CN107511555B - Full-automatic electronic coil wicking machine - Google Patents
Full-automatic electronic coil wicking machine Download PDFInfo
- Publication number
- CN107511555B CN107511555B CN201710725947.2A CN201710725947A CN107511555B CN 107511555 B CN107511555 B CN 107511555B CN 201710725947 A CN201710725947 A CN 201710725947A CN 107511555 B CN107511555 B CN 107511555B
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- cylinder
- tin
- manipulator
- electronic coil
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- 239000000463 material Substances 0.000 claims abstract description 146
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 116
- 238000003466 welding Methods 0.000 claims abstract description 90
- 238000007654 immersion Methods 0.000 claims abstract description 55
- 238000007598 dipping method Methods 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 16
- 238000012545 processing Methods 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000012752 auxiliary agent Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
- B23K3/0669—Solder baths with dipping means
- B23K3/0676—Conveyors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0646—Solder baths
- B23K3/0669—Solder baths with dipping means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a full-automatic electronic coil wicking machine, which comprises a control box, wherein a vibration disc is arranged at one end of the control box, and a positioning track is arranged at the discharge end of the vibration disc; one side of the positioning track is provided with a butt-welding clamp device, and the other side of the positioning track is provided with a butt-welding box; a loading and unloading manipulator is arranged above the butt-welding clamp device; a conveying belt is arranged on the side edge of the loading and unloading manipulator; a carrier plate is arranged on the conveying belt; material pipes which are used for placing the electronic coils and penetrate through two end faces of the carrier plate are uniformly arranged in the carrier plate; the other side of the conveying belt is provided with a material clamping manipulator for conveying the carrier plate; a material passing device used for transporting the electronic coil in the carrier plate to the tin immersion manipulator is arranged below the material clamping manipulator; the front end of the feeding device is provided with a tin immersion manipulator and a discharging manipulator; the other side of the tin immersion manipulator is provided with a tin immersion device; the invention realizes mechanical full-automatic control to finish fixed-point tin immersion of the electronic coil, greatly improves the tin immersion efficiency of the electronic coil, reduces the labor cost and improves the production efficiency.
Description
Technical Field
The invention relates to the technical field of electronic coil processing, in particular to a full-automatic electronic coil tin dipping machine.
Background
Disclosure of Invention
The invention aims to provide a full-automatic electronic coil tin immersion machine aiming at the problems, which realizes mechanical full-automatic control to finish fixed-point tin immersion of an electronic coil, greatly improves the tin immersion efficiency of the electronic coil, reduces the labor cost and improves the production efficiency.
In order to realize the purpose, the invention adopts the technical scheme that: a full-automatic electronic coil wicking machine comprises a control box (1), wherein a vibration disc (3) used for conveying an electronic coil (2) is arranged at one end of the control box (1), and a positioning track (15) used for positioning the electronic coil (2) is arranged at the discharge end of the vibration disc (3); a butt-welding clamp device (4) is arranged on one side of the positioning track (15), and a butt-welding box (5) is arranged on the other side of the positioning track; a loading and unloading manipulator (6) used for conveying the electronic coil (2) into the carrier plate (29) is arranged above the butt-welding clamp device (4); a conveying belt (7) is arranged on the side edge of the loading and unloading manipulator (6); a carrier plate (29) is arranged on the conveying belt (7); material pipes which are used for placing the electronic coils (2) and penetrate through two end faces of the carrier plate (29) are uniformly arranged in the carrier plate (29); a material clamping manipulator (8) for transporting a carrier plate (29) is arranged on the other side of the conveying belt (7); a material passing device (9) used for transporting the electronic coil (2) in the carrier plate (29) to the tin immersion manipulator (68) is arranged below the material clamping manipulator (8); the front end of the material passing device (9) is provided with a tin immersion manipulator (68) and a blanking manipulator (12); and a tin immersion device (11) is arranged on the other side of the tin immersion manipulator (68).
Further, the butt-welding clamp device (4) comprises a seat plate (66) arranged on the control box (1); the seat plate (66) is connected with a lifting plate (67) which can move up and down through a collision welding clamp upper cylinder and lower cylinder (24); the lifting plate (67) is connected with a longitudinal sliding plate (65) through a collision welding clamp longitudinal cylinder (21); the longitudinal sliding plate (65) is connected with a pushing sliding plate (64) through a collision welding clamp pushing cylinder (23); the pushing sliding plate (64) is connected with a transverse sliding plate (14) through a collision welding clamp transverse cylinder (20); the front end of the transverse sliding plate (14) is uniformly provided with butt-welding clamping rods (18); the front end of the butt-welding clamp rod (18) is provided with a butt-welding clamp (22); the positioning track (15) is connected with a conveying motor (16); and the touch welding heads (13) matched with the touch welding clamps (22) are uniformly arranged on the touch welding box (5).
