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CN107906059A - A kind of high-pressure pump voltage-stabilizing system and method - Google Patents

A kind of high-pressure pump voltage-stabilizing system and method Download PDF

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Publication number
CN107906059A
CN107906059A CN201711076454.7A CN201711076454A CN107906059A CN 107906059 A CN107906059 A CN 107906059A CN 201711076454 A CN201711076454 A CN 201711076454A CN 107906059 A CN107906059 A CN 107906059A
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pressure
spool
accumulator
pressure accumulator
hydraulic pump
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CN107906059B (en
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韦文术
刘文超
李俊士
王伟
周如林
李然
王大龙
刘杰
王松
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Beijing Meike Tianma Automation Technology Co Ltd
CCTEG Beijing Tianma Intelligent Control Technology Co Ltd
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Beijing Tiandi Marco Electro Hydraulic Control System Co Ltd
Beijing Meike Tianma Automation Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B1/00Installations or systems with accumulators; Supply reservoir or sump assemblies
    • F15B1/02Installations or systems with accumulators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B2211/00Circuits for servomotor systems
    • F15B2211/50Pressure control

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fluid-Pressure Circuits (AREA)
  • Supply Devices, Intensifiers, Converters, And Telemotors (AREA)

Abstract

一种高压液压泵测试的稳压系统和方法,所述稳压系统包括被试液压泵,高压蓄能器,低压蓄能器,蓄能器切换装置,压力传感器,控制部,所述高压蓄能器与液压泵出口油路接通,所述低压蓄能器通过蓄能器切换装置与液压泵出口油路接通,所述被试液压泵开启后,压力传感器监测油路压力,当压力小于预设值,油液通过蓄能器切换装置进入低压蓄能器,由低压蓄能器维持系统压力稳定,当压力大于预设值,控制部控制所述蓄能器切换装置进行切换,油路与所述低压蓄能器通道截止,由高压蓄能器维持系统压力稳定。

A voltage stabilizing system and method for testing a high-pressure hydraulic pump, the voltage stabilizing system includes a hydraulic pump under test, a high-pressure accumulator, a low-pressure accumulator, an accumulator switching device, a pressure sensor, a control unit, the high-pressure accumulator The accumulator is connected to the outlet oil circuit of the hydraulic pump, and the low-pressure accumulator is connected to the outlet oil circuit of the hydraulic pump through the accumulator switching device. After the hydraulic pump under test is turned on, the pressure sensor monitors the pressure of the oil circuit. When the pressure is less than the preset value, the oil enters the low-pressure accumulator through the accumulator switching device, and the low-pressure accumulator keeps the system pressure stable. When the pressure is greater than the preset value, the control part controls the accumulator switching device to switch, and the oil The road is cut off from the passage of the low-pressure accumulator, and the high-pressure accumulator keeps the system pressure stable.

Description

一种高压泵稳压系统和方法A system and method for stabilizing a high-pressure pump

技术领域technical field

本发明涉及一种液压泵稳压系统,尤其是一种高压液压泵测试稳压系统和使用方法。The invention relates to a hydraulic pump stabilizing system, in particular to a high-pressure hydraulic pump testing stabilizing system and a usage method.

背景技术Background technique

目前高压液压泵普遍采用柱塞式结构,因此液压系统中常出现压力和流量脉动,可通过在液压泵出口接蓄能器的方式来减少脉动,但在高压液压泵性能测试试验中,由于高压泵公称压力很高,加上液压泵出厂试验都要进行超载试验,这导致整个油液系统调压范围非常大,甚至达到0-50Mpa。现在泵测试液压系统普遍采用单个蓄能器,在高压测试系统中,若蓄能器充气压力低,虽然可以满足系统低压状态下的稳压需求,但在高压状态下,蓄能器则会超过负载范围,对蓄能器损害大,甚至存在一定的危险性。反之,若蓄能器充气压力高,虽可满足系统高压状态下的稳压需求,但系统在低压状态时,蓄能器并不能很好的吸收高压泵的压力和流量脉动,会对整个液压系统造成一定的冲击。At present, high-pressure hydraulic pumps generally adopt a plunger structure, so pressure and flow pulsations often occur in the hydraulic system. The pulsation can be reduced by connecting an accumulator at the outlet of the hydraulic pump. However, in the performance test of the high-pressure hydraulic pump, due to the The nominal pressure is very high, and the hydraulic pump factory test must be overloaded, which leads to a very large pressure regulation range of the entire oil system, even reaching 0-50Mpa. At present, a single accumulator is commonly used in the pump test hydraulic system. In the high-pressure test system, if the accumulator inflation pressure is low, although it can meet the pressure stabilization requirements of the system under low pressure conditions, but under high pressure conditions, the accumulator will exceed The load range will cause great damage to the accumulator, and there may even be a certain degree of danger. Conversely, if the accumulator inflation pressure is high, it can meet the pressure stabilization requirements of the system under high pressure, but when the system is under low pressure, the accumulator cannot absorb the pressure and flow pulsation of the high pressure pump well, which will affect the entire hydraulic system. The system has a certain impact.

发明内容Contents of the invention

本发明提供了一种高压液压泵的稳压系统,所述稳压系统包括被试液压泵,高压蓄能器,低压蓄能器,蓄能器切换装置,压力传感器,控制部;所述高压蓄能器与液压泵出口油路接通,所述低压蓄能器通过蓄能器切换装置与液压泵出口油路接通,所述被试液压泵开启后,压力传感器监测油路压力,当压力小于预设值,油液通过蓄能器切换装置进入低压蓄能器,由低压蓄能器维持系统压力稳定,当压力大于预设值,控制部控制所述蓄能器切换装置进行切换,油路与所述低压蓄能器通道截止,由高压蓄能器维持系统压力稳定。The invention provides a voltage stabilizing system of a high-pressure hydraulic pump. The voltage stabilizing system includes a hydraulic pump to be tested, a high-pressure accumulator, a low-pressure accumulator, an accumulator switching device, a pressure sensor, and a control unit; The accumulator is connected to the outlet oil circuit of the hydraulic pump, and the low-pressure accumulator is connected to the outlet oil circuit of the hydraulic pump through the accumulator switching device. After the hydraulic pump under test is turned on, the pressure sensor monitors the pressure of the oil circuit. When the pressure is lower than the preset value, the oil enters the low-pressure accumulator through the accumulator switching device, and the low-pressure accumulator keeps the system pressure stable. When the pressure is higher than the preset value, the control part controls the accumulator switching device to switch, The oil circuit is cut off from the passage of the low-pressure accumulator, and the high-pressure accumulator keeps the system pressure stable.

