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CN107718692A - A kind of magnetic material hydraulic press automatic blank fetching equipment and take blank technology - Google Patents

A kind of magnetic material hydraulic press automatic blank fetching equipment and take blank technology Download PDF

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Publication number
CN107718692A
CN107718692A CN201711172897.6A CN201711172897A CN107718692A CN 107718692 A CN107718692 A CN 107718692A CN 201711172897 A CN201711172897 A CN 201711172897A CN 107718692 A CN107718692 A CN 107718692A
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blank
robot
magnetic material
photoelectric switch
hydraulic press
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舒云峰
邱伟国
刘小龙
王小冬
孙邦用
王开斌
葛安乐
胡瑞
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ZHONGGANG TIANYUAN (MAANSHAN) TONGLI MAGNETIC MATERIAL CO Ltd
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ZHONGGANG TIANYUAN (MAANSHAN) TONGLI MAGNETIC MATERIAL CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manipulator (AREA)

Abstract

本发明公开了一种磁性材料油压机自动取坯设备及取坯方法,属于磁性材料生产设备技术领域。它包括用于控制整个设备的控制器、一个设于油压机出料一侧的取坯机以及一个设于所述取坯机任意一侧的取坯机器人,所述取坯机器人、取坯机分别与控制器电气连接,取坯机器人依次顺序取走码放在取坯机上的至少一层磁性成型坯件。本发明采用取坯机器人的体积小,占地面积小,对于一些场地较为狭窄的企业来说,可以更好地满足其智能化生产的需求,适合企业的规模化生产;取坯机器人可以依次顺序取走码放在取坯机上的至少一层磁性成型坯件,并将坯料整齐码放在托盘上,磁性成型坯件不易破损,坯件的生产合格率高,减少了人工取坯,有效地提高了工作效率。

The invention discloses an automatic billet removal device and a billet removal method for a magnetic material hydraulic press, and belongs to the technical field of magnetic material production equipment. It includes a controller for controlling the entire equipment, a blank take-off machine arranged on the discharge side of the hydraulic press, and a blank take-off robot arranged on either side of the blank take-off machine, the blank take-off robot and the blank take-off machine are respectively It is electrically connected with the controller, and the blank taking robot sequentially takes away at least one layer of magnetically formed blanks coded on the blank taking machine. The present invention adopts the robot with small size and small footprint, which can better meet the needs of intelligent production for some enterprises with relatively narrow sites, and is suitable for the large-scale production of enterprises; Take away at least one layer of magnetically formed blanks stacked on the blank taker, and place the blanks neatly on the pallet. The magnetically formed blanks are not easy to be damaged, and the production pass rate of blanks is high, which reduces manual blanking and effectively improves work efficiency.

Description

一种磁性材料油压机自动取坯设备及取坯方法A kind of equipment and method for automatic billet removal of magnetic material hydraulic press

技术领域technical field

本发明属于磁性材料生产设备技术领域,更具体地说,涉及一种磁性材料油压机自动取坯设备及取坯方法。The invention belongs to the technical field of magnetic material production equipment, and more specifically relates to an automatic billet removal device and method for a magnetic material hydraulic press.

背景技术Background technique

通常所说的磁性材料是指强磁性物质,现代磁性材料已经广泛的用在我们的生活之中,例如将永磁材料用作马达,应用于变压器中的铁心材料,作为存储器使用的磁光盘,计算机用磁记录软盘等。通常认为磁性材料是指由过渡元素铁、钴、镍及其合金等能够直接或间接产生磁性的物质;磁性材料按磁化后去磁的难易可分为软磁性材料和硬磁性材料,磁化后容易去掉磁性的物质叫软磁性材料,不容易去磁的物质叫硬磁性材料。一般来讲软磁性材料剩磁较小,硬磁性材料剩磁较大。近几年,随着市场对磁性材料产品需求不断增大以及客户产品不断的更新换代,对磁性材料产品的磁性能和产品特性稳定性要求越来越高,尤其是硬磁性材料,例如永磁铁氧体。目前磁性材料一般多是通过油压机进行成型,在压机上设有静模和动模,在完成压制后由出料侧输出坯料,然后通过人工方式进行取坯,在托盘上堆垛,这种方案在一定程度上能满足生产要求;但是该方案不仅生产效率和自动化程度低,而且劳动强度较高,为了能提高生产效率和降低劳动强度,为此,人们进行了长期的探索,提出了各种各样的解决方案。Generally speaking, magnetic materials refer to strong magnetic substances. Modern magnetic materials have been widely used in our lives, such as permanent magnet materials used as motors, core materials used in transformers, and magneto-optical disks used as memories. Magnetic recording floppy disks for computers, etc. It is generally considered that magnetic materials refer to substances that can directly or indirectly generate magnetism from transition elements such as iron, cobalt, nickel and their alloys; magnetic materials can be divided into soft magnetic materials and hard magnetic materials according to the difficulty of demagnetization after magnetization. The material that is easy to demagnetize is called soft magnetic material, and the material that is not easy to demagnetize is called hard magnetic material. Generally speaking, the remanence of soft magnetic materials is small, and that of hard magnetic materials is relatively large. In recent years, with the increasing market demand for magnetic material products and the continuous upgrading of customer products, the requirements for the magnetic performance and product characteristic stability of magnetic material products are getting higher and higher, especially for hard magnetic materials, such as permanent magnets Oxygen. At present, magnetic materials are generally formed by hydraulic presses. There are static molds and movable molds on the press. After the pressing is completed, the blanks are output from the discharge side, and then the blanks are manually removed and stacked on the pallet. The scheme can meet the production requirements to a certain extent; however, this scheme not only has low production efficiency and automation, but also has high labor intensity. In order to improve production efficiency and reduce labor intensity, people have carried out long-term exploration and proposed various various solutions.

