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CN107464913B - A method of producing all-solid-state thin-film lithium battery - Google Patents

A method of producing all-solid-state thin-film lithium battery Download PDF

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CN107464913B
CN107464913B CN201710550041.1A CN201710550041A CN107464913B CN 107464913 B CN107464913 B CN 107464913B CN 201710550041 A CN201710550041 A CN 201710550041A CN 107464913 B CN107464913 B CN 107464913B
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CN107464913A (en
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陈牧
颜悦
刘伟明
张晓锋
韦友秀
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AECC Beijing Institute of Aeronautical Materials
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0561Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of inorganic materials only
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • H01M4/0402Methods of deposition of the material
    • H01M4/0404Methods of deposition of the material by coating on electrode collectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • H01M4/0402Methods of deposition of the material
    • H01M4/0421Methods of deposition of the material involving vapour deposition
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本发明属于电池制造技术和真空镀膜技术领域,涉及一种生产全固态薄膜锂电池的方法和设备。本发明采用真空镀膜机在不暴露空气环境下,在基板上方制造单芯电池。电池结构采用N次重复的单芯电池堆垛单元,无需外加线路,结构上自然形成高电压薄膜锂电池,电池目前的实测稳定电压为6V‑100V;该电池在结构上分为两款:第一款是含有负极的高电压电池,第二款是无负极的高电压电池。本发明实现程序化往复镀膜,避免了暴露真空而导致薄膜受到空气污染,从而实现生产高电压薄膜锂电池制备的连续性和一致性。在生产过程中,各工序步骤可连续,无互扰,相对传统设备生产效率提高了30%以上。

The invention belongs to the field of battery manufacturing technology and vacuum coating technology, and relates to a method and equipment for producing an all-solid-state thin-film lithium battery. The invention adopts a vacuum coating machine to manufacture a single-cell battery on the substrate without exposing the air environment. The battery structure adopts single-cell battery stacking units repeated N times, without the need for additional lines, and a high-voltage thin-film lithium battery is naturally formed in the structure. The current measured stable voltage of the battery is 6V‑100V; the battery is divided into two types in structure: One is a high-voltage battery with a negative electrode, and the second is a high-voltage battery without a negative electrode. The invention realizes programmed reciprocating film coating, avoids air pollution of the film caused by exposure to vacuum, and thus realizes continuity and consistency in the production of high-voltage thin film lithium batteries. In the production process, each process step can be continuous without mutual interference, and the production efficiency has been increased by more than 30% compared with traditional equipment.

Description

一种生产全固态薄膜锂电池的方法A method of producing all-solid-state thin-film lithium battery

技术领域technical field

本发明属于电池制造技术和真空镀膜技术领域,涉及一种生产全固态薄膜锂电池的方法。The invention belongs to the field of battery manufacturing technology and vacuum coating technology, and relates to a method for producing an all-solid-state thin-film lithium battery.

背景技术Background technique

传统锂离子电池一般基于液态有机电解质和隔膜,在使用寿命内存在安全隐患。采用固态电解质替代电解液,发展全固态锂离子电池是解决电池安全隐患的最优方案之一。全固态薄膜锂电池是全固态锂离子电池目前最具发展潜力的分支之一,单芯电池的主要薄膜层结构由在耐高温基片上形成的集流体、正极、电解质、负极、封装层构成,其电解质部分主要基于上世纪90年代初期橡树岭国家实验室Bates J B 等人开发的以掺杂氮元素磷酸锂薄膜(LiPON)。Traditional lithium-ion batteries are generally based on liquid organic electrolytes and separators, which pose safety hazards during their service life. Using solid-state electrolytes instead of electrolytes and developing all-solid-state lithium-ion batteries is one of the best solutions to solve potential battery safety hazards. All-solid-state thin-film lithium batteries are one of the most promising branches of all-solid-state lithium-ion batteries at present. The main thin-film layer structure of a single-cell battery is composed of a current collector, positive electrode, electrolyte, negative electrode, and packaging layer formed on a high-temperature-resistant substrate. Its electrolyte part is mainly based on the nitrogen-doped lithium phosphate film (LiPON) developed by Bates J B of Oak Ridge National Laboratory in the early 1990s.