Further, the loading and unloading manipulator (6) comprises a transverse moving cylinder (27) arranged on the control box (1), and the transverse moving cylinder (27) is connected with a mounting seat (70); a material seat cylinder (69) is arranged on the mounting seat (70); a feeding seat (71) is arranged at the front end of the material seat cylinder (69); the front end of the feeding seat (71) is uniformly provided with feeding groove strips (25); a scraping plate (28) is arranged on the charging groove strip (25); the back of the scraping plate (28) is connected with a material pushing cylinder (26).
Further, a carrier plate (29) is arranged on the conveying belt (7); the conveyer belt (7) comprises an upper layer conveyer belt (32) and a lower layer conveyer belt (36) which are arranged in parallel up and down; a liftable guide plate (34) is arranged between the two ends of the upper layer conveying belt (32) and the lower layer conveying belt (36); the guide plate (34) is connected with a guide plate lifting cylinder (35); and a positioning cylinder (30) is arranged on the side edge of the upper layer conveying belt (32).
Further, the clamping manipulator (8) comprises a clamping jaw front-rear cylinder (40) arranged on the control box (1); the clamping jaw front and rear air cylinder (40) is connected with the transverse sliding plate (31); the transverse sliding plate (31) is connected with the vertical sliding plate (72) through a clamping jaw lifting cylinder (39); a clamping jaw (37) is arranged on the vertical sliding plate (72); the clamping jaw (37) is connected with a clamping jaw clamping cylinder (38).
Further, the material passing device (9) comprises a push rod cylinder (42) arranged on the control box (1), and a product push rod (41) is arranged at the front end of the push rod cylinder (42); a material passing plate (17) for placing a carrier plate (29) is arranged below the front end of the product push rod (41); the front end of the material passing plate (17) is provided with a sliding seat (45) capable of sliding back and forth; the sliding seat (45) is connected with a sliding seat cylinder (46); material passing holes for passing through the electronic coil (2) are uniformly formed in the sliding seat (45); a product baffle (43) is also arranged between the sliding seat (45) and the material passing plate (17); the product baffle (43) is connected with a baffle cylinder (44).
Further, the tin immersion manipulator (68) comprises a tin immersion mounting seat (73) arranged on a front screw rod and a rear screw rod (52) of the material clamping plate; a material clamping plate lifting screw rod (51) is arranged on the tin immersion mounting seat (73); the material clamping plate lifting screw rod (51) is connected with a material clamping plate transverse moving screw rod (49); the sliding seat of the material clamping plate transverse screw rod (49) is connected with a material clamping plate (47) through a material clamping plate lifting cylinder (48); clamping material grooves (50) are uniformly formed in the lower end of the material clamping plate (47); the material clamping plate transverse screw rod (49), the material clamping plate lifting screw rod (51), and the material clamping plate front and rear screw rods (52) are all connected with a stepping motor.
Further, the tin immersion device (11) comprises a tin pool (56); a tin pool baffle (58) is arranged above the tin pool (56); the tin pool baffle (58) is connected with baffle upper and lower cylinders (59); the baffle plate upper and lower cylinders (59) are connected with baffle plate front and rear cylinders (60); a tin-assisting box (53) for storing tin-assisting agent is arranged on the side of the tin pool (56); the tin-assisted box (53) is connected with a rocker cylinder (54); the tin-assisted box (53) is connected with a tin pool (56).
Furthermore, a tin immersion surplus leakage opening (57) is formed in the side edge of the tin pool (56); and a tin tube (55) arranged on the tin pool baffle (58) extends into the tin pool (56).
Further, the blanking manipulator (12) comprises a transverse moving cylinder (27), and the transverse moving cylinder (27) is connected with a mounting cylinder (70); the mounting cylinder (70) is provided with a material pushing cylinder (26); the front end of the material pushing cylinder (26) is provided with a material pushing plate (62); the material pushing plates (62) are uniformly provided with material pushing rods (63); a blanking groove strip (61) is arranged in front of the material pushing rod (63).
The invention has the beneficial effects that:
1. the invention adopts mechanical full automation to carry out tin dipping on the electronic coil, can conveniently control the tin dipping depth and the tin dipping time, clamps products by the tin dipping mechanical arm, controls the tin dipping mechanical arm to carry out fixed-point tin dipping by the high-precision stepping motor, can automatically realize tin dipping by adding the tin auxiliary agent, reduces the labor intensity of workers, improves the tin dipping efficiency of the electronic coil, improves the processing safety, improves the precision control of tin dipping and improves the processing quality of the electronic coil.
