CN107466579A - A kind of portable manpower adopts rattan machine - Google Patents

Abstract

The invention discloses a kind of portable manpower to adopt rattan machine, mainly it is made up of driving handle mechanism, body, reel and non-return mechanism, also set up a rossing cleaning mechanism, drive reel and rossing cleaning mechanism to work simultaneously by manpower input torque during work, reclaim rattan while carrying out preliminary peeling and beating leaf and adopt rattan operation to realize.The present invention has the characteristics of small volume, in light weight, easy to carry, Labor-saving high-efficiency and collection process integration.

Description

A portable manpower picking machine

technical field

It relates to a kind of rattan picking machine in forestry.

technical background

my country is the world's largest exporter of rattan products, but also the largest importer of raw rattan. With the prohibition of export of rattan in some major rattan-producing countries in Southeast Asia at the end of the 20th century, many large and medium-sized rattan products enterprises in my country are facing the plight of tight supply of raw materials. In order to protect and promote the development of the traditional industry of rattan products in my country, the country formulated strategic measures to promote and expand the scale of artificial planting of palm rattan in the 1990s, and promoted the planting of palm rattan in a large area in provinces and regions that are suitable for planting palm rattan below 24° north latitude . Nowadays, the palm rattan in many areas has passed the maturity period, how to harvest palm rattan reasonably and efficiently is the key problem to be solved in the rattan producing areas of our country. However, the rattan-picking method in rattan-producing areas is still very backward, and the original "knife-cutting and hand-pulling method" is still mainly used. This rattan-picking method is labor-intensive, inefficient, and wasteful of rattan materials; there are also a small number of manual machines instead of manual labor. method, but the increase in efficiency is not obvious, and the timely protection of rattan has not been done. Therefore, in connection with the actual production of palm rattan in our country, under the premise of making full use of the existing mechanical technology in our country, research a labor-saving, efficient and practical rattan picking machine and technology and method, and improve the technical content of rattan picking production. Rattan and rattan products industry is of great significance.

Contents of the invention

In order to solve the shortcomings of the current rattan-picking technology in our country, the present invention provides a portable, efficient, environmentally friendly, labor-saving and practical portable manual rattan-picking machine and manual mechanical rattan-picking method, which not only saves a lot of labor, but also is portable and efficient. The rattan can be given timely maintenance to reduce the waste of rattan material caused by the current rattan picking technology in our country.

In order to achieve the above object, the present invention takes the following technical solutions to classify and illustrate:

1 A portable human rattan picker

The mechanical equipment used in the manual mechanical rattan picking method is a portable manpower rattan picking machine. The rattan picking machine is based on the maximum traction force and forest It is designed according to the terrain characteristics of the area, and is mainly composed of a driving handle mechanism, a body, a reel, a non-return mechanism and a scraping and cleaning mechanism; the inside of the body is mainly composed of a large gear I, a large gear II, a large gear III, a double gear rod I, Composed of double gear rod II, spiral bevel gear I and spiral bevel gear II; the scraping and cleaning mechanism is mainly composed of a shell, a long metal cylinder and a gear fixing rod, wherein the outside of the long metal cylinder is gear-shaped, and the inside is The ring blade is provided with a rattan hole in the axial direction, and the top of the casing is provided with a groove and a gate; the drive handle mechanism is connected and fixed with the body; one end of the drive handle mechanism extends into the body and connects with the The central shaft is rigidly connected; the large gear II meshes on the left side of the large gear I and is rigidly connected with the central shaft of the upper spiral bevel gear I through the bearing on the central shaft, and the spiral bevel gear I and the spiral bevel gear II are vertically meshed, The central axis of the spiral bevel gear II is passed through by the double gear rod II, and is integrally fixed with the spiral bevel gear II, and the two gears in the double gear rod II mesh with one side of the two gears in the double gear rod I; the double gear The other side of the two gears in the rod I meshes with the gear-like surface outside the long metal cylinder; the big gear III is set on the right side of the big gear I and meshes with it, and is connected to the outside of the body by the bearing on the central shaft. One side of the reel is rigidly connected, and the non-return mechanism provided on the other side of the reel is rigidly connected to the reel through the central axis of the reel. When working, the torque is manually input by manpower. After the force is increased by the driving handle mechanism, the power transmission between the gears drives the reel and the scraping and cleaning mechanism to work together. The scraping and cleaning mechanism performs preliminary defoliation and scraping of the rattan through the rotation of the cylindrical annular blade to realize the rattan picking operation. The invention has the characteristics of small size, light weight, convenient carrying, labor saving and high efficiency, and integration of collection and processing; it is not limited by the presence or absence of forest road network conditions when used, has great mobility, and is powered by manpower without fuel. Low operating cost.