经检索,专利文献1:中国专利CN201310501570.4公开了一种自动取坯设备,该设备包括机架,在机架上设有机械手,在机架和机械手之间设有能驱动机械手沿着机架纵向往复平移的纵向平移驱动机构,在机架的两侧分别设有用于码放坯件盘的送盘升降架和接盘升降架,且码放在接盘升降架上的坯件盘位于机械手纵向平移轨迹的下方,虽然该取坯设备可以完成坯件的码放,但是该设备整体结构占地面积大,对于较小厂房来说,无法大面积使用,进而影响生产的规模化,此外,对于多层坯件的码放,则该设备由于取坯不均匀,一方面造成坯件损坏,另一反面容易造成码放混乱,使用效果就会打折扣。专利文献2:中国专利CN201110097403.9公开了一种用于永磁铁氧体-瓦形磁体生产的自动取坯机构,包括固定架、升降支架,固定架上设有滚珠丝杆固定座,滚珠丝杆固定座上设有由电机一控制上下运动的滚珠丝杆,升降支架安装在滚珠丝杆上,升降支架在电机一控制下相对固定架作上下运动;升降支架上活动设有吸盘安装板,吸盘安装板通过皮带连接电机二,吸盘安装板在电机二控制下相对升降支架做水平运动,该取坯机可以将油压机生产的坯件自动取出,但是并不能将坯件转运至托盘上,而是码放在输送带上,然后人工方式进行取坯,在托盘上堆垛,工作效率低,劳动强度大。After searching, patent document 1: Chinese patent CN201310501570.4 discloses an automatic billet-taking device, which includes a frame, on which a manipulator is arranged, and between the frame and the manipulator is provided with a device capable of driving the manipulator along the machine. The longitudinal translation driving mechanism of the vertical reciprocating translation of the frame. On both sides of the frame, there are respectively a tray sending lift frame and a tray receiving lift frame for stacking the blank trays, and the blank trays stacked on the tray tray elevators are located on the longitudinal translation track of the manipulator. Below, although the billet taking equipment can complete the stacking of blanks, the overall structure of the equipment occupies a large area. For small workshops, it cannot be used in a large area, which will affect the scale of production. In addition, for multi-layer billets If the stacking of pieces is not done, the equipment will take uneven blanks, on the one hand, it will cause damage to the blanks, and on the other hand, it will easily cause confusion in stacking, and the use effect will be compromised. Patent document 2: Chinese patent CN201110097403.9 discloses an automatic billet-taking mechanism for the production of permanent ferrite-tile magnets, including a fixed frame, a lifting frame, and a ball screw fixing seat on the fixed frame. The rod fixing base is equipped with a ball screw that moves up and down controlled by the motor one. The lifting bracket is installed on the ball screw, and the lifting bracket moves up and down relative to the fixed frame under the control of the motor one. The suction cup mounting plate is connected to the second motor through a belt, and the suction cup mounting plate moves horizontally relative to the lifting bracket under the control of the second motor. It is stacked on the conveyor belt, and then the billets are manually removed and stacked on the pallet. The work efficiency is low and the labor intensity is high.

发明内容Contents of the invention

1.要解决的问题1. The problem to be solved

针对现有自动取坯设备占地面积大且无法实现多层坯料的取坯和码放问题,本发明的目的是提供一种磁性材料油压机自动取坯设备,取坯机器人占地面积小,不仅可以满足磁性成型坯件的大规模生产,而且通过取坯机与取坯机器人的配合,取坯机器人可以取走码放在取坯机上的至少一层磁性成型坯件,并将坯料整齐码放在托盘上,降低劳动强度,提高工作效率。In view of the problem that the existing automatic billet taking equipment occupies a large area and cannot realize the billet taking and stacking of multi-layer billets, the purpose of the present invention is to provide an automatic billet taking equipment for a magnetic material hydraulic press. The billet taking robot occupies a small area and can not only Satisfies the large-scale production of magnetic forming blanks, and through the cooperation of the blank taker and the blank taker robot, the blank taker robot can take away at least one layer of magnetic forming blanks placed on the blank taker, and place the blanks neatly on the pallet , Reduce labor intensity and improve work efficiency.

本发明的另一目的是提供一种上述设备的取坯方法,该方法实现了取坯机与取坯机器人间的有序衔接,在油压机一模生产时间内,取坯机器人可以快速取走码放在取坯机上的至少一层磁性成型坯件,并将坯料整齐码放在托盘上,有效节约生产时间,且不妨碍油压机的正常生产,降低劳动强度,提高工作效率。Another object of the present invention is to provide a method for removing blanks from the above-mentioned equipment. This method realizes the orderly connection between the blank taking machine and the blank taking robot. During the production time of the hydraulic press, the blank taking robot can quickly remove and stack At least one layer of the blank is magnetically formed on the blank taker, and the blanks are neatly stacked on the pallet, which effectively saves production time and does not hinder the normal production of the hydraulic press, reduces labor intensity and improves work efficiency.

2.技术方案2. Technical solution

为了解决上述问题,本发明所采用的技术方案如下:In order to solve the above problems, the technical scheme adopted in the present invention is as follows:

本发明的磁性材料油压机自动取坯设备,包括用于控制整个设备的控制器、一个设于油压机出料一侧的取坯机以及一个设于所述取坯机任意一侧的取坯机器人,所述取坯机器人、取坯机分别与控制器电气连接,取坯机器人依次顺序取走码放在取坯机上的至少一层磁性成型坯件。The automatic billet removal equipment for a magnetic material hydraulic press of the present invention includes a controller for controlling the entire device, a billet removal machine arranged on the discharge side of the hydraulic press, and a billet removal robot arranged on any side of the billet removal machine, The blank taking robot and the blank taking machine are respectively electrically connected to the controller, and the blank taking robot sequentially takes away at least one layer of magnetically formed blanks coded on the blank taking machine.

于本发明一种可能的实施方式中,所述控制器包括一个PLC控制单元,PLC控制单元具有面板和若干按钮,其中若干按钮设置在面板上,通过按钮手动控制控制器调节取坯机器人的第一抓取位置。In a possible implementation of the present invention, the controller includes a PLC control unit, the PLC control unit has a panel and a plurality of buttons, wherein a plurality of buttons are arranged on the panel, and the controller is manually controlled by the buttons to adjust the first step of the robot to remove the blank. A grab location.

于本发明一种可能的实施方式中,所述取坯机包括机架、取坯吸盘、输送带以及升降机构,输送带、取坯吸盘设置在机架上,取坯吸盘可沿机架外侧往复移动,吸取磁性成型坯件并放置在输送带上,升降机构置于机架的下方且设定至少一个工位。In a possible implementation of the present invention, the blank taking machine includes a frame, a blank suction cup, a conveyor belt and a lifting mechanism, the conveyor belt and the blank suction cup are arranged on the frame, and the blank suction cup can be Move back and forth, absorb the magnetic forming blank and place it on the conveyor belt, the lifting mechanism is placed under the frame and at least one station is set.

于本发明一种可能的实施方式中,所述取坯机器人包括机器本体、连接在机器本体上的机械臂以及固定在机械臂前端的抓手,抓手为可旋转的卡爪,其中卡爪由非导磁性材料制作而成。In a possible implementation of the present invention, the robot for removing blanks includes a machine body, a mechanical arm connected to the machine body, and a gripper fixed at the front end of the mechanical arm. The gripper is a rotatable claw, wherein the gripper Made of non-magnetic material.

