CN107579310A - A liquid metal battery incubator with air-cooled heat dissipation mechanism and heat dissipation method thereof - Google Patents
A liquid metal battery incubator with air-cooled heat dissipation mechanism and heat dissipation method thereof Download PDFInfo
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Abstract
本发明公开了一种带风冷散热机构的液态金属电池保温箱及其散热方法,带风冷散热机构的液态金属电池保温箱包括箱体和电控柜;箱体上设有风冷散热机构;所述的风冷散热机构包括设置在箱体四个侧面的散热翅片组;每一散热翅片组包括多块水平布置的扇热翅片;散热翅片组的侧部设有受控于电控柜的散热风机。该带风冷散热机构的液态金属电池保温箱及其散热方法易于实施,散热效率高。
The invention discloses a liquid metal battery insulation box with an air-cooled heat dissipation mechanism and a heat dissipation method thereof. The liquid metal battery insulation box with an air-cooled heat dissipation mechanism includes a box body and an electric control cabinet; the box body is provided with an air-cooled heat dissipation mechanism ; The air-cooled heat dissipation mechanism includes cooling fin groups arranged on the four sides of the box; each cooling fin group includes a plurality of horizontally arranged fan heat fins; the sides of the cooling fin group are provided with controlled Cooling fan for electric control cabinet. The liquid metal battery incubator with an air-cooling heat dissipation mechanism and the heat dissipation method thereof are easy to implement and have high heat dissipation efficiency.
Description
技术领域technical field
本发明涉及一种带风冷散热机构的液态金属电池保温箱及其散热方法。The invention relates to a liquid metal battery incubator with an air-cooled heat dissipation mechanism and a heat dissipation method thereof.
背景技术Background technique
液态金属电池是一类低成本、高效率、长寿命的新型储能电池技术,在电网的规模储能中有很好的应用前景。液态金属电池成组的大容量储能系统,可对电网进行调峰,对负荷进行削峰填谷,有效的增强风力发电、太阳能发电系统的运行稳定性、提高电能质量。Liquid metal batteries are a new type of low-cost, high-efficiency, and long-life energy storage battery technology, which has a good application prospect in large-scale energy storage in power grids. The large-capacity energy storage system composed of liquid metal batteries can adjust the peak of the power grid, load the peak and fill the valley, effectively enhance the operation stability of wind power generation and solar power generation systems, and improve the power quality.
液态金属电池属于高温电池,长期运行温度一般在400-600℃,短期升温或者化成时工作温度需达700℃,故电池运行需要具有加热保温的装置,而保温箱稳定运行的最高设计温度为700℃,还需保证保温箱工作过程中箱内最大温差小于20℃。已有报道的保温箱一般应用在钠硫电池,最高温度只有350℃,且保温箱内最大温差控制为30℃,如钠硫电池专用保温箱(申请号:CN201010584548.7)、一种钠硫电池模块保温箱(申请号:CN201410106677.3)等。已报道的专门针对液态金属电池的保温箱较少,一种用于千瓦级储电设施的液态金属电池模组(申请号:CN201510514549.7)中有关保温箱的部分只介绍了采用电热管加热补充系统所需热量,采用硅酸铝陶瓷纤维作为保温层的材料,既没有阐述电加热管的布置位置和形式,也没有说明能够控制的温度范围,也没有对保温层的厚度选取、层数设置、具体实施的描述或者计算。一种液态金属电池及液态金属电池千瓦级模组(申请号:CN201410777993.3)用到的保温箱设计,加热部分依靠电池组自身的焦耳热以及箱内电池组间的加热隔板维持箱内温度,是多层的加热设计,但是存在着一些缺陷。首先,其层间电池组的接线是通过侧面连接,空间利用率较低;其次,该专利(申请号:CN201410777993.3)强调电池在大电流放电下自身焦耳热维持保温箱系统的供热,在几个千瓦级模块保温箱也许是可行的,但在十千瓦、百千瓦、兆瓦级及以上级别的大型储能保温箱是很难实现电池组在正常工作状态下的完全自供热,尤其是在初始的加热阶段,更是难易实现加热到目标温度;最后,该专利(申请号:CN201410777993.3)较少的关注隔板的加热设计,并没有公开隔板内的加热方式及加热器件安装布置情况,更没有针对每层分腔结构内设置单独的温度控制和监测装置,很大程度上限制了液态金属电池模组的放大。本公司前期的一些液态金属电池保温箱专利(申请号:CN201610920571.6和CN201611209114.2)主要侧重于加热、保温和温控设计,没有考虑到主动散热和快速降温控制。Liquid metal batteries are high-temperature batteries. The long-term operating temperature is generally 400-600°C. The working temperature for short-term heating or formation needs to reach 700°C. Therefore, the battery operation needs to have a heating and heat preservation device, and the maximum design temperature of the incubator for stable operation is 700°C. It is also necessary to ensure that the maximum temperature difference in the incubator is less than 20°C during the working process of the incubator. The reported incubators are generally used in sodium-sulfur batteries, the maximum temperature is only 350°C, and the maximum temperature difference in the incubator is controlled to 30°C, such as the special incubator for sodium-sulfur batteries (application number: CN201010584548.7), a sodium-sulfur battery Battery module incubator (application number: CN201410106677.3), etc. There are few reported incubators specifically for liquid metal batteries, and the part about the incubator in a liquid metal battery module for kilowatt-level power storage facilities (application number: CN201510514549.7) only introduces the use of electric heating tubes to heat To supplement the heat required by the system, aluminum silicate ceramic fiber is used as the material of the insulation layer. Neither the layout position and form of the electric heating tubes, nor the temperature range that can be controlled, nor the selection of the thickness of the insulation layer and the number of layers A description of a setting, implementation, or calculation. An incubator design for liquid metal batteries and liquid metal battery kilowatt-level modules (application number: CN201410777993.3), the heating part relies on the Joule heat of the battery pack itself and the heating partition between the battery packs in the box to maintain Temperature is a multi-layer heating design, but there are some defects. First of all, the wiring of the interlayer battery pack is connected through the side, and the space utilization rate is low; secondly, the patent (application number: CN201410777993.3) emphasizes that the Joule heat of the battery itself maintains the heat supply of the incubator system under high current discharge, It may be feasible for several kilowatt-level modular incubators, but it is difficult to achieve complete self-heating of the battery pack under normal working conditions for large-scale energy storage incubators of 10 kilowatts, 100 kilowatts, megawatts and above. Especially in the initial heating stage, it is difficult to achieve heating to the target temperature; finally, this patent (application number: CN201410777993.3) pays less attention to the heating design of the partition, and does not disclose the heating method and The installation and layout of the heating device, and the lack of separate temperature control and monitoring devices for each layer of the sub-cavity structure, largely limits the expansion of the liquid metal battery module. Some of the company's previous patents on liquid metal battery incubators (application numbers: CN201610920571.6 and CN201611209114.2) mainly focused on heating, heat preservation and temperature control design, without considering active heat dissipation and rapid cooling control.