Manual mechanical vine picking method

Main Equipment The main rattan-picking equipment used in this rattan-picking method is a portable rattan-picking machine of the present invention. Supporting tools include: 2 machetes; a retractable long-handled cutter; 3 50cm long high-strength nylon ropes (1 for use and 2 for spare) for tying the base of rattans for hanging on the traction rope hook; 1 ф6×3m steel cable for anchoring the rattan picker; 2 ф6∪-shaped clamps; 1 adjustable wrench; a can of insecticide cleaning and maintenance agent; several water storage tanks; Labor protection gloves, 3 sets of suede shoes, etc.

Staffing Use a portable manpower rattan picking machine to carry out rattan picking operations. Each machine is equipped with 1~2 people to carry out rattan picking operations independently.

Division of labor and operation by 2 people. First, 2 people cooperate to carry out mechanical anchoring. After anchoring, one of them is responsible for cutting the rattan with a machete and tying the base of the rattan with a nylon rope to hang it on the hook. During the rattan process, the barbs of the vine crown leaf veins should be cleaned in due course to release the climbing resistance of the rattan thorns, and another person is responsible for operating the rattan picker to pull the rattan; Cut the rattan with a machete and tie the base of the rattan with a nylon rope and hang it on a hook. After binding, return to the mechanical anchor point to pull the rattan. The knife cleans the barbs of the vine crown leaf veins in time to release the resistance of the thorns to climbing, and then returns to the mechanical anchor point for pulling, and so on until the vines are recovered.

Specific methods and techniques Before picking vines, first wet a vine area. Considering the size of the vine area, it can be divided into two situations: the first is that the vine area is small, or the vines are scattered one by one, You can carry the water storage tank into the vine forest, and spray and moisten an area as a whole. First, use the long-necked sprinkler to sprinkle water on the top of the vines, and let the water flow through the entire vines to be collected until there are frequent drops of water. 1 Minutes later, when the insects on the vines are driven away by the water and the vines are wet, they will enter the forest area to pick the vines quickly to prevent the water from evaporating. If it is a sunny day, the duration of watering needs to be 2 minutes and the watering is completed. Immediately after the rattan recovery, this method is suitable for rattan picking operations in small or scattered small rattan clusters; the second is that the rattan area is large, the rattan forest is extended and crossed, and it is impossible to collect all the rattans that need to be collected in a short time. Carry out the operation method of picking vines while sprinkling and wetting, and carry out another one after completing one, and repeat the operation in this way. Evaporation is treated as a cloudy day, so I won’t repeat it here. After the wetting treatment is completed, the vines are collected and recovered. First anchor the machine, after the machine is fixed, one person is responsible for cutting the rattan with a machete and stretching it out with a nylon rope fixed on the reel to bind the base of the rattan and hang it on a hook. At the same time, hold a long-handled cutter on the traction rope to pull the rattan During the process, timely clean the barbs of the vine crown leaf veins to release the climbing resistance of the vine thorns, and then one person is responsible for operating the rattan picking machine to pull the rattan. Put one end of the strip into the vine hole and pass through the scraping and cleaning mechanism to fix it, then tie it with a nylon rope and hang it on a hook, and place the insecticidal cleaning and maintenance agent in the groove above the scraping and cleaning mechanism, and continue to pull and recycle the rattan , while the person is turning the driving handle, he can drive the cylindrical annular blade in the scraping cleaning mechanism to perform preliminary leaf scraping on the vines, and clean up the rattan and leaf residues falling from the scraping cleaning mechanism from time to time to make them unobstructed. Pull down the gate, and the insecticidal cleaning and maintenance agent in the upper groove will also flow along the groove to the outlet of the rattan for preliminary insect repellent maintenance of the rattan, recycling and pulling and preliminary processing and maintenance at the same time; after all the rattans are collected , bundled and loaded into the car, and then transported back.