目前单芯全固态薄膜锂电池制备方法主要采用真空镀膜法,该方法制作的薄膜层致密且具备较高纯度,在暴露真空条件下沉积多层薄膜。针对全固态薄膜锂电池的工艺流程建造的设备具有专用性。例如日本爱发科公司(Jimbo et al.,Energy Procedia 14(2012)1574-1579)和复旦大学(CN1747217A)采用串联式腔室结构制作单芯电池;群组工具的方法被美国应用材料公司(CN102576898,CN102037586A, CN103608958A)和法国ZI Sud公司(Martin et al.,Thin Solid Films 38-399(2001)572-574)采用制作单芯电池。这些电池制造设备结构较为复杂,电池成品一般为3-4V低电压的单芯电池,无法直接满足大多数电子产品和汽车动力电池需求(电压>6V)。另一方面,汽车动力电池、笔记本电池大多采用高电压锂离子电池组,其电池组往往由单芯电池通过复杂的外电路串并联结构形成。如何实现电池内部无引线的串并联结构,简化生产过程并减少原材料的使用,是长期困扰锂电池行业的难题。At present, the preparation method of single-core all-solid-state thin-film lithium battery mainly adopts the vacuum coating method. The thin film layer produced by this method is dense and has high purity, and multi-layer thin films are deposited under exposure to vacuum conditions. The equipment built for the process flow of all-solid-state thin-film lithium batteries is specific. For example, Japan's Aifake Company (Jimbo et al., Energy Procedia 14 (2012) 1574-1579) and Fudan University (CN1747217A) used a series chamber structure to make single-cell batteries; the method of group tools was adopted by the US Applied Materials Corporation ( CN102576898, CN102037586A, CN103608958A) and French ZI Sud company (Martin et al., Thin Solid Films 38-399 (2001) 572-574) are used to make single-cell batteries. The structure of these battery manufacturing equipment is relatively complex, and the finished battery is generally a 3-4V low-voltage single-cell battery, which cannot directly meet the needs of most electronic products and automotive power batteries (voltage >6V). On the other hand, most of the automotive power batteries and notebook batteries use high-voltage lithium-ion battery packs, and the battery packs are often formed by single-cell batteries through complex external circuit series-parallel structures. How to achieve a series-parallel structure without leads inside the battery, simplify the production process and reduce the use of raw materials has long been a problem that has plagued the lithium battery industry.

发明内容Contents of the invention

本发明针对现有薄膜锂电池制造方法只能制备低电压电池的不足,以及移动电源行业对高电压电池使用的需求,提出一种生产高电压全固态薄膜锂电池的方法和设备。In view of the deficiency that the existing thin-film lithium battery manufacturing method can only prepare low-voltage batteries, and the demand for high-voltage batteries in the mobile power industry, the present invention proposes a method and equipment for producing high-voltage all-solid-state thin-film lithium batteries.

本发明的技术解决方案是,采用真空镀膜机在不暴露空气环境下,在基板上方制造单芯电池,沉积的方式为如下之一,(一)依次在基板上沉积集流体、正极、电解质、负极单芯电池,根据所要求电池产品的电压值,在单芯电池上方重复沉积多个集流体、正极、电解质、负极单芯电池,(二)依次在基板上沉积集流体、正极、电解质单芯电池,根据所要求电池产品的电压值,在单芯电池上重复沉积多个集流体、正极、电解质单芯电池,镀膜步骤是:The technical solution of the present invention is to use a vacuum coating machine to manufacture a single-cell battery above the substrate without exposure to the air. The deposition method is one of the following: (1) deposit the current collector, positive electrode, electrolyte, Negative single-cell battery, according to the voltage value of the required battery product, repeatedly deposit multiple current collectors, positive electrodes, electrolytes, and negative single-cell batteries on the top of the single-cell battery, (2) deposit current collectors, positive electrodes, and electrolyte cells on the substrate in sequence Cell batteries, according to the voltage value of the required battery product, repeatedly deposit multiple current collectors, positive electrodes, and electrolyte single-cell batteries on the single-cell battery. The coating steps are:

1)首先制造生产全固态薄膜锂电池的设备,设备包含五个腔室和一台控制计算机,其中二个腔室为真空镀膜腔室,另外三个分别为真空退火腔室、电池封装腔室和样品传递腔室;真空镀膜腔室、真空退火腔室及电池封装腔室均通过真空阀门与样品传递腔室连接,电池封装腔室由无水、无氧及惰性气氛保护,样品传递腔室为真空环境,样品传递腔室中设置有真空机械手或真空机器人作为传递系统;1) First manufacture the equipment for the production of all-solid-state thin-film lithium batteries. The equipment includes five chambers and a control computer, two of which are vacuum coating chambers, and the other three are vacuum annealing chambers and battery packaging chambers. and the sample transfer chamber; the vacuum coating chamber, vacuum annealing chamber and battery packaging chamber are all connected to the sample transfer chamber through vacuum valves. The battery packaging chamber is protected by an anhydrous, oxygen-free and inert atmosphere, and the sample transfer chamber It is a vacuum environment, and a vacuum manipulator or a vacuum robot is set in the sample transfer chamber as a transfer system;

2)生产电池,其过程由计算机控制,控制过程为如下之一:2) Production of batteries, the process of which is controlled by a computer, and the control process is one of the following:

过程一是,Process one is,

步骤一,在第一真空镀膜腔室内,进行基片表面处理、正极集流体的掩膜镀膜和正极的掩膜镀膜;根据正极材料的属性确定下一个步骤,当正极材料需要进行退火处理时,进入步骤二,当正极材料不需要进行退火处理时,直接进入步骤三;Step 1: In the first vacuum coating chamber, the surface treatment of the substrate, the mask coating of the positive electrode current collector and the mask coating of the positive electrode are carried out; the next step is determined according to the properties of the positive electrode material. When the positive electrode material needs to be annealed, Enter step 2, when the positive electrode material does not need to be annealed, directly enter step 3;

步骤二,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中的传递系统,将基片传递至样品传递腔室,关闭第一真空镀膜腔室与样品传递腔室之间的真空阀门,打开真空退火腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中的传递系统,将基片传递至真空退火腔室,进行正极高温退火处理,打开真空退火腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中传递系统,将基片传递至样品传递腔室,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,将基片传递至第一真空镀膜腔室;Step 2: Open the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the sample transfer chamber, and close the first vacuum coating chamber and the sample transfer chamber. The vacuum valve between the transfer chamber, open the vacuum valve between the vacuum annealing chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the vacuum annealing chamber, and perform positive high-temperature annealing treatment , open the vacuum valve between the vacuum annealing chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the sample transfer chamber, and open the gap between the first vacuum coating chamber and the sample transfer chamber The vacuum valve is used to transfer the substrate to the first vacuum coating chamber;

步骤三,在第一真空镀膜腔室中进行电解质镀膜;Step 3, performing electrolyte coating in the first vacuum coating chamber;

步骤四,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中的传递系统,将基片传递至样品传递腔室,关闭第一真空镀膜腔室与样品传递腔室之间的真空阀门,打开第二真空镀膜腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中的传递系统,将基片传递至第二真空镀膜腔室,进行负极的掩膜镀膜,打开第二真空镀膜腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中的传递系统,将基片传递至样品传递腔室;根据负极材料的属性确定下一个步骤,当负极材料需要进行退火处理时,进入步骤五,当负极材料不需要进行退火处理时,直接进入步骤六;Step 4, open the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the sample transfer chamber, and close the first vacuum coating chamber and the sample transfer chamber. The vacuum valve between the transfer chambers, open the vacuum valve between the second vacuum coating chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the second vacuum coating chamber, and carry out Mask coating of the negative electrode, open the vacuum valve between the second vacuum coating chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, and transfer the substrate to the sample transfer chamber; determine according to the properties of the negative electrode material In the next step, when the negative electrode material needs to be annealed, enter step five, and when the negative electrode material does not need to be annealed, directly enter step six;