于本发明一种可能的实施方式中,所述取坯机还包括第一光电开关和第二光电开关,其中驱动输送带的电机为第二伺服电机,第二光电开关设置在输送带两侧且距离输送带头部3-5cm,第一光电开关设置在第二光电开关的后侧且距离第一光电开关3-5cm,第一光电开关、第二光电开关的中心轴线分别与输送带的中心轴线相垂直,第一光电开关、第二光电开关、第二伺服电机均与所述控制器电气连接。In a possible implementation manner of the present invention, the blank removing machine further includes a first photoelectric switch and a second photoelectric switch, wherein the motor driving the conveyor belt is a second servo motor, and the second photoelectric switch is arranged on both sides of the conveyor belt And 3-5cm away from the conveyor belt head, the first photoelectric switch is arranged on the rear side of the second photoelectric switch and 3-5cm away from the first photoelectric switch, the central axes of the first photoelectric switch and the second photoelectric switch are respectively in line with the center of the conveyor belt The axes are perpendicular to each other, and the first photoelectric switch, the second photoelectric switch and the second servo motor are all electrically connected to the controller.

于本发明一种可能的实施方式中,所述非导磁性材料为不锈钢材料。In a possible implementation manner of the present invention, the non-magnetic material is stainless steel.

于本发明一种可能的实施方式中,所述卡爪内侧设置有缓冲垫,其中缓冲垫的材质为橡胶、软玻璃或棉布。In a possible implementation manner of the present invention, a buffer pad is provided inside the claw, wherein the material of the buffer pad is rubber, soft glass or cotton cloth.

于本发明一种可能的实施方式中,所述升降机构包括第一伺服电机、液压缸以及伸缩杆,第一伺服电机与控制器电气连接,伸缩杆置于液压缸内,伸缩杆的头部与机架固定连接,第一伺服电机驱动伸缩杆动作并带动机架上下多工位动作。In a possible implementation of the present invention, the lifting mechanism includes a first servo motor, a hydraulic cylinder, and a telescopic rod, the first servo motor is electrically connected to the controller, the telescopic rod is placed in the hydraulic cylinder, and the head of the telescopic rod Fixedly connected with the frame, the first servo motor drives the telescopic rod to move and drives the frame to move up and down with multiple stations.

本发明还提供了一种磁性材料油压机自动取坯设备的取坯方法,包括以下具体步骤:The present invention also provides a blanking method for automatic blanking equipment of a magnetic material hydraulic press, which includes the following specific steps:

步骤S101、输入取坯机器人的一次取坯至码放的动作时间t,从进料到落坯一模时间T,一模的磁性成型坯件片数为n,设定nt<T;Step S101, input the action time t from one billet removal to stacking by the billet removal robot, the time T from feeding to the billet fall, and the number of magnetically formed blanks in one mold is n, set nt<T;

步骤S102、升降机构将输送带升至最高点,至少一层磁性成型坯件由输送带输送出来并触发第一光电开关动作,第一光电开关输出信号至控制器,控制器触发取坯机器人动作且抓手置于第一抓取位置;输送带继续前进,直至磁性成型坯件触碰第二光电开关,输送带停止前进;Step S102, the lifting mechanism raises the conveyor belt to the highest point, at least one layer of magnetic forming blanks is conveyed by the conveyor belt and triggers the first photoelectric switch, the first photoelectric switch outputs a signal to the controller, and the controller triggers the robot to take the billet And the gripper is placed at the first grabbing position; the conveyor belt continues to advance until the magnetic forming blank touches the second photoelectric switch, and the conveyor belt stops advancing;

步骤S103、取坯机器人由第一抓取位置依次沿设定的方向和磁性成型坯件的间距行走,取走码放在取坯机上的至少一层磁性成型坯件,直至全部取走;Step S103, the billet removal robot walks sequentially from the first grabbing position along the set direction and the distance between the magnetically formed blanks, and removes at least one layer of magnetically formed blanks coded on the billet remover until all of them are removed;

步骤S104、循环步骤S102、步骤S103。Step S104, loop step S102, step S103.

于本发明一种可能的实施方式中,在步骤S103中,取坯机器人依次沿每一横排抓取磁性成型坯件。In a possible implementation manner of the present invention, in step S103, the blank-taking robot grabs the magnetically formed blank along each horizontal row in sequence.

3.有益效果3. Beneficial effect

相比于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:

(1)本发明的磁性材料油压机自动取坯设备,采用取坯机器人的体积小,占地面积小,对于一些场地较为狭窄的企业来说,可以更好地满足其智能化生产的需求,适合企业的规模化生产;取坯机器人可以依次顺序取走码放在取坯机上的至少一层磁性成型坯件,并将坯料整齐码放在托盘上,磁性成型坯件不易破损,提高了磁性成型坯件的生产合格率,减少了人工取坯,有效地提高了工作效率;(1) The automatic preform extraction equipment for the magnetic material oil press of the present invention adopts the preform extraction robot with small volume and small floor space. For some enterprises with relatively narrow sites, it can better meet the needs of their intelligent production, and is suitable for Large-scale production of enterprises; the billet taking robot can sequentially take away at least one layer of magnetic forming blanks stacked on the blank taking machine, and place the blanks neatly on the pallet. The magnetic forming blanks are not easy to be damaged, which improves the magnetic forming blanks. High production qualification rate, reducing manual billet removal, and effectively improving work efficiency;

(2)本发明的磁性材料油压机自动取坯设备,取坯机器人的第一抓取位置需要根据油压机的一模的磁性成型坯件片数决定,即确定X轴和Y轴,从而确定动作的范围大小,取坯机器人的第一抓取位置选定,由人工进行精确定位,从而保证取坯机器人的精准抓取磁性成型坯件,避免抓手损坏磁性成型坯件,同时也保证了磁性成型坯件在托盘上的整齐度;(2) In the automatic preform removal equipment for the magnetic material hydraulic press of the present invention, the first grabbing position of the preform removal robot needs to be determined according to the number of magnetically formed blanks of a mold of the hydraulic press, that is, the X-axis and the Y-axis are determined, thereby determining the action. Depending on the size of the range, the first grabbing position of the billet-taking robot is selected, and the precise positioning is performed manually, so as to ensure that the billet-taking robot can accurately grab the magnetically formed blank, avoid damage to the magnetically formed blank by the gripper, and also ensure the magnetic forming The uniformity of the blank on the pallet;