Advantages of the present invention:

The invention has the characteristics of small volume, light weight, convenient carrying, labor saving and high efficiency, and integration of collection and processing; it is not restricted by the presence or absence of forest road network conditions when used, and has great mobility, and is powered by manpower without fuel. The operating cost is low; the method and technology used in the present invention improve the traditional rattan picking process, mainly to protect the rattan material and reduce a large amount of rattan material waste, with less labor force and high efficiency, which is suitable for the promotion of the rattan picking industry in rattan areas in my country.

Description of drawings

Fig. 1 is a top view of the main system components of a portable manpower rattan picker.

Fig. 2 is a sectional view of the skin scraping and cleaning mechanism in a portable manpower rattan picker.

The parts in the drawings are marked as follows: 1. Long metal cylinder; 2. Double gear rod I; 3. Double gear rod II; 4. Gear fixing rod; 5. Non-return mechanism; 6. Reel; 7. Big gear I; 8, spiral bevel gear I; 9, drive handle mechanism; 10, notch; 11, spiral bevel gear II; 12, large gear II; 13, large gear III; 14, groove; 15, gate; 16, Enter the rattan hole.

detailed description

In order to make the present invention easier to understand, use an example to illustrate below:

Example:

A portable rattan picking machine is mainly composed of a driving handle mechanism 9, a body, a reel 6, a non-return mechanism 5 and a skin scraping and cleaning mechanism; the inside of the body is mainly composed of a large gear I7, a large gear II12, a large gear III13, a Composed of gear rod I2, double gear rod II3, spiral bevel gear I8 and spiral bevel gear II11; the scraping and cleaning mechanism is mainly composed of a shell, a long metal cylinder 1 and a gear fixing rod 4, wherein the long metal cylinder 1 The outside is gear-shaped, the inside is an annular blade, and a Kondo hole 16 is provided along the axial direction, and a groove 14 and a gate 15 are provided on the top of the casing; the drive handle mechanism 9 is connected and fixed with the body; the large gear 17 is connected to the drive The rod end of the handle mechanism 9 is rigidly connected and extended into the body from the inside of the drive handle mechanism 9; the big gear II12 meshes with the left side of the big gear I7 and is rigid to the central shaft of the upper spiral bevel gear I8 through the bearing on the central shaft. connection, the spiral bevel gear I8 meshes vertically with the spiral bevel gear II11, the central axis of the spiral bevel gear II11 is passed by the double gear rod II3, and is integrally fixed with the spiral bevel gear II11, and the two gears in the double gear rod II3 are connected with the double gear rod II3 One side of the two gears in the gear rod I2 meshes; the other side of the two gears in the double gear rod I2 meshes with the gear-shaped surface outside the long metal cylinder 1; the big gear III13 is arranged on the big gear I7 The right side meshes with it, and is rigidly connected with one side of the outer reel 6 of the body by the bearing on the central shaft, and the non-return mechanism 5 provided on the other side of the reel 6 is rigidly connected with the reel 6 through the central shaft of the reel. When working, the torque is manually input by manpower. After the force is increased by the driving handle mechanism, the power transmission between the gears drives the reel and the scraping and cleaning mechanism to work together. The scraping and cleaning mechanism performs preliminary defoliation and scraping of the rattan through the rotation of the cylindrical annular blade to realize the rattan picking operation.