步骤五,打开真空退火腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中传递系统,将基片传递至真空退火腔室,进行负极高温退火处理,打开真空退火腔室与样品传递腔室之间的真空阀门;Step five, open the vacuum valve between the vacuum annealing chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the vacuum annealing chamber, perform negative electrode high-temperature annealing treatment, open the vacuum annealing chamber and Vacuum valves between sample transfer chambers;

步骤六,将基片传递至样品传递腔室,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,将基片传递至第一真空镀膜腔室,进行负极集流体掩膜镀膜;Step 6, transfer the substrate to the sample transfer chamber, open the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, transfer the substrate to the first vacuum coating chamber, and carry out the negative electrode current collector mask coating ;

步骤七,根据所要求电池的电压值,重复步骤一至步骤六,重复的次数为电池电压值除以单芯电池电压值,数值取整数;Step 7. Repeat steps 1 to 6 according to the voltage value of the battery required. The number of repetitions is the voltage value of the battery divided by the voltage value of the single-cell battery, and the value is an integer;

步骤八,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中传递系统,将基片传递至样品传递腔室,关闭第一真空镀膜腔室与样品传递腔室之间的真空阀门,打开样品传递腔室与电池封装腔室之间的阀门,将基片传递至电池封装腔室,关闭样品传递腔室与电池封装腔室之间的阀门,制作电池极耳、进行涂层保护;取出电池,进行电池测试;Step eight, open the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the sample transfer chamber, close the first vacuum coating chamber and the sample transfer chamber The vacuum valve between the chambers, open the valve between the sample transfer chamber and the battery packaging chamber, transfer the substrate to the battery packaging chamber, close the valve between the sample transfer chamber and the battery packaging chamber, and make the battery Tabs, for coating protection; take out the battery, and conduct a battery test;

过程二是,The second process is,

步骤一,在第一真空镀膜腔室内,进行基片表面处理、正极集流体的掩膜镀膜和正极的掩膜镀膜;根据正极材料的属性确定下一个步骤,当正极材料需要进行退火处理时,进入步骤二,当正极材料不需要进行退火处理时,直接进入步骤三;Step 1: In the first vacuum coating chamber, the surface treatment of the substrate, the mask coating of the positive electrode current collector and the mask coating of the positive electrode are carried out; the next step is determined according to the properties of the positive electrode material. When the positive electrode material needs to be annealed, Enter step 2, when the positive electrode material does not need to be annealed, directly enter step 3;

步骤二,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中传递系统,将基片传递至样品传递腔室,关闭第一真空镀膜腔室与样品传递腔室之间的真空阀门,打开真空退火腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中传递系统,将基片传递至真空退火腔室,进行正极高温退火处理,打开真空退火腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中传递系统,将基片传递至样品传递腔室,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,将基片传递至第一真空镀膜腔室;Step 2, open the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the sample transfer chamber, close the first vacuum coating chamber and the sample transfer chamber The vacuum valve between the chambers, open the vacuum valve between the vacuum annealing chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the vacuum annealing chamber for positive high temperature annealing, open The vacuum valve between the vacuum annealing chamber and the sample transfer chamber controls the transfer system in the sample transfer chamber, transfers the substrate to the sample transfer chamber, and opens the vacuum between the first vacuum coating chamber and the sample transfer chamber a valve for transferring the substrate to the first vacuum coating chamber;

步骤三,在第一真空镀膜腔室进行电解质掩膜镀膜;Step 3, performing electrolyte mask coating in the first vacuum coating chamber;