当蓄能器切换装置关闭油路与低压蓄能器通道时,低压蓄能器与液箱之间的通道打开,低压蓄能器内残存的油液通过此通道回到液箱。When the accumulator switching device closes the oil circuit and the low-pressure accumulator passage, the passage between the low-pressure accumulator and the liquid tank is opened, and the remaining oil in the low-pressure accumulator returns to the liquid tank through this passage.

优选的,蓄能器切换装置采用先导型电磁换向阀。Preferably, the accumulator switching device adopts a pilot type electromagnetic reversing valve.

优选的,高压蓄能器和低压蓄能器预充不同的压力值,如在调压范围为0-50MPa的液压系统中高压蓄能器预充压力值为30-40MPa,低压蓄能器预充压力值为15-25Mpa,Preferably, the high-pressure accumulator and the low-pressure accumulator are precharged with different pressure values. For example, in a hydraulic system with a pressure regulation range of 0-50MPa, the pre-charge pressure value of the high-pressure accumulator is 30-40MPa, and the pre-charge value of the low-pressure accumulator is 30-40MPa. The filling pressure value is 15-25Mpa,

本发明还提供了一种液压泵的稳压方法,其特征在于:油路中连接高压蓄能器,低压蓄能器,电磁换向阀以及压力传感器,高压蓄能器与液压泵出口油路接通,低压蓄能器通过电磁换向阀与液压泵出口油路接通。控制方法包括以下步骤:The present invention also provides a method for stabilizing pressure of a hydraulic pump, which is characterized in that: the oil circuit is connected with a high-pressure accumulator, a low-pressure accumulator, an electromagnetic reversing valve and a pressure sensor, and the high-pressure accumulator is connected to the outlet oil circuit of the hydraulic pump connected, the low-pressure accumulator is connected to the outlet oil circuit of the hydraulic pump through the electromagnetic reversing valve. The control method includes the following steps:

A 油路开启,预设压力值;A The oil circuit is opened, the preset pressure value;

B 不向控制电磁换向阀阀芯动作的电磁先导阀发送控制信号,电磁换向阀阀芯不动作,油液与低压蓄能器通道打开;B No control signal is sent to the electromagnetic pilot valve that controls the action of the electromagnetic reversing valve spool, the electromagnetic reversing valve spool does not move, and the oil and low-pressure accumulator channels are opened;

C 压力传感器监测当前油路系统压力,当系统压力低于设定压力时,前往步骤D,当系统压力高于设定压力时,前往步骤E;C The pressure sensor monitors the current oil circuit system pressure. When the system pressure is lower than the set pressure, go to step D; when the system pressure is higher than the set pressure, go to step E;

D 当系统压力低于设定压力时,停止向控制电磁换向阀阀芯动作的电磁先导阀发送控制信号,系统与低压蓄能器通道打开,油液通过电磁换向阀进入低压蓄能器,系统由低压蓄能器维持压力稳定;D When the system pressure is lower than the set pressure, stop sending the control signal to the electromagnetic pilot valve that controls the action of the electromagnetic reversing valve spool, the passage between the system and the low-pressure accumulator is opened, and the oil enters the low-pressure accumulator through the electromagnetic reversing valve , the system maintains a stable pressure by the low-pressure accumulator;

E 当系统压力大于预设值,向控制电磁换向阀阀芯动作的电磁换向阀发送控制信号,电磁换向阀阀芯换向,系统与低压蓄能器的通道截止,低压蓄能器与液箱之间的通道打开,低压蓄能器内残存的油液通过此通道回到液箱,系统由高压蓄能器维持压力稳定;E When the system pressure is greater than the preset value, a control signal is sent to the electromagnetic reversing valve that controls the action of the spool of the electromagnetic reversing valve. The channel between the tank and the liquid tank is opened, and the oil remaining in the low-pressure accumulator returns to the tank through this channel, and the pressure of the system is kept stable by the high-pressure accumulator;

F.进行判断,若被测高压泵未停止工作,重复步骤C至E,若高压泵停止工作,进行步骤G;F. Make a judgment, if the high-pressure pump under test does not stop working, repeat steps C to E, if the high-pressure pump stops working, go to step G;

G 停止向控制电磁换向阀发送控制信号,电磁换向阀阀芯复位,,低压蓄能器与液压泵出口的通道打开,低压蓄能器与液压泵出口导通,低压蓄能器与液箱之间通路截止。G Stop sending control signals to the control electromagnetic reversing valve, the spool of the electromagnetic reversing valve resets, the channel between the low-pressure accumulator and the outlet of the hydraulic pump is opened, the low-pressure accumulator and the outlet of the hydraulic pump are connected, and the low-pressure accumulator and the hydraulic pump are connected. The path between the boxes is cut off.

优选的,电磁换向阀为先导型电磁换向阀。Preferably, the electromagnetic reversing valve is a pilot type electromagnetic reversing valve.

优选的,在上述步骤F中,上位机进行延时判断。Preferably, in the above step F, the host computer performs delay judgment.

