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CN107815665A - A kind of titanium deoxid film and its preparation method and application - Google Patents

A kind of titanium deoxid film and its preparation method and application Download PDF

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CN107815665A
CN107815665A CN201610826139.0A CN201610826139A CN107815665A CN 107815665 A CN107815665 A CN 107815665A CN 201610826139 A CN201610826139 A CN 201610826139A CN 107815665 A CN107815665 A CN 107815665A
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titanium
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deoxid film
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吕林
谢有桃
李恺
曹韫真
郑学斌
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Shanghai Institute of Ceramics of CAS
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Abstract

本发明涉及一种二氧化钛薄膜及其制备方法和应用,是利用原子层沉积技术,采用含钛前驱体和含氧前驱体分别作为钛源和氧源,在基材表面沉积得到的二氧化钛薄膜后进行紫外照射后得到,所述二氧化钛薄膜为多晶二氧化钛薄膜,晶相为纯锐钛矿相。本发明采用原子层沉积技术制备锐钛矿型二氧化钛薄膜,具有优良的生物相容性,经过紫外光辐照后可获得优良的抗菌性能。

The invention relates to a titanium dioxide thin film and its preparation method and application. It uses atomic layer deposition technology, adopts a titanium-containing precursor and an oxygen-containing precursor as a titanium source and an oxygen source respectively, and deposits a titanium dioxide thin film on the surface of a substrate. Obtained after ultraviolet irradiation, the titanium dioxide thin film is a polycrystalline titanium dioxide thin film, and the crystal phase is pure anatase phase. The invention adopts atomic layer deposition technology to prepare anatase titanium dioxide thin film, has excellent biocompatibility, and can obtain excellent antibacterial performance after being irradiated with ultraviolet light.

Description

一种二氧化钛薄膜及其制备方法和应用A kind of titanium dioxide film and its preparation method and application

技术领域technical field

本发明涉及一种生物相容性和抗菌性能优良的二氧化钛薄膜及其制备方法和应用,具体说,是涉及一种利用原子层沉积技术在硅、钛合金、不锈钢等基材表面沉积锐钛矿型二氧化钛薄膜的方法,属于医用生物涂层技术领域。The present invention relates to a titanium dioxide thin film with excellent biocompatibility and antibacterial performance and its preparation method and application, specifically, it relates to a method of depositing anatase on the surface of silicon, titanium alloy, stainless steel and other substrates by using atomic layer deposition technology. The invention relates to a method for a type titanium dioxide thin film, which belongs to the technical field of medical biological coatings.

背景技术Background technique

由于人口老龄化、运动和交通事故等原因,骨植入材料的需求越来越大。钛及其合金是常用的骨植入材料,具有良好的生物相容性、化学稳定性和耐蚀性。据报道,钛合金这些优越性能皆归因于表面存在的氧化膜(TiO2)。但自然形成的氧化膜厚度太小(约为5nm),一旦被体液穿透,将导致基底裸露,加速腐蚀,对人体造成危害。因此,研究一种生物相容性优良,且结合强度高,不易剥落的二氧化钛涂层具有重要意义。Bone implant materials are in increasing demand due to reasons such as population aging, sports, and traffic accidents. Titanium and its alloys are commonly used bone implant materials with good biocompatibility, chemical stability and corrosion resistance. According to reports, these superior properties of titanium alloys are all attributed to the oxide film (TiO 2 ) existing on the surface. However, the thickness of the naturally formed oxide film is too small (about 5nm). Once it is penetrated by body fluids, it will cause the substrate to be exposed, accelerate corrosion, and cause harm to the human body. Therefore, it is of great significance to study a titanium dioxide coating with excellent biocompatibility, high bonding strength, and not easy to peel off.

现有制备二氧化钛生物涂层的方法有:溶胶凝胶法、气相沉积法、液相沉淀法、等离子喷涂法等,存在结合强度低,易剥落、不易精确控制涂层形貌、工艺温度高,易造成基材损伤等问题。The existing methods for preparing titanium dioxide bio-coatings include: sol-gel method, vapor deposition method, liquid phase precipitation method, plasma spraying method, etc., which have low bonding strength, easy peeling, difficult to accurately control the coating morphology, and high process temperature. It is easy to cause problems such as substrate damage.

骨植入材料的另一个要求是具备一定的抗菌性能,防止术后感染。在骨科植入手术中,植入体感染是导致手术失败主要原因之一。其中由于空气污染、术中污染等原因造成的术后早期感染不容忽视。术后感染不仅延长伤口的愈合时间,损害植入物的使用效果,严重时还可造成肢体的伤残与功能障碍,甚至截肢和危及生命。因此,赋予二氧化钛薄膜优良的抗菌性能具有重要意义。Another requirement for bone implant materials is to have certain antibacterial properties to prevent postoperative infection. In orthopedic implant surgery, implant infection is one of the main causes of surgical failure. Among them, the early postoperative infection caused by air pollution, intraoperative pollution and other reasons cannot be ignored. Postoperative infection not only prolongs the healing time of the wound, impairs the effect of the implant, but also causes disability and dysfunction of the limbs, even amputation and life-threatening. Therefore, it is of great significance to endow titanium dioxide thin films with excellent antibacterial properties.

为了提高二氧化钛涂层的抗菌性,可在涂层中添加抗菌剂如Ag、Zn等;还可以制备非金属元素(N、P、B等)掺杂的二氧化钛涂层,降低TiO2的带隙宽度,提高光催化抗菌性能。但是上述两种方法存在有毒金属离子溶出、制备工艺复杂等缺点。In order to improve the antibacterial properties of titanium dioxide coatings, antibacterial agents such as Ag, Zn, etc. can be added to the coatings; titanium dioxide coatings doped with non-metallic elements (N, P, B, etc.) can also be prepared to reduce the band gap of TiO2 Width, improve photocatalytic antibacterial performance. However, the above two methods have disadvantages such as the dissolution of toxic metal ions and complicated preparation processes.

发明内容Contents of the invention

为了解决现有技术中所存在的缺陷问题,提供一种具有优良生物相容性和抗菌性能的薄膜及其制备方法。In order to solve the defects in the prior art, a film with excellent biocompatibility and antibacterial performance and a preparation method thereof are provided.