相比钠硫电池用保温箱,本专利可实现更高加热温度和更均匀的控制温度;相比已报道有的液态金属电池模组用保温箱(申请号:CN201410777993.3、CN201610920571.6和CN201611209114.2),本专利侧重于对保温箱的温度控制尤其是降温和停机控制,并在保温箱腔内安装多个测温热电偶,用于温度控制或监测,电热丝的温度控制线路以及腔内的测温热电偶均连接电池管理系统(BMS)。另外,本专利强调通过加热保温实现可用功能的同时更强调后期停机和降温维护,更好的应对储能电池组在复杂工况下的应用,保证复杂工况下温度场的温度性和工作的安全性。Compared with the incubator for sodium-sulfur batteries, this patent can achieve higher heating temperature and more uniform control temperature; CN201611209114.2), this patent focuses on the temperature control of the incubator, especially the cooling and shutdown control, and a plurality of temperature measuring thermocouples are installed in the incubator cavity for temperature control or monitoring, the temperature control circuit of the heating wire and The temperature measuring thermocouples in the cavity are connected to the battery management system (BMS). In addition, this patent emphasizes the realization of available functions through heating and heat preservation, and at the same time puts more emphasis on later shutdown and cooling maintenance, so as to better deal with the application of energy storage battery packs under complex working conditions, and ensure the temperature of the temperature field and the working efficiency of the complex working conditions. safety.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种带风冷散热机构的液态金属电池保温箱及其散热方法,该带风冷散热机构的液态金属电池保温箱及其散热方法易于实施,由于具有风冷散热模块,在降温时响应更快。The technical problem to be solved by the present invention is to provide a liquid metal battery incubator with an air-cooled heat dissipation mechanism and its heat dissipation method. The liquid metal battery incubator with an air-cooled heat dissipation mechanism and its heat dissipation method are easy to implement. The heat dissipation module responds faster when cooling down.
发明的技术解决方案如下:The technical solution of the invention is as follows:
一种带风冷散热机构的液态金属电池保温箱,包括箱体和电控柜;箱体上设有风冷散热机构;电控柜可以是与箱体分离的,也可以是与箱体一体的,如固定在箱体的顶部或侧面;如图1,是固定在外侧。A liquid metal battery insulation box with an air-cooled heat dissipation mechanism, including a box body and an electric control cabinet; the box body is provided with an air-cooled heat dissipation mechanism; the electric control cabinet can be separated from the box body, or can be integrated with the box body If it is fixed on the top or side of the box; as shown in Figure 1, it is fixed on the outside.
所述的风冷散热机构包括设置在箱体四个侧面的散热翅片组;每一散热翅片组包括多块水平布置的扇热翅片;散热翅片组的侧部设有受控于电控柜的散热风机。The air-cooled heat dissipation mechanism includes radiating fin groups arranged on four sides of the box; each radiating fin group includes a plurality of fan heat fins arranged horizontally; Cooling fan for electric control cabinet.
所述的散热风机为调频风机。The heat dissipation fan is a frequency modulation fan.
每一散热翅片组中,各散热翅片等间距布置。In each cooling fin group, the cooling fins are arranged at equal intervals.
散热翅片组的外侧设有侧面挡板,相邻散热翅片之间的间隙以及散热翅片组与挡板之间空隙共同组成散热风道。Side baffles are arranged on the outer side of the heat dissipation fin group, and the gaps between adjacent heat dissipation fins and the gap between the heat dissipation fin group and the baffle together form a heat dissipation air duct.
散热翅片组的两侧都设有散热风机,且一侧为送风机,另一侧为抽风机。Both sides of the radiating fin group are provided with radiating fans, and one side is a supply fan, and the other side is an exhaust fan.
散热翅片组的两侧都对称设有多个散热风机,如图4所示,每一侧设有5个风机。Both sides of the heat dissipation fin group are symmetrically provided with a plurality of heat dissipation fans, as shown in FIG. 4 , and each side is provided with 5 fans.
散热翅片的内侧厚度大于外侧厚度。这样翅片固定牢靠,不容易变形。The inner thickness of the heat dissipation fins is greater than the outer thickness. In this way, the fins are firmly fixed and not easily deformed.
箱体的顶部和底部均设有温度传感器,温度传感器与电控柜相连。The top and the bottom of the box body are provided with temperature sensors, and the temperature sensors are connected with the electric control cabinet.
温度传感器为热电偶。The temperature sensor is a thermocouple.
温度传感器为多个,呈方形阵列式布置。如采用3*3方式布置,如图5所示。There are multiple temperature sensors arranged in a square array. If a 3*3 arrangement is adopted, as shown in Figure 5.
一种液态金属电池保温箱的散热方法,采用前述的液态金属电池保温箱;箱体上设有温度传感器;在箱体内还设有受控于电控柜的加热机构;A heat dissipation method for a liquid metal battery incubator, using the aforementioned liquid metal battery incubator; a temperature sensor is provided on the box; a heating mechanism controlled by an electric control cabinet is also provided in the box;
(1)电控柜通过温度传感器实时检测箱体内的温度;(1) The electric control cabinet detects the temperature in the cabinet in real time through the temperature sensor;
(2)电控柜控制加热机构的功率从而控制箱体内温度的升降;(2) The electric control cabinet controls the power of the heating mechanism to control the temperature rise and fall in the box;
(3)当箱体内温度超过预设值时,电控柜启动散热风机。并通过频率控制散热风机的转速(功率),同时,或选择地停机,或减小加热功率;(3) When the temperature inside the box exceeds the preset value, the electric control cabinet starts the cooling fan. And control the speed (power) of the cooling fan through the frequency, and at the same time, or selectively shut down, or reduce the heating power;
控制目标,将温度控制与预设值的偏差小于20℃。The control target is to control the deviation of the temperature control from the preset value by less than 20°C.