在另一种实施方案中,蓄能器切换装置采用双阀芯结构的电磁换向阀,优选采用双阀芯结构的先导型电磁换向阀。所述先导型电磁阀包括第一阀芯和第二阀芯,所述第一阀芯入口与液压泵出口油路接通,出口连通所述第二阀芯入口和所述低压蓄能器,所述第二阀芯入口则与所述第一阀芯出口和所述低压蓄能器连通,所述第二阀芯还留有与液箱连接的通道,初始状态下此通道截止。所述第一阀芯控制通断,所述第二阀芯可将蓄能器里的残存液体卸掉。当压力大于预设值,控制部控制所述第一阀芯换向使得油路与所述低压蓄能器通道截止,同时第二阀芯换向使得低压蓄能器与液箱间的通道打开,低压蓄能器内残存的油液通过第二阀芯回到液箱。In another embodiment, the accumulator switching device adopts an electromagnetic reversing valve with a double-spool structure, preferably a pilot-operated electromagnetic reversing valve with a double-spool structure. The pilot solenoid valve includes a first spool and a second spool, the inlet of the first spool is connected to the hydraulic pump outlet oil circuit, and the outlet is connected to the inlet of the second spool and the low-pressure accumulator, The inlet of the second spool communicates with the outlet of the first spool and the low-pressure accumulator, and the second spool still has a channel connected to the liquid tank, which is blocked in the initial state. The first spool controls on-off, and the second spool can discharge the residual liquid in the accumulator. When the pressure is greater than the preset value, the control unit controls the first spool to switch so that the oil passage and the low-pressure accumulator channel are blocked, and at the same time, the second spool switches to open the channel between the low-pressure accumulator and the liquid tank , the remaining oil in the low-pressure accumulator returns to the tank through the second spool.

优选两个阀芯串采用一体式结构,通过螺套与阀体连接。Preferably, the two spool strings adopt an integrated structure and are connected to the valve body through a threaded sleeve.

优选第一阀芯的控制阀芯上开有气孔,以防止推动阀芯动作的过程中,其内腔与过液套之间形成密闭气腔而无法可靠截止。Preferably, the control spool of the first spool is provided with an air hole, so as to prevent a closed air cavity from being formed between the inner cavity and the liquid sleeve during the action of pushing the spool, which cannot be reliably shut off.

在另一种实施方案中,采用双阀芯结构的电磁换向阀作为蓄能器切换装置,其中油路中连接高压蓄能器,低压蓄能器,包括第一阀芯和第二阀芯的电磁换向阀以及压力传感器,高压蓄能器与液压泵出口油路接通,低压蓄能器通过电磁换向阀与液压泵出口油路接通,稳压控制方法包括以下步骤:In another embodiment, an electromagnetic reversing valve with a double-spool structure is used as the accumulator switching device, wherein the high-pressure accumulator and the low-pressure accumulator are connected in the oil circuit, including the first spool and the second spool The electromagnetic reversing valve and the pressure sensor, the high-pressure accumulator is connected to the outlet oil circuit of the hydraulic pump, and the low-pressure accumulator is connected to the outlet oil circuit of the hydraulic pump through the electromagnetic reversing valve. The voltage stabilization control method includes the following steps:

A 油路开启,预设压力值,A The oil circuit is opened, the preset pressure value,

B 对控制第一阀芯和第二阀芯动作的电磁先导阀均不发送控制信号,所述第一阀芯和第二阀芯均不动作,液压泵出口油液与低压蓄能器通道打开,低压蓄能器与液箱之间通路截止;B No control signal is sent to the electromagnetic pilot valve that controls the action of the first spool and the second spool, the first spool and the second spool do not act, and the passage between the outlet oil of the hydraulic pump and the low-pressure accumulator is opened , the passage between the low-pressure accumulator and the liquid tank is cut off;

C 压力传感器监测当前油路系统压力,当系统压力低于设定压力时,前往步骤D,当系统压力高于设定压力时,前往步骤EC The pressure sensor monitors the current oil circuit system pressure. When the system pressure is lower than the set pressure, go to step D. When the system pressure is higher than the set pressure, go to step E

D 当系统压力低于设定压力时,对控制第一阀芯和第二阀芯动作的电磁先导阀停止发送控制信号,电磁换向阀第一阀芯和第二阀芯都不动作,液压泵出口油液与低压蓄能器通道打开,低压蓄能器与液箱之间通路截止,油液分别通过第一阀芯过液孔,第一阀芯和第二阀芯之间的过液通道,第二阀芯外的环形腔进入低压蓄能器,系统由低压蓄能器维持压力稳定;D When the system pressure is lower than the set pressure, the electromagnetic pilot valve that controls the action of the first spool and the second spool stops sending control signals, the first spool and the second spool of the electromagnetic reversing valve do not act, and the hydraulic pressure The channel between the oil at the outlet of the pump and the low-pressure accumulator is opened, the channel between the low-pressure accumulator and the liquid tank is closed, the oil passes through the liquid passage hole of the first spool respectively, and the liquid passage between the first spool and the second spool Channel, the annular cavity outside the second spool enters the low-pressure accumulator, and the system maintains a stable pressure by the low-pressure accumulator;

E 当系统压力大于预设值,由控制系统对控制第一阀芯动作的电磁先导阀发送控制信号,第一阀芯动作,液压泵出口油路与低压蓄能器通路截止,油液停止进入低压蓄能器,系统由高压蓄能器维持压力稳定,同时对控制第二阀芯动作的电磁先导阀发送控制信号,第二阀芯动作,低压蓄能器与液箱之间通道打开,低压蓄能器内残存的油液回到液箱;E When the system pressure is greater than the preset value, the control system sends a control signal to the electromagnetic pilot valve that controls the action of the first spool, the first spool moves, the hydraulic pump outlet oil circuit and the low-pressure accumulator channel are cut off, and the oil stops entering Low-pressure accumulator, the system maintains pressure stability by the high-pressure accumulator, and at the same time sends a control signal to the electromagnetic pilot valve that controls the action of the second spool, the second spool moves, the channel between the low-pressure accumulator and the liquid tank is opened, and the low-pressure The remaining oil in the accumulator returns to the tank;

