CN1078665A - Soil Refilling Method for Composite Sports Equipment - Google Patents
Soil Refilling Method for Composite Sports Equipment Download PDFInfo
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- CN1078665A CN1078665A CN 92103923 CN92103923A CN1078665A CN 1078665 A CN1078665 A CN 1078665A CN 92103923 CN92103923 CN 92103923 CN 92103923 A CN92103923 A CN 92103923A CN 1078665 A CN1078665 A CN 1078665A
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- 239000002689 soil Substances 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000002131 composite material Substances 0.000 title claims abstract description 12
- 239000003973 paint Substances 0.000 claims abstract description 30
- 210000001161 mammalian embryo Anatomy 0.000 claims description 31
- 238000000576 coating method Methods 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000011049 filling Methods 0.000 claims description 10
- 239000011148 porous material Substances 0.000 claims description 8
- 210000002257 embryonic structure Anatomy 0.000 claims description 5
- 238000010422 painting Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 235000014676 Phragmites communis Nutrition 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 238000000227 grinding Methods 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000010355 oscillation Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 239000002994 raw material Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 claims description 2
- 230000000452 restraining effect Effects 0.000 claims 1
- 239000007788 liquid Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 241000288673 Chiroptera Species 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
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Abstract
Description
本发明涉及一种复合材料运动器材的涂装方式，特别是涉及一种自动化、品质佳的复合材料运动器材的补土方法。The invention relates to a coating method for composite material sports equipment, in particular to an automatic and high-quality soil filling method for composite material sports equipment.
运动器材在出厂时，一定需要先施以预定的涂装过程，再以亮丽的外观面对消费者，促使消费者的购买欲，所以，运动器材外观的涂装工作显得很重要，一般物品在施以涂装之前，其周面上必需要非常平整，才得以使其涂装后的效果较佳，因此，涂装之前的补土工作完全不得马虎了，目前一般运动器材和补土方式完全人工为主，其步骤如下：When sports equipment leaves the factory, it is necessary to apply a predetermined coating process first, and then face consumers with a bright appearance to stimulate consumers' desire to buy. Therefore, the coating work of the appearance of sports equipment is very important. Before painting, the surrounding surface must be very flat, so that the effect after painting can be better. Therefore, the soil filling work before painting must not be sloppy. At present, general sports equipment and soil filling methods are completely Manually, the steps are as follows:
（a）首先，将手部戴上手套（防水橡胶材质），利用手部沾上涂料，再将涂料涂覆于运动器材（如纲羽球拍、高尔夫球杆、球棒）粗胚的周面上。(a) First, put on gloves (made of waterproof rubber) on your hands, use your hands to dip the paint, and then apply the paint to the peripheral surface of the rough embryo of sports equipment (such as badminton rackets, golf clubs, and ball bats) superior.
（b）再利用刮刀，针对前述（a）步骤中未完全涂覆的部分，一一补足，再将其烘干，并施以研磨加工，将其表面磨平。(b) Use a scraper to make up for the incompletely coated parts in the previous (a) step one by one, then dry them, and apply grinding to smooth the surface.
（c）同（b）步骤再补土一次将未填平处填平、烘干，再将其表面磨平。(c) Fill up the soil once again with the step (b) to fill up the unfilled area, dry it, and then smooth the surface.
（d）在已补土完成的运动器材粗胚上喷漆上料，使其外观亮丽(d) Spray paint on the rough embryos of sports equipment that have been filled with soil to make it look bright
上述的步骤是完全采用手工方式，因此，就目前市场竞争、恶劣的环境下，并不符合经济效益的需求，由于目前运动器材的材质均是采用复合材料，因此，其完成后粗胚的表面上通常有毛细孔，而一般低于1mm以下毛细孔，肉眼并无法辩视，因此，即使使其补土后的表面以眼睛看起来已非常平整，但事实上其表面却仍存有著多数的毛细孔，所以，往往在施以喷漆加工后其表面会产生小针孔或内部产生气孔，影响其整体的外观美感导致品质降低，更有落漆的影响;传统的补土方法是以人力资源为主，不但产能效率低落，同时也容易因为人为因素的误差而造成产品品质的不良及故障率的提高。The above-mentioned steps are completely manual. Therefore, under the current market competition and harsh environment, it does not meet the needs of economic benefits. Since the materials of current sports equipment are all made of composite materials, the surface of the rough embryo after completion There are usually capillary pores on the surface, and generally the capillary pores are less than 1mm, which cannot be seen by naked eyes. Capillary pores, therefore, small pinholes or internal pores are often formed on the surface after spray painting processing, which affects the overall appearance and aesthetics, resulting in reduced quality and the impact of falling paint; the traditional method of repairing soil is based on human resources Mainly, not only the production efficiency is low, but also it is easy to cause poor product quality and increase the failure rate due to human error.
