CN107814723A - A kind of recovery method of triethylamine in the preparation process of permanent violet - Google Patents
A kind of recovery method of triethylamine in the preparation process of permanent violet Download PDFInfo
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- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 title claims abstract description 237
- CGLVZFOCZLHKOH-UHFFFAOYSA-N 8,18-dichloro-5,15-diethyl-5,15-dihydrodiindolo(3,2-b:3',2'-m)triphenodioxazine Chemical compound CCN1C2=CC=CC=C2C2=C1C=C1OC3=C(Cl)C4=NC(C=C5C6=CC=CC=C6N(C5=C5)CC)=C5OC4=C(Cl)C3=NC1=C2 CGLVZFOCZLHKOH-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 238000011084 recovery Methods 0.000 title claims description 16
- 238000004821 distillation Methods 0.000 claims abstract description 27
- 239000002253 acid Substances 0.000 claims abstract description 14
- 239000011230 binding agent Substances 0.000 claims abstract description 12
- OXEUETBFKVCRNP-UHFFFAOYSA-N 9-ethyl-3-carbazolamine Chemical compound NC1=CC=C2N(CC)C3=CC=CC=C3C2=C1 OXEUETBFKVCRNP-UHFFFAOYSA-N 0.000 claims description 22
- 238000006482 condensation reaction Methods 0.000 claims description 16
- UGNWTBMOAKPKBL-UHFFFAOYSA-N tetrachloro-1,4-benzoquinone Chemical compound ClC1=C(Cl)C(=O)C(Cl)=C(Cl)C1=O UGNWTBMOAKPKBL-UHFFFAOYSA-N 0.000 claims description 14
- 238000007363 ring formation reaction Methods 0.000 claims description 13
- 239000003513 alkali Substances 0.000 claims description 12
- CSKNSYBAZOQPLR-UHFFFAOYSA-N benzenesulfonyl chloride Chemical compound ClS(=O)(=O)C1=CC=CC=C1 CSKNSYBAZOQPLR-UHFFFAOYSA-N 0.000 claims description 12
- WOGWYSWDBYCVDY-UHFFFAOYSA-N 2-chlorocyclohexa-2,5-diene-1,4-dione Chemical compound ClC1=CC(=O)C=CC1=O WOGWYSWDBYCVDY-UHFFFAOYSA-N 0.000 claims description 8
- 239000003960 organic solvent Substances 0.000 claims description 7
- 238000005406 washing Methods 0.000 abstract description 10
- 238000001914 filtration Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- ILWRPSCZWQJDMK-UHFFFAOYSA-N triethylazanium;chloride Chemical compound Cl.CCN(CC)CC ILWRPSCZWQJDMK-UHFFFAOYSA-N 0.000 abstract description 3
- 238000004065 wastewater treatment Methods 0.000 abstract description 3
- 238000001035 drying Methods 0.000 abstract description 2
- 239000000047 product Substances 0.000 description 25
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical group ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 22
- 238000006243 chemical reaction Methods 0.000 description 21
- 239000012065 filter cake Substances 0.000 description 19
- 239000000203 mixture Substances 0.000 description 10
- 239000000706 filtrate Substances 0.000 description 9
- 238000003756 stirring Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000006798 ring closing metathesis reaction Methods 0.000 description 5
- DWDURZSYQTXVIN-UHFFFAOYSA-N 4-[(4-aminophenyl)-(4-methyliminocyclohexa-2,5-dien-1-ylidene)methyl]aniline Chemical compound C1=CC(=NC)C=CC1=C(C=1C=CC(N)=CC=1)C1=CC=C(N)C=C1 DWDURZSYQTXVIN-UHFFFAOYSA-N 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- KHBQMWCZKVMBLN-UHFFFAOYSA-N Benzenesulfonamide Chemical compound NS(=O)(=O)C1=CC=CC=C1 KHBQMWCZKVMBLN-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- HOQAPVYOGBLGOC-UHFFFAOYSA-N 1-ethyl-9h-carbazole Chemical compound C12=CC=CC=C2NC2=C1C=CC=C2CC HOQAPVYOGBLGOC-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229920005372 Plexiglas® Polymers 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- IGYZCZFIGTUOGO-UHFFFAOYSA-N benzene;1,2-dichlorobenzene Chemical compound C1=CC=CC=C1.ClC1=CC=CC=C1Cl IGYZCZFIGTUOGO-UHFFFAOYSA-N 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- PPSZHCXTGRHULJ-UHFFFAOYSA-N dioxazine Chemical compound O1ON=CC=C1 PPSZHCXTGRHULJ-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 description 1
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/82—Purification; Separation; Stabilisation; Use of additives
- C07C209/86—Separation
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B19/00—Oxazine dyes
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Abstract
Description
技术领域technical field
本发明涉及三乙胺回收的技术领域,尤其涉及一种永固紫制备过程中三乙胺的回收方法。The invention relates to the technical field of triethylamine recovery, in particular to a method for recovering triethylamine during the preparation of permanent violet.