F.进行判断,若被测高压泵未停止工作,重复步骤C至E,若高压泵停止工作,进行步骤G;F. Make a judgment, if the high-pressure pump under test does not stop working, repeat steps C to E, if the high-pressure pump stops working, go to step G;

G 停止向控制第一阀芯动作和控制第二阀芯动作的电磁换向阀发送控制信号,所述第一阀芯和第二阀芯复位,低压蓄能器与液压泵出口的通道打开,低压蓄能器与液压泵出口导通,低压蓄能器与液箱之间通路截止。G Stop sending control signals to the electromagnetic reversing valve that controls the action of the first spool and the second spool, the first spool and the second spool are reset, the passage between the low-pressure accumulator and the outlet of the hydraulic pump is opened, The low-pressure accumulator is connected to the outlet of the hydraulic pump, and the passage between the low-pressure accumulator and the liquid tank is cut off.

优选的,电磁换向阀为先导型电磁换向阀。Preferably, the electromagnetic reversing valve is a pilot type electromagnetic reversing valve.

优选的,在上述步骤F中,上位机进行延时判断。Preferably, in the above step F, the host computer performs delay judgment.

本发明中高低压蓄能器切换的系统稳压方案,通过设置两个不同压力范围的蓄能器,解决单个蓄能器无法很好的满足高压泵测试液压系统测试需求的问题,实现了低压蓄能器在系统高压状态时的自动截止和泄液,以维持液压系统在不同压力状态下的压力稳定。The system voltage stabilization scheme for switching between high and low pressure accumulators in the present invention, by setting two accumulators with different pressure ranges, solves the problem that a single accumulator cannot well meet the testing requirements of the high pressure pump test hydraulic system, and realizes the low pressure accumulator It can automatically cut off and drain the energy when the system is under high pressure, so as to maintain the pressure stability of the hydraulic system under different pressure conditions.

本发明中采用双阀芯的实现方案,结构更紧凑;同时若其中某个电磁先导阀故障,对系统压力稳定也不会有太大影响,系统稳定性更高。采用电磁先导阀可实现阀的自动切换;控制阀芯开有气孔,以保证阀芯与阀座的可靠密封;阀芯串采用整体插装式的结构,拆装方便。In the present invention, the implementation scheme of double valve cores is adopted, and the structure is more compact; at the same time, if one of the electromagnetic pilot valves fails, the system pressure stability will not be greatly affected, and the system stability is higher. The electromagnetic pilot valve can be used to realize the automatic switching of the valve; the control valve core has air holes to ensure the reliable sealing between the valve core and the valve seat;

整个稳压系统搭建简单、可靠,结合上位机软件可实现整个液压压力稳定的自动化控制,操作便捷。The entire voltage stabilization system is simple and reliable to build, combined with the host computer software, the automatic control of the entire hydraulic pressure stability can be realized, and the operation is convenient.

附图说明Description of drawings

图1为本公开液压泵测试的稳压系统第一实施例的系统原理图;Fig. 1 is the system schematic diagram of the first embodiment of the voltage stabilizing system tested by the disclosed hydraulic pump;

图2为本公开液压泵测试的稳压系统第一实施例方法流程图;Fig. 2 is a flow chart of the method of the first embodiment of the voltage stabilizing system tested by the hydraulic pump of the present disclosure;

图3为本公开液压泵测试的稳压系统第二实施例的系统原理图;Fig. 3 is a system schematic diagram of the second embodiment of the voltage stabilizing system tested by the hydraulic pump of the present disclosure;

附图标记:Reference signs:

1-被试高压泵;2-驱动电机;3-过滤器;4-低压蓄能器;5-先导型电磁换向阀;6-压力传感器;7-高压蓄能器;8-调压阀;9-冷却器;10-安全阀;11-液箱。1-High-pressure pump under test; 2-Drive motor; 3-Filter; 4-Low-pressure accumulator; 5-Pilot electromagnetic reversing valve; 6-Pressure sensor; 7-High-pressure accumulator; ; 9-cooler; 10-safety valve; 11-liquid tank.

12先导型双阀芯电磁换向阀;12-1第一阀芯;12-2第二阀芯,12-3控制第一阀芯动作的电磁先导阀;12-4控制第二阀芯动作的电磁先导阀;12 pilot-operated double-spool electromagnetic reversing valve; 12-1 first spool; 12-2 second spool, 12-3 electromagnetic pilot valve that controls the action of the first spool; 12-4 controls the action of the second spool Solenoid pilot valve;

具体实施方式Detailed ways

下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清除、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。The technical solutions in the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are only some of the embodiments of the present disclosure, not all of them. Based on the embodiments in the present disclosure, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present disclosure.

实施例1Example 1

图1是本发明液压泵测试的稳压系统的原理图,其主要包括了:1-被试高压泵;2-驱动电机;3-过滤器;4-低压蓄能器;5-先导型电磁换向阀;6-压力传感器;7-高压蓄能器;8- 调压阀;9-冷却器;10-安全阀;11-液箱。Fig. 1 is the schematic diagram of the voltage stabilizing system of hydraulic pump test of the present invention, and it mainly includes: 1-tested high-pressure pump; 2-drive motor; 3-filter; 4-low pressure accumulator; Reversing valve; 6-pressure sensor; 7-high pressure accumulator; 8-pressure regulating valve; 9-cooler; 10-safety valve; 11-liquid tank.

