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CN107881299A - The annealing device and its application method of a kind of Metallic Casting Die & Mold - Google Patents

The annealing device and its application method of a kind of Metallic Casting Die & Mold Download PDF

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Publication number
CN107881299A
CN107881299A CN201711490520.5A CN201711490520A CN107881299A CN 107881299 A CN107881299 A CN 107881299A CN 201711490520 A CN201711490520 A CN 201711490520A CN 107881299 A CN107881299 A CN 107881299A
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CN
China
Prior art keywords
fan
water
cooler bin
temperature
mould
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Pending
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CN201711490520.5A
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Chinese (zh)
Inventor
林植鸿
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Individual
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Priority to CN201711490520.5A priority Critical patent/CN107881299A/en
Publication of CN107881299A publication Critical patent/CN107881299A/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)

Abstract

The present invention discloses the annealing device and its application method of a kind of Metallic Casting Die & Mold.Described device includes measuring system, cooling system, control system and cooler bin;The measuring system includes temperature sensor and humidity sensor;The cooling system includes condensation-water drain pipeline, fan, cool water shower mouth, condensing water inlet and exhaust outlet;The control system is that signal receives adjusting means;The fan is arranged at a side of cooler bin, and the exhaust outlet is arranged on another side relative with side where fan, and exhaust outlet is in overlapping with the floor projection of fan;The cool water shower mouth is arranged at the top of cooler bin, and the condensing water inlet pipeline is connected with cool water shower mouth, and the condensation-water drain pipeline is arranged at the side of cooler bin close to ground location.The present invention combines the annealing feature of existing metal forging mould, the method to be cooled using fan combination condensed water.Apparatus of the present invention are simple in construction, for the good cooling results of mould.