背景技术Background technique
永固紫属于二恶嗪类高档有机颜料,具有突出的着色强度、光亮度及优异的耐热性、耐渗性和良好的耐光牢度,是涂料、塑料、有机玻璃、橡胶、纺织印花、水性墨、包装印刷等领域深受欢迎的颜料品种。Permanent Violet belongs to high-grade dioxazine organic pigments. It has outstanding coloring strength, brightness, excellent heat resistance, permeation resistance and good light fastness. It is widely used in coatings, plastics, plexiglass, rubber, textile printing, It is a popular pigment variety in water-based ink, packaging printing and other fields.
永固紫目前的工艺主要以3-氨基-N-乙基咔唑和四氯苯醌为原料,通过缩合、闭环等一系列反应步骤制备而成。其中,缩合步骤主要是3-氨基-N-乙基咔唑与四氯苯醌进行缩合反应,在缩合反应中需要添加缚酸剂三乙胺,中和反应生成的氯化氢,促进反应进行。但是添加的三乙胺会导致永固紫生产废水中含有大量三乙胺盐酸盐,废水处理难度大、成本高,而且会导致三乙胺资源的浪费。因此,在永固紫制备过程中回收三乙胺具有重要意义。The current process of permanent violet mainly uses 3-amino-N-ethylcarbazole and chloranil as raw materials, and is prepared through a series of reaction steps such as condensation and ring closure. Among them, the condensation step is mainly the condensation reaction of 3-amino-N-ethylcarbazole and chloranil, and the acid-binding agent triethylamine needs to be added in the condensation reaction to neutralize the hydrogen chloride generated by the reaction and promote the reaction. However, the added triethylamine will cause a large amount of triethylamine hydrochloride to be contained in the wastewater produced by permanent violet, and the wastewater treatment will be difficult and costly, and will lead to a waste of triethylamine resources. Therefore, it is of great significance to recover triethylamine during the preparation of permanent violet.
发明内容Contents of the invention
为了解决永固紫生产废水处理难度大、成本高的问题,本发明提供了一种永固紫制备过程中三乙胺的回收方法,可以充分回收作为缚酸剂加入反应体系中的三乙胺。In order to solve the problem of high difficulty and high cost in the treatment of permanent violet production wastewater, the present invention provides a method for recovering triethylamine in the production process of permanent violet, which can fully recover triethylamine added to the reaction system as an acid-binding agent .
本发明提供了一种永固紫制备过程中三乙胺的回收方法,包括如下步骤:The invention provides a method for recovering triethylamine in the preparation process of permanent violet, comprising the steps of:
(1)提供以三乙胺作为缚酸剂制备永固紫过程中的闭环产物;(1) Provide a ring-closed product in the process of preparing permanent violet with triethylamine as an acid-binding agent;
(2)调节所述步骤(1)得到的闭环产物的pH值,得到碱性体系,所述碱性体系的pH值不低于12;(2) adjusting the pH value of the ring-closed product obtained in the step (1) to obtain an alkaline system, the pH value of which is not lower than 12;
(3)对所述步骤(2)得到的碱性体系进行蒸馏,回收三乙胺,得到永固紫;所述蒸馏的终止温度为105~120℃,所述蒸馏的压力为常压。(3) Distill the alkaline system obtained in the step (2), recover triethylamine, and obtain permanent violet; the termination temperature of the distillation is 105-120° C., and the pressure of the distillation is normal pressure.
优选的,所述步骤(2)中pH值的调节温度在90℃以下。Preferably, the adjustment temperature of the pH value in the step (2) is below 90°C.
优选的,所述步骤(2)中采用强碱溶液调节闭环产物的pH值。Preferably, in the step (2), a strong alkali solution is used to adjust the pH value of the ring-closed product.
优选的,所述强碱溶液的质量浓度为5%~40%。Preferably, the mass concentration of the strong alkali solution is 5%-40%.
优选的,所述闭环产物的制备方法包含以下步骤:Preferably, the preparation method of the ring-closed product comprises the following steps:
以三乙胺作为缚酸剂,将3-氨基-N-乙基咔唑和四氯苯醌进行缩合反应,得到缩合物,所述缩合反应在有机溶剂存在的条件下进行;Using triethylamine as an acid-binding agent, condensing 3-amino-N-ethylcarbazole and chlorobenzoquinone to obtain a condensate, the condensation reaction is carried out in the presence of an organic solvent;
将所述得到的缩合物与苯磺酰氯混合,进行闭环反应,得到闭环产物。The obtained condensate is mixed with benzenesulfonyl chloride for a ring-closing reaction to obtain a ring-closed product.