驱动电机2带动被试高压泵1从液箱11中吸液,油液经过滤器3调压阀8和冷却器9后,重新回到液箱;在被试高压泵1的出口并联一高压蓄能器7和一低压蓄能器4,其中低压蓄能器4前串接一先导型电磁换向阀5;同时在被试高压泵1的出口接压力传感器6和安全阀10。The driving motor 2 drives the tested high-pressure pump 1 to absorb liquid from the liquid tank 11, and the oil returns to the liquid tank after passing through the filter 3 pressure regulating valve 8 and the cooler 9; Accumulator 7 and a low-pressure accumulator 4, wherein a pilot type electromagnetic reversing valve 5 is connected in series in front of the low-pressure accumulator 4; at the same time, a pressure sensor 6 and a safety valve 10 are connected to the outlet of the high-pressure pump 1 under test.

其中过滤器过滤油液,压力传感器反馈系统压力,配合上位机软件实现系统的自动化控制,冷却器进行油液冷却,安全阀起到进行系统的过载保护。Among them, the filter filters the oil, the pressure sensor feeds back the system pressure, cooperates with the upper computer software to realize the automatic control of the system, the cooler performs oil cooling, and the safety valve serves as the overload protection of the system.

其液压泵测试系统采用以下方法实现,结合上位机软件其控制流程如图2所示:Its hydraulic pump test system is realized by the following method, combined with the host computer software, its control process is shown in Figure 2:

被试高压泵1启动,系统处于空载启动状态,在上位机软件中设置预设压力值,此时上位机对电磁换向阀5的电磁先导阀不发送控制信号,油液通过电磁换向阀5进入低压蓄能器 4,高压蓄能器7虽一直接通,但由于其充气压力高,系统压力并不会使其气囊发生较大的变形量,此时系统由于压力低,由充气压力低的低压蓄能器4来实现稳压作用。其后在软件中循环进行判断,当系统压力低于设定压力时,对先导型电磁换向阀5的电磁先导阀仍不发送控制信号,系统依然由充气压力低的低压蓄能器4来实现稳压作用;当系统压力大于设定压力值时,上位机对先导型电磁换向阀5的电磁先导阀发送控制信号,其阀芯换向,系统至低压蓄能器4的通道截止,同时低压蓄能器4与液箱间的通道打开,残留在低压蓄能器4内的油液通过此通道回到液箱,此时,泵出口与低压蓄能器4截止,系统由高压蓄能器7维持压力稳定。在上位机软件中稍作延时,继续进行判断,若被测高压泵1停止工作,上位机停止向电磁换向阀5的电磁先导阀发送控制信号,若被测高压泵1未停止工作,则返回继续循环判断系统压力值与预设压力值之间关系。The high-pressure pump 1 under test is started, and the system is in the no-load starting state. The preset pressure value is set in the software of the host computer. The valve 5 enters the low-pressure accumulator 4. Although the high-pressure accumulator 7 is always connected, due to its high inflation pressure, the system pressure will not cause a large deformation of the air bag. The low-pressure accumulator 4 with low pressure realizes the voltage stabilizing effect. Afterwards, it is judged in a loop in the software. When the system pressure is lower than the set pressure, no control signal is sent to the electromagnetic pilot valve of the pilot-operated electromagnetic reversing valve 5, and the system is still powered by the low-pressure accumulator 4 with low inflation pressure. Realize the function of stabilizing the pressure; when the system pressure is greater than the set pressure value, the upper computer sends a control signal to the electromagnetic pilot valve of the pilot electromagnetic reversing valve 5, the valve core changes direction, and the channel from the system to the low-pressure accumulator 4 is cut off. At the same time, the passage between the low-pressure accumulator 4 and the liquid tank is opened, and the oil remaining in the low-pressure accumulator 4 returns to the liquid tank through this passage. Energy device 7 maintains a stable pressure. Make a slight delay in the host computer software and continue to judge. If the tested high-pressure pump 1 stops working, the host computer stops sending control signals to the electromagnetic pilot valve of the electromagnetic reversing valve 5. If the tested high-pressure pump 1 does not stop working, Then return to continue looping to judge the relationship between the system pressure value and the preset pressure value.

实施例2Example 2

参见图3,液路系统其它连接关系同实施例1,在本实施例中,电磁换向阀使用先导型双阀芯电磁换向阀12,其中第一阀芯12-1的入口与被试高压泵1出口相连,出口连通低压蓄能器4和第二阀芯12-2的入口,第二阀芯12-2出口则连通液箱11。其中第一阀芯负责通断,第二阀芯使低压蓄能器中的液体回到液箱中。Referring to Fig. 3, other connections of the hydraulic system are the same as those in Embodiment 1. In this embodiment, the electromagnetic reversing valve uses a pilot-operated double-spool electromagnetic reversing valve 12, wherein the inlet of the first valve core 12-1 is connected to the tested The outlet of the high-pressure pump 1 is connected, the outlet is connected to the low-pressure accumulator 4 and the inlet of the second valve core 12-2, and the outlet of the second valve core 12-2 is connected to the liquid tank 11. Wherein the first spool is responsible for on-off, and the second spool makes the liquid in the low-pressure accumulator return to the liquid tank.