一方面,本发明提供了一种二氧化钛薄膜,是利用原子层沉积技术,采用含钛前驱体和含氧前驱体分别作为钛源和氧源,在基材表面沉积得到的二氧化钛薄膜后进行紫外照射后得到,所述二氧化钛薄膜为多晶二氧化钛薄膜,晶相为纯锐钛矿相。On the one hand, the present invention provides a kind of titanium dioxide thin film, is to utilize atomic layer deposition technology, adopt titanium-containing precursor and oxygen-containing precursor as titanium source and oxygen source respectively, carry out ultraviolet irradiation after depositing the obtained titanium dioxide thin film on the substrate surface Finally, the titanium dioxide thin film is a polycrystalline titanium dioxide thin film, and the crystal phase is pure anatase phase.

本发明利用原子层沉积技术,采用含钛前驱体和含氧前驱体分别作为钛源和氧源,在基材表面沉积锐钛矿型二氧化钛薄膜。利用原子层沉积技术制备二氧化钛薄膜,有以下几个突出的优点:1)薄膜的台阶覆盖性好,适合于在三维植入体表面均匀成膜;2)薄膜致密,与基材结合强度高,不容易被体液穿透,能够较好的保护基材不受腐蚀,防止基材离子溶出对人体造成伤害;3)薄膜的厚度可精确控制,可重复性好;4)沉积温度低,不会造成基材融化损伤。而且,采用原子层沉积技术制备得到的二氧化钛薄膜,其晶粒尺寸在纳米级(5~250nm)。由于量子尺寸效应,二氧化钛能隙变宽,氧化还原势增大,光催化反应的驱动力增大,导致其光催化活性提高。因此原子层沉积技术得到的纳米二氧化钛薄膜经紫外照射后更易产生光生电子和空穴,与环境中的O2、H2O等反应产生超氧阴离子、羟基自由基等活性氧,活性氧能够破坏细菌的细胞膜、线粒体、蛋白质及DNA,起到杀菌效果。采用原子层沉积技术得到的纳米二氧化钛薄膜,其优点在于经紫外照射后,产生较多的活性氧,转移到黑暗环境中后具有一定的抗菌性,从而为预防骨科植入手术的早期感染提供一种可能。因此,本发明采用原子层沉积技术制备锐钛矿型二氧化钛薄膜,具有优良的生物相容性,经过紫外光辐照后可获得优良的抗菌性能。而且,本发明的二氧化钛薄膜为多晶锐钛矿相。锐钛矿相较之TiO2其他晶相具有更好的光催化活性,因此经紫外照射后具备更高的杀菌能力。The invention utilizes atomic layer deposition technology, adopts titanium-containing precursor and oxygen-containing precursor as titanium source and oxygen source respectively, and deposits anatase type titanium dioxide film on the surface of a base material. The use of atomic layer deposition technology to prepare titanium dioxide thin films has the following outstanding advantages: 1) The step coverage of the thin film is good, which is suitable for uniform film formation on the surface of three-dimensional implants; 2) The thin film is dense and has high bonding strength with the substrate. It is not easy to be penetrated by body fluids, and can better protect the substrate from corrosion and prevent the dissolution of substrate ions from causing harm to the human body; 3) The thickness of the film can be precisely controlled and the repeatability is good; 4) The deposition temperature is low and will not Cause substrate melting damage. Moreover, the titanium dioxide thin film prepared by atomic layer deposition technology has a grain size of nanoscale (5-250nm). Due to the quantum size effect, the energy gap of titania is widened, the redox potential is increased, and the driving force of the photocatalytic reaction is increased, leading to the improvement of its photocatalytic activity. Therefore, the nano-titanium dioxide film obtained by atomic layer deposition technology is more likely to generate photogenerated electrons and holes after ultraviolet irradiation, and react with O 2 , H 2 O in the environment to produce active oxygen such as superoxide anion and hydroxyl radical, which can destroy Bacterial cell membranes, mitochondria, proteins and DNA, play a bactericidal effect. The nano-titanium dioxide film obtained by atomic layer deposition technology has the advantage of producing more active oxygen after being irradiated by ultraviolet rays, and has certain antibacterial properties after being transferred to a dark environment, thus providing a means for preventing early infection in orthopedic implant surgery. possibility. Therefore, the present invention adopts the atomic layer deposition technique to prepare the anatase titanium dioxide thin film, which has excellent biocompatibility, and can obtain excellent antibacterial performance after being irradiated with ultraviolet light. Furthermore, the titanium dioxide thin film of the present invention has a polycrystalline anatase phase. Compared with other crystal phases of TiO 2 , anatase has better photocatalytic activity, so it has higher bactericidal ability after ultraviolet irradiation.

较佳地,所述多晶二氧化钛薄膜的厚度为10~200nm。Preferably, the polycrystalline titanium dioxide thin film has a thickness of 10-200 nm.

较佳地,所述基材为硅、钛合金、不锈钢中的一种。Preferably, the substrate is one of silicon, titanium alloy and stainless steel.

较佳地,所述含钛前驱体为钛醇盐、钛卤化物、钛烷基酰胺中的至少一种。优选为TiCl4。原因在于TiCl4较之钛醇盐和钛烷基酰胺具有饱和蒸汽压适宜、沉积速率高、无有机物残留等优点。Preferably, the titanium-containing precursor is at least one of titanium alkoxide, titanium halide, and titanium alkylamide. TiCl 4 is preferred. The reason is that compared with titanium alkoxide and titanium alkylamide, TiCl 4 has the advantages of suitable saturated vapor pressure, high deposition rate, and no organic residue.

较佳地,所述含氧前驱体为H2O、O3、H2O2中的至少一种。Preferably, the oxygen-containing precursor is at least one of H 2 O, O 3 , and H 2 O 2 .