优选的,所述缩合反应的温度为30~50℃,所述缩合反应的时间为2~6h。Preferably, the temperature of the condensation reaction is 30-50° C., and the time of the condensation reaction is 2-6 hours.
优选的,所述缩合反应中3-氨基-N-乙基咔唑、四氯苯醌与三乙胺的质量比为1:0.6~0.8:0.4~0.6。Preferably, the mass ratio of 3-amino-N-ethylcarbazole, chloranil and triethylamine in the condensation reaction is 1:0.6-0.8:0.4-0.6.
优选的,所述闭环反应的温度为160~180℃,所述闭环反应的时间为2~6h。Preferably, the temperature of the ring-closing reaction is 160-180° C., and the time of the ring-closing reaction is 2-6 hours.
优选的,所述闭环反应中苯磺酰氯与3-氨基-N-乙基咔唑的质量比为0.4~0.6:1。Preferably, the mass ratio of benzenesulfonyl chloride to 3-amino-N-ethylcarbazole in the ring-closing reaction is 0.4˜0.6:1.
本发明提供了一种永固紫制备过程中三乙胺的回收方法,包括如下步骤:提供以三乙胺作为缚酸剂制备永固紫过程中的闭环产物;调节所述得到的闭环产物的pH值,得到碱性体系,其中碱性体系的pH值不低于12;再对碱性体系进行蒸馏,回收三乙胺,再经滤洗、干燥得到永固紫。本发明在制备永固紫的过程中回收三乙胺,是一种源头治理方法,本发明将含有三乙胺盐酸盐的闭环产物的pH值调节至12以上,使三乙胺游离出来,再通过蒸馏将三乙胺从体系统中分离出来,从而大大降低了滤洗废水处理的难度和成本,且回收三乙胺能反复使用,进一步降低生产成本。与现有技术中“末端治理”的方法相比,本发明提供的方法能够有效避免废液中溶解的三乙胺回收难度相对较大且无法充分回收的问题,还能避免三乙胺在永固紫滤饼中的残留,进而彻底地回收三乙胺。The invention provides a method for recovering triethylamine in the preparation process of permanent violet, comprising the steps of: providing a closed-loop product in the process of preparing permanent violet with triethylamine as an acid-binding agent; adjusting the ring-closed product obtained by The pH value is obtained to obtain an alkaline system, wherein the pH value of the alkaline system is not lower than 12; the alkaline system is then distilled to recover triethylamine, and then filtered, washed, and dried to obtain permanent violet. The present invention recovers triethylamine in the process of preparing permanent violet, which is a source treatment method. The present invention adjusts the pH value of the closed-loop product containing triethylamine hydrochloride to above 12, so that triethylamine is freed, Then triethylamine is separated from the body system by distillation, which greatly reduces the difficulty and cost of filtration and washing wastewater treatment, and the recovered triethylamine can be used repeatedly, further reducing production costs. Compared with the method of "terminal treatment" in the prior art, the method provided by the invention can effectively avoid the problem that the recovery of triethylamine dissolved in the waste liquid is relatively difficult and cannot be fully recovered, and it can also avoid the problem of triethylamine being recycled permanently. Solid purple residue in the filter cake, and then completely recover triethylamine.
具体实施方式Detailed ways
本发明提供了一种永固紫制备过程中三乙胺的回收方法,包括如下步骤:The invention provides a method for recovering triethylamine in the preparation process of permanent violet, comprising the steps of:
(1)提供以三乙胺作为缚酸剂制备永固紫过程中的闭环产物;(1) Provide a ring-closed product in the process of preparing permanent violet with triethylamine as an acid-binding agent;
(2)调节所述步骤(1)得到的闭环产物的pH值,得到碱性体系,所述碱性体系的pH值不低于12;(2) adjusting the pH value of the ring-closed product obtained in the step (1) to obtain an alkaline system, the pH value of which is not lower than 12;
(3)对所述步骤(2)得到的碱性体系进行蒸馏,回收三乙胺,得到永固紫;所述蒸馏的终止温度为105~120℃,所述蒸馏的压力为常压。(3) Distill the alkaline system obtained in the step (2), recover triethylamine, and obtain permanent violet; the termination temperature of the distillation is 105-120° C., and the pressure of the distillation is normal pressure.
在本发明中,所述闭环产物的制备方法优选包含以下步骤:以三乙胺作为缚酸剂,将3-氨基-N-乙基咔唑和四氯苯醌进行缩合反应,得到缩合物,所述缩合反应在有机溶剂存在的条件下进行;将所述得到的缩合物与苯磺酰氯混合,进行闭环反应,得到闭环产物。In the present invention, the preparation method of the ring-closed product preferably comprises the following steps: using triethylamine as an acid-binding agent, condensing 3-amino-N-ethylcarbazole and chlorobenzoquinone to obtain a condensate, The condensation reaction is carried out in the presence of an organic solvent; the obtained condensate is mixed with benzenesulfonyl chloride for a ring-closing reaction to obtain a ring-closed product.