(3)本发明的磁性材料油压机自动取坯设备,取坯机器人的抓手为不锈钢材质的,并在内侧配合有缓冲垫,抓手可以紧紧地夹住坯件,且不会造成坯件损坏,同时不锈钢材质的抓手与坯件间不会产生磁力,抓手摆放坯件整齐;(3) In the automatic billet removal equipment for the magnetic material hydraulic press of the present invention, the gripper of the billet removal robot is made of stainless steel, and a buffer pad is fitted on the inside, so that the gripper can tightly clamp the blank without causing damage to the blank. damage, at the same time, there will be no magnetic force between the stainless steel gripper and the blank, and the gripper will place the blank neatly;

(4)本发明的磁性材料油压机自动取坯设备,采用第一光电开关和第二光电开关的配合,其中第一光电开关可以触发取坯机器人动作,使得磁性成型坯件尚未到达停止位,取坯机器人的抓手已到达第一抓取位置,节约了动作时间,保证取坯机器人与取坯机件的有序衔接;第二光电开关触发输送带停止前进,实现了磁性成型坯件的精确定位,使得抓手精准地位于第一抓取位置;(4) The automatic preform removal equipment for the magnetic material oil press of the present invention adopts the cooperation of the first photoelectric switch and the second photoelectric switch, wherein the first photoelectric switch can trigger the action of the preform removal robot, so that the magnetic forming preform has not yet reached the stop position, and the preform is taken out. The gripper of the billet robot has reached the first grabbing position, which saves the action time and ensures the orderly connection between the billet taking robot and the billet taking machine parts; the second photoelectric switch triggers the conveyor belt to stop moving forward, realizing the precision of the magnetic forming blank Positioning so that the gripper is precisely in the first gripping position;

(5)本发明的磁性材料油压机自动取坯设备,其中使用的电机均为伺服电机,伺服电机的控制性能好,为该设备的精准控制提供了有力的保障;(5) The automatic billet removal equipment of the magnetic material oil press of the present invention, wherein the motors used are all servo motors, and the control performance of the servo motors is good, which provides a strong guarantee for the precise control of the equipment;

(6)本发明的磁性材料油压机自动取坯设备,通过升降机构带动输送带下降一个坯件的高度,当取坯吸盘将新取得的坯件移动至已放置在输送带的坯件正上方时释放坯件从而使新取得的坯件无高度落差地放置在已放置在输送带的坯件上;如此循环从而在输送带上码放若干层坯件,有效地避免坯件在下落时出现磕碰损坏;(6) The automatic billet removal equipment for the magnetic material oil press of the present invention drives the conveyor belt to drop the height of a blank through the lifting mechanism, when the blank sucker moves the newly obtained blank to the top of the blank that has been placed on the conveyor belt Release the blanks so that the newly obtained blanks can be placed on the blanks that have been placed on the conveyor belt without a height difference; in this way, several layers of blanks are stacked on the conveyor belt to effectively prevent the blanks from being damaged when they fall ;

(7)本发明磁性材料油压机自动取坯设备的取坯方法,取坯机器人在抓取磁性成型坯件的同时,取坯机依旧正常工作,取坯机器人取一模磁性成型坯件的时间nt小于从进料到落坯一模时间T,一方面避免抓手触碰到输送带,消除损坏输送带和抓手的隐患,另一方面可以保证取坯机器人有足够的时间定位在第一抓取位置,油压机在连续正常工作的情况下,步骤衔接更为紧凑,节约了生产时间。(7) The blanking method of the automatic blanking equipment of the magnetic material oil press of the present invention, while the blanking robot grabs the magnetic forming blank, the blanking machine still works normally, and the time for the blanking robot to take a magnetic forming blank is nt It is less than the time T from feeding to blanking. On the one hand, it can prevent the gripper from touching the conveyor belt, eliminating the hidden danger of damage to the conveyor belt and the gripper. When the hydraulic press works continuously and normally, the steps are connected more compactly, which saves production time.

附图说明Description of drawings

以下将结合附图和实施例来对本发明的技术方案作进一步的详细描述,但是应当知道,这些附图仅是为解释目的而设计的,因此不作为本发明范围的限定。此外,除非特别指出,这些附图仅意在概念性地说明此处描述的结构构造,而不必要依比例进行绘制。The technical solutions of the present invention will be described in further detail below in conjunction with the drawings and embodiments, but it should be known that these drawings are only designed for the purpose of explanation, and therefore are not intended to limit the scope of the present invention. Furthermore, unless otherwise indicated, the drawings are only intended to conceptually illustrate the architectural configurations described herein and are not necessarily drawn to scale.

图1为本发明磁性材料油压机自动取坯设备的取坯机结构示意图;Fig. 1 is the structural representation of the blank machine of the automatic blank extraction equipment of the magnetic material hydraulic press of the present invention;

图2为本发明磁性材料油压机自动取坯设备的取坯机器人结构示意图;Fig. 2 is a structural schematic diagram of a robot for taking blanks of the automatic blanking equipment for a magnetic material hydraulic press of the present invention;

图3为本发明取坯机器人的抓手结构示意图;Fig. 3 is a structural schematic diagram of the gripper of the billet-taking robot of the present invention;

图4为本发明取坯机输送带的结构示意图;Fig. 4 is the structural representation of the conveyer belt of the blank taking machine of the present invention;

图5为磁性成型坯件的码放结构图。Fig. 5 is a stacking structure diagram of magnetic forming blanks.

图中:1、油压机;In the figure: 1. Hydraulic press;

2、取坯机;210、机架;220、取坯吸盘;230、输送带;240、升降机构;2. Blank take-off machine; 210, frame; 220, blank take-off suction cup; 230, conveyor belt; 240, lifting mechanism;

3、取坯机器人;310、机器本体;320;机械臂;330、抓手;331、缓冲垫;3. Blank-taking robot; 310, machine body; 320; mechanical arm; 330, gripper; 331, buffer pad;

4、第一光电开关;4. The first photoelectric switch;

5、第二光电开关;5. The second photoelectric switch;

6、磁性成型坯件。6. Magnetic forming blanks.