较佳地,使用波长240~380nm的紫外光照射5~200分钟。经紫外照射后,产生较多的活性氧,转移到黑暗环境中后具有一定的抗菌性,从而可以预防骨科植入手术的早期感染。Preferably, ultraviolet light with a wavelength of 240-380 nm is used to irradiate for 5-200 minutes. After being irradiated by ultraviolet rays, more reactive oxygen species are produced, and after being transferred to a dark environment, it has certain antibacterial properties, which can prevent early infection in orthopedic implant surgery.

另一方面,本发明还提供了一种利用原子层沉积技术制备二氧化钛薄膜的方法,包括:On the other hand, the present invention also provides a method for preparing a titanium dioxide film by atomic layer deposition, comprising:

(1)将原子层沉积设备的反应室抽真空后,再将所述基材置于反应室中并加热至180~250℃,优选为大于180℃且≤250℃;(1) After the reaction chamber of the atomic layer deposition equipment is evacuated, the substrate is placed in the reaction chamber and heated to 180-250°C, preferably greater than 180°C and ≤250°C;

(2)向反应室中通入气态含钛前驱体100~1000毫秒,再用流速为100~300sccm的惰性气体一次吹扫1~7秒;(2) Pass the gaseous titanium-containing precursor into the reaction chamber for 100-1000 milliseconds, and then use an inert gas with a flow rate of 100-300 sccm to purge for 1-7 seconds at a time;

(3)再向反应室内通入气态含氧前驱体100~1000毫秒,最后用流速为100~300sccm惰性气体二次吹扫1~7秒,完成一次沉积循环;(3) Feed the gaseous oxygen-containing precursor into the reaction chamber for 100-1000 milliseconds, and finally use an inert gas with a flow rate of 100-300 sccm for a second purge for 1-7 seconds to complete a deposition cycle;

(4)重复步骤(2)-(3)的沉积循环一次以上来控制薄膜的厚度。本发明通过原子层沉积技术制备得到纯的锐钛矿相二氧化钛。(4) Repeat the deposition cycle of steps (2)-(3) more than once to control the thickness of the film. The invention prepares pure anatase phase titanium dioxide through atomic layer deposition technology.

在一个优选的实施方式中,本发明采用TiCl4和H2O进行沉积,工艺过程如下:将基材置于反应室后,将反应室抽真空。向反应室中通入TiCl4,TiCl4吸附在基材表面。再用惰性气体一次吹扫,至基材表面留下单层TiCl4分子。再向反应室内通入水蒸气,与TiCl4反应,生成TiO2。反应原理(总反应式)如下:TiCl4+2H2O→TiO2+4HCl.。随后再用惰性气体二次吹扫,除去未反应的前驱体及反应副产物,作为一个循环,可以通过控制循环次数来控制薄膜的厚度。In a preferred embodiment, the present invention uses TiCl 4 and H 2 O for deposition, and the process is as follows: After the substrate is placed in the reaction chamber, the reaction chamber is evacuated. Feed TiCl 4 into the reaction chamber, and TiCl 4 is adsorbed on the surface of the substrate. Then use an inert gas to purify once, leaving a single layer of TiCl 4 molecules on the surface of the substrate. Water vapor is then introduced into the reaction chamber to react with TiCl 4 to generate TiO 2 . The reaction principle (total reaction formula) is as follows: TiCl 4 +2H 2 O→TiO 2 +4HCl. Then, the inert gas is used for secondary purging to remove unreacted precursors and reaction by-products. As a cycle, the thickness of the film can be controlled by controlling the number of cycles.

较佳地,所述真空为5~10mbr。Preferably, the vacuum is 5-10 mbr.

较佳地,所述惰性气体为Ar或N2中的至少一种。Preferably, the inert gas is at least one of Ar or N 2 .

再一方面,本发明还提供了一种二氧化钛薄膜在硬组织的修复与替换材料中的应用。In yet another aspect, the present invention also provides an application of a titanium dioxide film in hard tissue repair and replacement materials.

本发明具有如下有益效果:1)本发明提供的生物薄膜具有优良的生物相容性,经过紫外光辐照后可获得优良的抗菌性能;2)本发明的制备方法具有操作简单、沉积温度低、薄膜结合强度高、可精确控制薄膜厚度、可在三维样品上均匀镀膜、可重复性好等优点。The present invention has the following beneficial effects: 1) the biofilm provided by the present invention has excellent biocompatibility, and can obtain excellent antibacterial properties after being irradiated with ultraviolet light; 2) the preparation method of the present invention has the advantages of simple operation and low deposition temperature , High film bonding strength, precise control of film thickness, uniform coating on three-dimensional samples, good repeatability, etc.

附图说明Description of drawings

图1a-1d为原子层沉积饱和时间确定图;Figures 1a-1d are diagrams for determining the saturation time of atomic layer deposition;

图2为薄膜的XRD图谱,其中(a)为实施例1制备的锐钛矿相TiO2、(b)为对比例1制备的非晶相TiO2;、(c)为对比例2制备的金红石相TiO2Fig. 2 is the XRD pattern of film, wherein (a) is the anatase phase TiO 2 prepared in Example 1, (b) is the amorphous phase TiO 2 prepared in Comparative Example 1; and (c) is prepared in Comparative Example 2 Rutile phase TiO 2 ;

图3为实施例1制备的二氧化钛薄膜的扫描电镜照片,其中a为薄膜表面SEM照片、b为薄膜截面SEM照片;Fig. 3 is the scanning electron micrograph of the titanium dioxide thin film prepared in embodiment 1, wherein a is the SEM photo of the film surface, and b is the SEM photo of the film cross section;

图4为实施例1的锐钛矿相TiO2薄膜、对比例2制备的金红石相TiO2薄膜以及硅基材表面MC3T3-E1细胞a粘附、b增殖、c分化及d矿化情况;Fig. 4 is the anatase phase TiO2 film of embodiment 1, the rutile phase TiO2 film prepared by comparative example 2 and silicon substrate surface MC3T3-E1 cell a adhesion, b proliferation, c differentiation and d mineralization situation;

图5为薄膜对大肠杆菌的抗菌效果图,其中a为与硅基材对照组作用24h后可见细菌、b为与实施例1制备的锐钛矿薄膜作用24h后可见细菌、c为与对比例2制备的金红石薄膜作用24h后可见细菌;Fig. 5 is the antibacterial effect figure of film to escherichia coli, and wherein a is the visible bacteria after 24h with the silicon substrate control group, b is the visible bacteria with the anatase film prepared in Example 1 after 24h, and c is with the comparative example 2 Bacteria can be seen after the prepared rutile film acts for 24 hours;