本发明优选以三乙胺作为缚酸剂,将3-氨基-N-乙基咔唑和四氯苯醌进行缩合反应,得到缩合物。本发明进一步优选先将3-氨基-N-乙基咔唑与有机溶剂混合,得到3-氨基-N-乙基咔唑溶液,然后将四氯苯醌加入到所述3-氨基-N-乙基咔唑溶液中,得到反应体系,进行缩合反应;将三乙胺加入到所述反应体系中,对所述缩合反应产生的酸性物质进行中和。在本发明中,所述有机溶剂优选为邻二氯苯。在本发明中,所述有机溶剂与3-氨基-N-乙基咔唑的质量比优选为10~20:1,进一步优选为12~18:1,更优选为15:1。在所述有机溶剂中,3-氨基-N-乙基咔唑与四氯苯醌能够充分反应,生成缩合物。In the present invention, triethylamine is preferably used as an acid-binding agent, and 3-amino-N-ethylcarbazole and chloranil are condensed to obtain a condensate. The present invention further preferably first mixes 3-amino-N-ethylcarbazole with an organic solvent to obtain a 3-amino-N-ethylcarbazole solution, and then adds chloranil to the 3-amino-N- In the ethyl carbazole solution, a reaction system is obtained for condensation reaction; triethylamine is added into the reaction system to neutralize the acidic substance produced by the condensation reaction. In the present invention, the organic solvent is preferably o-dichlorobenzene. In the present invention, the mass ratio of the organic solvent to 3-amino-N-ethylcarbazole is preferably 10-20:1, more preferably 12-18:1, and more preferably 15:1. In the organic solvent, 3-amino-N-ethylcarbazole and chloranil can fully react to form a condensation product.
在本发明中,所述3-氨基-N-乙基咔唑、四氯苯醌与三乙胺的质量比优选为1:0.6~0.8:0.4~0.6,进一步优选为1:0.7:0.5。本发明将四氯苯醌分次加入反应体系中,避免了一次性加入大量四氯苯醌导致的反应体系粘稠而无法搅拌,影响反应进行的问题。In the present invention, the mass ratio of the 3-amino-N-ethylcarbazole, chloranil and triethylamine is preferably 1:0.6-0.8:0.4-0.6, more preferably 1:0.7:0.5. In the present invention, chloranil is added into the reaction system in stages, which avoids the problem that the reaction system is viscous and unable to be stirred due to one-time addition of a large amount of chloranil, which affects the progress of the reaction.
在本发明中,所述四氯苯醌的加入温度优选为25~45℃,进一步优选为30~40℃,更优选为35℃。本发明在所述温度下加入四氯苯醌,使四氯苯醌与3-氨基-N-乙基咔唑能够充分发生反应,控制温度在上述范围,避免了四氯苯醌活性较高导致的反应体系粘稠,无法搅拌的问题。In the present invention, the adding temperature of the chloranil is preferably 25-45°C, more preferably 30-40°C, more preferably 35°C. The present invention adds chloranil at the temperature, so that chloranil and 3-amino-N-ethylcarbazole can fully react, and the temperature is controlled within the above-mentioned range, which avoids the higher activity of chloranil. The reaction system is viscous and cannot be stirred.
本发明优选将三乙胺以滴加的方式加入到反应体系中,避免同时加入大量三乙胺导致的反应过于剧烈,反应体系粘度过大,在本发明中,优选将三乙胺滴加的时间控制在1~2h。In the present invention, triethylamine is preferably added dropwise to the reaction system, so as to avoid the excessively violent reaction caused by adding a large amount of triethylamine at the same time, and the viscosity of the reaction system is too large. In the present invention, it is preferable to add triethylamine dropwise Time control in 1 ~ 2h.
在本发明中,所述缩合反应的温度优选为30~50℃,进一步优选为35~45℃,更进一步优选为40~45℃;所述缩合反应的时间优选为2~6h,进一步优选为3~5h,更优选为4~5h。在本发明中,所述3-氨基-N-乙基咔唑和四氯苯醌发生缩合生成酸,三乙胺在缩合反应中起到缚酸剂的作用,对缩合生成的酸进行中和,使反应能顺利进行。In the present invention, the temperature of the condensation reaction is preferably 30-50°C, more preferably 35-45°C, even more preferably 40-45°C; the condensation reaction time is preferably 2-6h, more preferably 3-5h, more preferably 4-5h. In the present invention, the 3-amino-N-ethylcarbazole and chlorobenzoquinone are condensed to generate an acid, and triethylamine acts as an acid-binding agent in the condensation reaction to neutralize the acid generated by the condensation , so that the reaction can proceed smoothly.