具体实施方式detailed description

下文对本发明的示例性实施例的详细描述参考了附图,该附图形成描述的一部分,在该附图中作为示例示出了本发明可实施的示例性实施例。尽管这些示例性实施例被充分详细地描述以使得本领域技术人员能够实施本发明,但应当理解可实现其他实施例且可在不脱离本发明的精神和范围的情况下对本发明作各种改变。下文对本发明的实施例的更详细的描述并不用于限制所要求的本发明的范围,而仅仅为了进行举例说明且不限制对本发明的特点和特征的描述,以提出执行本发明的最佳方式,并足以使得本领域技术人员能够实施本发明。因此,本发明的范围仅由所附权利要求来限定。The following detailed description of exemplary embodiments of the invention refers to the accompanying drawings, which form a part hereof, and in which is shown by way of example an exemplary embodiment of the invention in which it can be practiced. While these exemplary embodiments have been described in sufficient detail to enable those skilled in the art to practice the invention, it should be understood that other embodiments can be implemented and that various changes can be made in the invention without departing from the spirit and scope of the invention. . The following more detailed description of the embodiments of the invention is not intended to limit the scope of the invention as claimed, but merely to illustrate and not limit the description of the features and characteristics of the invention, in order to suggest the best mode of carrying out the invention , and are sufficient to enable those skilled in the art to implement the present invention. Accordingly, the scope of the invention is to be limited only by the appended claims.

下文对本发明的详细描述和示例实施例可结合附图来更好地理解,其中本发明的元件和特征由附图标记标识。The following detailed description and example embodiments of the invention may be better understood when taken in conjunction with the accompanying drawings, in which elements and features of the invention are identified by reference numerals.

实施例1Example 1

本发明的磁性材料油压机1自动取坯设备,包括用于控制整个设备的控制器、一个设于油压机1出料一侧的取坯机2以及一个设于所述取坯机2任意一侧(既可以在输送带的左侧或右侧,而不是前侧)的取坯机器人3,取坯机器人3、取坯机2分别与控制器电气连接,取坯机器人3依次顺序取走码放在取坯机2上的三层磁性成型坯件6。这里需要说明的是对于本发明涉及的磁性材料,按使用又分为软磁材料、永磁材料和功能磁性材料,其中软磁材料和永磁材料使用范围广,软磁材料和永磁材料均具有一定的磁性,当这些材料遇到铁钴镍成分的合金时,会使铁钴镍材料充磁。Magnetic material hydraulic press 1 automatic blanking equipment of the present invention comprises a controller for controlling the whole equipment, a blanking machine 2 arranged on the discharge side of hydraulic press 1 and a blanking machine 2 arranged on any side of said blanking machine 2 ( Both can be on the left side or the right side of the conveyor belt, instead of the front side), the billet removal robot 3 and the billet removal machine 2 are electrically connected to the controller respectively, and the billet removal robot 3 sequentially takes away the codes and places them in the fetching Three-layer magnetically formed blank 6 on blank machine 2. What needs to be explained here is that the magnetic materials involved in the present invention are divided into soft magnetic materials, permanent magnetic materials and functional magnetic materials according to their use, wherein soft magnetic materials and permanent magnetic materials have a wide range of applications, and both soft magnetic materials and permanent magnetic materials It has a certain degree of magnetism. When these materials meet the alloy of iron-cobalt-nickel composition, the iron-cobalt-nickel material will be magnetized.

由于取坯机器人3可以实现空间的多维度旋转,其动作的第一抓取位置需要根据油压机1的一模的磁性成型坯件6片数决定(不同的磁性成型坯件6的一模片数不一致,包括48片、60片等等,从而导致磁性成型坯件6在输送带230上的位置有所变动),即确定X轴和Y轴,从而确定动作的范围大小,因此控制器包括一个PLC控制单元,PLC控制单元具有面板和若干按钮,其中若干按钮设置在面板上,通过按钮手动控制控制器调节取坯机器人3的第一抓取位置,由人工进行精确定位,从而保证取坯机器人3的精准抓取磁性成型坯件6,避免抓手330损坏磁性成型坯件6,同时也保证了磁性成型坯件6在托盘上的整齐度。Since the blanking robot 3 can realize multi-dimensional rotation in space, the first grabbing position of its action needs to be determined according to the number of 6 pieces of magnetically formed blanks in one mold of the hydraulic press 1 (the number of pieces in one mold of different magnetically formed blanks 6 Inconsistent, including 48 pieces, 60 pieces, etc., resulting in a change in the position of the magnetic forming blank 6 on the conveyor belt 230), that is, to determine the X-axis and Y-axis, thereby determining the range of motion, so the controller includes a PLC control unit, the PLC control unit has a panel and several buttons, some of which are set on the panel, and the controller is manually controlled by the buttons to adjust the first grabbing position of the robot 3 for billet removal, and the precise positioning is performed manually, thereby ensuring that the robot robot for billet removal 3, the precise grasping of the magnetic forming blank 6 prevents the gripper 330 from damaging the magnetic forming blank 6, and at the same time ensures the uniformity of the magnetic forming blank 6 on the pallet.

如图1所示,其中的取坯机2包括机架210、取坯吸盘220、输送带230以及升降机构240,输送带230、取坯吸盘220设置在机架210上,取坯吸盘220可沿机架210外侧往复移动,吸取磁性成型坯件6并放置在输送带230上,升降机构240置于机架210的下方且设定三个工位,三个工位分别对应三层磁性成型坯件6,这样保证了磁性成型坯件6可以平稳的放置在输送带230上。As shown in Figure 1, the blanking machine 2 wherein includes frame 210, blanking suction cup 220, conveyor belt 230 and lifting mechanism 240, conveyor belt 230, blanking suction cup 220 are arranged on the frame 210, and blanking suction cup 220 can be Move back and forth along the outside of the frame 210, absorb the magnetic forming blank 6 and place it on the conveyor belt 230, the lifting mechanism 240 is placed under the frame 210 and set three stations, and the three stations correspond to three layers of magnetic forming The blank 6 ensures that the magnetically formed blank 6 can be placed on the conveyor belt 230 smoothly.