其液压泵测试系统稳压方案采用以下稳压方案实现,首先被试高压泵1启动,系统处于空载启动状态,在上位机软件中设置预设压力值,此时对先导型双阀芯电磁换向阀12控制第一阀芯动作的电磁先导阀12-3和控制第二阀芯动作的电磁先导阀12-4不发送控制信号,其第一阀芯12-1和第二阀芯12-2不动作,油液通过第一阀芯12-1,进入低压蓄能器4,高压蓄能器7虽一直接通,但由于其充气压力高,系统压力并不会使其气囊发生较大的变形量,此时系统由充气压力低的低压蓄能器4起到系统稳压作用。其后在软件中循环进行判断,当系统压力低于设定压力值时,上位机对先导型双阀芯电磁换向阀12控制第一阀芯动作的电磁先导阀12-3和控制第二阀芯动作的电磁先导阀12-4仍旧不发送控制信号,系统依然由充气压力低的低压蓄能器4来实现稳压作用;当系统压力达到或超过预设压力值时,通过上位机软件给先导型双阀芯电磁换向阀12控制第一阀芯动作的电磁先导阀12-3和控制第二阀芯动作的电磁先导阀12-4发送控制信号,第一阀芯12-1换向,系统至低压蓄能器4通道截止,同时第二阀芯12-2换向,低压蓄能器4内残存的油液通过第二阀芯12-2回到液箱,此时,低压蓄能器4截止,系统由高压蓄能器7维持压力稳定。在上位机软件中稍作延时,继续进行判断,若被测高压泵1停止工作,上位机停止向电磁换向阀5的电磁先导阀发送控制信号,若被测高压泵1未停止工作,则返回继续循环判断系统压力值与预设压力值之间关系。The voltage stabilization scheme of its hydraulic pump test system is realized by the following voltage stabilization scheme. First, the tested high-pressure pump 1 is started, and the system is in the no-load startup state. The preset pressure value is set in the host computer software. The reversing valve 12 controls the electromagnetic pilot valve 12-3 that controls the action of the first spool and the electromagnetic pilot valve 12-4 that controls the action of the second spool does not send control signals, and its first spool 12-1 and second spool 12 -2 does not act, the oil passes through the first spool 12-1, and enters the low-pressure accumulator 4. Although the high-pressure accumulator 7 is always connected, due to its high inflation pressure, the system pressure will not make the air bag less Large deformation, at this time, the system uses the low-pressure accumulator 4 with low inflation pressure to stabilize the system. Afterwards, the judgment is made cyclically in the software. When the system pressure is lower than the set pressure value, the upper computer controls the electromagnetic pilot valve 12-3 of the pilot type double-spool electromagnetic reversing valve 12 and the electromagnetic pilot valve 12-3 that controls the action of the first spool and the second control valve. The electromagnetic pilot valve 12-4 with the spool action still does not send a control signal, and the system still uses the low-pressure accumulator 4 with low inflation pressure to realize the pressure stabilization function; when the system pressure reaches or exceeds the preset pressure value, through the host computer software Send control signals to the pilot-operated double-spool electromagnetic reversing valve 12, which controls the action of the first spool, and the electromagnetic pilot valve 12-4, which controls the action of the second spool, and the first spool 12-1 changes direction, the channel from the system to the low-pressure accumulator 4 is closed, and at the same time, the second spool 12-2 changes direction, and the remaining oil in the low-pressure accumulator 4 returns to the liquid tank through the second spool 12-2. At this time, the low-pressure The accumulator 4 is cut off, and the system maintains a stable pressure by the high-pressure accumulator 7. Make a slight delay in the host computer software and continue to judge. If the tested high-pressure pump 1 stops working, the host computer stops sending control signals to the electromagnetic pilot valve of the electromagnetic reversing valve 5. If the tested high-pressure pump 1 does not stop working, Then return to continue looping to judge the relationship between the system pressure value and the preset pressure value.

第一阀芯阀芯串和第二阀芯阀芯串采用一体式结构,通过螺钉连接,并通过螺套与阀体连接,拆装方便。两个电磁先导阀设计在一个阀块内构成电磁先导阀。The first spool spool string and the second spool spool string adopt an integrated structure, are connected by screws, and are connected with the valve body by a threaded sleeve, which is convenient for disassembly and assembly. Two solenoid pilot valves are designed in one valve block to form a solenoid pilot valve.

系统工作时,P口与被试高压泵出口接通,当系统处于低压状态时,油液通过P口,经第一阀芯阀杆过液孔、第一阀芯阀芯螺套过液孔、通道A进入低压蓄能器,系统由低压蓄能器维持压力稳定。结合上位机软件,当系统压力高于设定压力时,此时给电磁先导阀28的两个电磁铁同时发送控制信号,P口的油液,经过滤器进入电磁先导阀,并经电磁先导阀换向后分别进入控制口K1和K2,其中K1口油液,进入控制腔,这里作用在第一阀芯控制阀芯下端控制腔的环形端面上,其作用力大于作用在第一阀芯控制阀芯上端环形端面的作用力,推动第一阀芯控制阀芯向上动作,并压紧在第一阀座上,这里第一阀芯控制阀芯开有气孔,以防止在推动第一阀芯控制阀芯向上动作的过程中,控制阀芯内腔与第一阀芯阀杆之间形成密闭气腔,而造成第一阀芯控制阀芯无法压紧到第一阀芯阀座上,使P口与低压蓄能器无法可靠截止。此时P口与第一阀芯阀芯螺套过液孔截止,油液无法进入低压蓄能器;同时K2口的控制液,作用在第二阀芯阀杆的控制端,第二阀芯阀杆克服弹簧的弹簧力,使得第二阀套过液孔与第二阀芯阀杆过液孔接通,低压蓄能器里残存的油液通过A口、第二阀套过液孔与第二阀芯阀杆过液孔接通,经T口回到液箱,此时系统由高压蓄能器维持压力稳定。当系统压力低于设定压力时,则停止向电磁先导阀发送控制信号,K1和K2口无控制液,第一阀芯控制阀芯在P口压力的作用下复位,P口与低压蓄能器之间的通道打开,同时第二阀芯阀杆在弹簧力的作用下,压靠在第二阀芯阀座上,使低压蓄能器与T口通道截止,系统重新由低压蓄能器维持压力稳定。When the system is working, the port P is connected to the outlet of the high-pressure pump under test. When the system is in a low-pressure state, the oil passes through the port P, and passes through the liquid hole of the first valve core valve stem and the liquid hole of the first valve core valve core screw sleeve. , Channel A enters the low-pressure accumulator, and the system maintains a stable pressure by the low-pressure accumulator. Combined with the host computer software, when the system pressure is higher than the set pressure, control signals are sent to the two electromagnets of the electromagnetic pilot valve 28 at the same time, and the oil at port P enters the electromagnetic pilot valve through the filter, and passes through the electromagnetic pilot valve. After reversing, it enters the control ports K1 and K2 respectively, among which the oil at the K1 port enters the control chamber, where it acts on the annular end surface of the control chamber at the lower end of the first spool control spool, and its force is greater than that acting on the control chamber of the first spool. The force of the annular end surface of the upper end of the spool pushes the first spool to control the spool to move upwards and press it against the first valve seat. Here, the first spool controls the spool to have air holes to prevent the first spool from During the upward movement of the control spool, a closed air cavity is formed between the inner cavity of the control spool and the stem of the first spool, so that the control spool of the first spool cannot be pressed tightly onto the seat of the first spool. Port P and the low-pressure accumulator cannot be reliably cut off. At this time, the P port and the first spool spool threaded sleeve are cut off, and the oil cannot enter the low-pressure accumulator; at the same time, the control fluid at the K2 port acts on the control end of the second spool valve stem, and the second spool The valve stem overcomes the spring force of the spring, so that the liquid passage hole of the second valve sleeve is connected with the liquid passage hole of the valve stem of the second valve core, and the remaining oil in the low-pressure accumulator passes through port A, the liquid passage hole of the second valve sleeve and The second spool valve rod is connected through the liquid hole and returns to the liquid tank through the T port. At this time, the system maintains a stable pressure by the high-pressure accumulator. When the system pressure is lower than the set pressure, it stops sending control signals to the solenoid pilot valve, there is no control fluid at the K1 and K2 ports, the first spool control spool resets under the action of the P port pressure, and the P port and the low-pressure energy storage The channel between the devices is opened, and at the same time, the valve stem of the second valve core is pressed against the valve seat of the second valve core under the action of the spring force, so that the low-pressure accumulator and the T-port channel are blocked, and the system is restarted by the low-pressure accumulator. Keep the pressure steady.