Description

The annealing device and its application method of a kind of Metallic Casting Die & Mold
Technical field
The present invention relates to a kind of annealing device and its application method, and in particular to a kind of annealing device of Metallic Casting Die & Mold And its application method.
Background technology
Metal casting is commonly called as diecasting, is to manufacture casting with metal material, and molten metal is poured into casting under gravity Type obtains the process of casting.After being forged, mould must be made annealing treatment, because mould is used for follow-up metal Injection forming use, therefore, make annealing treatment the yield rate for mould, it is follow-up using whether ftractureing, have important influence.
The content of the invention
The present invention overcomes above-mentioned technological deficiency, there is provided the annealing device and its application method of a kind of Metallic Casting Die & Mold.
Technical solution of the present invention is as follows.
A kind of annealing device of Metallic Casting Die & Mold, described device include measuring system, cooling system, control system and cold But case;The measuring system includes temperature sensor and humidity sensor;The cooling system includes condensation-water drain pipeline, wind Fan, cool water shower mouth, condensing water inlet and exhaust outlet;The control system is that signal receives adjusting means;Wherein, the wind Fan is arranged at a side of cooler bin, and the exhaust outlet is arranged on another side relative with side where fan, and Exhaust outlet is in overlapping with the floor projection of fan;The cool water shower mouth is arranged at the top of cooler bin, the condensing water inlet Pipeline is connected with cool water shower mouth, and the condensation-water drain pipeline is arranged at the side of cooler bin close to ground location;Institute State the cooler bin outer surface that humidity sensor is arranged at fan same side;The temperature sensor is arranged inside cooler bin; The signal receives adjusting means and is connected respectively with temperature sensor, humidity sensor, fan.
Present invention additionally comprises water pump;The water pump by pipeline be connected to cool water shower mouth and cooler bin bottom it Between.
In said apparatus, the water pump also receives adjusting means with signal and is connected.
Present invention additionally comprises entrance and conveyer belt;The entrance is arranged on two relative sides of cooler bin, entrance Positioned at the plane where cooler bin side and fan be located at cooler bin side where plane it is vertical;The conveyer belt is located at entrance Place.
Present invention additionally comprises condensation-water drain valve and condensing water inlet valve;The condensation-water drain valve is arranged at cold On condensate outlet conduit;The condensing water inlet valve is arranged on condensing water inlet pipeline.
A kind of application method of the annealing device of Metallic Casting Die & Mold, comprises the following steps:
(1)Conveyer belt is opened, the mould after firing is sent into cooler bin by conveyer belt;
(2)After the temperature that temperature sensor passes through Measurement die, temperature signal is sent to signal and received in adjusting means, humidity After sensor is by testing the humidity of fan mouth, moisture signal wound is sent to signal and received in adjusting means, by measured The rotating speed of temperature value and humidity value regulation fan, cools down mould;
(3)When the temperature of mould is cooled to 200-800 DEG C, after the temperature that temperature sensor passes through Measurement die, temperature is believed Number it is sent to signal to receive in adjusting means, controls the rotating speed of fan, cools down mould;
(4)When the temperature of mould is cooled to below 200 DEG C, fan is closed, condensing water inlet valve is opened, to condensing water inlet Pipeline is passed through condensed water, by cool water shower mouth into cooler bin spraying cooling water, while open water pump and condensation-water drain Valve, utilize cooling water circulation while control the emission flow of condensed water;When mould is cooled to room temperature, mould is passed through into biography Band is sent to send out cooler bin.
In the above method, step(2)In, when the temperature is 800-1500 DEG C, when humidity is more than 80%, the fan Rotating speed control in 1500-1800rpm;When the temperature is 800-1500 DEG C, when humidity is less than 80%, the fan turns Speed control is in 1800-2000rpm.
In the above method, step(3)In, the rotating speed of the fan is controlled in 2000-2500rpm.
In the above method, step(4)In, when the surface temperature of the mould is 150-200 DEG C, control the cold of cooling water But the flow rate calculation formula of water water inlet is:The V^2+0.6V of L1=0.3, the flow for controlling condensed water outlet conduit is 0.6L1;
When the surface temperature of the mould is 100-150 DEG C, the flow rate calculation formula of the cooling water water inlet of cooling water is controlled For:L1=0.1V^2+0.3V, the flow for controlling condensed water outlet conduit are 0.3L1;
When the surface temperature of the mould is less than 100 DEG C, the flow rate calculation formula for controlling the cooling water water inlet of cooling water is: L1=0.05V^2+0.2V, the flow for controlling condensation-water drain pipeline are 0.2L1;
In the above method, the unit of the L1 is m3/h;V is the volume of cooler bin;V unit is m3.Compared with prior art, Advantage of the invention is that:
The present invention combines the annealing feature of existing metal forging mould, the method to be cooled using fan combination condensed water.This hair Bright apparatus structure is simple, for the good cooling results of mould.
Brief description of the drawings
Fig. 1 is the schematic diagram of the annealing device of Metallic Casting Die & Mold of the present invention.
All parts are in figure:
Cooler bin 1, entrance 2, conveyer belt 3, condensation-water drain 4, condensation-water drain valve 5, temperature sensor 6, signal, which receive, to be adjusted It is regulating device 7, humidity sensor 8, fan 9, cool water shower mouth 10, exhaust outlet 11, water pump 12, condensing water inlet pipeline 13, cold Condensate inlet valve 14.
Embodiment
Make further specific detailed description, but embodiments of the present invention are not to the present invention with reference to specific embodiment It is limited to this, for especially not dated technological parameter, can refer to routine techniques progress.