得到缩合物后,本发明将所述得到的缩合物与苯磺酰氯混合,进行闭环反应,得到闭环产物。After the condensate is obtained, the present invention mixes the obtained condensate with benzenesulfonyl chloride for a ring-closing reaction to obtain a ring-closed product.
在本发明中,所述苯磺酰氯与3-氨基-N-乙基咔唑的质量比优选为0.4~0.6:1,进一步优选为0.5:1。在本发明中,所述混合的方式优选为将所述苯磺酰胺加入到缩合物中;所述苯磺酰氯的加入温度优选为120~140℃,进一步优选为125~135℃,更优选为130~135℃。In the present invention, the mass ratio of benzenesulfonyl chloride to 3-amino-N-ethylcarbazole is preferably 0.4˜0.6:1, more preferably 0.5:1. In the present invention, the mixing method is preferably adding the benzenesulfonamide to the condensate; the adding temperature of the benzenesulfonyl chloride is preferably 120-140°C, more preferably 125-135°C, more preferably 130-135°C.
在本发明中,所述闭环反应的温度优选为160~180℃,进一步优选为170~180℃,更优选为175~180℃。当采用将所述苯磺酰胺加入到缩合物的方式实现原料的混合时,得到苯磺酰胺和缩合物的混合物后,本发明优选采用将所述混合物进行升温的方式达到所述闭环温度。在本发明中,所述闭环反应的时间优选为2~6h,进一步优选为3~5h,更进一步优选为4~5h。In the present invention, the temperature of the ring-closing reaction is preferably 160-180°C, more preferably 170-180°C, more preferably 175-180°C. When the mixing of the raw materials is achieved by adding the benzenesulfonamide to the condensate, after the mixture of benzenesulfonamide and the condensate is obtained, the present invention preferably adopts a method of raising the temperature of the mixture to reach the ring-closing temperature. In the present invention, the time for the ring-closing reaction is preferably 2-6 hours, more preferably 3-5 hours, even more preferably 4-5 hours.
所述闭环反应后,本发明调节所述得到的闭环产物的pH值,得到碱性体系,所述碱性体系的pH值不低于12。After the ring-closing reaction, the present invention adjusts the pH value of the obtained ring-closing product to obtain an alkaline system, and the pH value of the alkaline system is not lower than 12.
在本发明中,所述pH值的调节温度优选在90℃以下,进一步优选为40~90℃,更优选为70~90℃。In the present invention, the temperature for adjusting the pH value is preferably below 90°C, more preferably 40-90°C, more preferably 70-90°C.
本发明在所述温度下,调节闭环产物的pH值,能够有效避免由于三乙胺的沸点较低,使得游离出的三乙胺迅速汽化的问题,同时也避免了温度过低以及过度冷却导致的后续需要额外加热而造成能源和时间的浪费。The present invention adjusts the pH value of the closed-loop product at the temperature, which can effectively avoid the problem of rapid vaporization of the free triethylamine due to the low boiling point of triethylamine, and also avoids the problem of excessively low temperature and excessive cooling. The follow-up needs additional heating and causes the waste of energy and time.
在本发明中,优选采用强碱溶液调节闭环产物的pH值。所述强碱溶液优选为氢氧化钠溶液和/或氢氧化钾溶液;所述强碱溶液的质量浓度优选为5%~40%,进一步优选为10%~35%,更进一步优选为20%~30%。本发明利用强碱置换弱碱”的原理,将闭环产物的pH值调节为不低于12,使得闭环产物中的三乙胺完全置换出来。In the present invention, a strong alkali solution is preferably used to adjust the pH value of the ring-closed product. The strong alkali solution is preferably sodium hydroxide solution and/or potassium hydroxide solution; the mass concentration of the strong alkali solution is preferably 5% to 40%, more preferably 10% to 35%, and even more preferably 20% ~30%. The present invention utilizes the principle of "strong base replacing weak base" to adjust the pH value of the closed-loop product to not less than 12, so that the triethylamine in the closed-loop product is completely replaced.
本发明采用强碱溶液调节闭环产物的pH值不低于12,优选为12~14,进一步优选为13~14。In the present invention, a strong alkali solution is used to adjust the pH value of the closed-loop product to not be lower than 12, preferably 12-14, more preferably 13-14.
本发明通过将闭环产物的pH值调节至目标范围,使得闭环产物中的三乙胺完全置换出来。In the present invention, the triethylamine in the ring-closed product is completely replaced by adjusting the pH value of the ring-closed product to the target range.