如图2所示,小体积的取坯机器人3包括机器本体310、连接在机器本体310上的机械臂320以及固定在机械臂320前端的抓手330,抓手330为可旋转的卡爪。值得说明的是,若是采用铁制的抓手330,在使用过程中,由于油压机1的充磁线包会对铁制抓手330充磁,使得抓手330带有一定的磁力,此外,本发明的磁性成型坯件6也具有一定的磁力,同样会对抓手330充磁,无法避免的造成抓手330本身具有磁性,铁制抓手330在抓取坯件码方时,由于磁力的作用,会导致磁性成型坯件6码方不整齐,进而出现坯件碰撞的问题,损坏坯件。相比之下,对于中国专利CN201420537236.4公开的永磁铁氧体湿法成型自动取坯装置,包括取件台架,取件台架与取坯行走伺服电机连接,取件台架的中间设置有真空吸盘,真空吸盘与取件真空泵以及取坯升降伺服电机连接,取件台架上真空吸盘的下面设置有传送带,其采用的是真空吸盘,在使用时,根本不会出现本发明的上述问题,As shown in FIG. 2 , the small-sized blank-taking robot 3 includes a machine body 310 , a robot arm 320 connected to the machine body 310 , and a gripper 330 fixed at the front end of the robot arm 320 . The gripper 330 is a rotatable claw. It is worth noting that if the iron gripper 330 is used, the iron gripper 330 will be magnetized by the magnetizing wire package of the hydraulic machine 1 during use, so that the gripper 330 has a certain magnetic force. In addition, this The magnetic forming blank 6 of the invention also has a certain magnetic force, which will also magnetize the gripper 330, which inevitably causes the gripper 330 itself to be magnetic. When the iron gripper 330 grabs the blank yard, due to the magnetic As a result, the 6-yard square of the magnetic forming blank will be irregular, and then there will be a problem of blank collision and damage to the blank. In contrast, for the permanent magnet ferrite wet forming automatic billet removal device disclosed in Chinese patent CN201420537236.4, it includes a pick-up stand, which is connected to a walking servo motor for pick-up parts, and the middle of the pick-up stand is set There is a vacuum suction cup, which is connected with the pick-up vacuum pump and the billet lifting servo motor. There is a conveyor belt under the vacuum suction cup on the pick-up platform, which uses a vacuum suction cup. When in use, the above-mentioned problems of the present invention will not appear at all. question,

因此发明人通过大量的试验和分析,将卡爪由非导磁性材料制作而成,非导磁性材料为不锈钢材料,一方面卡爪与磁性成型坯件6之间不会产生粘接,保证磁性成型坯件6的完整性,另一方面磁性成型坯件6表面残留有脱模油脂,不锈钢卡爪不会产生腐蚀,使用寿命长。此外,如图3所示,为了减少由硬质的不锈钢与坯件造成的磨损,卡爪内侧设置有缓冲垫331,其中缓冲垫331的材质为橡胶、软玻璃或棉布,卡爪将坯件轻轻抓起,缓冲垫331可以起到增大摩擦的作用。Therefore inventor passes through a large amount of tests and analysis, claw is made by non-magnetic material, and non-magnetic material is stainless steel material, on the one hand can not produce bonding between claw and magnetic forming blank 6, guarantees magnetic The integrity of the formed blank 6, on the other hand, there is mold release grease on the surface of the magnetic formed blank 6, and the stainless steel claws will not corrode, and have a long service life. In addition, as shown in Figure 3, in order to reduce the wear and tear caused by the hard stainless steel and the blank, a buffer pad 331 is provided inside the claw, wherein the material of the buffer pad 331 is rubber, soft glass or cotton cloth, and the claw will hold the blank Gently grabbing, the buffer pad 331 can play a role in increasing friction.

实施例2Example 2

本实施例的基本结构与在实施例1相同,不同之处在:如图4所示,取坯机2还包括第一光电开关4和第二光电开关5,第一光电开关4、第二光电开关5的中心轴线分别与输送带230的中心轴线相垂直,第一光电开关4、第二光电开关5、第二伺服电机均与所述控制器电气连接。The basic structure of the present embodiment is the same as that in Embodiment 1, the difference is: as shown in Figure 4, the blank machine 2 also includes a first photoelectric switch 4 and a second photoelectric switch 5, the first photoelectric switch 4, the second photoelectric switch The central axis of the photoelectric switch 5 is respectively perpendicular to the central axis of the conveyor belt 230, and the first photoelectric switch 4, the second photoelectric switch 5, and the second servo motor are all electrically connected to the controller.

其中驱动输送带230的电机为第二伺服电机,第二光电开关5设置在输送带230两侧且距离输送带230头部3-5cm,最佳值为4cm,需要说明的是,本发明的坯件的宽度为4cm,由于输送带230的头部为圆弧状且转向辊的直径8-10cm,若坯件输送至靠近头部,则坯件的重心下移至输送带230下方,导致坯件发生倾斜,不便于抓手330的精准抓取;而将第二光电开关5设计距离输送带230头部3-5cm,可以使得磁性成型坯件的重心始终位于输送带230上方,且在摩擦力的作用下,稳稳的停放在输送带230上。Wherein the motor that drives conveyor belt 230 is the second servo motor, and the second photoelectric switch 5 is arranged on conveyor belt 230 both sides and is apart from conveyor belt 230 head 3-5cm, and optimum value is 4cm, and it should be noted that, the present invention The width of blank is 4cm, because the head of conveyer belt 230 is circular arc shape and the diameter 8-10cm of deflection roller, if blank is conveyed to near head, then the center of gravity of blank moves down to conveyer belt 230 below, causes The blank is tilted, which is not convenient for the precise grasping of the gripper 330; and the second photoelectric switch 5 is designed to be 3-5cm away from the head of the conveyor belt 230, so that the center of gravity of the magnetic forming blank can always be located above the conveyor belt 230, and in the Under the effect of frictional force, it is parked steadily on the conveyor belt 230.

另外,第一光电开关4设置在第二光电开关5的后侧且距离第一光电开关4 3-5cm,最佳值为4cm,需要说明的是,若是两者的距离过小,则坯件停止时,取坯机器人3的抓手330还未定位在第一抓取位置上方;若是两者的距离过大,由于取坯机器人3取坯的时间与坯件的压制成型时间相差不到10s,且输送带230的动作时间较短,但第一光电开关4已触发取坯机器人3动作,使得取坯机器人3的抓手330不得不放下抓取的坯件或是胡乱地码放坯件,造成坯件码放不整齐。第一光电开关4与第二光电开关5的间距为4cm,取坯机器人3的抓手330有足够的时间动作并定位至第一抓取位置上方。In addition, the first photoelectric switch 4 is arranged on the rear side of the second photoelectric switch 5 and is 3-5 cm away from the first photoelectric switch 4, and the optimal value is 4 cm. It should be noted that if the distance between the two is too small, the blank When stopping, the gripper 330 of the blank-taking robot 3 has not been positioned above the first grabbing position; if the distance between the two is too large, the difference between the time for the blank-taking robot 3 and the pressing and forming time of the blank is less than 10s , and the action time of the conveyor belt 230 is relatively short, but the first photoelectric switch 4 has triggered the action of the robot 3 for removing blanks, so that the gripper 330 of the robot 3 for removing blanks has to put down the blanks it grabs or randomly stacks the blanks, Cause blank stacking is not neat. The distance between the first photoelectric switch 4 and the second photoelectric switch 5 is 4 cm, and the gripper 330 of the preform removal robot 3 has enough time to move and be positioned above the first gripping position.