2. The butt-welding clamp device can rapidly butt-weld a plurality of electronic coils at one time, the welding is stable and reliable, the butt-welding quality is greatly improved, and meanwhile, the electronic coils can be automatically and movably arranged on the butt-welding head.
3. The loading and unloading manipulator can automatically and quickly take down a plurality of electronic coils on the butt-joint head at one time and convey the coils to the conveying belt, so that the processing of the next procedure is facilitated, and the conveying is stable and reliable.
4. The conveying belt adopts a double-layer structure for cyclic transmission, so that the conveying efficiency of the electronic coil is improved, stable and reliable tin immersion of the electronic coil is ensured, omission is avoided, and the processing efficiency is improved; the carrier plate that adopts can once place a large amount of electronic coils, realizes quick large batch processing of wicking, has improved wicking efficiency greatly.
5. The material clamping mechanical arm can position and butt-joint the carrier plate and the sliding seat, and the electronic coil in the carrier plate can be stably and reliably transmitted to the tin immersion mechanical arm by matching with the material passing device, so that the operation stability and reliability of the whole equipment are improved.
6. The feeding device can push the electronic coils in the carrier plate to the tin immersion manipulator, and can convey all the electronic coils in the carrier plate out at one time, so that the processing efficiency is greatly improved.
7. The tin immersion manipulator is controlled by a stepping motor and is matched with the tin immersion pool, so that fixed-point and timed tin immersion processing can be performed on a plurality of electronic coils at one time, the tin immersion processing is stable and fast, and the tin immersion quality is greatly improved.
8. The blanking manipulator can realize the charging function of the tin immersion manipulator and the blanking function, and improves the running stability, reliability and running speed of the whole equipment.
9. The tin immersion device can automatically add the tin auxiliary agent, and can perform fixed-point and timed tin immersion processing on a plurality of electronic coils for the first time after being matched with the tin immersion manipulator, so that full-automatic rapid tin immersion processing is realized, and the tin immersion processing efficiency and the processing quality of the electronic coils are improved.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of a butt-welding clamp device;
FIG. 3 is a side view of a butt-weld clamp apparatus;
FIG. 4 is a schematic view of a loading/unloading robot;
FIG. 5 is a schematic view of a conveyor belt;
FIG. 6 is a schematic structural view of a conveyor belt and a feeding device;
FIG. 7 is a schematic structural view of a material clamping manipulator;
FIG. 8 is a schematic structural view of a feeding device;
FIG. 9 is a schematic structural view of a wicking manipulator;
FIG. 10 is a schematic structural view of a wicking device;
FIG. 11 is a schematic structural view of a feeding manipulator;
FIG. 12 is a schematic diagram of an electronic coil product;
FIG. 13 is a schematic view of a butt-weld clamp configuration;
FIG. 14 is a schematic view of the end face structure of the butt-welded clamp.
In the figure: 1. a control box; 2. an electronic coil; 3. a vibration plate; 4. a butt-welding clamp device; 5. a touch welding box; 6. a handling manipulator; 7. a conveyor belt; 8. a material clamping manipulator; 9. a material passing device; 10. a feeding device; 11. a tin immersion device; 12. a feeding manipulator; 13. bumping the welding head; 14. a transverse slide plate; 15. positioning the track; 16 conveying motors, 17 and material passing plates; 18 butt-welding the clamping bar; 20. a collision welding clamp transverse cylinder; 21. a longitudinal cylinder of the touch welding clamp; 22. a touch welding clamp; 23. the butt-welding clamp pushes the cylinder; 24. an upper cylinder and a lower cylinder are clamped in a collision welding way; 25. a charging groove strip; 26. a material pushing cylinder; 27. a transverse moving cylinder; 28. a scraping plate; 29. a carrier plate; 30. positioning the air cylinder; 31. a transverse slide plate; 32 upper layer conveyer belt, 33 conveyer belt motor; 34. a guide plate; 35. a guide plate lifting cylinder; 36 lower conveyer belt; 37. a clamping jaw; 38. a clamping jaw clamping cylinder; 39. a clamping jaw lifting cylinder; 40. a clamping jaw front and rear cylinder; 41. a product push rod; 42. a push rod cylinder; 43. a product baffle; 44. a baffle cylinder 45 and a sliding seat; 46. a sliding seat cylinder; 47. a material clamping plate; 48. a material clamping plate lifting cylinder; 49. the material clamping plate transversely moves the screw rod; 50. a material clamping groove; 51. a material clamping plate lifting screw rod; 52. a front screw and a rear screw of the clamping plate; a tin-assisted box; 54. a rocker cylinder; 55. a tin tube; 56. a tin pool; 57. soaking tin in the excessive leakage hole; 58. a tin pool baffle; 59. a baffle plate upper and lower cylinder; 60. a front cylinder and a rear cylinder of the baffle plate; 61. blanking groove strips; 62. a material pushing plate; 63. a material pushing rod; 64. pushing the sliding plate; 65. a longitudinal sliding plate; 66. a seat plate; 67. a lifting plate; 68. a tin immersion manipulator; 69. a material seat cylinder; 70. a mounting seat; 71. a feeding seat; 72. a vertical slide plate; 73. tin immersion mounting seats; 74. a coil pin; 75. a coil side positioning plate; 76. screens board on the coil.