实施例二中采用双阀芯结构的优点在于:若控制第一阀芯动作的电磁先导阀故障,当系统压力大于设定压力时,控制部向控制第一阀芯和第二阀芯动作的电磁先导阀同时发送控制信号,此时第一阀芯由于控制第一阀芯动作的电磁先导阀故障,而不动作,第二阀芯换向,使低压蓄能器与液箱通道打开,此时来自液压泵的高压油液通过此通道回到液箱,对低压蓄能器实现实现保护;若控制第二阀芯动作的电磁先导阀故障,当系统压力大于设定压力时,控制部向控制第一阀芯和第二阀芯动作的电磁先导阀同时发送控制信号,第一阀芯换向,使液压泵出口油路与低压蓄能器通道截止,系统由高压蓄能器起到稳压作用,此时第二阀芯由于控制第二阀芯动作的电磁先导阀故障,而不动作,低压蓄能器与液箱直接的通道无法打开,使得低压蓄能器内会残留一部分油液,当系统压力低于设定值或系统停止工作时,控制部向控制第一阀芯和第二阀芯动作的电磁先导阀停止发送控制信号,第一阀芯复位,低压蓄能器与液压泵出口油路的通道导通,残留在低压蓄能器内的油液通过系统卸回油箱;The advantage of adopting the double spool structure in the second embodiment is that if the electromagnetic pilot valve controlling the action of the first spool fails, when the system pressure is greater than the set pressure, the control part will control the action of the first spool and the second spool. The electromagnetic pilot valve sends control signals at the same time. At this time, the first spool does not act due to the failure of the electromagnetic pilot valve that controls the action of the first spool. When the high-pressure oil from the hydraulic pump returns to the liquid tank through this channel, the low-pressure accumulator is protected; if the electromagnetic pilot valve that controls the action of the second spool fails, when the system pressure is greater than the set pressure, the control part sends The electromagnetic pilot valve that controls the actions of the first spool and the second spool sends a control signal at the same time, and the first spool changes direction, so that the hydraulic pump outlet oil circuit and the low-pressure accumulator channel are cut off, and the system is stabilized by the high-pressure accumulator. At this time, the second spool does not act due to the failure of the electromagnetic pilot valve that controls the action of the second spool, and the direct passage between the low-pressure accumulator and the liquid tank cannot be opened, so that a part of the oil will remain in the low-pressure accumulator , when the system pressure is lower than the set value or the system stops working, the control part stops sending control signals to the electromagnetic pilot valve that controls the action of the first spool and the second spool, the first spool resets, the low-pressure accumulator and the hydraulic pressure The passage of the pump outlet oil circuit is conducted, and the oil remaining in the low-pressure accumulator is discharged back to the oil tank through the system;

以上实施方式仅适于说明本公开,而并非对本公开的限制,有关技术领域的普通技术人员,在不脱离本公开的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本公开的范畴,本公开的专利保护范围应由权利要求限定。The above embodiments are only suitable for illustrating the present disclosure, rather than limiting the present disclosure. Those of ordinary skill in the relevant technical fields can make various changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, all Equivalent technical solutions also belong to the category of the present disclosure, and the patent protection scope of the present disclosure should be defined by the claims.