As shown in figure 1, a kind of annealing device of Metallic Casting Die & Mold, described device includes measuring system, cooling system, control System processed and cooler bin 1;The measuring system includes temperature sensor 6 and humidity sensor 8;The cooling system includes condensation Water exit conduit 4, fan 9, cool water shower mouth 10, condensing water inlet 13 and exhaust outlet 11;The control system connects for signal Receive adjusting means 7;Wherein, the fan 9 is arranged at a side of cooler bin 1, and the exhaust outlet 11 is arranged at and the institute of fan 9 On another relative side of side, and exhaust outlet 11 is in overlapping with the floor projection of fan 9;The cool water shower mouth 10 The top of cooler bin 1 is arranged at, the condensing water inlet pipeline 13 is connected with cool water shower mouth 10, the condensation-water drain pipeline 4 are arranged at the side of cooler bin 1 close to ground location;The humidity sensor 8 is arranged at the cooler bin of the same side of fan 9 Outer surface;The temperature sensor 6 is arranged inside cooler bin 1;The signal receive adjusting means 7 respectively with temperature sensor 6th, humidity sensor 8, fan 9 connect.Also include water pump 12;The water pump 12 is connected to the He of cool water shower mouth 10 by pipeline Between the bottom of cooler bin 1.The water pump 12 also receives adjusting means 7 with signal and is connected.Also include entrance 2 and conveyer belt 3;Institute State entrance 2 to be arranged on two relative sides of cooler bin 1, entrance 2 is located at plane and fan 9 where the side of cooler bin 1 It is vertical positioned at plane where the side of cooler bin 1;The conveyer belt 3 is located at entrance 2.Also include condensation-water drain valve 5 and cold Condensate inlet valve 14;The condensation-water drain valve 5 is arranged on condensation-water drain pipeline 4;The condensing water inlet valve 14 are arranged on condensing water inlet pipeline 13.
Following examples are implemented using said apparatus.
Embodiment 1
(1)Open conveyer belt, by after firing it is aluminum alloy forged with mould pass through conveyer belt be sent into cooler bin in;
(2)The temperature that temperature sensor passes through Measurement die(1100℃)Afterwards, temperature signal is sent to signal and receives regulation dress In putting, humidity sensor is by testing the humidity of fan mouth(85%)Afterwards, moisture signal wound is sent to signal and receives adjusting means In, the rotating speed that fan is adjusted by measured temperature value and humidity value is 1500rpm, cools down mould;
(3)When the temperature of mould is cooled to 800 DEG C, the rotating speed for controlling fan is 2000rpm, cools down mould;
(4)When the temperature of mould is cooled to 200 DEG C, fan is closed, condensing water inlet valve is opened, to condensing water inlet pipeline It is passed through condensed water 36m3/ h, by cool water shower mouth into cooler bin spraying cooling water, while open water pump and condensed water goes out Mouth valve, the wherein emission flow of condensed water outlet conduit is 21.6m3/h;When the temperature of mould is cooled to 130 DEG C, condensation The flow that water inlet pipeline is passed through condensed water is 13 m3/ h, the flow of condensed water outlet conduit is 3.9 m3/h;When the mould Surface temperature be less than 100 DEG C when, the flow for controlling the cooling water water inlet of cooling water is 7 m3/ h, condensed water outlet conduit Flow is 1.4 m3/h;When mould is cooled to room temperature, mould is sent out into cooler bin by conveyer belt.The mould of the present embodiment Cracking rate is 5%.
Embodiment 2
(1)Conveyer belt is opened, the stainless steel forging mould after firing is sent into cooler bin by conveyer belt;
(2)The temperature that temperature sensor passes through Measurement die(900℃)Afterwards, temperature signal is sent to signal and receives adjusting means In, humidity sensor is by testing the humidity of fan mouth(70%)Afterwards, moisture signal wound is sent into signal to receive in adjusting means, The rotating speed that fan is adjusted by measured temperature value and humidity value is 2000rpm, cools down mould;
(3)When the temperature of mould is cooled to 800 DEG C, the rotating speed for controlling fan is 2000rpm, cools down mould;
(4)When the temperature of mould is cooled to 200 DEG C, fan is closed, condensing water inlet valve is opened, to condensing water inlet pipeline It is passed through condensed water 36m3/ h, by cool water shower mouth into cooler bin spraying cooling water, while open water pump and condensed water goes out Mouth valve, the wherein emission flow of condensed water outlet conduit is 21.6m3/h;When the temperature of mould is cooled to 130 DEG C, condensation The flow that water inlet pipeline is passed through condensed water is 13 m3/ h, the flow of condensed water outlet conduit is 3.9 m3/h;When the mould Surface temperature be less than 100 DEG C when, the flow for controlling the cooling water water inlet of cooling water is 7 m3/ h, condensed water outlet conduit Flow is 1.4 m3/h;When mould is cooled to room temperature, mould is sent out into cooler bin by conveyer belt.The mould of the present embodiment Cracking rate is 7%.
Embodiment 3
The mould completed will be fired(1100℃)As for fan is individually opened in cooler bin, in the environment that humidity is 85%, test Its cracking rate is tested under different rotating speeds, the results showed that rotation speed of the fan cracking rate since 2100rpm raises significantly, and this is with cooling speed Rate is too fast direct relation.
Embodiment 4
The mould completed will be fired(1100℃)As for fan is individually opened in cooler bin, in the environment that humidity is 75%, test Its cracking rate is tested under different rotating speeds, the results showed that when rotation speed of the fan is in 2100rpm, cracking rate is undergone mutation, and Within 2000rpm, cracking rate change is little, therefore considers cooling problem, takes 1800-2000rpm rate of temperature fall.
Embodiment 5
Embodiment 4 is cooled to 800 DEG C of aluminum alloy mould, continues fan coolling test in cooler bin, passes through measurement The cracking rate tested under the conditions of different rotating speeds, determines Investigation of Optimum Cooling Condition.Test result is, when rotating speed is less than 2500rpm, to open It is relatively low to split rate.Using 2300rpm, the cracking rate tested under different humidity, as a result under different humidity(50%-90%), cracking Rate change is little, it is seen that influence of the humidity for crack of die is little in 200-800 DEG C of temperature range.
The principle that application method provided by the invention is is that, when the temperature of mould is more than 800 DEG C, rate of temperature fall is unsuitable It is too fast, when the rotating speed of fan is more than 2000rpm, easily cracking, and the having a great influence for cracking of the humidity in air, humidity There is relation with rate of temperature fall.When being dropped at a temperature of mould below 800 DEG C, rotation speed of the fan is controlled in 2000-2500rpm, Cracking rate will substantially reduce;When being dropped at a temperature of mould below 200 DEG C, mould is cooled using cooling water, and ftracture phase Cooling water temperature is used during for more than 200 DEG C, cracking rate substantially reduces.
The above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and is not to the present invention Embodiment restriction.For those of ordinary skill in the field, can also make on the basis of the above description Other various forms of changes or variation.There is no necessity and possibility to exhaust all the enbodiments.It is all the present invention All any modification, equivalent and improvement made within spirit and principle etc., should be included in the protection of the claims in the present invention Within the scope of.