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1-14, the structural connection relationship of the present invention is: a full-automatic electronic coil wicking machine comprises a control box 1, wherein a vibration disc 3 used for conveying an electronic coil 2 is arranged at one end of the control box 1, and a positioning track 15 used for positioning the electronic coil 2 is arranged at the discharge end of the vibration disc 3; a butt-welding clamp device 4 is arranged on one side of the positioning track 15, and a butt-welding box 5 is arranged on the other side of the positioning track; a loading and unloading manipulator 6 for conveying the electronic coil 2 into the carrier plate 29 is arranged above the butt-welding clamp device 4; a conveying belt 7 is arranged on the side edge of the loading and unloading manipulator 6; a carrier plate 29 is arranged on the conveying belt 7; material pipes which are used for placing the electronic coils 2 and penetrate through two end faces of the carrier plate 29 are uniformly arranged in the carrier plate 29; a material clamping manipulator 8 for transporting a carrier plate 29 is arranged on the other side of the conveying belt 7; a material passing device 9 for transporting the electronic coil 2 in the carrier plate 29 to the tin immersion manipulator 68 is arranged below the material clamping manipulator 8; the front end of the material passing device 9 is provided with a tin immersion manipulator 68 and a blanking manipulator 12; and the other side of the tin immersion mechanical arm 68 is provided with a tin immersion device 11.
Preferably, the butt-welding clamp device 4 comprises a seat plate 66 arranged on the control box 1; the base plate 66 is connected with a lifting plate 67 which can move up and down through the butt-welding clamp upper and lower air cylinders 24; the lifting plate 67 is connected with a longitudinal sliding plate 65 through a butt-welding clamp longitudinal cylinder 21; the longitudinal sliding plate 65 is connected with a pushing sliding plate 64 through a collision welding clamp pushing cylinder 23; the pushing sliding plate 64 is connected with a transverse sliding plate 14 through a butt-welding clamp transverse cylinder 20; the front end of the transverse sliding plate 14 is uniformly provided with butt-welding clamping rods 18; the front end of the butt-welding clamping rod 18 is provided with a butt-welding clamp 22; the positioning track 15 is connected with a conveying motor 16; the butt welding heads 13 matched with the butt welding clamps 22 are uniformly arranged on the butt welding box 5.
Preferably, the butt-welding clamp 22 comprises a coil pin 74 arranged at the center of the end face of the butt-welding clamp rod 18, and coil side positioning plates 75 are symmetrically arranged at two sides of the coil pin 74; the upper end of the coil pin 74 is provided with a U-shaped coil upper clamping plate 76.
Preferably, the handling robot 6 includes a traverse cylinder 27 provided in the control box 1, and the traverse cylinder 27 is connected to the mounting base 70; a material seat cylinder 69 is arranged on the mounting seat 70; the front end of the material seat cylinder 69 is provided with a material loading seat 71; the front end of the feeding seat 71 is uniformly provided with feeding groove strips 25; a scraper plate 28 is arranged on the charging groove strip 25; the back of the scraping plate 28 is connected with the pushing cylinder 26.
Preferably, a carrier plate 29 is arranged on the conveyor belt 7; the conveyer belt 7 comprises an upper layer conveyer belt 32 and a lower layer conveyer belt 36 which are arranged in parallel up and down; a liftable guide plate 34 is arranged between the two ends of the upper layer conveying belt 32 and the lower layer conveying belt 36; the guide plate 34 is connected with a guide plate lifting cylinder 35; the side edge of the upper layer conveying belt 32 is provided with a positioning cylinder 30.
Preferably, the material clamping manipulator 8 comprises a clamping jaw front and rear cylinder 40 arranged on the control box 1; the clamping jaw front and rear cylinder 40 is connected with the transverse sliding plate 31; the transverse sliding plate 31 is connected with a vertical sliding plate 72 through a clamping jaw lifting cylinder 39; the vertical sliding plate 72 is provided with a clamping jaw 37; the clamping jaw 37 is connected to a clamping jaw clamping cylinder 38.