图6为薄膜对金黄色葡萄球菌的抗菌效果图,其中a为与硅基材对照组作用24h后可见细菌、b为与实施例1制备的锐钛矿薄膜作用24h后可见细菌、c为与对比例2制备的金红石薄膜作用24h后可见细菌。Fig. 6 is the antibacterial effect figure of film to Staphylococcus aureus, and wherein a is the visible bacteria after 24h with the silicon substrate control group, b is the visible bacteria with the anatase film prepared in Example 1 after 24h, and c is the visible bacteria with the anatase film prepared in Example 1. Bacteria can be seen after the rutile film prepared in Comparative Example 2 has been treated for 24 hours.

具体实施方式Detailed ways

以下通过下述实施方式进一步说明本发明,应理解,下述实施方式仅用于说明本发明,而非限制本发明。The present invention will be further described below through the following embodiments. It should be understood that the following embodiments are only used to illustrate the present invention, not to limit the present invention.

本发明采用原子层沉积技术和紫外照射技术相结合的方式,使得本发明所述的二氧化钛薄膜既具有相容性还具有抗菌性。本发明采用含钛前驱体如钛醇盐、钛卤化物等和含氧前驱体如H2O、O3等分别作为钛源和氧源,利用原子层沉积技术在基材(例如,硅、钛合金、不锈钢等)的表面沉积多晶二氧化钛薄膜。其中,所述多晶二氧化钛薄膜的晶相为锐钛矿相。The present invention adopts the combination of atomic layer deposition technology and ultraviolet irradiation technology, so that the titanium dioxide thin film of the present invention has both compatibility and antibacterial properties. The present invention adopts titanium-containing precursors such as titanium alkoxides, titanium halides, etc. and oxygen-containing precursors such as H 2 O, O 3 etc. as titanium source and oxygen source respectively, and utilizes atomic layer deposition technology on substrates (for example, silicon, Titanium alloy, stainless steel, etc.) deposited polycrystalline titanium dioxide film on the surface. Wherein, the crystal phase of the polycrystalline titanium dioxide film is anatase phase.

本发明的制备方法具有操作简单、沉积温度低、薄膜结合强度高、可精确控制薄膜厚度、可在三维样品上均匀镀膜及可重复性好等优点。The preparation method of the invention has the advantages of simple operation, low deposition temperature, high film bonding strength, precise control of film thickness, uniform coating on three-dimensional samples, good repeatability, and the like.

以下示例性地说明本发明提供的利用原子层沉积技术制备二氧化钛薄膜的方法。The method for preparing a titanium dioxide thin film by atomic layer deposition technology provided by the present invention is exemplarily described below.

将基材置于原子层沉积设备的反应室后,将反应室抽真空至5~10mbr,并将基材加热至180~250℃。After the substrate is placed in the reaction chamber of the atomic layer deposition equipment, the reaction chamber is evacuated to 5-10 mbr, and the substrate is heated to 180-250° C.

向反应室中通入含钛前驱体100~1000毫秒,使得含钛前驱体吸附于基材表面。再用惰性气体一次吹扫1~7秒,至基材表面留下单层含钛前驱体分子。其中含钛前驱体以气体形式通入反应室中,其流速可为100~300sccm。The titanium-containing precursor is passed into the reaction chamber for 100-1000 milliseconds, so that the titanium-containing precursor is adsorbed on the surface of the substrate. Then purging with an inert gas for 1 to 7 seconds to leave a single layer of titanium-containing precursor molecules on the surface of the substrate. Wherein the titanium-containing precursor is passed into the reaction chamber in the form of gas, and the flow rate may be 100-300 sccm.

再向反应室内通入含氧前驱体100~1000毫秒,使其与含钛前驱体反应。随后再用惰性气体二次吹扫1~7秒,除去未反应的前驱体及反应副产物。其中含氧前驱体以气体形式通入反应室中,其流速可为100~300sccm。Then feed the oxygen-containing precursor into the reaction chamber for 100-1000 milliseconds to make it react with the titanium-containing precursor. Then, an inert gas is used for a second purging for 1 to 7 seconds to remove unreacted precursors and reaction by-products. Wherein the oxygen-containing precursor is passed into the reaction chamber in the form of gas, and the flow rate may be 100-300 sccm.

本发明可以通过控制循环次数(100~3000次)来控制多晶二氧化钛薄膜的厚度(10~200nm)。上述惰性气体可选为Ar或N2中的至少一种。上述通入惰性气体的流速可为100~300sccm。其中,含钛前驱体和含氧前驱体是以气体形式通入反应室中,通过控制通气时间和气体流速来控制含钛前驱体和含氧前驱体的通入量。本发明通过控制气体的流速控制原子层沉积的饱和时间。ALD沉积重要特征之一就是随着反应时间变化,生长速度达到一个稳定值,对应的时间即为饱和时间。原子层沉积无特殊情况都要选用饱和时间,因为时间达不到饱和容易导致薄膜不完全覆盖,时间超过饱和时间又会破坏逐层沉积。The invention can control the thickness (10-200nm) of the polycrystalline titanium dioxide film by controlling the number of cycles (100-3000 times). The above-mentioned inert gas may be at least one of Ar or N 2 . The flow rate of the above-mentioned introduction of the inert gas may be 100-300 sccm. Wherein, the titanium-containing precursor and the oxygen-containing precursor are passed into the reaction chamber in the form of gas, and the feeding amount of the titanium-containing precursor and the oxygen-containing precursor is controlled by controlling the gas flow time and the gas flow rate. The invention controls the saturation time of atomic layer deposition by controlling the gas flow rate. One of the important characteristics of ALD deposition is that as the reaction time changes, the growth rate reaches a stable value, and the corresponding time is the saturation time. The saturation time must be selected for atomic layer deposition without special circumstances, because if the time does not reach saturation, it will easily lead to incomplete coverage of the film, and if the time exceeds the saturation time, the layer-by-layer deposition will be destroyed.