Claims (8)

1. a kind of voltage-stabilizing system of high-pressure hydraulic pump, the voltage-stabilizing system includes hydraulic pump, high pressure accumulator, low pressure accumulator, Accumulator switching device, pressure sensor, control unit;The high pressure accumulator is connected with hydraulic pump outlet oil circuit, the low pressure Accumulator switches switching valve by accumulator and is connected with hydraulic pump outlet oil circuit, after the subject hydraulic pump is opened, pressure sensing Device monitors oil circuit pressure, and when pressure is less than preset value, fluid enters low pressure accumulator by accumulator switching device, stored by low pressure Energy device maintains system pressure to stablize, and when pressure is more than preset value, control unit controls the accumulator switching device to switch over, oil Road is ended with the low pressure accumulator passage, maintains system pressure to stablize by high pressure accumulator.
2. the voltage-stabilizing system of high-pressure hydraulic pump as claimed in claim 1, it is characterised in that:The accumulator switching device is first Conductivity type solenoid directional control valve.
3. the voltage-stabilizing system of high-pressure hydraulic pump as claimed in claim 1 or 2, it is characterised in that:High pressure accumulator Preliminary pressure-filled It is 15-25Mpa to be worth for 30-40MPa, low pressure accumulator preacceleration inflation force value.
4. the voltage-stabilizing system of high-pressure hydraulic pump as claimed in claim 2, it is characterised in that:The type pilot solenoid directional control valve is Bivalve cored structure, including the first spool and the second spool, first cartridge inlet are connected with hydraulic pump outlet oil circuit, and outlet connects Lead to second cartridge inlet and the low pressure accumulator, second cartridge inlet then with first cartridge outlet and described Low pressure accumulator connects.
5. the voltage-stabilizing system of high-pressure hydraulic pump as claimed in claim 6, it is characterised in that:Described two spool strings are using one Formula structure, is connected by swivel nut with valve body;It is preferred that it is provided with stomata on the control spool of the first spool.
A kind of 6. hydraulic pump method for stabilizing voltage, it is characterised in that:High pressure accumulator, low pressure accumulator, electromagnetic switch are connected in oil circuit Valve and pressure sensor, high pressure accumulator are connected with hydraulic pump outlet oil circuit, and low pressure accumulator passes through solenoid directional control valve and liquid Press pump outlet oil circuit is connected.Control method comprises the following steps:
A oil circuits are opened, preset pressure value;
B does not send control signal to the electromagnetic priority valve of control electromagnetic switch valve core action, and electromagnetic switch valve core is failure to actuate, Fluid is opened with low pressure accumulator passage;
The current oil circuit system pressure of C pressure Sensor monitoring, when system pressure is less than setting pressure, goes to step D, works as system When pressure is higher than setting pressure, step E is gone to;
D stops sending control to the electromagnetic priority valve of control electromagnetic switch valve core action when system pressure is less than setting pressure Signal processed, system are opened with low pressure accumulator passage, and fluid enters low pressure accumulator by solenoid directional control valve, and system is stored by low pressure Can device maintenance pressure stability;
E is more than preset value when system pressure, and control signal, electricity are sent to the solenoid directional control valve of control electromagnetic switch valve core action Magnetic change-over valve core commutates, and the passage of system and low pressure accumulator ends, and the passage between low pressure accumulator and liquid case is opened, low Remaining fluid returns to liquid case by this passage in pressure accumulator, and system maintains pressure stability by high pressure accumulator;
F. judged, if high-pressure pump is not stopped, repeat step C to E, if high-pressure pump is stopped, carries out step G;
G stops sending control signal, solenoid directional control valve valve core reset to control solenoid directional control valve, and low pressure accumulator is pumped out with hydraulic pressure The passage of mouth is opened, and low pressure accumulator is turned on hydraulic pump outlet, and path ends between low pressure accumulator and liquid case.
A kind of 7. method for stabilizing voltage of hydraulic pump, it is characterised in that:Connect high pressure accumulator in oil circuit, low pressure accumulator, including The solenoid directional control valve and pressure sensor of one spool and the second spool, high pressure accumulator is connected with hydraulic pump outlet oil circuit, low Accumulator is pressed to be connected by solenoid directional control valve and hydraulic pump outlet oil circuit, voltage stabilizing control method comprises the following steps:
A oil circuits are opened, preset pressure value,
B does not send control signal to the electromagnetic priority valve of the first spool of control and the action of the second spool, first spool and Second spool is failure to actuate, and hydraulic pump outlet fluid is opened with low pressure accumulator passage, path between low pressure accumulator and liquid case Cut-off;
The current oil circuit system pressure of C pressure Sensor monitoring, when system pressure is less than setting pressure, goes to step D, works as system When pressure is higher than setting pressure, step E is gone to;
D stops hair when system pressure is less than setting pressure to the electromagnetic priority valve of the first spool of control and the action of the second spool Control signal is sent, the first spool of solenoid directional control valve and the second spool are all failure to actuate, and hydraulic pump outlet fluid leads to low pressure accumulator Road is opened, and path ends between low pressure accumulator and liquid case, and fluid passes through the first spool liquid pass hole, the first spool and second respectively Liquid passage is crossed between spool, the annular chamber outside the second spool enters low pressure accumulator, and system maintains pressure by low pressure accumulator Stablize;
E is more than preset value when system pressure, and control letter is sent to the electromagnetic priority valve of control the first spool action by control system Number, the first spool action, hydraulic pump outlet oil circuit ends with low pressure accumulator path, and fluid stops entering low pressure accumulator, is System maintains pressure stability by high pressure accumulator, while sends control signal to the electromagnetic priority valve of control the second spool action, the Two spools act, and passage is opened between low pressure accumulator and liquid case, and remaining fluid returns to liquid case in low pressure accumulator;
F. judged, if high-pressure pump is not stopped, repeat step C to E, if high-pressure pump is stopped, carries out step G;
G stops sending control signal to the solenoid directional control valve of the action of the first spool of control and control the second spool action, and described the The passage of one spool and the second valve core reset, low pressure accumulator and hydraulic pump outlet is opened, low pressure accumulator and hydraulic pump outlet Conducting, path ends between low pressure accumulator and liquid case.
Preferably, solenoid directional control valve is type pilot solenoid directional control valve.
A kind of 8. method for stabilizing voltage of hydraulic pump such as claim 6 or 7, it is characterised in that:Preferably, in above-mentioned steps F, on Position machine carries out delay judgement.
CN201711076454.7A 2017-11-03 2017-11-03 A high-pressure pump voltage stabilization system and method Active CN107906059B (en)

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Patentee before: BEIJING CCRI-TIANMA AUTOMATION TECHNOLOGY Co.,Ltd.