步骤四,将基片传递至样品传递腔室,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,将基片传递至第一个真空镀膜腔室,进行集流体掩膜镀膜;Step 4, transfer the substrate to the sample transfer chamber, open the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, transfer the substrate to the first vacuum coating chamber, and perform collector mask coating ;

步骤五,根据所要求电池的电压值,重复步骤一至步骤四,重复的次数为电池的电压值除以单芯电池电压值,数值取整数;Step 5. Repeat steps 1 to 4 according to the voltage value of the battery required. The number of repetitions is the voltage value of the battery divided by the voltage value of the single-cell battery, and the value is an integer;

步骤六,打开第一真空镀膜腔室与样品传递腔室之间的真空阀门,控制样品传递腔室中传递系统,将基片传递至样品传递腔室,关闭第一真空镀膜腔室与样品传递腔室之间的真空阀门,打开样品传递腔室与电池封装腔室之间的阀门,将基片传递至电池封装腔室,关闭样品传递腔室与电池封装腔室之间的阀门,制作电池极耳、进行涂层保护;取出电池,进行电池测试。Step 6, open the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, control the transfer system in the sample transfer chamber, transfer the substrate to the sample transfer chamber, close the first vacuum coating chamber and the sample transfer chamber The vacuum valve between the chambers, open the valve between the sample transfer chamber and the battery packaging chamber, transfer the substrate to the battery packaging chamber, close the valve between the sample transfer chamber and the battery packaging chamber, and make the battery Tabs, for coating protection; take out the battery, and conduct a battery test.

所述的镀膜重复单元的次数不少于2次,电池电压不低于6伏。The number of repeating units of the coating film is not less than 2 times, and the battery voltage is not lower than 6 volts.

所述的真空镀膜方法为磁控溅射、热蒸发、电子束蒸发、多弧离子镀、化学气相沉积的一种或者几种。The vacuum coating method is one or more of magnetron sputtering, thermal evaporation, electron beam evaporation, multi-arc ion plating and chemical vapor deposition.

所述的集流体、正极、电解质、负极的厚度分别为0.5微米至30微米。The thicknesses of the current collector, the positive electrode, the electrolyte, and the negative electrode are respectively 0.5 microns to 30 microns.

所述的控制过程为自动控制或人工干预的手动控制。The control process is automatic control or manual control with human intervention.

本发明具有的优点和有益效果Advantages and beneficial effects that the present invention has

与传统单芯全固态薄膜锂电池生产方法和设备相比,本发明创新点和优势为:Compared with the traditional single-core all-solid-state thin-film lithium battery production method and equipment, the innovations and advantages of the present invention are:

(1)电池结构采用N次重复的单芯电池堆垛单元,无需外加线路,结构上自然形成高电压薄膜锂电池,电池目前的实测稳定电压为6V-100V;(1) The battery structure adopts single-cell battery stacking units repeated N times, without additional wiring, and a high-voltage thin-film lithium battery is naturally formed in the structure. The current measured stable voltage of the battery is 6V-100V;

(2)该电池在结构上分为两款:第一款是含有负极的高电压电池,可采用退火正极和退火负极,电池性能稳定;第二款是无负极的高电压电池,可采用退火正极,省去了沉积负极工艺和退火工艺,效率更快。电池的负极是在制造完成后,通过给电池充电而形成的;(2) The battery is divided into two types in terms of structure: the first type is a high-voltage battery with a negative electrode, which can use annealed positive electrode and annealed negative electrode, and the battery performance is stable; the second type is a high-voltage battery without a negative electrode, which can be annealed The positive electrode saves the process of depositing negative electrode and annealing process, and the efficiency is faster. The negative electrode of the battery is formed by charging the battery after manufacture;