本发明的主要目的是在于提供一种复合材料运动器材的补土方法，是以完全自动化的加工流程，替代传统手工补土的方式，以提高工作效率、产品的品质。The main purpose of the present invention is to provide a soil filling method for composite material sports equipment, which replaces the traditional manual soil filling method with a fully automated processing flow, so as to improve work efficiency and product quality.
本发明的一种复合材料运动器材的补土方法，是在运动器材粗胚喷漆上料前的补土;其步骤如下：A kind of method for mending soil of composite material sports equipment of the present invention is to mend soil before the raw material of sports equipment is sprayed with paint; Its steps are as follows:
（a）将预定数目的粗胚置入密闭的容器中，容器内充填有适量均匀的涂料。(a) Put a predetermined number of rough embryos into a closed container, which is filled with an appropriate amount of uniform paint.
（b）容器外连接有真空泵（pump），利用真空泵的抽送将容器内的气体抽尽，使其成为密闭真空状态，同时将粗胚上各毛细孔内的气体吸出。(b) A vacuum pump (pump) is connected outside the container, and the gas in the container is exhausted by the pumping of the vacuum pump to make it into a closed vacuum state, and at the same time, the gas in each capillary hole on the rough embryo is sucked out.
（c）将粗胚浸入涂料中，同时赋予涂料高频震荡作用，使涂料更易涂覆于粗胚上深入于各毛细孔中。(c) Immerse the rough embryo into the paint, and at the same time give the paint a high-frequency vibration effect, so that the paint can be more easily coated on the rough embryo and penetrate into each capillary hole.
（d）将粗胚取出后施以研磨加工。(d) Grinding is performed after the rough embryo is taken out.
（e）将涂料的浓度提高，重复上述（a）（b）（c）（d）的步骤，使粗胚涂覆上第二层的涂料，增加其厚度。(e) Increase the concentration of the paint, repeat the above steps (a) (b) (c) (d) to coat the rough embryo with the second layer of paint to increase its thickness.
（f）同步骤（e）使粗胚涂覆上第三层的涂料，使其表面完全均匀。(f) In the same way as in step (e), the rough embryo is coated with the third layer of paint to make its surface completely uniform.
（h）施予以喷漆上料的加工。(h) Applying the processing of painting and loading materials.
下面结合附图及实施例对本发明进行详细说明：Below in conjunction with accompanying drawing and embodiment the present invention is described in detail:
图1是本发明的流程状态示意图。Fig. 1 is a schematic diagram of the flow state of the present invention.
图2、4是本发明涂覆的状态示意图。2 and 4 are schematic diagrams of the coating state of the present invention.
图3是图2的301部详图。FIG. 3 is a detailed view of
图5、6是本发明球拍粗胚表面部分的涂覆状态的放大示意图。5 and 6 are enlarged schematic views of the coating state of the surface portion of the racket blank of the present invention.