得到所述碱性体系后,本发明对所述得到的碱性体系进行蒸馏,实现三乙胺的回收,得到永固紫。After the basic system is obtained, the present invention distills the obtained basic system to realize the recovery of triethylamine and obtain permanent violet.
在本发明中,所述蒸馏的终止温度为105~120℃,优选为110~120℃,进一步优选为115~120℃,在本发明中,所述蒸馏的时间以馏分的温度来控制,即对蒸馏过程中馏分的温度进行实时监测,当温度达到所述蒸馏的终止温度时,停止蒸馏。在本发明中,所述蒸馏的压力为常压。In the present invention, the termination temperature of the distillation is 105-120°C, preferably 110-120°C, more preferably 115-120°C. In the present invention, the distillation time is controlled by the temperature of the distillate, that is The temperature of the distillate during the distillation is monitored in real time, and when the temperature reaches the termination temperature of the distillation, the distillation is stopped. In the present invention, the pressure of the distillation is normal pressure.
本发明在所述蒸馏温度下,使得碱性体系中的三乙胺能够被充分的蒸馏出来,再将蒸馏得到的三乙胺进行回收,实现三乙胺的重新利用。In the present invention, under the distillation temperature, the triethylamine in the alkaline system can be fully distilled out, and then the triethylamine obtained by distillation is recovered to realize the reuse of the triethylamine.
所述蒸馏后,本发明优选将所述得到的永固紫料液进行过滤,得到永固紫。本发明对所述过滤没有特别限定,采用本领域技术人员所熟知的过滤操作即可;在本发明的实施例中,所述过滤具体为离心机甩滤。After the distillation, the present invention preferably filters the obtained permanent violet material liquid to obtain permanent violet. In the present invention, there is no special limitation on the filtering, and the filtering operation well known to those skilled in the art can be adopted; in the embodiment of the present invention, the filtering is specifically centrifuge rejection filtering.
所述过滤后,本发明优选对所得到的滤饼进行洗涤,得到纯净永固紫;所述洗涤优选采用邻二氯苯和/或热水对滤饼进行洗涤,进一步优选为采用邻二氯苯对滤饼依次进行初级洗涤和甩干,得到初级洗涤滤饼;采用热水对所述初级洗涤滤饼进行深度洗涤;所述邻二氯苯洗涤的次数优选为2~3次,所述热水洗涤的次数优选以洗涤出的滤液清晰为准。After the filtration, the present invention preferably washes the obtained filter cake to obtain pure permanent violet; the washing preferably uses o-dichlorobenzene and/or hot water to wash the filter cake, more preferably o-dichlorobenzene Benzene performs primary washing and drying on the filter cake in turn to obtain the primary washing filter cake; adopts hot water to carry out deep washing on the primary washing filter cake; the number of times of the o-dichlorobenzene washing is preferably 2 to 3 times, and the The number of times of hot water washing is preferably based on the clarity of the washed filtrate.
下面结合实施例对本发明提供的一种永固紫制备过程中三乙胺的回收方法进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。The method for recovering triethylamine in a kind of permanent violet preparation process provided by the present invention is described in detail below in conjunction with the examples, but they cannot be interpreted as limiting the protection scope of the present invention.
实施例1Example 1
将300kg邻二氯苯和30kg 3-氨基-N-乙基咔唑混合,在35℃下分批加入18kg四氯苯醌,控制温度35℃,投毕加盖密封,继续搅拌反应30分钟;Mix 300kg of o-dichlorobenzene and 30kg of 3-amino-N-ethylcarbazole, add 18kg of chlorobenzoquinone in batches at 35°C, control the temperature at 35°C, cover and seal the mixture, and continue stirring for 30 minutes;
在1.5小时内,滴加12kg三乙胺,控制温度35℃,在该温度下继续搅拌反应4小时,得缩合物;Within 1.5 hours, 12kg of triethylamine was added dropwise, the temperature was controlled at 35°C, and the reaction was continued under stirring for 4 hours at this temperature to obtain a condensate;
将缩合物转入闭环釜,升温至135℃,加入18kg苯磺酰氯,继续升温至175℃,然后在175℃保温回流反应4小时,得到闭环产物;Transfer the condensate to a closed-loop kettle, raise the temperature to 135°C, add 18kg of benzenesulfonyl chloride, continue to heat up to 175°C, and then keep warm and reflux at 175°C for 4 hours to obtain a closed-loop product;
闭环结束后,将反应体系冷却至70℃,加液碱调节pH到12,蒸馏回收三乙胺,蒸馏的终止温度为105℃。收集得到9.8kg三乙胺,将收集得到的三乙胺进行回收利用。放料至离心机甩滤,滤饼先分两次用邻二氯苯洗涤,甩干后再用热水洗涤至滤液清晰,即可得到滤饼永固紫。经检测,滤液中不含三乙胺;滤饼经干燥得永固紫35.2kg,含量97.5%,经颜料化处理(捏合)所得永固紫成品色光与标准品近似(ΔE<0.5),相对着色力101.2%。After the ring closure is completed, the reaction system is cooled to 70°C, the pH is adjusted to 12 by adding liquid alkali, and triethylamine is recovered by distillation, and the termination temperature of the distillation is 105°C. 9.8kg of triethylamine was collected, and the collected triethylamine was recycled. Put the material into the centrifuge and filter it, wash the filter cake twice with o-dichlorobenzene, dry it, and then wash it with hot water until the filtrate is clear, and you can get the permanent purple filter cake. After testing, the filtrate does not contain triethylamine; the filter cake is dried to obtain 35.2kg of permanent violet, with a content of 97.5%. Tinting power 101.2%.