Preferably, the material passing device 9 comprises a push rod cylinder 42 arranged on the control box 1, and a product push rod 41 is arranged at the front end of the push rod cylinder 42; a material passing plate 17 for placing a carrier plate 29 is arranged below the front end of the product push rod 41; the front end of the material passing plate 17 is provided with a sliding seat 45 capable of sliding back and forth; the sliding seat 45 is connected with a sliding seat cylinder 46; material passing holes for passing through the electronic coil 2 are uniformly formed in the sliding seat 45; a product baffle 43 is also arranged between the sliding seat 45 and the material passing plate 17; the product baffle 43 is connected to a baffle cylinder 44.
Preferably, the wicking manipulator 68 includes wicking mounts 73 disposed on the front and rear screws 52 of the clamping plate; the tin immersion mounting base 73 is provided with a material clamping plate lifting screw rod 51; the material clamping plate lifting screw rod 51 is connected with a material clamping plate transverse moving screw rod 49; the sliding seat of the material clamping plate transverse screw 49 is connected with a material clamping plate 47 through a material clamping plate lifting cylinder 48; the lower end of the material clamping plate 47 is uniformly provided with material clamping grooves 50; the material clamping plate transverse screw 49, the material clamping plate lifting screw 51, and the material clamping plate front and rear screws 52 are all connected with a stepping motor.
Preferably, the wicking device 11 includes a tin bath 56; a tin pool baffle plate 58 is arranged above the tin pool 56; the tin pool baffle plate 58 is connected with a baffle plate upper and lower cylinder 59; the baffle plate up-down cylinder 59 is connected with a baffle plate front-back cylinder 60; a tin-assisting box 53 for storing tin-assisting agent is arranged on the side of the tin pool 56; the tin-assisted box 53 is connected with a rocker cylinder 54; the tin-supporting box 53 is connected with a tin pool 56.
Preferably, a tin immersion surplus leakage opening 57 is arranged on the side edge of the tin pool 56; the tin pool baffle 58 is provided with a tin tube 55 extending into the tin pool 56.
Preferably, the blanking manipulator 12 comprises a traversing cylinder 27, and the traversing cylinder 27 is connected with a mounting cylinder 70; the mounting cylinder 70 is provided with a material pushing cylinder 26; the front end of the material pushing cylinder 26 is provided with a material pushing plate 62; the material pushing plates 62 are uniformly provided with material pushing rods 63; a blanking groove strip 61 is arranged in front of the material pushing rod 63.
The overall working process of the invention is as follows:
the vibration plate 3 conveys the electronic coil 2 to a position of a butt-welding clamp device 4, the butt-welding clamp device 4 clamps the electronic coil 2 and aligns with a butt-welding head 13 on a butt-welding box 5 for butt-welding, after the butt-welding is finished, the butt-welding clamp device 4 is moved away, a loading and unloading manipulator 6 moves to the position of the butt-welding head 13, clamps the butt-welded electronic coil 2 and puts the butt-welded electronic coil 2 at the position of an end face hole of a carrier plate 29 on a conveying belt 7, and after the carrier plate 29 is positioned through a positioning cylinder 30, the loading and unloading manipulator 6 pushes the electronic coil 2 into the end face hole of the; then the electronic coil is conveyed to the position of a material clamping manipulator 8 through a conveying belt 7, the material clamping manipulator 8 clamps a carrier plate 29 and puts the carrier plate 17 on a material passing device 9, the material passing device 9 sends the electronic coil 2 in the carrier plate 29 into a sliding seat 45, the sliding seat 45 moves to the rear of a tin immersion device 11, the electronic coil 2 is clamped by a tin immersion manipulator 68 and moves to the upper part of the tin immersion device 11, the electronic coil 2 enters a tin pool, the electronic coil after tin immersion is put to a work position of a blanking manipulator 12 through the tin immersion manipulator 68, and the electronic coil after tin immersion is moved to the next process through the blanking manipulator 12.
The butt-welding clamp device 4 comprises the following working processes:
the vibration disc 3 conveys the electronic coil 2 to the positioning track 15 in a vibration mode, the conveying motor 16 rotates to control the positioning track 15 to move the electronic coil 2 to the position of the butt-welding clamp 22, and the butt-welding clamp 22 clamps the electronic coil 2 and moves the electronic coil 2 to the butt-welding head 13 on the butt-welding box 5 for butt-welding; the butt-welding clamp transverse cylinder 20 controls the transverse positioning of the butt-welding clamp 22, and the butt-welding clamp longitudinal cylinder 21 controls the butt-welding clamp 22 to move forwards to clamp the electronic coil. The upper cylinder 24 and the lower cylinder 24 of the butt welding clamp control the butt welding clamp 22 to move up and down to be aligned with or away from the butt welding head 13, the butt welding clamp pushes the cylinder 23 to push the electronic coil 2 to be butt welded with the butt welding head 13, and after the butt welding, a central hole of the electronic coil is sleeved on the butt welding head 13.