Specific vine-picking method and process: before the start of vine-picking, first wet the vine area. Considering the size of the vine area, it can be divided into two situations: the first is that the vine area is small, or the vine clusters are scattered piece by piece. Yes, you can enter the vine forest with a water storage tank on your back, and spray and moisten an area as a whole. First, use a long-necked sprinkler to sprinkle water on the top of the vines, and let the water flow through the entire vines to be collected until there are frequent drops of water. After 1 minute, when the insects on the vines are driven away by water and the vines are wet, they will enter the forest area to pick vines quickly to prevent the water from evaporating. Immediately after watering, the rattans are recovered. This method is suitable for picking rattans in small or scattered rattan clusters. The second method is that the rattan area is large, and the rattan forests are extended and long, and it is impossible to collect all the rattans that need to be collected in a short time. , the operation method of picking vines while sprinkling and wetting can be carried out. After one tree is completed, another one can be carried out, and the operation is repeated in this way. The evaporation of water is treated as a cloudy day, so I won’t repeat it here. After the wetting treatment is completed, the vines are collected and recovered. First anchor the machine, after the machine is fixed, one person is responsible for cutting the rattan with a machete and stretching it out with a nylon rope fixed on the reel to bind the base of the rattan and hang it on a hook. At the same time, hold a long-handled cutter on the traction rope to pull the rattan During the process, timely clean the barbs of the vine crown leaf veins to release the climbing resistance of the vine thorns, and then one person is responsible for operating the rattan picking machine to pull the rattan. Put one end of the strip into the vine hole and pass through the scraping and cleaning mechanism to fix it, then tie it with a nylon rope and hang it on a hook, and place the insecticidal cleaning and maintenance agent in the groove above the scraping and cleaning mechanism, and continue to pull and recycle the rattan , while the person is turning the driving handle, he can drive the cylindrical annular blade in the scraping cleaning mechanism to perform preliminary leaf scraping on the vines, and clean up the rattan and leaf residues falling from the scraping cleaning mechanism from time to time to make them unobstructed. Pull down the gate, and the insecticidal cleaning and maintenance agent in the upper groove will also flow along the groove to the outlet of the rattan for preliminary insect repellent maintenance of the rattan, recycling and pulling and preliminary processing and maintenance at the same time; after all the rattans are collected , bundled and loaded into the car, and then transported back.

Claims (1)

1. a kind of portable manpower adopts rattan machine, it is characterized in that：Mainly by driving handle mechanism（9）, body, reel（6）, non-return machine Structure（5）Formed with rossing cleaning mechanism；The internal body is mainly by gear wheel I（7）, gear wheel II（12）, gear wheel III （13）, Double-gear bar I（2）, Double-gear bar II（3）, spiral bevel gear I（8）With spiral bevel gear II（11）Composition；Described scrapes Skin cleaning mechanism is through mainly by shell, long metallic cylinder（1）With gear fix bar（4）Form, wherein long metallic cylinder（1）It is outside It is gear-like, inside is annular blade, is provided with vertically into rattan hole（16）, cover top portion sets fluted（14）And gate （15）；Described driving handle mechanism（9）It is connected with body；Internal body is stretched into one end of described driving handle mechanism And with gear wheel I（7）Central shaft be rigidly connected；Described gear wheel II（12）It is engaged on gear wheel I（7）The left side and warp in The spiral bevel gear I of bearing and top in mandrel（8）Central shaft be rigidly connected, spiral bevel gear I（8）With spiral bevel gear II（11）Vertical Meshing, spiral bevel gear II（11）Central shaft have Double-gear bar II（3）Pass through, and Double-gear bar II（3）With Spiral bevel gear II（11）It is overall fixed, and Double-gear bar II（3）In two gears again with Double-gear bar I（2）In two gears Side engagement；Double-gear bar I（2）In two gears opposite side then with long metallic cylinder（1）Outside gear like surface is nibbled Close；Described gear wheel III（13）Then it is arranged on gear wheel I（7）The right engage, and by the bearing and machine on central shaft External reel（6）Side be rigidly connected, reel（6）Opposite side installs non-return mechanism（5）, it is through drum center axle and reel （6）It is rigidly connected.