所述保温箱内腔的加热保温部分在保温箱内部设有加热元件,由围成保温箱的前、后、左、右四个侧板和底板、上盖板的保温层实现整体保温,由电控柜的电池管理系统(BMS)实现电池的充放电管理和电堆的保温管理。所述保温箱外壁的风冷散热部分实现降温调节和快速停机冷却。The heating and heat preservation part of the inner cavity of the heat preservation box is provided with a heating element inside the heat preservation box, and the heat preservation layer is realized by the front, rear, left and right four side plates, the bottom plate and the upper cover plate of the heat preservation box to realize the overall heat preservation. The battery management system (BMS) of the electric control cabinet realizes the charge and discharge management of the battery and the heat preservation management of the stack. The air-cooled heat dissipation part of the outer wall of the incubator realizes cooling adjustment and rapid shutdown cooling.
进一步的,所述保温箱内腔的加热保温部分的加热元件是内部分布式电加热管或者腔体内部埋设电加热丝,可实现保温箱整体加热速度达30℃/min,保温箱内部最高工作温度700℃。Further, the heating element of the heating and heat preservation part of the inner cavity of the incubator is an internal distributed electric heating tube or an electric heating wire buried inside the cavity, which can realize the overall heating speed of the incubator up to 30°C/min, and the highest working temperature inside the incubator The temperature is 700°C.
进一步的,所述保温箱内腔的加热保温部分的保温层为单层或者多层结构,具体层数设置根据保温箱的体积规模确定,当保温层厚度设计大于50mm时设置为多层结构。Further, the thermal insulation layer of the heating and thermal insulation part of the inner cavity of the thermal insulation box is a single-layer or multi-layer structure, and the specific number of layers is determined according to the volume scale of the thermal insulation box. When the thickness of the thermal insulation layer is designed to be greater than 50 mm, it is set to a multi-layer structure.
再进一步的,所述保温层的材料为岩棉板或硅酸铝纤维保温板或多晶莫来石纤维保温板,根据具体的保温需求进行选择,若为多层结构,一般多晶莫来石纤维保温板在最内层,其次为硅酸铝纤维保温板,最外层为岩棉板。Furthermore, the material of the insulation layer is rock wool board or aluminum silicate fiber insulation board or polycrystalline mullite fiber insulation board, which is selected according to the specific insulation requirements. If it is a multi-layer structure, generally polycrystalline mullite The stone fiber insulation board is the innermost layer, followed by the aluminum silicate fiber insulation board, and the outermost layer is the rock wool board.
进一步的,所述保温箱外壁为外保护层,材质为不锈钢板,且外壁涂刷防腐漆,可防水、抵抗大气腐蚀和光照老化,防辐射性能好。Further, the outer wall of the incubator is an outer protective layer made of stainless steel plate, and the outer wall is painted with anti-corrosion paint, which is waterproof, resistant to atmospheric corrosion and light aging, and has good radiation protection performance.
进一步的,所述保温箱的风冷散热模块包括散热器组件和调频风机组件。Further, the air-cooled heat dissipation module of the incubator includes a radiator assembly and a frequency-regulated fan assembly.
再进一步的,所述散热器组件安装在保温箱体的侧面外壁,为两个相对侧面或者四周侧面全部安装,散热器翅片排列形成并联散热通道,可有效的降低散热通道的热阻和压力降。Still further, the radiator assembly is installed on the side outer wall of the heat preservation box, and is installed on two opposite sides or all sides around it. The fins of the radiator are arranged to form parallel heat dissipation channels, which can effectively reduce the thermal resistance and pressure of the heat dissipation channels. drop.
再进一步的,所述散热器组件由若干单体散热器拼接装配而成,散热器与安装壁面之间涂有导热硅脂,单体散热器的材质为铝制散热器。Still further, the radiator assembly is assembled by splicing and assembling several individual radiators, and heat-conducting silicone grease is coated between the radiator and the installation wall surface, and the material of the individual radiators is an aluminum radiator.
再进一步的,所述铝制散热器的铝材可以是Al6063/Al6061铝合金、铸铝、LY12、纯铝,Al6063/Al6061铝合金可以制造任何形状的散热器,工艺成熟,价格便宜,可加工性能高;铸铝应用于制造大型不规则外形散热器;LY12具有较强的硬度和抗腐蚀性能,适用于耐腐蚀场合;纯铝导热系数大,散热性能优异,适用于对散热要求较高的场合;具体材料的选取根据散热功率及保温箱规模进行选取。Furthermore, the aluminum material of the aluminum radiator can be Al6063/Al6061 aluminum alloy, cast aluminum, LY12, pure aluminum, and the Al6063/Al6061 aluminum alloy can manufacture radiators of any shape, with mature technology, cheap price, and machinable High performance; cast aluminum is used in the manufacture of large irregular shape radiators; LY12 has strong hardness and corrosion resistance, and is suitable for corrosion-resistant occasions; pure aluminum has a large thermal conductivity and excellent heat dissipation performance, and is suitable for heat dissipation requirements Occasions; the selection of specific materials is based on the heat dissipation power and the size of the incubator.
再进一步的,所述散热器组件的外部设有不锈钢薄板制成的风道,风道的一端或者两端设有风机安装位和通风孔,当仅在一端设置风机组件时(对应风道一端设风机安装位和通风孔),另一端为全开口通风口。Still further, the outside of the radiator assembly is provided with an air duct made of stainless steel sheet, and one or both ends of the air duct are provided with a fan installation position and a ventilation hole. Set the fan installation position and ventilation holes), and the other end is a full opening ventilation hole.
再进一步的,所述调频风机组件根据散热器组件的位置及尺寸布置在散热器的风道的一端或者两端,由若干个输出功率可调的调频风机组成,其数量根据散热功率的需求进行选择。Still further, the frequency modulation fan assembly is arranged at one or both ends of the air duct of the radiator according to the position and size of the radiator assembly, and consists of several frequency modulation fans with adjustable output power, the number of which is adjusted according to the heat dissipation power requirement. choose.