本发明制备的二氧化钛薄膜具有优良的生物相容性,经紫外光辐照(例如可以使用波长240~380nm的紫外光照射5~200分钟)后在黑暗环境中具备高抗菌性,促进了硬组织修复与替换材料的发展。The titanium dioxide film prepared by the present invention has excellent biocompatibility, and has high antibacterial properties in a dark environment after being irradiated with ultraviolet light (for example, ultraviolet light with a wavelength of 240-380nm can be used for 5-200 minutes), and promotes the antimicrobial properties of hard tissues. Development of restoration and replacement materials.

实验证明:MC3T3-E1前成骨细胞在锐钛矿薄膜表面粘附、增殖、分化及矿化行为良好。薄膜经100min紫外光照射后,对大肠杆菌、金黄色葡萄球菌具有明显的抗菌效果,抗菌率达到90%以上。The experiments proved that: MC3T3-E1 pre-osteoblasts adhered, proliferated, differentiated and mineralized well on the surface of the anatase film. After the film is irradiated with ultraviolet light for 100 minutes, it has obvious antibacterial effect on Escherichia coli and Staphylococcus aureus, and the antibacterial rate reaches more than 90%.

下面进一步例举实施例以详细说明本发明。同样应理解,以下实施例只用于对本发明进行进一步说明,不能理解为对本发明保护范围的限制,本领域的技术人员根据本发明的上述内容作出的一些非本质的改进和调整均属于本发明的保护范围。下述示例具体的工艺参数等也仅是合适范围中的一个示例,即本领域技术人员可以通过本文的说明做合适的范围内选择,而并非要限定于下文示例的具体数值。Examples are given below to describe the present invention in detail. It should also be understood that the following examples are only used to further illustrate the present invention, and should not be construed as limiting the protection scope of the present invention. Some non-essential improvements and adjustments made by those skilled in the art according to the above contents of the present invention all belong to the present invention scope of protection. The specific process parameters and the like in the following examples are only an example of the appropriate range, that is, those skilled in the art can make a selection within the appropriate range through the description herein, and are not limited to the specific values exemplified below.

实施例1Example 1

A:原子层沉积技术制备锐钛矿薄膜A: Anatase thin film prepared by atomic layer deposition technology

将(100)单晶硅基材先后用酒精和去离子水在超声波清洗器中清洗,烘干,装入BENEQTFS-500原子层沉积设备反应室内。抽真空至6-8mbar,将基材加热到200℃,进行TiO2沉积。向反应室中通入TiCl4 500毫秒,再用流速为200sccm的惰性气体一次吹扫4秒。再向反应室内通入水蒸气500毫秒,最后用流速为200sccm惰性气体二次吹扫4秒,完成一次沉积循环。循环1500次。沉积结束后,沉积室内充气至恢复一个大气压,将样品取出,冷却,备用。The (100) single crystal silicon substrate was cleaned successively with alcohol and deionized water in an ultrasonic cleaner, dried, and loaded into the reaction chamber of BENEQTFS-500 atomic layer deposition equipment. Evacuate to 6-8mbar, heat the substrate to 200°C for TiO2 deposition. TiCl 4 was introduced into the reaction chamber for 500 milliseconds, and then purged once with an inert gas at a flow rate of 200 sccm for 4 seconds. Water vapor was then introduced into the reaction chamber for 500 milliseconds, and finally an inert gas with a flow rate of 200 sccm was purged for 4 seconds to complete a deposition cycle. Cycle 1500 times. After the deposition is completed, the deposition chamber is inflated to restore an atmospheric pressure, and the sample is taken out, cooled, and set aside.

由图1a-1d可以看出,当前驱体通入时间及Ar吹扫时间达到一定值后,沉积速率达到稳定,该时间确定为原子层沉积饱和时间,即TiCl4/Ar/H2O/Ar=500ms/4s/500ms/4s。ALD沉积重要特征之一就是随着反应时间变化,生长速度达到一个稳定值,对应的时间即为饱和时间。原子层沉积应当在饱和时间下进行,这样能够实现原子层沉积的自限生长行为,保证薄膜质量。由图2中(a)所示的薄膜的XRD图谱可见:所得薄膜为纯锐钛矿相,2θ=25.3°对应锐钛矿(101)晶面;2θ=47.7°对应锐钛矿(200)晶面。It can be seen from Fig. 1a-1d that the deposition rate reaches a stable value after the time of precursor introduction and Ar purge time reaches a certain value, and this time is determined as the saturation time of atomic layer deposition, namely TiCl 4 /Ar/H 2 O/ Ar=500ms/4s/500ms/4s. One of the important characteristics of ALD deposition is that as the reaction time changes, the growth rate reaches a stable value, and the corresponding time is the saturation time. Atomic layer deposition should be carried out under the saturation time, which can realize the self-limited growth behavior of atomic layer deposition and ensure the film quality. It can be seen from the XRD pattern of the film shown in (a) in Figure 2: the obtained film is a pure anatase phase, 2θ=25.3° corresponds to the anatase (101) crystal plane; 2θ=47.7° corresponds to the anatase (200) Planes.

图3为锐钛矿薄膜的表面a和截面SEM形貌照片b,可以看出薄膜致密均一,厚度均匀,约为120nm,对基材覆盖良好。Figure 3 is the surface a and cross-sectional SEM topography photo b of the anatase film. It can be seen that the film is dense and uniform, with a uniform thickness of about 120nm and good coverage on the substrate.

B:锐钛矿薄膜表面细胞相容性实验B: Cytocompatibility experiment on anatase film surface

采用小鼠前成骨细胞MC3T3-E1进行细胞粘附、增殖、分化及矿化实验。Mouse preosteoblast MC3T3-E1 was used for cell adhesion, proliferation, differentiation and mineralization experiments.