The loading and unloading manipulator 6 works:
the transverse moving cylinder 27 pushes forwards, so that the charging groove strip 25 at the front end of the charging seat 71 is aligned to the touch welding head 13, the charging seat cylinder 69 pushes forwards, so that the charging groove strip 25 approaches to the touch welding head 13, and because the charging groove strip 25 is slightly higher than the touch welding head 31 in height, when the charging groove strip 25 is butted and sleeved on the touch welding head 13, the electronic coil 2 is clamped on the charging groove strip 25 and retreats along with the retreating of the charging groove strip 25; the transverse moving cylinder 27 retreats, so that the loading groove strips 25 are aligned to the end face holes of the carrier plates 29, the positioning cylinder 30 pushes the carrier plates 29 forward to abut against the side walls of the conveying belts 7 to complete positioning, the pushing cylinder 26 pushes forward, and the scraper plate 28 enables the electronic coils 2 to be separated from the loading groove strips 25 and enter the end face holes of the carrier plates 29.
Operation process of the conveyor belt 7:
the conveyer belt 7 comprises an upper layer conveyer belt 32 and a lower layer conveyer belt 36 which are arranged in parallel up and down; a lifting guide plate 34 is arranged between the two ends of the upper layer conveying belt 32 and the lower layer conveying belt 36; the conveyor belt motor 33 controls the upper layer conveyor belt 32 and the lower layer conveyor belt 36 to run; the guide plate lifting cylinder 35 pushes the guide plate 34 downwards so that the guide plate 34 is flush with the upper surface of the upper layer conveying belt 32, the carrier plate 29 moves onto the guide plate 34, the guide plate lifting cylinder 35 pushes the guide plate 34 downwards so that the guide plate 34 is flush with the upper surface of the lower layer conveying belt 36, and the carrier plate 29 slides onto the lower layer conveying belt 36 and moves circularly in the way.
The operation process of the material clamping manipulator 8 is as follows:
the clamping jaw lifting cylinder 39 pushes the clamping jaw 37 downwards, the clamping jaw clamping cylinder 38 controls the clamping jaw 37 to clamp the carrier plate 29, the clamping jaw lifting cylinder 39 controls the clamping jaw 37 to ascend, and the clamping jaw front-back cylinder 40 controls the clamping jaw 37 to move back and forth to convey the carrier plate 29.
The operation process of the material passing device 9 is as follows:
after the carrier plate 29 moves to the working position of the material clamping manipulator 8 along the upper layer conveying belt 32, the positioning cylinder 30 pushes forward to position the carrier plate 29, and the material clamping manipulator 8 clamps the carrier plate 29 and moves to the material passing plate 17 on the material passing device 9; the baffle cylinder 44 adjusts the material passing holes on the product baffle 43 to align with the material passing holes on the sliding seat 45, and the push rod cylinder 42 controls the product push rod 41 to extend into the carrier plate 29 to eject the electronic coil into the sliding seat 45; the sliding seat 45 is pushed by a sliding seat cylinder 46 to move to the position of a material clamping plate 47;
the working process of the tin immersion mechanical arm 68 is as follows:
the material clamping plate lifting cylinder 48 controls the material clamping plate 47 to descend to be aligned with the sliding seat 45, the blanking manipulator 12 controls the electronic coil 2 to be clamped by the material clamping plate 47, and the front screw rod 52 and the rear screw rod 52 of the material clamping plate control the material clamping plate 47 to move forwards to the position above the tin pool 56; the material clamping plate transverse screw 49 and the material clamping plate lifting screw 51 are matched with each other to control the position adjustment of the material clamping plate 47.
The operation process of the tin immersion device 11 is as follows:
the baffle plate up-down cylinder 59 and the baffle plate front-back cylinder 60 control the tin pool baffle plate 58 to ascend and retreat to expose the tin pool 56, the ascending-descending stepping motor 51 and the front-back stepping motor 52 control the material clamping plate 47 to align with the tin pool 56, and the electronic coil 2 is immersed in the tin pool 56 for tinning.
The working process of the blanking manipulator 12 is as follows:
the feeding manipulator 12 moves behind the sliding seat 45 through the traversing cylinder 27, and pushes the electronic coil 2 in the sliding seat 45 into the material clamping plate 47 through the material pushing rod 63 for tin immersion.