再进一步的,所述散热器风道两端都安装有调频风机时,一端为鼓风机,另外一端为抽风机,在风道内形成气流方向相同的强制风冷散热。Still further, when both ends of the air duct of the radiator are equipped with frequency-modulated fans, one end is a blower and the other end is an exhaust fan, forming forced air cooling and heat dissipation in the air duct with the same airflow direction.
再进一步的,所述调频风机组件安装在风道同一端时为并联关系,可增大风量输出,提高散热功率;所述调频风机组件安装在同一风道的首尾两端时为串联关系,可增大输出的风压,有利于克服大风阻的散热器,提高散热功率;此两种连接关系(串联和并联)可单独使用也可同时使用。Furthermore, when the frequency modulation fan assembly is installed at the same end of the air duct, it is in a parallel relationship, which can increase the air volume output and improve the heat dissipation power; when the frequency modulation fan assembly is installed at the first and last ends of the same air duct, it is in a series relationship, which can Increasing the output wind pressure is beneficial to overcome the large wind resistance radiator and improve the cooling power; these two connection relationships (series and parallel) can be used alone or at the same time.
进一步的,所述保温箱内腔上部和底部分别装有若干测量温度的热电偶,上部热电偶由于温度监测,底部热电偶用于温度控制,都连至电池管理系统(BMS)下的温度控制模块。Further, several thermocouples for temperature measurement are installed on the upper part and the bottom of the inner cavity of the incubator. The upper thermocouples are used for temperature monitoring and the bottom thermocouples are used for temperature control, and they are all connected to the temperature control under the battery management system (BMS). module.
再进一步的,所述保温箱电池管理系统(BMS)通过温度控制模块可以实现对保温箱内腔的快速加热控制和实时温度监测和控制,实现快速加热的同时控制工作过程保温箱整体温差小于20℃。Furthermore, the battery management system (BMS) of the incubator can realize rapid heating control and real-time temperature monitoring and control of the inner cavity of the incubator through the temperature control module, and realize rapid heating while controlling the overall temperature difference of the incubator during the working process to be less than 20 ℃.
再进一步的,所述保温箱电池管理系统(BMS),通过温度控制模块实现对风冷散热模块的启停控制及功率控制,调节调频风机的转速可实时增大或者减小散热量,实现有效的降温控制。Further, the battery management system (BMS) of the incubator realizes the start-stop control and power control of the air-cooled heat dissipation module through the temperature control module, and the adjustment of the speed of the frequency modulation fan can increase or decrease the heat dissipation in real time to achieve effective cooling control.
再进一步的,所述保温箱电池管理系统(BMS),通过温度控制模块的温度信号汇总和比较,在保温箱工作过程中,当内部腔体温度低于设定温度值时,控制保温箱内腔的加热元件增大输出功率,使保温箱内部升温;在保温箱工作过程中,当内部腔体温度高于设定温度值时,控制风冷散热模块开启并进行相应的调频控制,使保温箱内部实现较为精准的降温;在保温箱出现故障或者需要停机时,控制风冷散热模块开启并进行最大散热功率输出,使保温箱快速降温。Further, the incubator battery management system (BMS) summarizes and compares the temperature signals of the temperature control module. During the working process of the incubator, when the internal cavity temperature is lower than the set temperature value, it controls the The heating element of the cavity increases the output power to increase the temperature inside the incubator; during the working process of the incubator, when the temperature of the internal cavity is higher than the set temperature value, the air-cooled heat dissipation module is controlled to open and the corresponding frequency modulation control is performed to make the heat preservation The interior of the incubator achieves a more precise cooling; when the incubator fails or needs to be shut down, the air-cooled heat dissipation module is controlled to open and output the maximum heat dissipation power, so that the incubator can quickly cool down.
再进一步的,所述保温箱电池管理系统(BMS)设于单独的电控柜,与保温箱之间的电力线缆和控制线缆进行可靠连接,实现前述的供电和调节控制功能。Still further, the battery management system (BMS) of the incubator is set in a separate electric control cabinet, and is reliably connected with the power cables and control cables between the incubators to realize the aforementioned power supply and adjustment control functions.
具体温度控制,可以采用模拟PID、数字PID、模糊控制、神经网络控制等控制策略。For specific temperature control, control strategies such as analog PID, digital PID, fuzzy control, and neural network control can be used.
有益效果:Beneficial effect:
本发明的带风冷散热机构的液态金属电池保温箱及其散热方法,具有升温速度快,温度均匀性和稳定性好,降温速度快特点。The liquid metal battery incubator with an air-cooled heat dissipation mechanism and the heat dissipation method of the present invention have the characteristics of fast heating speed, good temperature uniformity and stability, and fast cooling speed.
所述保温箱体由保温层及内部腔体组成。所述内部腔体放置液态金属电池单体或模块组件。保温箱体提供电池安装空间的同时提供电池高温工作环境。所述风冷散热模块由散热器及风机组成。所述散热器用于强制风冷散热,及时将热量传递到周围空气,实现及时降温。所述风机可有效提高散热功率,实现快速降温。所述保温箱体与风机与电池管理系统(BMS)相连。所述电池管理系统(BMS)实现对保温箱内腔温度的控制及监测、风机的启停及调频控制。所述保温箱内部最高工作温度为700℃,温差小于20℃。风冷散热模块可实现保温箱内部升温过快时的及时调整,异常情况及紧急情况下的快速冷却停机。The heat preservation box is composed of a heat preservation layer and an inner cavity. The internal cavity places liquid metal battery cells or module components. The heat preservation box provides a space for battery installation and a high temperature working environment for the battery. The air-cooled heat dissipation module is composed of a radiator and a fan. The radiator is used for forced air cooling to dissipate heat, transfer heat to surrounding air in time, and realize timely cooling. The fan can effectively increase the cooling power and realize rapid cooling. The heat preservation box is connected with the fan and the battery management system (BMS). The battery management system (BMS) realizes the control and monitoring of the inner cavity temperature of the incubator, the start-stop and frequency modulation control of the fan. The maximum working temperature inside the incubator is 700°C, and the temperature difference is less than 20°C. The air-cooled heat dissipation module can realize timely adjustment when the internal temperature of the incubator rises too fast, and rapid cooling and shutdown in abnormal and emergency situations.