实施例2Example 2
将300kg邻二氯苯和30kg 3-氨基-N-乙基咔唑混合,在30℃下分批加入24kg四氯苯醌,控制温度30℃,投毕加盖密封,继续搅拌反应30分钟;Mix 300kg of o-dichlorobenzene and 30kg of 3-amino-N-ethylcarbazole, add 24kg of chlorobenzoquinone in batches at 30°C, control the temperature at 30°C, cover and seal the mixture, and continue stirring for 30 minutes;
在1小时内,滴加12kg三乙胺,控制温度40℃,在该温度下继续搅拌反应3小时,得缩合物;Within 1 hour, 12kg of triethylamine was added dropwise, the temperature was controlled at 40°C, and the stirring reaction was continued at this temperature for 3 hours to obtain the condensate;
将缩合物转入闭环釜,升温至130℃,加入苯磺酰氯18kg,继续升温至170℃,然后在170℃保温回流反应3小时,得到闭环产物;Transfer the condensate to a closed-loop kettle, raise the temperature to 130°C, add 18kg of benzenesulfonyl chloride, continue to heat up to 170°C, and then keep warm and reflux at 170°C for 3 hours to obtain a closed-loop product;
闭环结束后,将反应体系冷却至90℃,加液碱调节pH到13,蒸馏回收三乙胺,蒸馏的终止温度为110℃。收集得到10.2kg三乙胺,将收集得到的三乙胺进行回收利用。After the ring closure is completed, the reaction system is cooled to 90°C, the pH is adjusted to 13 by adding liquid alkali, and triethylamine is recovered by distillation, and the termination temperature of the distillation is 110°C. 10.2kg of triethylamine was collected, and the collected triethylamine was recycled.
放料至离心机甩滤,滤饼先分两次用邻二氯苯洗涤,甩干后再用热水洗涤至滤液清晰,即可得到永固紫滤饼。经检测,滤液中不含三乙胺;滤饼经干燥得永固紫35.8kg,含量97.3%,经颜料化处理(捏合)所得永固紫成品色光与标准品近似(ΔE<0.5),相对着色力100.5%。Put the material into the centrifuge and filter it. The filter cake is washed twice with o-dichlorobenzene, dried and then washed with hot water until the filtrate is clear, and the permanent purple filter cake can be obtained. After testing, the filtrate does not contain triethylamine; the filter cake is dried to obtain 35.8kg of permanent violet, with a content of 97.3%. Tinting power 100.5%.
实施例3Example 3
将600kg邻二氯苯和30kg 3-氨基-N-乙基咔唑混合,在25℃下分批加入18kg四氯苯醌,控制温度25℃,投毕加盖密封,继续搅拌反应30分钟;Mix 600kg of o-dichlorobenzene and 30kg of 3-amino-N-ethylcarbazole, add 18kg of chlorobenzoquinone in batches at 25°C, control the temperature at 25°C, cover and seal the mixture, and continue stirring for 30 minutes;
在2小时内,逐渐滴加18kg三乙胺,控制温度30℃,在该温度下继续搅拌反应2小时,得缩合物;Within 2 hours, gradually add 18kg of triethylamine dropwise, control the temperature at 30°C, and continue to stir and react at this temperature for 2 hours to obtain the condensate;
将缩合物转入闭环釜,升温至120℃,加入苯磺酰氯18kg,继续升温至160℃,然后在160℃保温回流反应2小时,得到闭环产物;Transfer the condensate to a closed-loop kettle, raise the temperature to 120°C, add 18kg of benzenesulfonyl chloride, continue to heat up to 160°C, and then keep warm and reflux at 160°C for 2 hours to obtain a closed-loop product;
闭环结束后,将反应体系冷却至60℃,加液碱调节pH到13,蒸馏回收三乙胺,蒸馏的终止温度为115℃。收集得到15.6kg三乙胺,将收集得到的三乙胺进行回收利用。After the ring closure is completed, the reaction system is cooled to 60°C, the pH is adjusted to 13 by adding liquid alkali, and triethylamine is recovered by distillation, and the termination temperature of the distillation is 115°C. Collect 15.6kg triethylamine, and the collected triethylamine is recycled.