During discharging, the material clamping plate 47 moves to a discharging position through the material clamping plate transverse screw 49, the transverse air cylinder 27 controls the material pushing plate 62 on the mounting seat 70 to be aligned with the material clamping plate 47, the material clamping plate 47 resets through the lifting stepping motor 51 and the front and rear stepping motors 52 to be matched with the discharging groove strip 61 for discharging, the material pushing air cylinder 26 controls the material pushing rod 63 to push forwards, the electronic coil 2 on the material clamping plate 47 is pushed out to enter the discharging groove strip 61, and discharging is completed.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (10)
1. A full-automatic electronic coil wicking machine comprises a control box (1), and is characterized in that one end of the control box (1) is provided with a vibration disc (3) used for conveying an electronic coil (2), and the discharge end of the vibration disc (3) is provided with a positioning track (15) used for positioning the electronic coil (2); a butt-welding clamp device (4) is arranged on one side of the positioning track (15), and a butt-welding box (5) is arranged on the other side of the positioning track; a loading and unloading manipulator (6) used for conveying the electronic coil (2) into the carrier plate (29) is arranged above the butt-welding clamp device (4); a conveying belt (7) is arranged on the side edge of the loading and unloading manipulator (6); a carrier plate (29) is arranged on the conveying belt (7); material pipes which are used for placing the electronic coils (2) and penetrate through two end faces of the carrier plate (29) are uniformly arranged in the carrier plate (29); a material clamping manipulator (8) for transporting a carrier plate (29) is arranged on the other side of the conveying belt (7); a material passing device (9) used for transporting the electronic coil (2) in the carrier plate (29) to the tin immersion manipulator (68) is arranged below the material clamping manipulator (8); the front end of the material passing device (9) is provided with a tin immersion manipulator (68) and a blanking manipulator (12); and a tin immersion device (11) is arranged on the other side of the tin immersion manipulator (68).
2. The full-automatic electronic coil wicking machine of claim 1, characterized in that the butt-welding clamp device (4) comprises a seat plate (66) arranged on the control box (1); the seat plate (66) is connected with a lifting plate (67) which can move up and down through a collision welding clamp upper cylinder and lower cylinder (24); the lifting plate (67) is connected with a longitudinal sliding plate (65) through a collision welding clamp longitudinal cylinder (21); the longitudinal sliding plate (65) is connected with a pushing sliding plate (64) through a collision welding clamp pushing cylinder (23); the pushing sliding plate (64) is connected with a transverse sliding plate (14) through a collision welding clamp transverse cylinder (20); the front end of the transverse sliding plate (14) is uniformly provided with butt-welding clamping rods (18); the front end of the butt-welding clamp rod (18) is provided with a butt-welding clamp (22); the positioning track (15) is connected with a conveying motor (16); and the touch welding heads (13) matched with the touch welding clamps (22) are uniformly arranged on the touch welding box (5).
3. The full-automatic electronic coil wicking machine according to claim 1, wherein the loading and unloading manipulator (6) comprises a traverse cylinder (27) arranged on the control box (1), and the traverse cylinder (27) is connected with a mounting seat (70); a material seat cylinder (69) is arranged on the mounting seat (70); a feeding seat (71) is arranged at the front end of the material seat cylinder (69); the front end of the feeding seat (71) is uniformly provided with feeding groove strips (25); a scraping plate (28) is arranged on the charging groove strip (25); the back of the scraping plate (28) is connected with a material pushing cylinder (26).
4. The full-automatic electronic coil wicking machine according to claim 1, wherein the conveyor belt (7) is provided with a carrier plate (29); the conveyer belt (7) comprises an upper layer conveyer belt (32) and a lower layer conveyer belt (36) which are arranged in parallel up and down; a liftable guide plate (34) is arranged between the two ends of the upper layer conveying belt (32) and the lower layer conveying belt (36); the guide plate (34) is connected with a guide plate lifting cylinder (35); and a positioning cylinder (30) is arranged on the side edge of the upper layer conveying belt (32).
5. The full-automatic electronic coil wicking machine according to claim 1, wherein the material clamping manipulator (8) comprises a clamping jaw front and rear cylinder (40) arranged on the control box (1); the clamping jaw front and rear air cylinder (40) is connected with the transverse sliding plate (31); the transverse sliding plate (31) is connected with the vertical sliding plate (72) through a clamping jaw lifting cylinder (39); a clamping jaw (37) is arranged on the vertical sliding plate (72); the clamping jaw (37) is connected with a clamping jaw clamping cylinder (38).
6. The full-automatic electronic coil tin dipping machine according to claim 1, wherein the material passing device (9) comprises a push rod cylinder (42) arranged on the control box (1), and a product push rod (41) is arranged at the front end of the push rod cylinder (42); a material passing plate (17) for placing a carrier plate (29) is arranged below the front end of the product push rod (41); the front end of the material passing plate (17) is provided with a sliding seat (45) capable of sliding back and forth; the sliding seat (45) is connected with a sliding seat cylinder (46); material passing holes for passing through the electronic coil (2) are uniformly formed in the sliding seat (45); a product baffle (43) is also arranged between the sliding seat (45) and the material passing plate (17); the product baffle (43) is connected with a baffle cylinder (44).