采用了本发明的一种带风冷散热功能的液态金属电池保温箱的技术方案,即由底板,前侧板、后侧板、左侧板、右侧板和上部盖板围成,内腔有加热组件并放置有电池/电池组。由加热元件(电加热管/电加热丝)提供加热升温所需能量,由外壁内侧保温结构和电池管理系统(BMS)的温度监测和控制维持保温箱内整体的高温环境和温度场的均匀性。电池管理系统(BMS),通过温度控制模块的温度信号汇总和比较,当低于目标温度时对内腔加热元件进行增大输出功率控制,当高于目标温度时对内腔加热组件进行减小功率输出控制或者进行零功率输出控制,仍不能满足要求时对外壁风冷散热模块进行启动操作及相应的功率控制以实现保温箱内的目标温度。在保温箱出现故障或者需要停机时,控制风冷散热模块开启并进行最大散热功率输出,使保温箱快速降温。其技术效果是:保证工作过程中保温箱内腔温度偏差小于20℃,使保温箱的温度场有利于液态金属电池的稳定工作,且在需要紧急停机和降温维护时能更快降温,实现更快的响应速度,能更好应对储能电池组在复杂工况下的应用,保证复杂工况下温度场的稳定性和工作的安全性。A technical scheme of a liquid metal battery incubator with air-cooling and heat dissipation function of the present invention is adopted, that is, it is surrounded by a bottom plate, a front side plate, a rear side plate, a left side plate, a right side plate and an upper cover plate, and the inner cavity Has the heating element and houses the battery/battery pack. The energy required for heating and heating is provided by the heating element (electric heating tube/electric heating wire), and the temperature monitoring and control of the inner insulation structure of the outer wall and the battery management system (BMS) maintain the overall high temperature environment and the uniformity of the temperature field in the incubator . Battery management system (BMS), by summarizing and comparing the temperature signals of the temperature control module, when the temperature is lower than the target temperature, the inner cavity heating element is controlled to increase the output power, and when the temperature is higher than the target temperature, the inner cavity heating component is reduced Power output control or zero power output control, if the requirements still cannot be met, start operation and corresponding power control of the outer wall air-cooled heat dissipation module to achieve the target temperature in the incubator. When the incubator fails or needs to be shut down, the air-cooled heat dissipation module is controlled to open and output the maximum heat dissipation power, so that the incubator can quickly cool down. Its technical effect is to ensure that the temperature deviation of the inner cavity of the incubator is less than 20°C during the working process, so that the temperature field of the incubator is conducive to the stable operation of the liquid metal battery, and it can cool down faster when emergency shutdown and cooling maintenance are required, so as to achieve more The fast response speed can better cope with the application of energy storage battery packs under complex working conditions, and ensure the stability of the temperature field and the safety of work under complex working conditions.
附图说明Description of drawings
图1为本发明实施例的三维立体结构图;Fig. 1 is a three-dimensional structural diagram of an embodiment of the present invention;
图2为本发明实施例隐藏所有风道、调频风机、电控柜后的保温箱三维立体结构图;Fig. 2 is the three-dimensional structural diagram of the incubator behind all air ducts, frequency modulation fans and electric control cabinets hidden in the embodiment of the present invention;
图3为本发明实施例隐藏所有散热器组件、风道、调频风机组件和电控柜后的立体透视图;Fig. 3 is a three-dimensional perspective view after hiding all radiator components, air ducts, frequency modulation fan components and electric control cabinets according to the embodiment of the present invention;
图4为本发明实施例隐藏电控柜后保温箱的纵切剖视图;Fig. 4 is the longitudinal sectional view of the incubator behind the hidden electric control cabinet according to the embodiment of the present invention;
图5为本发明实施例隐藏电控柜后保温箱的横切剖视图;5 is a cross-sectional view of the incubator behind the hidden electric control cabinet according to the embodiment of the present invention;
图6为本发明实施例前侧板上风冷散热模块的局部剖视图;6 is a partial cross-sectional view of the air-cooled heat dissipation module on the front side panel of the embodiment of the present invention;
图7为本发明实施例某一侧散热器组件的散热器排列示意图;Fig. 7 is a schematic diagram of radiator arrangement of a radiator assembly on one side of the embodiment of the present invention;
图8为本发明实施例温度控制点升温过程电池管理系统控制过程示意图;8 is a schematic diagram of the control process of the battery management system during the temperature rise process at the temperature control point according to the embodiment of the present invention;
图9为本发明实施例温度监测点升温过程电池管理系统控制过程示意图;Fig. 9 is a schematic diagram of the control process of the battery management system during the heating process of the temperature monitoring point according to the embodiment of the present invention;
图10为本发明实施例温度控制点降温过程电池管理系统控制过程示意图;10 is a schematic diagram of the control process of the battery management system during the temperature control point cooling process according to the embodiment of the present invention;
图11为本发明实施例温度监测点降温过程电池管理系统控制过程示意图;Fig. 11 is a schematic diagram of the control process of the battery management system during the cooling process of the temperature monitoring point according to the embodiment of the present invention;
其中,保温箱体100、万向轮1001、保温箱内腔1002、电控柜200、电池管理系统(BMS)2001;Among them, the insulation box 100, the universal wheel 1001, the inner cavity of the insulation box 1002, the electric control cabinet 200, and the battery management system (BMS) 2001;
上盖板1、上盖外壁11、走线孔111、上盖外壁热电偶安装孔112、上盖保温板12、走线孔121、上盖保温板热电偶安装孔122;后侧板2、后侧外壁21、后侧保温板22;左侧板3、左侧外壁31、左侧保温板32;右侧板4、右侧外壁41、右侧保温板42;前侧板5、前侧外壁51、前侧保温板52;底板6、底板外壁61、走线孔611、底板外壁热电偶安装孔612、底板保温板62、走线孔621、底板保温板热电偶安装孔622;Upper cover plate 1, upper cover outer wall 11, wiring hole 111, upper cover outer wall thermocouple installation hole 112, upper cover insulation board 12, wiring hole 121, upper cover insulation board thermocouple installation hole 122; rear side plate 2, Rear side outer wall 21, rear side insulation board 22; left side board 3, left side outer wall 31, left side insulation board 32; right side board 4, right side outer wall 41, right side insulation board 42; front side board 5, front side Outer wall 51, front insulation board 52; bottom board 6, bottom board outer wall 61, wiring hole 611, bottom board outer wall thermocouple installation hole 612, bottom board insulation board 62, wiring hole 621, bottom board insulation board thermocouple installation hole 622;
散热器7、后侧散热器组件71、左侧散热器组件72、右侧散热器组件73、前侧散热器组件74;Radiator 7, rear radiator assembly 71, left radiator assembly 72, right radiator assembly 73, front radiator assembly 74;
风道8、后侧风道81、左侧风道82、右侧风道83、前侧风道84;Air duct 8, rear air duct 81, left air duct 82, right air duct 83, front air duct 84;
调频风机9、后侧前端调频风机组件911、后侧后端调频风机组件912、左侧前端调频风机组件921、左侧后端调频风机组件922、右侧前端调频风机组件931、右侧后端调频风机组件932、前侧前端调频风机组件941、前侧后端调频风机组件942;FM fan 9, rear front FM fan assembly 911, rear rear FM fan assembly 912, left front FM fan assembly 921, left rear FM fan assembly 922, right front FM fan assembly 931, right rear FM fan assembly 932, front-end FM fan assembly 941, front-rear FM fan assembly 942;
热电偶10、温度控制热电偶101、温度监测热电偶102。Thermocouple 10, temperature control thermocouple 101, temperature monitoring thermocouple 102.