1)细胞粘附1) Cell adhesion

将Si基材(对照组)和锐钛矿薄膜(实验组)蒸汽灭菌消毒后,小心置于24孔细胞培养板中。收集生长状态良好的MC3T3-E1细胞,消化并调整细胞悬液浓度后,取1mL细胞悬液(3×103个细胞/mL)种植在各孔样品表面。37℃、5%CO2细胞培养箱中分别培养4h、8h和12h后,弃去培养液。每孔分别加入0.5mL新鲜培养液和0.05mL CCK-8溶液。37℃、5%CO2细胞培养箱中继续培养3h后,小心将各孔溶液吸出并加入96孔板中;利用酶标仪在450nm处测量各孔的OD值。After the Si substrate (control group) and the anatase film (experimental group) were steam sterilized, they were carefully placed in a 24-well cell culture plate. Collect MC3T3-E1 cells in good growth state, digest and adjust the concentration of the cell suspension, and plant 1 mL of the cell suspension (3×10 3 cells/mL) on the sample surface of each well. After culturing for 4 hours, 8 hours, and 12 hours in a cell culture incubator at 37° C. and 5% CO 2 , the culture medium was discarded. Add 0.5mL fresh culture medium and 0.05mL CCK-8 solution to each well respectively. After continuing to culture in a 37° C., 5% CO 2 cell culture incubator for 3 hours, the solution in each well was carefully aspirated and added to a 96-well plate; the OD value of each well was measured at 450 nm with a microplate reader.

2)细胞增殖2) Cell proliferation

将Si基材(对照组)和锐钛矿薄膜(实验组)蒸汽灭菌消毒后,小心置于24孔细胞培养板中。收集生长状态良好的MC3T3-E1细胞,消化并调整细胞悬液浓度后,取1mL细胞悬液(1×104个细胞/mL)种植在各孔样品表面。37℃、5%CO2细胞培养箱中分别培养1、4和7天后,弃去培养液。每孔分别加入0.5mL新鲜培养液和0.05mL CCK-8溶液。37℃、5%CO2细胞培养箱中继续培养3h后,小心将各孔溶液吸出并加入96孔板中;利用酶标仪在450nm处测量各孔的OD值。After the Si substrate (control group) and the anatase film (experimental group) were steam sterilized, they were carefully placed in a 24-well cell culture plate. MC3T3-E1 cells in good growth state were collected, digested and adjusted the concentration of the cell suspension, and 1 mL of the cell suspension (1×10 4 cells/mL) was planted on the sample surface of each well. After culturing in a 37°C, 5% CO 2 cell incubator for 1, 4, and 7 days, the culture medium was discarded. Add 0.5mL fresh culture medium and 0.05mL CCK-8 solution to each well respectively. After continuing to culture in a 37° C., 5% CO 2 cell culture incubator for 3 hours, the solution in each well was carefully aspirated and added to a 96-well plate; the OD value of each well was measured at 450 nm with a microplate reader.

3)细胞分化:ALP定量检测3) Cell differentiation: ALP quantitative detection

将Si基材(对照组)和锐钛矿薄膜(实验组)蒸汽灭菌消毒后,小心置于24孔细胞培养板中。收集生长状态良好的MC3T3-E1细胞,消化并调整细胞悬液浓度后,取1mL细胞悬液(1×105个细胞/mL)种植在各孔样品表面。37℃、5%CO2细胞培养箱中分别培养4、7和14天后,弃去培养液,PBS洗涤2次。每孔分别加入300μL 0.1%Triton X-100(PBS稀释)。用枪头反复吸取吹打样品表面后,将孔内液体和泡沫一起吸取至EP管内离心。配制显色底物溶液和标准品工作液(0.5mM);参考下表使用96孔板设置空白对照孔、标准品孔和样品孔。标准品的用量分别为4、8、16、24、32和40μL;After the Si substrate (control group) and the anatase film (experimental group) were steam sterilized, they were carefully placed in a 24-well cell culture plate. MC3T3-E1 cells in good growth state were collected, digested and adjusted the concentration of the cell suspension, and 1 mL of the cell suspension (1×10 5 cells/mL) was planted on the sample surface of each well. After culturing in a 37°C, 5% CO 2 cell incubator for 4, 7, and 14 days, the culture medium was discarded and washed twice with PBS. Add 300 μL of 0.1% Triton X-100 (diluted in PBS) to each well. After repeatedly sucking and blowing the surface of the sample with the tip of the pipette, suck the liquid and foam in the hole together into the EP tube for centrifugation. Prepare chromogenic substrate solution and standard working solution (0.5mM); refer to the table below and use 96-well plate to set blank control wells, standard wells and sample wells. The volumes of standard products are 4, 8, 16, 24, 32 and 40 μL respectively;

借助摇床(50rpm/min)混匀液体后,37℃孵育10min。每孔加入100μL终止液;利用酶标仪在405nm处测定吸光度。将总蛋白浓度归一化后,得到ALP定量结果。After mixing the liquid with a shaker (50 rpm/min), incubate at 37° C. for 10 min. Add 100 μL of stop solution to each well; measure the absorbance at 405 nm using a microplate reader. After normalizing the total protein concentration, ALP quantification results were obtained.

4)细胞矿化:茜素红染色定量检测4) Cell mineralization: Alizarin red staining quantitative detection

将Si基材(对照组)和锐钛矿薄膜(实验组)蒸汽灭菌消毒后,小心置于24孔细胞培养板中。收集生长状态良好的MC3T3-E1细胞,消化并调整细胞悬液浓度后,取1mL细胞悬液(1×105个细胞/mL)种植在各孔样品表面。37℃、5%CO2细胞培养箱中分别培养4、7和14天后,弃去培养液,PBS洗涤2次。每孔分别加入1mL 4%多聚甲醛溶液,4℃孵育15min;弃去上清液,PBS洗涤3次后,每孔加入500μL茜素红染液,室温孵育20min;弃去上清液,PBS洗涤3次后,每孔加入500μL10%氯化十六烷基吡啶溶液,室温孵育15min。利用酶标仪在590nm处测定OD值。After the Si substrate (control group) and the anatase film (experimental group) were steam sterilized, they were carefully placed in a 24-well cell culture plate. MC3T3-E1 cells in good growth state were collected, digested and adjusted the concentration of the cell suspension, and 1 mL of the cell suspension (1×10 5 cells/mL) was planted on the sample surface of each well. After culturing in a 37°C, 5% CO 2 cell incubator for 4, 7, and 14 days, the culture medium was discarded and washed twice with PBS. Add 1mL 4% paraformaldehyde solution to each well, incubate at 4°C for 15min; discard the supernatant, wash with PBS three times, add 500μL Alizarin Red staining solution to each well, and incubate at room temperature for 20min; discard the supernatant, PBS After washing 3 times, 500 μL of 10% cetylpyridinium chloride solution was added to each well and incubated at room temperature for 15 min. The OD value was measured at 590 nm using a microplate reader.