放料至离心机甩滤,滤饼先分两次用邻二氯苯洗涤,甩干后再用热水洗涤至滤液清晰,即可得到永固紫滤饼。经检测,滤液中不含三乙胺;滤饼经干燥得永固紫34.6kg,含量97.8%,经颜料化处理(捏合)所得永固紫成品色光与标准品近似(ΔE<0.5),相对着色力99.8%。Put the material into the centrifuge and filter it. The filter cake is washed twice with o-dichlorobenzene, dried and then washed with hot water until the filtrate is clear, and the permanent purple filter cake can be obtained. After testing, the filtrate does not contain triethylamine; the filter cake is dried to obtain 34.6kg of permanent violet, with a content of 97.8%. Tinting power 99.8%.
实施例4Example 4
将600kg邻二氯苯和30kg 3-氨基-N-乙基咔唑混合,在45℃下分批加入18kg四氯苯醌,控制温度45℃,投毕加盖密封,继续搅拌反应30分钟;Mix 600kg of o-dichlorobenzene and 30kg of 3-amino-N-ethylcarbazole, add 18kg of chlorobenzoquinone in batches at 45°C, control the temperature at 45°C, cover and seal the mixture, and continue stirring for 30 minutes;
在1.5小时内,滴加12kg三乙胺,控制温度50℃,在该温度下继续搅拌反应5小时,得缩合物;Within 1.5 hours, 12kg of triethylamine was added dropwise, the temperature was controlled at 50°C, and the reaction was continued under stirring for 5 hours at this temperature to obtain a condensate;
将缩合物转入闭环釜,升温至140℃,加入苯磺酰氯12kg,继续升温至180℃,然后在180℃保温回流反应6小时,得到闭环产物;Transfer the condensate to a closed-loop kettle, raise the temperature to 140°C, add 12kg of benzenesulfonyl chloride, continue to heat up to 180°C, and then keep warm and reflux at 180°C for 6 hours to obtain a closed-loop product;
闭环结束后,将反应体系冷却至50℃,加液碱调节pH到14,蒸馏回收三乙胺,蒸馏的终止温度为120℃。收集得到10.3kg三乙胺,将收集得到的三乙胺进行回收利用。After the ring closure is completed, the reaction system is cooled to 50°C, the pH is adjusted to 14 by adding liquid alkali, and triethylamine is recovered by distillation, and the termination temperature of the distillation is 120°C. 10.3kg of triethylamine was collected, and the collected triethylamine was recycled.
放料至离心机甩滤,滤饼先分两次用邻二氯苯洗涤,甩干后再用热水洗涤至滤液清晰,即可得到永固紫滤饼。经检测,滤液中不含三乙胺;滤饼经干燥得永固紫36.1kg,含量98.2%,经颜料化处理(捏合)所得永固紫成品色光与标准品近似(ΔE<0.5),相对着色力102.7%。Put the material into the centrifuge and filter it. The filter cake is washed twice with o-dichlorobenzene, dried and then washed with hot water until the filtrate is clear, and the permanent purple filter cake can be obtained. After testing, the filtrate does not contain triethylamine; the filter cake is dried to obtain 36.1kg of permanent violet, with a content of 98.2%. Tinting power 102.7%.
由以上实施例的结果可知,本发明提供的永固紫合成过程中三乙胺的回收率高,由本发明所述回收方法得到的永固紫废水中不含三乙胺,而且通过本发明所述方法得到的永固紫滤饼中也不含三乙胺,实现了三乙胺的彻底回收。As can be seen from the results of the above examples, the recovery rate of triethylamine in the synthetic process of the permanent violet provided by the present invention is high, and the permanent violet waste water obtained by the recovery method of the present invention does not contain triethylamine, and is obtained by the present invention. Also do not contain triethylamine in the permanent violet filter cake that described method obtains, have realized the thorough recovery of triethylamine.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.
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| CN111875977B (en) * | 2020-08-27 | 2023-10-31 | 银川百泓新材料科技有限公司 | Permanent violet refining system and refining method |
| CN112225750A (en) * | 2020-10-30 | 2021-01-15 | 安达市多森新材料科技有限公司 | Permanent violet preparation method with low wastewater discharge |
| CN116715586A (en) * | 2023-02-21 | 2023-09-08 | 福建紫金选矿药剂有限公司 | A method for recovering acid-binding agent triethylamine in the preparation process of 5-nonylsalicylaldehyde |
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Application publication date: 20180320 |