具体实施方式detailed description
以下将结合附图和具体实施例对本发明做进一步详细说明:The present invention will be described in further detail below in conjunction with accompanying drawing and specific embodiment:
实施例1:如图1~11,请参阅图1,本发明的一种带风冷散热功能的液态金属电池保温箱由保温箱体100和电控柜200组成。保温箱体100的规格为长方体结构;电控柜200的规格为长方体结构。Embodiment 1: As shown in Figures 1 to 11, please refer to Figure 1, a liquid metal battery incubator with air cooling and heat dissipation function of the present invention is composed of an incubator 100 and an electric control cabinet 200. The specification of the insulation box 100 is a cuboid structure; the specification of the electric control cabinet 200 is a cuboid structure.
请参阅图1至图5,本发明的保温箱体100由上盖板1、后侧板2、左侧板3、右侧板4、前侧板5和底板6围成,并由万向轮1001在底部提供支撑及转向移动。其中,上盖板1从外到内包括上盖外壁11、上盖保温板12,上盖外壁11上设有多个走线孔111和多个热电偶安装孔112,同样的上盖保温板12上也设有多个走线孔121和多个热电偶安装孔122,走线孔111、121用于保温箱内电池/电池组从上部引线和接线,热电偶安装孔112、122用于热电偶10的安装;后侧板2从外到内包括后侧外壁21、后侧保温板22;左侧板3从外到内包括左侧外壁31、左侧保温板32;右侧板4从外到内包括右侧外壁41、右侧保温板42;前侧板5从外到内包括前侧外壁51、前侧保温板52;底板6从外到内包括底板外壁61、底板保温板62,底板外壁61上设有多个走线孔611和多个热电偶安装孔612,同样的底板保温板62上也设有多个走线孔621和多个热电偶安装孔622,走线孔611、621用于保温箱内电池/电池组的从底部引线和接线,热电偶安装孔612、622用于热电偶10的安装;所有的外壁,即上盖外壁11、后侧外壁21、左侧外壁31、右侧外壁41、前侧外壁51、底板外壁61都涂刷有防腐漆,可防水、抵抗大气腐蚀和光照老化,防辐射性能好;所有的保温板,即上盖保温板12、后侧保温板22、左侧保温板32、右侧保温板42、前侧保温板52、底板保温板62都是莫来石纤维保温板,共同构成保温箱外层壳体的保温结构。Referring to Fig. 1 to Fig. 5, the insulation box body 100 of the present invention is surrounded by upper cover plate 1, rear side plate 2, left side plate 3, right side plate 4, front side plate 5 and bottom plate 6, and is formed by universal Wheels 1001 provide support and steering movement at the bottom. Wherein, the upper cover plate 1 includes the upper cover outer wall 11 and the upper cover insulation board 12 from the outside to the inside. The upper cover outer wall 11 is provided with a plurality of routing holes 111 and a plurality of thermocouple installation holes 112. The same upper cover insulation board 12 is also provided with a plurality of wiring holes 121 and a plurality of thermocouple installation holes 122, the wiring holes 111, 121 are used for leading wires and wiring from the upper part of the battery/battery pack in the incubator, and the thermocouple installation holes 112, 122 are used for Installation of thermocouple 10; rear side plate 2 includes rear outer wall 21 and rear insulation board 22 from outside to inside; left side board 3 includes left outer wall 31 and left insulation board 32 from outside to inside; right side board 4 From the outside to the inside, the right side outer wall 41 and the right side insulation board 42 are included; the front side panel 5 includes the front side outer wall 51 and the front side insulation board 52 from the outside to the inside; 62, a plurality of wiring holes 611 and a plurality of thermocouple installation holes 612 are provided on the outer wall 61 of the bottom plate, and a plurality of wiring holes 621 and a plurality of thermocouple installation holes 622 are also provided on the same bottom plate insulation board 62, and the wiring Holes 611, 621 are used for lead wires and wiring from the bottom of the battery/battery pack in the incubator, and thermocouple installation holes 612, 622 are used for the installation of thermocouple 10; all outer walls, namely the upper cover outer wall 11, the rear outer wall 21, The left side outer wall 31, the right side outer wall 41, the front side outer wall 51, and the bottom plate outer wall 61 are all painted with anti-corrosion paint, which can be waterproof, resist atmospheric corrosion and light aging, and have good radiation protection performance; all insulation boards, namely the upper cover insulation board 12. The rear insulation board 22, the left insulation board 32, the right insulation board 42, the front insulation board 52, and the bottom insulation board 62 are all mullite fiber insulation boards, which jointly constitute the insulation structure of the outer shell of the insulation box .