实施例3Example 3

本实施例的基本结构与在实施例2相同,不同之处在:升降机构240包括第一伺服电机、液压缸以及伸缩杆,第一伺服电机与控制器电气连接,伸缩杆置于液压缸内,伸缩杆的头部与机架210固定连接,第一伺服电机驱动伸缩杆动作并带动机架210上下三个工位动作。The basic structure of this embodiment is the same as in Embodiment 2, the difference is that: the lifting mechanism 240 includes a first servo motor, a hydraulic cylinder and a telescopic rod, the first servo motor is electrically connected to the controller, and the telescopic rod is placed in the hydraulic cylinder , the head of the telescopic rod is fixedly connected to the frame 210, and the first servo motor drives the telescopic rod to move and drives the three stations of the frame 210 to move up and down.

下面具体介绍取坯机2的动作为:通过升降机构240带动输送带230下降一个坯件的高度,当取坯吸盘220将新取得的坯件移动至已放置在输送带230的坯件正上方时释放坯件从而使新取得的坯件无高度落差地放置在已放置在输送带230的坯件上;如此循环从而在输送带230上码放三层坯件。取坯机2的这种结构设计,可以将坯件平稳地放在输送带230上,有效地避免坯件在下落时出现磕碰损坏。The action of the blank take-off machine 2 will be introduced in detail below: the lifting mechanism 240 drives the conveyor belt 230 to drop the height of a blank, and when the blank take-off suction cup 220 moves the newly obtained blank to the top of the blank that has been placed on the conveyor belt 230 The blanks are released at the same time so that the newly obtained blanks are placed on the blanks that have been placed on the conveyor belt 230 without a height drop; so that three layers of blanks are stacked on the conveyor belt 230 in a cycle. The structural design of the blank take-off machine 2 can place the blank on the conveyor belt 230 stably, effectively preventing the blank from being bumped and damaged when it falls.

实施例4Example 4

一种磁性材料油压机1自动取坯设备的取坯方法,包括以下具体步骤:A method for extracting blanks of an automatic blank extracting device for a magnetic material hydraulic press 1, comprising the following specific steps:

步骤S101、一方面为了避免抓手330触碰到输送带230,消除损坏输送带230和抓手330的隐患,另一方面为了可以保证取坯机器人3有足够的时间定位在第一抓取位置,输入取坯机器人3的一次取坯至码放的动作时间2.4s,从进料到落坯一模时间120s,一模的磁性成型坯件6片数为48片,设定48*2.4=115.2s<120s;Step S101, on the one hand, in order to prevent the gripper 330 from touching the conveyor belt 230 and eliminate the hidden danger of damage to the conveyor belt 230 and the gripper 330, and on the other hand, to ensure that the preform removal robot 3 has enough time to be positioned at the first gripping position , input the action time from one billet removal to stacking by the billet removal robot 3 is 2.4s, the time from feeding to the billet fall is 120s, the number of 6 pieces of magnetically formed blanks in one mold is 48 pieces, set 48*2.4=115.2 s<120s;

步骤S102、升降机构240将输送带230升至最高点,三层磁性成型坯件6由输送带230输送出来并触发第一光电开关4动作,第一光电开关4输出信号至控制器,控制器触发取坯机器人3动作且抓手330置于第一抓取位置;输送带230继续前进,直至磁性成型坯件6触碰第二光电开关5,输送带230停止前进;Step S102, the lifting mechanism 240 raises the conveyor belt 230 to the highest point, the three-layer magnetic forming blank 6 is transported out by the conveyor belt 230 and triggers the action of the first photoelectric switch 4, the first photoelectric switch 4 outputs a signal to the controller, and the controller Trigger the action of the billet removal robot 3 and place the gripper 330 at the first grabbing position; the conveyor belt 230 continues to advance until the magnetic forming blank 6 touches the second photoelectric switch 5, and the conveyor belt 230 stops advancing;

步骤S103、如图5所示,取坯机器人3由第一抓取位置依次沿设定的X轴方向,每一横排抓取磁性成型坯件6,取坯机器人3的移动距离为磁性成型坯件6的间距,其中磁性成型坯件6的间距为2cm,取走码放在取坯机2上的三层磁性成型坯件6,直至全部取走;Step S103, as shown in FIG. 5 , the preform removal robot 3 grabs the magnetic forming blanks 6 in each horizontal row along the set X-axis direction from the first grasping position, and the moving distance of the preform removal robot 3 is The spacing of blanks 6, wherein the spacing of magnetic forming blanks 6 is 2cm, take away the three-layer magnetic forming blanks 6 that are placed on the blank taking machine 2 until all are taken away;

步骤S104、循环步骤S102、步骤S103。Step S104, loop step S102, step S103.

Claims (10)