本发明的一种复合材料运动器材的补土方法，请配合图1、2、4所示，其步骤及所配合的装置如下：A kind of soil filling method of composite sports equipment of the present invention, please cooperate shown in Fig. 1,2,4, its steps and the device that cooperates are as follows:
（a）首先，将预定数目的粗胚（10）（本实施例中约采用一百支的球拍）置入可完全密闭的容器（20）中，容器（20）包含有单向开放的筒体（21）及上盖（22），筒体（21）的内部设有一组搅拌装置（30），搅拌装置（30）的叶片（31）位于涂料（40）[本实施例是采用不易硬化的单液型涂料）中，而搅拌叶片（31）的旁侧设有超音波震荡器（50），藉其作用时带动涂料（40）产生高频震荡;上盖（22）上连接于压缸（60）的活塞杆（61）上，在其适当位置上贯通设置有浸料压缸（70），而使其各活塞杆（71）部分位于容器内，且活塞杆（71）的底端固接有平板（72），平板的底面上并列设置有夹具（73），夹具（73）的底端面设有单向的开口（731），开口（731）内面的周边（732）上设有簧片（733），且在簧片（733）与周边（732）的内面相对处设有压缩弹簧（734），作为辅助的压制力，使粗胚（10）得以稳固夹置于夹具（73）;上盖（22）的底端面上设有凸缘（221），以配合筒体所设的顶抵部（211），而在凸缘部（221）旁侧周边套入有垫圈（222），使上盖（22）更紧密地套密于筒体上。(a) First, put a predetermined number of rough embryos (10) (approximately one hundred rackets are used in this embodiment) into a completely airtight container (20), which contains a one-way open cylinder Body (21) and upper cover (22), a set of stirring device (30) is provided inside the cylinder body (21), and the blade (31) of the stirring device (30) is located on the coating (40) [this embodiment adopts non-hardening In the single-liquid type paint), the side of the stirring blade (31) is provided with an ultrasonic oscillator (50), which drives the paint (40) to generate high-frequency vibration when it acts; the upper cover (22) is connected to the pressure On the piston rod (61) of the cylinder (60), a soaking pressure cylinder (70) is arranged through it at an appropriate position, so that each piston rod (71) is partially located in the container, and the bottom of the piston rod (71) A flat plate (72) is fixedly connected to the end of the flat plate, and clamps (73) are arranged side by side on the bottom surface of the flat plate. There is a reed (733), and a compression spring (734) is provided at the inner surface of the reed (733) and the periphery (732), as an auxiliary pressing force, so that the rough embryo (10) can be firmly clamped in the clamp ( 73); the bottom surface of the upper cover (22) is provided with a flange (221) to match the abutting portion (211) provided by the cylinder, and a gasket ( 222), so that loam cake (22) is tightly sleeved on the cylinder body.
（b）将粗胚（10）完全密封于容器（20）之后，启动其外部连接的真空泵（80），施以抽送将容器（20）内的气体抽出，使容器（20）呈密闭的真空状态，届时也将粗胚（10）毛细孔（11）内的气体吸出[配合图5所示]。(b) After the rough embryo (10) is completely sealed in the container (20), start the vacuum pump (80) connected to the outside, apply pumping to pump out the gas in the container (20), so that the container (20) is in a closed vacuum state, the gas in the rough embryo (10) capillary (11) will also be sucked out at the appointed time [cooperating as shown in Figure 5].
（c）启动将浸料压缸（70），将平板（72）下降，使其上的粗胚（10）的部分欲涂料处浸入涂料（40）中，同时启动搅拌装置（30）的叶片（31）转动及超音波震荡器（50）作动，藉以赋予涂料（40）产生高频的震荡作用，而使涂料（40）更易涂覆侵入于粗胚（10）上的各毛细孔（11）中;此时是第一次涂覆，毛细孔部分并未能完全地填平，请参阅图6所示，(c) Start the impregnation press cylinder (70), lower the plate (72) so that the part of the rough embryo (10) on it that is to be painted is immersed in the paint (40), and at the same time start the blade of the stirring device (30) (31) Rotate and operate the ultrasonic oscillator (50), so as to give the coating (40) a high-frequency oscillation effect, so that the coating (40) is easier to coat the capillary pores ( 11); at this time, it is the first coating, and the capillary part has not been completely filled, please refer to Figure 6,
（d）将粗胚（10）取出施以研磨加工。(d) Taking out the rough embryo (10) for grinding.