请参阅4、图5,本发明保温箱体100的上盖保温板12、后侧保温板22、左侧保温板32、右侧保温板42、前侧保温板52、底板保温板62围绕而成的保温层构成了整体的保温设计,本实施例的内部加热方式可以是阵列分布式电加热管也可以是分层设置的电加热丝,本实施例不做具体限定,加热元件的加热速度达30℃/min,保温箱内部最高工作温度700℃。内部加热元件的电力线路和控制线路通过保温箱上盖板1及保温箱底板6上的走线孔接至电控柜200,保温板的厚度为50mm,材料为多晶莫来石纤维保温板。Please refer to 4 and Fig. 5, the upper cover insulation board 12, the rear side insulation board 22, the left side insulation board 32, the right side insulation board 42, the front side insulation board 52, and the bottom board insulation board 62 of the insulation box body 100 of the present invention are surrounded. The formed insulation layer constitutes the overall insulation design. The internal heating method of this embodiment can be an array distributed electric heating tube or an electric heating wire arranged in layers. This embodiment does not specifically limit it. The heating speed of the heating element Up to 30°C/min, the maximum working temperature inside the incubator is 700°C. The power line and control line of the internal heating element are connected to the electric control cabinet 200 through the wiring holes on the upper cover plate 1 of the incubator and the bottom plate 6 of the incubator. The thickness of the insulation board is 50 mm, and the material is polycrystalline mullite fiber insulation board .
请参阅图2、图4、图5、图6、图7,本发明的保温箱体外壁四周侧面安装有散热器7,后侧板2外安装设置有后侧散热器组件71,左侧板3外安装设置有左侧散热器组件72,右侧板4外安装设置有右侧散热器组件73,前侧板5外安装设置有前侧散热器组件74。Referring to Fig. 2, Fig. 4, Fig. 5, Fig. 6 and Fig. 7, radiators 7 are installed on the sides of the outer wall of the insulation box of the present invention, and a rear side radiator assembly 71 is installed outside the rear side plate 2, and the left side panel 3 is installed outside the left radiator assembly 72, the right side plate 4 is installed outside the right radiator assembly 73, and the front side plate 5 is installed outside the front side radiator assembly 74.
请参阅图4至图6,本发明的保温箱体外壁散热器外部装设有风道8,在后侧散热器组件71的外部装设有风道81,风道81的前端设有后侧前端调频风机组件911,风道81的后端设有后侧后端调频风机组件912;在左侧散热器组件72的外部装设有风道82,风道82前端设有左侧前端调频风机组件921,风道82的后端设有左侧后端调频风机组件922;在右侧散热器组件73的外部装设有风道83,风道83前端设有右侧前端调频风机组件931、风道83后端设有右侧后端调频风机组件932;在前侧散热器组件74的外部装设有风道84,风道84前端设有前侧前端调频风机组件941,风道84后端设有前侧后端调频风机组件942;其中,所有前端调频风机组件即后侧前端调频风机组件911、左侧前端调频风机组件921、右侧前端调频风机组件931、前侧前端调频风机组件941全部为鼓风机组,所有后端调频风机组件即后侧后端调频风机组件912、左侧后端调频风机组件922、右侧后端调频风机组件932、前侧后端调频风机组件942全部为抽风机组。另外,后侧前端调频风机组件911、后侧后端调频风机组件912、左侧前端调频风机组件921、左侧后端调频风机组件922、右侧前端调频风机组件931、右侧后端调频风机组件932、前侧前端调频风机组件941和前侧后端调频风机组件941都通过接线连至电控柜200。Please refer to Fig. 4 to Fig. 6, the outer wall radiator of the thermal insulation box of the present invention is equipped with an air duct 8, and an air duct 81 is installed outside the rear side radiator assembly 71, and the front end of the air duct 81 is provided with a rear side The front frequency modulation fan assembly 911, the rear end of the air duct 81 is provided with a rear rear frequency modulation fan assembly 912; the outside of the left radiator assembly 72 is equipped with an air duct 82, and the front end of the air duct 82 is provided with a left front frequency modulation fan Assembly 921, the rear end of the air duct 82 is provided with a left rear frequency modulation fan assembly 922; the outside of the right radiator assembly 73 is equipped with an air duct 83, and the front end of the air duct 83 is provided with a right front frequency modulation fan assembly 931, The rear end of the air duct 83 is provided with a right rear frequency modulation fan assembly 932; an air duct 84 is installed outside the front radiator assembly 74, and the front end of the air duct 84 is provided with a front front frequency modulation fan assembly 941. There are front and rear FM fan assemblies 942 at the end; among them, all the front FM fan assemblies are the rear front FM fan assembly 911, the left front FM fan assembly 921, the right front FM fan assembly 931, and the front front FM fan assembly. 941 are all blower units, and all the rear-end frequency-modulated fan assemblies, namely, the rear-side rear-end frequency-regulated fan assembly 912, the left-side rear-end frequency-regulated fan assembly 922, the right-side rear-end frequency-regulated fan assembly 932, and the front-side rear-end frequency-regulated fan assembly 942 are all Exhaust fan unit. In addition, the rear front frequency modulation fan assembly 911, the rear rear frequency modulation fan assembly 912, the left front frequency modulation fan assembly 921, the left rear frequency modulation fan assembly 922, the right front frequency modulation fan assembly 931, and the right rear frequency modulation fan assembly The component 932 , the front-side front-end frequency-regulating fan component 941 and the front-side rear-end frequency-regulating fan component 941 are all connected to the electric control cabinet 200 through wiring.
电池管理系统(BMS)2001可实现对保温箱内腔的温度的控制和监测。具体控制过程如下:The battery management system (BMS) 2001 can control and monitor the temperature of the inner cavity of the incubator. The specific control process is as follows:
请参阅图8,温度控制点温度低于设定值时,其温度控制的实现过程为:温度控制热电偶101安装于底板外壁热电偶安装孔612,当温度控制热电偶101测量的低温信息反馈给电池管理系统2001时,可通过温度控制模块对内腔加热元件进行增大输出功率控制,与此同时,温度控制热电偶101将测得的温度数据实时反馈给电池管理系统2001,直到达到设定的控制目标温度,电池管理系统2001通过温度控制模块对内腔加热元件恢复正常输出功率。Please refer to Fig. 8, when the temperature at the temperature control point is lower than the set value, the realization process of the temperature control is as follows: the temperature control thermocouple 101 is installed in the thermocouple mounting hole 612 on the outer wall of the bottom plate, when the low temperature information measured by the temperature control thermocouple 101 is fed back When feeding the battery management system 2001, the temperature control module can be used to increase the output power control of the heating element in the inner cavity. At the same time, the temperature control thermocouple 101 will feed back the measured temperature data to the battery management system 2001 in real time until the set temperature is reached. The battery management system 2001 restores the normal output power of the inner cavity heating element through the temperature control module.