Claims (10)

1. a kind of annealing device of Metallic Casting Die & Mold, it is characterised in that described device includes measuring system, cooling system, control System processed and cooler bin(1);The measuring system includes temperature sensor(6)And humidity sensor(8);The cooling system bag Include condensation-water drain pipeline(4), fan(9), cool water shower mouth(10), condensing water inlet(13)And exhaust outlet(11);It is described Control system is that signal receives adjusting means(7);Wherein, the fan(9)It is arranged at cooler bin(1)A side, it is described Exhaust outlet(11)It is arranged at and fan(9)On another relative side of place side, and exhaust outlet(11)In with fan(9)'s Floor projection is overlapping;The cool water shower mouth(10)It is arranged at cooler bin(1)Top, the condensing water inlet pipeline(13)With Cool water shower mouth(10)Connection, the condensation-water drain pipeline(4)It is arranged at cooler bin(1)Side close to ground position Put;The humidity sensor(8)It is arranged at fan(9)The cooler bin outer surface of same side;The temperature sensor(6)Set In cooler bin(1)It is internal;The signal receives adjusting means(7)Respectively with temperature sensor(6), humidity sensor(8), fan (9)Connection.
2. the annealing device of Metallic Casting Die & Mold according to claim 1, it is characterised in that also including water pump(12);It is described Water pump(12)Cool water shower mouth is connected to by pipeline(10)And cooler bin(1)Bottom between.
3. the annealing device of Metallic Casting Die & Mold according to claim 2, it is characterised in that the water pump(12)Also with signal Receive adjusting means(7)Connection.
4. the annealing device of Metallic Casting Die & Mold according to claim 1, it is characterised in that also including entrance(2)And transmission Band(3);The entrance(2)It is arranged at cooler bin(1)Two relative sides on, entrance(2)Positioned at cooler bin(1)Side institute Plane and fan(9)Positioned at cooler bin(1)Plane where side is vertical;The conveyer belt(3)Positioned at entrance(2)Place.
5. the annealing device of Metallic Casting Die & Mold according to claim 1, it is characterised in that also including condensation-water drain valve (5)With condensing water inlet valve(14);The condensation-water drain valve(5)It is arranged at condensation-water drain pipeline(4)On;It is described cold Condensate inlet valve(14)It is arranged at condensing water inlet pipeline(13)On.
6. the application method of the annealing device of Metallic Casting Die & Mold described in claim 1, it is characterised in that comprise the following steps:
(1)Conveyer belt is opened, the mould after firing is sent into cooler bin by conveyer belt;
(2)After the temperature that temperature sensor passes through Measurement die, temperature signal is sent to signal and received in adjusting means, humidity After sensor is by testing the humidity of fan mouth, moisture signal wound is sent to signal and received in adjusting means, by measured The rotating speed of temperature value and humidity value regulation fan, cools down mould;
(3)When the temperature of mould is cooled to 200-800 DEG C, after the temperature that temperature sensor passes through Measurement die, temperature is believed Number it is sent to signal to receive in adjusting means, controls the rotating speed of fan, cools down mould;
(4)When the temperature of mould is cooled to below 200 DEG C, fan is closed, condensing water inlet valve is opened, to condensing water inlet Pipeline is passed through condensed water, by cool water shower mouth into cooler bin spraying cooling water, while open water pump and condensation-water drain Valve, utilize cooling water circulation while control the emission flow of condensed water;When mould is cooled to room temperature, mould is passed through into biography Band is sent to send out cooler bin.
7. application method according to claim 6, it is characterised in that step(2)In, when the temperature is 800-1500 DEG C When, when humidity is more than 80%, the rotating speed of the fan is controlled in 1500-1800rpm;It is wet when the temperature is 800-1500 DEG C When degree is less than 80%, the rotating speed of the fan is controlled in 1800-2000rpm.
8. application method according to claim 6, it is characterised in that step(3)In, the rotating speed control of the fan exists 2000-2500rpm。
9. application method according to claim 6, it is characterised in that step(4)In, when the surface temperature of the mould is At 150-200 DEG C, the flow rate calculation formula for controlling the cooling water water inlet of cooling water is:The V^2+0.6V of L1=0.3, control condensation The flow of water outlet conduit is 0.6L1;
When the surface temperature of the mould is 100-150 DEG C, the flow rate calculation formula of the cooling water water inlet of cooling water is controlled For:L1=0.1V^2+0.3V, the flow for controlling condensed water outlet conduit are 0.3L1;
When the surface temperature of the mould is less than 100 DEG C, the flow rate calculation formula for controlling the cooling water water inlet of cooling water is: L1=0.05V^2+0.2V, the flow for controlling condensation-water drain pipeline are 0.2L1.
10. application method according to claim 8, it is characterised in that the unit of the L1 is m3/h;V is the body of cooler bin Product;V unit is m3
CN201711490520.5A 2017-12-30 2017-12-30 The annealing device and its application method of a kind of Metallic Casting Die & Mold Pending CN107881299A (en)