(3)电池生产设备采用多腔室和过渡腔室的中枢-分散式结构,实现程序化往复镀膜,避免了暴露真空而导致薄膜受到空气污染,从而实现生产高电压薄膜锂电池制备的连续性和一致性。在生产过程中,各工序步骤可连续,无互扰,相对传统设备生产效率提高了30%以上。实现过渡腔室样品传递的功能可采用人工传递(如磁力杆)或者机械自动化传递(如真空机器人)。(3) The battery production equipment adopts a central-distributed structure with multiple chambers and transition chambers to realize programmed reciprocating coating, avoiding air pollution of the film caused by exposure to vacuum, thereby realizing the continuity of production of high-voltage thin-film lithium batteries and consistency. In the production process, each process step can be continuous without mutual interference, and the production efficiency has been increased by more than 30% compared with traditional equipment. The function of realizing the sample transfer in the transition chamber can be manual transfer (such as a magnetic rod) or mechanical automatic transfer (such as a vacuum robot).

附图说明Description of drawings

图1为两类柔性全固态薄膜锂电池结构示意图。Figure 1 is a schematic diagram of the structure of two types of flexible all-solid-state thin-film lithium batteries.

其中,基片100;正极101;电解质102;负极103;集流体104;阻隔层105。Among them, the substrate 100 ; the positive electrode 101 ; the electrolyte 102 ; the negative electrode 103 ; the current collector 104 ;

图2为电池制造设备示意图。Figure 2 is a schematic diagram of the battery manufacturing equipment.

其中,第一个真空镀膜腔室201;第二个真空镀膜腔室202;真空退火腔室203;电池封装腔室204;样品传递腔室205。Among them, the first vacuum coating chamber 201 ; the second vacuum coating chamber 202 ; the vacuum annealing chamber 203 ; the battery packaging chamber 204 ; and the sample delivery chamber 205 .

图3为高电压薄膜锂电池生产流程。Figure 3 shows the production process of high-voltage thin-film lithium batteries.

图4为无负极高电压薄膜锂电池的生产流程。Figure 4 shows the production process of anode-free and extremely high-voltage thin-film lithium batteries.

图5为实施例1配套说明图,图5中的a为电池具体示意图,结构为: Si/[Pt/LCO/LiPON/Li]×3次重复堆垛结构/Pt,图5中的b为实测的第1次和第1000次的充放电过程中电压随容量的变化关系。Figure 5 is a supporting illustration of Example 1, a in Figure 5 is a specific schematic diagram of the battery, the structure is: Si/[Pt/LCO/LiPON/Li] × 3 repeated stacking structures/Pt, b in Figure 5 is The relationship between the measured voltage and capacity during the first and 1000th charging and discharging processes.

图6为实施例2配套说明图,图6中的a为电池具体示意图,结构为:聚酰亚胺(PI) /Mo/LiFeWO4/LiPON/Li/Mo/LiFeWO4/LiPON/Li/Mo,图6中的b为实测的第1次,第100 次的充放电过程中电压随容量的变化关系。Figure 6 is a supporting illustration of Example 2, and a in Figure 6 is a specific schematic diagram of the battery, the structure of which is: polyimide (PI) /Mo/LiFeWO 4 /LiPON/Li/Mo/LiFeWO 4 /LiPON/Li/Mo , b in Figure 6 is the relationship between the voltage and the capacity during the first and 100th charging and discharging processes measured.

图7为实施例3配套说明图,图7中的a为电池具体示意图,结构为:云母 /[Au/LiMn2O4/LiPON]×5次堆垛结构/Au,图7中的b为实测的第1次,第900次的充放电过程中电压随容量的变化关系。Figure 7 is a supporting illustration of Example 3, a in Figure 7 is a specific schematic diagram of the battery, the structure is: mica/[Au/LiMn 2 O 4 /LiPON]×5 stacking structure/Au, b in Figure 7 is The relationship between voltage and capacity during the first and 900th charging and discharging processes measured.