请参阅图9,温度监测点温度低于设定值时,其温度监测和控制的实现过程为:温度监测热电偶102安装于上盖外壁热电偶安装孔112,当温度监测热电偶102测量的低温信息反馈给电池管理系统2001时,电池管理系统2001首先通过温度控制模块对内腔加热元件进行增大输出功率控制,温度监测热电偶102继续对温度监测点的测量温度进行反馈,若一段时间后温度监测点的温度能够达到目标温度,电池管理系统2001通过温度控制模块对内腔加热元件恢复正常输出功率;若一段足够长时间后温度监测点的温度未达到目标温度,电池管理系统2001进入故障管理模式,进行故障报价,提示进行故障诊断和检查。Please refer to Fig. 9, when the temperature of the temperature monitoring point is lower than the set value, the realization process of its temperature monitoring and control is: the temperature monitoring thermocouple 102 is installed in the thermocouple mounting hole 112 on the outer wall of the upper cover, when the temperature monitoring thermocouple 102 measures When the low temperature information is fed back to the battery management system 2001, the battery management system 2001 first controls the output power of the inner cavity heating element through the temperature control module, and the temperature monitoring thermocouple 102 continues to feedback the measured temperature of the temperature monitoring point. After the temperature at the temperature monitoring point can reach the target temperature, the battery management system 2001 restores the normal output power to the inner cavity heating element through the temperature control module; Fault management mode, fault quotation, prompt fault diagnosis and inspection.
请参阅图10,温度控制点温度高于设定值时,其温度控制的实现过程为:温度控制热电偶101安装于底板外壁热电偶安装孔612,当温度控制热电偶101测量的高温信息反馈给电池管理系统2001时,可通过温度控制模块对内腔加热元件进行较小输出功率输出或者零功率输出控制,当高温超过某个设定值时,可同时通过温度控制模块对风冷散热模块进行启动控制。与此同时,温度控制热电偶101将测得的温度数据实时反馈给电池管理系统2001,直到达到设定的控制目标温度,电池管理系统2001通过温度控制模块对内腔加热元件恢复正常输出功率,若启动了风冷散热模块的,进行停机控制。Please refer to Fig. 10, when the temperature of the temperature control point is higher than the set value, the realization process of the temperature control is as follows: the temperature control thermocouple 101 is installed in the thermocouple mounting hole 612 on the outer wall of the base plate, when the high temperature information measured by the temperature control thermocouple 101 is fed back For the battery management system 2001, the temperature control module can be used to control the inner cavity heating element with a small output power output or zero power output. When the high temperature exceeds a certain set value, the air cooling module can be controlled by the temperature control module at the same time Perform launch control. At the same time, the temperature control thermocouple 101 feeds back the measured temperature data to the battery management system 2001 in real time until the set control target temperature is reached, and the battery management system 2001 restores the normal output power to the inner cavity heating element through the temperature control module. If the air-cooled heat dissipation module is started, stop control is performed.
请参阅图11,温度监测点温度高于设定值时,其温度监测和控制的实现过程为:温度监测热电偶102安装于上盖外壁热电偶安装孔112,当温度监测热电偶102测量的高温信息反馈给电池管理系统2001时,电池管理系统2001首先可通过温度控制模块对内腔加热元件进行较小输出功率输出或者零功率输出控制,当高温超过某个设定值时,可同时通过温度控制模块对风冷散热模块进行启动控制,与此同时,温度监测热电偶102继续对温度监测点的测量温度进行反馈,若一段时间后温度监测点的温度能够达到目标温度,电池管理系统2001通过温度控制模块对内腔加热元件恢复正常输出功率,若启动了风冷散热模块的,进行停机控制;若一段足够长时间后温度监测点的温度未达到目标温度,电池管理系统2001进入故障管理模式,进行故障报价,提示进行故障诊断和检查。Please refer to Fig. 11, when the temperature of the temperature monitoring point is higher than the set value, the realization process of its temperature monitoring and control is: the temperature monitoring thermocouple 102 is installed in the thermocouple mounting hole 112 on the outer wall of the upper cover, when the temperature monitoring thermocouple 102 measures When the high temperature information is fed back to the battery management system 2001, the battery management system 2001 can first control the heating element in the inner cavity with a small output power output or zero power output control through the temperature control module. When the high temperature exceeds a certain set value, it can simultaneously pass The temperature control module controls the start-up of the air-cooled heat dissipation module. At the same time, the temperature monitoring thermocouple 102 continues to feed back the measured temperature of the temperature monitoring point. If the temperature of the temperature monitoring point can reach the target temperature after a period of time, the battery management system 2001 Use the temperature control module to restore the normal output power of the heating element in the inner cavity. If the air-cooled heat dissipation module is activated, stop the control; if the temperature of the temperature monitoring point does not reach the target temperature after a long enough period of time, the battery management system 2001 enters into fault management Mode, perform fault quotation, and prompt for fault diagnosis and inspection.
另外,电池管理系统(BMS)2001对电池运行状态的监测可通过人机交互界面显示,并可进行数据查询、通讯和操作控制等操作。In addition, the battery management system (BMS) 2001 can monitor the battery operating status through the human-computer interaction interface, and can perform data query, communication, operation control and other operations.
上述构成一种带风冷散热功能的液态金属电池保温箱的实施例。The above constitutes an embodiment of a liquid metal battery incubator with air cooling and heat dissipation functions.
本技术领域的技术人员应该认识到,以上的实施例只是用来说明本发明,而并非用作为对本发明的限定,只要在本发明的实质精神范围内,对以上所述实施例的变化、变型都将落在本发明的权利要求书范围之内。Those skilled in the art should recognize that the above embodiments are only used to illustrate the present invention, rather than as a limitation to the present invention, as long as within the scope of the spirit of the present invention, changes and modifications to the above-described embodiments All will fall within the scope of the claims of the present invention.
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