1.一种磁性材料油压机自动取坯设备,其特征在于,包括用于控制整个设备的控制器、一个设于油压机(1)出料一侧的取坯机(2)以及一个设于所述取坯机(2)任意一侧的取坯机器人(3),所述取坯机器人(3)、取坯机(2)分别与控制器电气连接,取坯机器人(3)依次顺序取走码放在取坯机(2)上的至少一层磁性成型坯件(6)。1. A kind of blanking equipment of magnetic material hydraulic press automatically, it is characterized in that, comprise the controller that is used to control whole equipment, a blanking machine (2) that is located at hydraulic press (1) discharging side and a blanking machine (2) that is located at described The blank-taking robot (3) on any side of the blank-taking machine (2), the blank-taking robot (3) and the blank-taking machine (2) are electrically connected to the controller respectively, and the blank-taking robot (3) sequentially removes and stacks At least one layer of magnetically formed blanks (6) on the blank breaker (2). 2.根据权利要求1所述的磁性材料油压机自动取坯设备,其特征在于,所述控制器包括一个PLC控制单元,PLC控制单元具有面板和若干按钮,其中若干按钮设置在面板上,通过按钮手动控制控制器调节取坯机器人(3)的初始工作状态。2. The automatic blanking equipment of the magnetic material hydraulic press according to claim 1, wherein the controller includes a PLC control unit, the PLC control unit has a panel and some buttons, wherein some buttons are arranged on the panel, and the button The manual control controller regulates the initial working state of the blank robot (3). 3.根据权利要求2所述的磁性材料油压机自动取坯设备,其特征在于,所述取坯机(2)包括机架(210)、取坯吸盘(220)、输送带(230)以及升降机构(240),输送带(230)、取坯吸盘(220)设置在机架(210)上,取坯吸盘(220)可沿机架(210)外侧往复移动,吸取磁性成型坯件(6)并放置在输送带(230)上,升降机构(240)置于机架(210)的下方且设定至少一个工位。3. The automatic blanking equipment of magnetic material hydraulic press according to claim 2, characterized in that, the blanking machine (2) comprises a frame (210), a blanking sucker (220), a conveyor belt (230) and a lift Mechanism (240), conveyor belt (230), blank sucker (220) are arranged on the frame (210), and the blank sucker (220) can move back and forth along the outside of the frame (210) to suck the magnetic forming blank (6 ) and placed on the conveyor belt (230), the lifting mechanism (240) is placed under the frame (210) and at least one station is set. 4.根据权利要求3所述的磁性材料油压机自动取坯设备,其特征在于,所述取坯机器人(3)包括机器本体(310)、连接在机器本体(310)上的机械臂(320)以及固定在机械臂(320)前端的抓手(330),抓手(330)为可旋转的卡爪,其中卡爪由非导磁性材料制作而成。4. The automatic blanking equipment for magnetic material hydraulic press according to claim 3, characterized in that, the blanking robot (3) comprises a machine body (310), a mechanical arm (320) connected to the machine body (310) And the gripper (330) fixed on the front end of the mechanical arm (320), the gripper (330) is a rotatable claw, wherein the claw is made of non-magnetic material. 5.根据权利要求3所述的磁性材料油压机自动取坯设备,其特征在于,所述取坯机(2)还包括第一光电开关(4)和第二光电开关(5),其中驱动输送带(230)的电机为第二伺服电机,第二光电开关(5)设置在输送带(230)两侧且距离输送带(230)头部3-5cm,第一光电开关设置在第二光电开关的后侧且距离第一光电开关(4)3-5cm,第一光电开关(4)、第二光电开关(5)的中心轴线分别与输送带(230)的中心轴线相垂直,第一光电开关(4)、第二光电开关(5)、第二伺服电机均与所述控制器电气连接。5. The automatic blanking equipment of magnetic material hydraulic press according to claim 3, characterized in that, the blanking machine (2) also includes a first photoelectric switch (4) and a second photoelectric switch (5), wherein the drive transport The motor of the belt (230) is the second servo motor, the second photoelectric switch (5) is arranged on both sides of the conveyor belt (230) and is 3-5cm away from the head of the conveyor belt (230), and the first photoelectric switch is arranged on the second photoelectric switch. The rear side of the switch and apart from the first photoelectric switch (4) 3-5cm, the central axis of the first photoelectric switch (4), the second photoelectric switch (5) is perpendicular to the central axis of the conveyor belt (230) respectively, the first The photoelectric switch (4), the second photoelectric switch (5) and the second servo motor are all electrically connected with the controller. 6.根据权利要求4所述的磁性材料油压机自动取坯设备,其特征在于,所述非导磁性材料为不锈钢材料。6. The automatic preform removal equipment for magnetic material hydraulic press according to claim 4, characterized in that, the non-magnetic material is stainless steel. 7.根据权利要求4所述的磁性材料油压机自动取坯设备,其特征在于,所述卡爪内侧设置有缓冲垫(331),其中缓冲垫(331)的材质为橡胶、软玻璃或棉布。7. The automatic preform removal equipment for magnetic material hydraulic press according to claim 4, characterized in that, a buffer pad (331) is provided inside the claw, wherein the material of the buffer pad (331) is rubber, soft glass or cotton cloth. 8.根据权利要求3或5所述的磁性材料油压机自动取坯设备,其特征在于,所述升降机构(240)包括第一伺服电机、液压缸以及伸缩杆,第一伺服电机与控制器电气连接,伸缩杆置于液压缸内,伸缩杆的头部与机架(210)固定连接,第一伺服电机驱动伸缩杆动作并带动机架(210)上下多工位动作。8. According to claim 3 or 5, the automatic billet removal equipment for magnetic material hydraulic press is characterized in that, the lifting mechanism (240) includes a first servo motor, a hydraulic cylinder and a telescopic rod, and the first servo motor and the controller electric Connect, telescopic rod is placed in hydraulic cylinder, the head of telescopic rod is fixedly connected with frame (210), and the first servo motor drives telescopic rod action and drives frame (210) up and down multi-station action. 9.一种磁性材料油压机自动取坯设备的取坯方法,其特征在于,包括以下具体步骤:9. A method for taking blanks of an automatic blanking equipment for a magnetic material hydraulic press, characterized in that it comprises the following specific steps: 步骤S101、输入取坯机器人(3)的一次取坯至码放的动作时间t,从进料到落坯一模时间T,一模的磁性成型坯件(6)片数为n,设定nt<T;Step S101, input the action time t from the billet removal robot (3) once from billet removal to stacking, the time T from feeding to the billet fall, the number of magnetically formed blanks (6) in a mold is n, set nt <T; 步骤S102、升降机构(240)将输送带(230)升至最高点,至少一层磁性成型坯件(6)由输送带(230)输送出来并触发第一光电开关(4)动作,第一光电开关(4)输出信号至控制器,控制器触发取坯机器人(3)动作且抓手(330)置于第一抓取位置;输送带(230)继续前进,直至磁性成型坯件(6)触碰第二光电开关(5),输送带(230)停止前进;Step S102, the lifting mechanism (240) raises the conveyer belt (230) to the highest point, at least one layer of magnetic forming blank (6) is conveyed out by the conveyer belt (230) and triggers the action of the first photoelectric switch (4), the first The photoelectric switch (4) outputs a signal to the controller, and the controller triggers the robot (3) to take action and the gripper (330) is placed in the first grabbing position; the conveyor belt (230) continues to move forward until the magnetically formed blank (6 ) touches the second photoelectric switch (5), and the conveyor belt (230) stops advancing; 步骤S103、取坯机器人(3)由第一抓取位置依次沿设定的方向和磁性成型坯件(6)的间距行走,取走码放在取坯机(2)上的至少一层磁性成型坯件(6),直至全部取走;Step S103, the billet removal robot (3) walks sequentially from the first grabbing position along the set direction and the distance between the magnetically formed blanks (6), and takes away at least one layer of magnetically formed blanks placed on the billet remover (2). Blank (6), until all take away; 步骤S104、循环步骤S102、步骤S103。Step S104, loop step S102, step S103. 10.根据权利要求9所述的磁性材料油压机自动取坯设备的取坯方法,其特征在于,在步骤S103中,取坯机器人(3)依次沿每一横排抓取磁性成型坯件(6)。10. The blanking method of the automatic blanking equipment for magnetic material hydraulic press according to claim 9, characterized in that, in step S103, the blanking robot (3) grabs the magnetic forming blanks (6) along each horizontal row sequentially ).
CN201711172897.6A 2017-11-22 2017-11-22 A kind of magnetic material hydraulic press automatic blank fetching equipment and take blank technology Pending CN107718692A (en)

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