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CN201711490520.5A CN107881299A (en) 2017-12-30 2017-12-30 The annealing device and its application method of a kind of Metallic Casting Die & Mold

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CN201711490520.5A CN107881299A (en) 2017-12-30 2017-12-30 The annealing device and its application method of a kind of Metallic Casting Die & Mold

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110129530A (en) * 2019-06-14 2019-08-16 徐州万佳机电设备制造有限公司 A kind of cooling device of ironcasting

Citations (5)

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Publication number Priority date Publication date Assignee Title
CN204342836U (en) * 2014-11-28 2015-05-20 无锡市福曼科技有限公司 Quenching tank cooling spray device
CN204702787U (en) * 2015-06-29 2015-10-14 宁波市博祥新材料科技有限公司 Steel water of productive use cooling back installation
CN105154656A (en) * 2015-10-14 2015-12-16 苏州新协力特种工业模板有限公司 Color printing steel plate on-line cooling device
CN105349766A (en) * 2015-12-18 2016-02-24 安徽楚江科技新材料股份有限公司 Copper strip cover-type furnace annealing technology
US20160083813A1 (en) * 2014-09-18 2016-03-24 Consolidated Engineering Company, Inc. System and method for quenching castings

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20160083813A1 (en) * 2014-09-18 2016-03-24 Consolidated Engineering Company, Inc. System and method for quenching castings
CN204342836U (en) * 2014-11-28 2015-05-20 无锡市福曼科技有限公司 Quenching tank cooling spray device
CN204702787U (en) * 2015-06-29 2015-10-14 宁波市博祥新材料科技有限公司 Steel water of productive use cooling back installation
CN105154656A (en) * 2015-10-14 2015-12-16 苏州新协力特种工业模板有限公司 Color printing steel plate on-line cooling device
CN105349766A (en) * 2015-12-18 2016-02-24 安徽楚江科技新材料股份有限公司 Copper strip cover-type furnace annealing technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110129530A (en) * 2019-06-14 2019-08-16 徐州万佳机电设备制造有限公司 A kind of cooling device of ironcasting

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Application publication date: 20180406