由图4可以看出,MC3T3-E1前成骨细胞在锐钛矿薄膜表面粘附、增殖、分化和矿化能力均明显优于Si基材对照组,证明锐钛矿薄膜具有较好的细胞相容性。It can be seen from Figure 4 that the adhesion, proliferation, differentiation and mineralization abilities of MC3T3-E1 preosteoblasts on the surface of the anatase film were significantly better than those of the Si substrate control group, proving that the anatase film has better cell compatibility.

C:锐钛矿薄膜的抗菌性实验C: Antibacterial experiment of anatase thin film

采用平板计数法检测材料的抗菌性能:将大肠杆菌、金黄色葡萄球菌作为试验用菌种。接种前,Si基材(对照组)采用紫外灭菌灯消毒5分钟,锐钛矿薄膜(实验组)使用波长254nm的紫外光辐照100分钟。取菌种接种于液体培养基表面,于振动培养箱中37℃培养,每12h转接一次,试验采用连续转接两次后的新鲜细菌;将菌液采用PBS稀释至106CFU/ml。Si基材和锐钛矿薄膜表面各滴加100μl菌液,37℃保温24h。将试样分别投入装有9.9ml PBS的试管中,振荡1分钟,进行10-2稀释,各取0.1ml接种到液体培养基上,培养24h。The antibacterial performance of the material was detected by plate counting method: Escherichia coli and Staphylococcus aureus were used as the strains used in the test. Before inoculation, the Si substrate (control group) was sterilized by ultraviolet sterilizing lamp for 5 minutes, and the anatase film (experimental group) was irradiated by ultraviolet light with a wavelength of 254 nm for 100 minutes. The bacteria were inoculated on the surface of the liquid medium, cultured in a shaking incubator at 37°C, and transferred every 12 hours. The test used fresh bacteria after two consecutive transfers; the bacterial solution was diluted to 10 6 CFU/ml with PBS. 100 μl of bacterial solution was added dropwise to the surface of Si substrate and anatase film, and kept at 37°C for 24h. The samples were respectively put into test tubes containing 9.9ml of PBS, shaken for 1 minute, diluted 10-2 , 0.1ml each was inoculated on the liquid medium, and incubated for 24h.

图5b、图6b分别是锐钛矿薄膜对大肠杆菌、金黄色葡萄球菌的抗菌效果图,与对照组图5a和图6b相比,锐钛矿薄膜具有明显的抗菌效果,抗菌率达到90%以上。Figure 5b and Figure 6b are the antibacterial effects of anatase film on Escherichia coli and Staphylococcus aureus, respectively. Compared with the control group Figure 5a and Figure 6b, the anatase film has obvious antibacterial effect, and the antibacterial rate reaches 90% above.

实施例2Example 2

原子层沉积技术制备锐钛矿薄膜Preparation of Anatase Thin Films by Atomic Layer Deposition

采用Φ10mm×2mm厚的钛合金作为基材,先后用酒精和去离子水在超声波清洗器中清洗,烘干,装入BENEQ TFS-500原子层沉积设备反应室内。抽真空至6-8mbar,将基材加热到200℃,进行TiO2沉积。向反应室中通入TiCl4 500毫秒,再用流速为200sccm的惰性气体一次吹扫4秒。再向反应室内通入水蒸气500毫秒,最后用流速为200sccm惰性气体二次吹扫4秒,完成一次沉积循环。循环800次。沉积结束后,沉积室内充气至恢复一个大气压,得到锐钛矿相薄膜覆盖的钛合金样品。A Φ10mm×2mm thick titanium alloy was used as the base material, which was cleaned with alcohol and deionized water in an ultrasonic cleaner, dried, and loaded into the reaction chamber of BENEQ TFS-500 atomic layer deposition equipment. Evacuate to 6-8mbar, heat the substrate to 200°C for TiO2 deposition. TiCl 4 was introduced into the reaction chamber for 500 milliseconds, and then purged once with an inert gas at a flow rate of 200 sccm for 4 seconds. Then water vapor was introduced into the reaction chamber for 500 milliseconds, and finally an inert gas with a flow rate of 200 sccm was purged for 4 seconds to complete a deposition cycle. Cycle 800 times. After the deposition, the deposition chamber was inflated to return to an atmospheric pressure to obtain a titanium alloy sample covered with an anatase phase film.

对比例1Comparative example 1

原子层沉积技术制备非晶TiO2薄膜Preparation of Amorphous TiO 2 Thin Films by Atomic Layer Deposition

将(100)单晶硅基材先后用酒精和去离子水在超声波清洗器中清洗,烘干,装入BENEQTFS-500原子层沉积设备反应室内。抽真空至6-8mbar,将基材加热到150℃,进行TiO2沉积。向反应室中通入TiCl4 500毫秒,再用流速为200sccm的惰性气体一次吹扫4秒。再向反应室内通入水蒸气500毫秒,最后用流速为200sccm惰性气体二次吹扫4秒,完成一次沉积循环。循环500次。沉积结束后,沉积室内充气至恢复一个大气压,将样品取出,冷却,备用。The (100) single crystal silicon substrate was cleaned successively with alcohol and deionized water in an ultrasonic cleaner, dried, and loaded into the reaction chamber of BENEQTFS-500 atomic layer deposition equipment. Evacuate to 6-8mbar and heat the substrate to 150°C for TiO2 deposition. TiCl 4 was introduced into the reaction chamber for 500 milliseconds, and then purged once with an inert gas at a flow rate of 200 sccm for 4 seconds. Then water vapor was introduced into the reaction chamber for 500 milliseconds, and finally an inert gas with a flow rate of 200 sccm was purged for 4 seconds to complete a deposition cycle. Loop 500 times. After the deposition is completed, the deposition chamber is inflated to restore an atmospheric pressure, and the sample is taken out, cooled, and set aside.