（e）将容器内的涂料（40）的浓度提高，再将涂覆有一层涂料的粗胚置入于夹具上，继续，重复上述（a）（b）（c）（d）的步骤，使粗胚（10）涂覆上第二层涂料（40），增加其厚度。(e) Increase the concentration of the paint (40) in the container, then place the rough embryo coated with a layer of paint on the jig, continue, repeat the above steps (a) (b) (c) (d), Make the rough embryo (10) to be coated with the second layer of paint (40), increase its thickness.
（f）同步骤（e）使粗胚（10）涂覆上第三层的涂料（40），使其表面平整光滑。(f) Coating the rough embryo (10) with the third layer of paint (40) with the step (e) to make its surface smooth and smooth.
（h）对于已补土研磨后的表面施予以喷漆上料的加工。(h) Apply paint and materials to the ground surface after filling soil.
上述是本发明粗胚整体涂覆过程的详细描述，以下就其制程上所造成的具有产业上利用价值作一说明。The above is a detailed description of the overall coating process of the rough base of the present invention, and the industrial application value caused by the process will be explained below.
（1）由于本发明的制程中已事先将各粗胚（10）毛细孔（11）中的气体抽出，同时藉由超音震荡器（50）的高频震荡使涂料（40）得以完全地进入粗胚（10）的毛细孔（11）中，使其在补土过程中，便可将粗胚（10）的表面完全地补至平整，以防止其内部的气孔产生。(1) Since the gas in the capillary pores (11) of each rough embryo (10) has been extracted in advance in the manufacturing process of the present invention, the coating (40) can be completely cleaned by the high-frequency vibration of the ultrasonic oscillator (50). Enter in the capillary hole (11) of rough embryo (10), make it in the process of mending soil, just can mend the surface of rough embryo (10) to level off completely, to prevent the air hole inside it from producing.
（2）本发明所采的补土过程，大部分是采以自动化加工，一次可加工一、二百支的粗胚，比起传统采用人工的生产线一次仅能手握一支粗胚加工的方式更佳，对从业者而言在生产效率、经济效益成本上，确实是进步且极具有产业上利用价值的发明。(2) Most of the soil filling process adopted by the present invention is automatic processing, and one or two hundred rough embryos can be processed at a time, compared with the traditional manual production line that can only hold one rough embryo at a time. Even better, in terms of production efficiency and economic benefit cost for practitioners, it is indeed an invention that is progressive and extremely valuable in industry.
综上所述，本发明复合材料运动器材的补土方法，对于传统补土制程的简化上实有极大的助益。至于工作效益提升及成本降低上也都有助益。To sum up, the soil filling method for composite sports equipment of the present invention is of great benefit to the simplification of the traditional soil filling process. As for the improvement of work efficiency and cost reduction, it is also helpful.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 92103923 CN1078665A (en) | 1992-05-21 | 1992-05-21 | Soil Refilling Method for Composite Sports Equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 92103923 CN1078665A (en) | 1992-05-21 | 1992-05-21 | Soil Refilling Method for Composite Sports Equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN1078665A true CN1078665A (en) | 1993-11-24 |
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ID=4940543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 92103923 Pending CN1078665A (en) | 1992-05-21 | 1992-05-21 | Soil Refilling Method for Composite Sports Equipment |
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| Country | Link |
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| CN (1) | CN1078665A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1997461B (en) * | 2004-07-08 | 2010-05-12 | 西德尔合作公司 | Method for treating containers comprising a vacuum pumping stage and machine for implementing the method |
| CN108816685A (en) * | 2018-07-11 | 2018-11-16 | 张家港市金帆箱柜有限公司 | A kind of anticorrosion process of power battery cabin |
-
1992
- 1992-05-21 CN CN 92103923 patent/CN1078665A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1997461B (en) * | 2004-07-08 | 2010-05-12 | 西德尔合作公司 | Method for treating containers comprising a vacuum pumping stage and machine for implementing the method |
| CN108816685A (en) * | 2018-07-11 | 2018-11-16 | 张家港市金帆箱柜有限公司 | A kind of anticorrosion process of power battery cabin |
| CN108816685B (en) * | 2018-07-11 | 2021-07-20 | 张家港市金帆箱柜有限公司 | Anticorrosion technology of power battery compartment |
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