorbing SO2 by steam. After heat exchange by the heat exchanger, the separated part enters the anion resin exchange column, and the effluent is pumped to the freezing and crystallization system, and returns to the desulfurization system after removing impurities. Among them, the solution of cationic resin exchange column adopts bottom-in and top - out method, the processing capacity is 20-25m 3 /h, and the time is 45min. h, time 6min, and finally emptying; anion resin exchange column treatment solution adopts the method of top in and bottom out, the processing capacity is 25 ~ 30m 3 /h, time 4min, after adsorption, the resin is washed with water 1 to remove the surface desulfurization agent, and the lotion is returned to the desulfurization system , water washing 2 and further rinse as water for washing 1, the regeneration adopts the bottom-in and top-out method, the flow rate is 12-15m 3 /h, and the time is 10min, so that the resin can be fully soaked and regenerated; after regeneration, wash 3 with water to wash away Na + and residual Cl - , wash 4 with water to fully wash away residual Na + as water with 4% NaOH, and finally empty. Process cycle for desalination. When the desulfurization solution after impurity removal by this process is recycled again, the desulfurization effect equivalent to that of the unused desulfurization solution can be obtained.
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