由图2(b)所示的薄膜的XRD图谱可见:所得薄膜为非晶相。说明在150℃下沉积无法得到纯锐钛矿相TiO2薄膜。It can be seen from the XRD spectrum of the thin film shown in Fig. 2(b): the obtained thin film is an amorphous phase. It shows that pure anatase phase TiO2 film cannot be obtained by deposition at 150 °C.

对比例2Comparative example 2

A:原子层沉积技术结合后续退火工艺制备金红石薄膜A: Atomic layer deposition technology combined with subsequent annealing process to prepare rutile thin films

原子层沉积方法及参数同实施例1,不同之处在于将所得锐钛矿薄膜在1000℃下,大气氛围中退火1h,锐钛矿相完全转变为金红石相,得到纯金红石相薄膜。退火后薄膜的表面形貌和晶粒尺寸无明显变化。The atomic layer deposition method and parameters are the same as those in Example 1, except that the obtained anatase film is annealed at 1000° C. for 1 hour in the atmosphere, and the anatase phase is completely transformed into a rutile phase to obtain a pure rutile phase film. The surface morphology and grain size of the film did not change significantly after annealing.

由图2中(c)所示的薄膜的XRD图谱可见:所得薄膜为纯金红石相,2θ=27.38°对应金红石(110)晶面;2θ=57.3°对应金红石(220)晶面。It can be seen from the XRD spectrum of the film shown in (c) in Figure 2: the obtained film is a pure rutile phase, 2θ=27.38° corresponds to the rutile (110) crystal plane; 2θ=57.3° corresponds to the rutile (220) crystal plane.

B:金红石薄膜表面细胞相容性实验B: Cytocompatibility experiment on the surface of rutile film

由图4可见,MC3T3-E1前成骨细胞在金红石薄膜表面粘附、增殖、分化和矿化能力均优于Si基材对照组,但不及锐钛矿薄膜。证明锐钛矿薄膜较之金红石薄膜具有更好的细胞相容性。It can be seen from Figure 4 that the adhesion, proliferation, differentiation and mineralization of MC3T3-E1 pre-osteoblasts on the surface of the rutile film are better than those of the Si substrate control group, but not as good as the anatase film. It is proved that the anatase film has better cell compatibility than the rutile film.

C:金红石薄膜的抗菌性实验C: Antibacterial experiment of rutile film

对所得金红石薄膜(对比例2)同样使用波长254nm的紫外光辐照100分钟后进行抗菌性实验。图5c、图6c分别是对比例2制备的金红石薄膜对大肠杆菌、金黄色葡萄球菌的抗菌效果图,可见,金红石薄膜具有一定的抗菌性,但抗菌性较低。进一步证明锐钛矿薄膜较之金红石薄膜具有更好的抗菌性能。The obtained rutile film (comparative example 2) was also irradiated with ultraviolet light with a wavelength of 254nm for 100 minutes to conduct an antibacterial test. Figure 5c and Figure 6c are the antibacterial effects of the rutile film prepared in Comparative Example 2 on Escherichia coli and Staphylococcus aureus, respectively. It can be seen that the rutile film has certain antibacterial properties, but the antibacterial properties are relatively low. It is further proved that the anatase film has better antibacterial properties than the rutile film.

Claims (10)

  1. A kind of 1. titanium deoxid film, it is characterised in that be to utilize technique for atomic layer deposition, using containing titanium precursors and it is oxygen-containing before Body is driven respectively as titanium source and oxygen source, is obtained after carrying out ultraviolet irradiation after the titanium deoxid film that substrate surface deposits to obtain, The titanium deoxid film is polycrystalline titanium deoxid film, and crystalline phase is pure Anatase.
  2. 2. titanium deoxid film according to claim 1, it is characterised in that the titanium precursors that contain are Titanium alkoxides, titanium halogen At least one of compound, titanium alkylamide, preferably TiCl4
  3. 3. titanium deoxid film according to claim 1 or 2, it is characterised in that the oxygen-containing presoma is H2O、O3、H2O2 At least one of.
  4. 4. according to the titanium deoxid film any one of claim 1-3, it is characterised in that more crystal titanium dioxides are thin The thickness of film is 10~200nm.
  5. 5. according to the titanium deoxid film any one of claim 1-4, it is characterised in that the base material is silicon, titanium conjunction One kind in gold, stainless steel.
  6. 6. according to the titanium deoxid film any one of claim 1-5, it is characterised in that use 240~380nm of wavelength Ultraviolet light 5~200 minutes.
  7. A kind of 7. method that titanium deoxid film is prepared using technique for atomic layer deposition, it is characterised in that including:
    (1)After the reative cell of atomic layer deposition apparatus is vacuumized, then the base material is placed in reative cell and it is heated to 180~ 250℃;
    (2)Gaseous state is passed through into reative cell and contains 100~1000 milliseconds of titanium precursors, then the inertia with flow velocity for 100~300sccm Gas once purges 1~7 second;
    (3)100~1000 milliseconds of the oxygen-containing presoma of gaseous state is passed through into reative cell again, is finally that 100~300sccm is lazy with flow velocity Property gas it is secondary purging 1~7 second, complete primary depositing circulation;
    (4)Repeat step(2)-(3)Deposition cycle once more than control the thickness of film.
  8. 8. according to the method for claim 7, it is characterised in that the vacuum is 5~10mbr.
  9. 9. the method according to claim 7 or 8, it is characterised in that the inert gas is Ar or/and N2
  10. 10. a kind of titanium deoxid film as any one of claim 1-6 is preparing the reparation of sclerous tissues with replacing material Application in material.
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CN115558906A (en) * 2022-04-07 2023-01-03 天津大学 Photocatalytic disinfection metal oxide superlattice heterojunction film, preparation method and application
CN116288268A (en) * 2023-02-20 2023-06-23 福建医科大学 Planting base and surface treatment process thereof
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