具体实施方式Detailed ways

本发明的基本思想是(1)采用基片上多个重复单元叠层方式(正极/电解质/负极)制作薄膜锂电池,电池从结构设计上就具备高电压(>6V);(2)针对这种叠层方式,发明了一种集多个真空腔室于一体的综合性设备,从而实现镀膜、退火、封装、基片传递的连续性操作,便于薄膜锂电池的快速、高效生产。The basic idea of the present invention is (1) to make a thin film lithium battery by laminating multiple repeating units (positive electrode/electrolyte/negative electrode) on the substrate, and the battery has a high voltage (>6V) from the structural design; (2) for this A stacking method, and invented a comprehensive equipment that integrates multiple vacuum chambers, so as to realize the continuous operation of coating, annealing, packaging, and substrate transfer, and facilitate the rapid and efficient production of thin-film lithium batteries.

以下将结合附图和实施例对本发明技术方案作进一步地详述,但应当理解本发明不局限于此。The technical solutions of the present invention will be further described in detail below with reference to the drawings and embodiments, but it should be understood that the present invention is not limited thereto.

在不暴露真空条件下,通过中枢过渡腔室传递基片,在基片上不同腔室多次沉积薄膜层,实现电池的堆垛和串联结构(如图1),完成的电池电压不低于6V,还具备长循环寿命,高倍率充放电的特性,更适合用于电子类产品。Without exposure to vacuum, the substrate is transferred through the central transition chamber, and thin film layers are deposited multiple times in different chambers on the substrate to realize the stacking and series structure of the battery (as shown in Figure 1). The completed battery voltage is not lower than 6V , It also has the characteristics of long cycle life and high rate charge and discharge, which is more suitable for electronic products.

以下详细叙述电池生产的工艺流程方法和设备,但本发明可不完全依赖这些细节来操作。所述实施例虽未明确揭露其他配置和构造,但仍视为本发明的保护范围之内。The process flow method and equipment for battery production are described in detail below, but the present invention can be operated without completely relying on these details. Although the embodiments do not explicitly disclose other configurations and structures, they are still considered within the protection scope of the present invention.

如图2所示的五个腔室,第一个真空镀膜腔室201和第二个真空镀膜腔室202 用于真空镀膜,真空退火腔室203用于正极/负极的常规退火或者快速退火,电池封装腔室204用于极耳粘接、保护涂层涂覆等封装,样品传递腔室205作为前述四个腔室之间进行基片可靠、反复地真空内传递腔室,基片包括但不限于陶瓷基片(如 Si、Ge、云母、蓝宝石)、玻璃基片(超薄无机玻璃、有机玻璃)、金属基片(如Ti、 Al、Cu、Ag、Pt)。利用该设备,电池的生产流程分为两类,第一类为具有负极的薄膜锂电池生产流程,第二类为无负极的薄膜锂电池生产流程。Five chambers as shown in Figure 2, the first vacuum coating chamber 201 and the second vacuum coating chamber 202 are used for vacuum coating, and the vacuum annealing chamber 203 is used for conventional annealing or rapid annealing of positive pole/negative pole, The battery packaging chamber 204 is used for packaging such as tab bonding and protective coating coating. The sample transfer chamber 205 is used as a chamber for reliable and repeated vacuum transfer of the substrate between the aforementioned four chambers. The substrate includes but Not limited to ceramic substrates (such as Si, Ge, mica, sapphire), glass substrates (ultra-thin inorganic glass, organic glass), metal substrates (such as Ti, Al, Cu, Ag, Pt). Using this equipment, the production process of the battery is divided into two categories, the first is the production process of thin-film lithium battery with negative electrode, and the second is the production process of thin-film lithium battery without negative electrode.