7. The full-automatic electronic coil wicking machine according to claim 1, wherein the wicking manipulator (68) comprises wicking mounting seats (73) arranged on the front and rear lead screws (52) of the material clamping plate; a material clamping plate lifting screw rod (51) is arranged on the tin immersion mounting seat (73); the material clamping plate lifting screw rod (51) is connected with a material clamping plate transverse moving screw rod (49); the sliding seat of the material clamping plate transverse screw rod (49) is connected with a material clamping plate (47) through a material clamping plate lifting cylinder (48); clamping material grooves (50) are uniformly formed in the lower end of the material clamping plate (47); the material clamping plate transverse screw rod (49), the material clamping plate lifting screw rod (51), and the material clamping plate front and rear screw rods (52) are all connected with a stepping motor.
8. The full-automatic electronic coil wicking machine according to claim 1, characterized in that the wicking device (11) comprises a tin bath (56); a tin pool baffle (58) is arranged above the tin pool (56); the tin pool baffle (58) is connected with baffle upper and lower cylinders (59); the baffle plate upper and lower cylinders (59) are connected with baffle plate front and rear cylinders (60); a tin-assisting box (53) for storing tin-assisting agent is arranged on the side of the tin pool (56); the tin-assisted box (53) is connected with a rocker cylinder (54); the tin-assisted box (53) is connected with a tin pool (56).
9. The full-automatic electronic coil wicking machine according to claim 8, characterized in that the side of the tin pool (56) is provided with a wicking excess leak (57); and a tin tube (55) arranged on the tin pool baffle (58) extends into the tin pool (56).
10. The full-automatic electronic coil wicking machine according to claim 1, wherein the blanking manipulator (12) comprises a traverse cylinder (27), and the traverse cylinder (27) is connected with a mounting cylinder (70); the mounting cylinder (70) is provided with a material pushing cylinder (26); the front end of the material pushing cylinder (26) is provided with a material pushing plate (62); the material pushing plates (62) are uniformly provided with material pushing rods (63); a blanking groove strip (61) is arranged in front of the material pushing rod (63).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710725947.2A CN107511555B (en) | 2017-08-22 | 2017-08-22 | Full-automatic electronic coil wicking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710725947.2A CN107511555B (en) | 2017-08-22 | 2017-08-22 | Full-automatic electronic coil wicking machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107511555A CN107511555A (en) | 2017-12-26 |
| CN107511555B true CN107511555B (en) | 2020-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710725947.2A Expired - Fee Related CN107511555B (en) | 2017-08-22 | 2017-08-22 | Full-automatic electronic coil wicking machine |
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| Country | Link |
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| CN (1) | CN107511555B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109920637B (en) * | 2019-04-17 | 2024-01-16 | 珠海安作机器人自动化有限公司 | Automatic shaping processing line for coil |
| CN114762906B (en) * | 2021-01-13 | 2025-06-27 | 东莞惠昌电子有限公司 | A multi-core double-row automatic welding machine |
| CN113020744B (en) * | 2021-03-10 | 2022-06-14 | 深圳市泓之发机电有限公司 | Automatic wicking device of motor coil former lead wire end |
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| CN205183996U (en) * | 2015-11-26 | 2016-04-27 | 肇庆三雄极光照明有限公司 | Automatic tin dipping machine of magnetic ring |
| CN206370599U (en) * | 2016-11-30 | 2017-08-01 | 何�雄 | A kind of fully-automatic equipment for cutting out line wire stripping wicking bonding wire |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US2671264A (en) * | 1952-05-24 | 1954-03-09 | Rca Corp | Method of soldering printed circuits |
| CN201259834Y (en) * | 2008-08-07 | 2009-06-17 | 盐城市电子设备厂 | Automatic material loading and unloading wicking machine |
| CN201533225U (en) * | 2009-07-31 | 2010-07-21 | 重庆昆旺电子有限责任公司 | Micromotor coil impedance detection machine with dip tinning and line-pressing functions |
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| Publication number | Publication date |
|---|---|
| CN107511555A (en) | 2017-12-26 |
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Effective date of registration: 20200521 Address after: 215416 No. 3 Huangqiao Road, Shuangfeng Town, Taicang City, Jiangsu Province Patentee after: TAICANG XINLAN ELECTRONIC Co.,Ltd. Address before: 523000 Dongcheng Street, Dongcheng City, Dongguan City, Guangdong Province, Niushan Bright Avenue, Dongcheng City, Zhongyun Smart City Industrial Park, Building C, 302-A42 Patentee before: DONGGUAN RONGGONG AUTOMATION TECHNOLOGY Co.,Ltd. |
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