第一类电池生产流程(如图3)依次为:The production process of the first type of battery (as shown in Figure 3) is as follows:

在201内,分别进行基片表面处理(步骤301),正极集流体掩膜沉积(302),正极掩膜沉积(303);In 201, substrate surface treatment (step 301), positive electrode current collector mask deposition (302), and positive electrode mask deposition (303) are performed respectively;

在203内,进行正极退火(303-1);In 203, annealing the positive electrode (303-1);

在201内,进行电解质掩膜沉积(304);In 201, electrolyte mask deposition (304);

在202内,进行负极掩膜沉积(305);In 202, negative electrode mask deposition (305);

在203内,进行负极退火(305-1);In 203, negative electrode annealing (305-1);

在202内,进行负极集流体掩膜沉积(306);In 202, perform negative electrode current collector mask deposition (306);

之后回到步骤303,进行N次重复迭代,实现N个单芯电池的串联;Then return to step 303, and perform N repeated iterations to realize the series connection of N single-cell batteries;

在第N次完成步骤306后,在204内,制作极耳、进行涂层保护(307);After completing step 306 for the Nth time, in 204, make tabs and perform coating protection (307);

最后取出高电压电池,进行电池测试(308),电池结构如图1中的a所示。Finally, the high-voltage battery is taken out for a battery test (308). The battery structure is shown in a in FIG. 1 .

在以上步骤中,303-1的正极退火和305-1的负极退火为选作流程,根据不同正负极材料而决定是否采用,详细参考实施例1和实施例2。整个流程中,可以进行多批次基片在时间上的并行处理,大幅提高生产效率,如201腔室进行第二批次基片301-303步骤时,可以在203腔室内进行第一批次基片的303-1操作。此外,205 腔室是基片在201-204制件进行传递的过渡室,可采用但不限于采用人工传递(如磁力杆)、自动传递(如机器人)。In the above steps, the annealing of the positive electrode in 303-1 and the annealing of the negative electrode in 305-1 are the selected processes, and whether to use it is determined according to different materials of the positive and negative electrodes. Refer to Example 1 and Example 2 for details. In the whole process, multiple batches of substrates can be processed in parallel in time, which greatly improves production efficiency. For example, when the second batch of substrates 301-303 steps are carried out in the 201 chamber, the first batch can be carried out in the 203 chamber 303-1 Operation of substrates. In addition, chamber 205 is a transition chamber for substrates to be transferred between workpieces 201-204, and manual transfer (such as magnetic rods) and automatic transfer (such as robots) can be used, but not limited to.

第二类电池生产流程(如图4)依次为:The second type of battery production process (as shown in Figure 4) is as follows:

在201内,分别进行基片表面处理(步骤401),正极集流体掩膜沉积(402),正极掩膜沉积(403);In 201, substrate surface treatment (step 401), positive electrode current collector mask deposition (402), and positive electrode mask deposition (403) are performed respectively;

在203内,进行正极退火(403-1);In 203, annealing the positive electrode (403-1);

在201内,进行电解质掩膜沉积(404);In 201, an electrolyte mask deposition is performed (404);

在202内,进行负极集流体掩膜沉积(406);In 202, perform negative electrode current collector mask deposition (406);

之后回到步骤403,进行N次重复操作,实现N个单芯电池的串联;Then return to step 403, and perform N repeated operations to realize the series connection of N single-cell batteries;

在第N次完成步骤406后,在204内,制作极耳、进行涂层保护(407);After completing step 406 for the Nth time, in 204, make tabs and perform coating protection (407);

最后取出高电压电池,进行电池测试(408),电池结构如图1中的b所示。Finally, the high-voltage battery is taken out for a battery test (408). The battery structure is shown in b in FIG. 1 .

该生产工艺中,省去了负极沉积、负极退火流程,对应电池缺少了负极,该电池的负极是在电池首次充电过程中形成的。以上步骤中,403-1的正极退火选作流程,根据不同正负极材料而决定是否采用,详细参见实施例3。整个流程中,可在不同腔室进行多批次基片并行处理,相对于传统片对片生产方式,生产效率提高了30%以上。此外,205腔室是基片在201-204制件进行传递的过渡室,可采用但不限于采用人工传递(如磁力杆)、自动传递(如机器人)。In this production process, the process of negative electrode deposition and negative electrode annealing is omitted, and the corresponding battery lacks a negative electrode, which is formed during the first charging process of the battery. In the above steps, the positive electrode annealing of 403-1 is selected as the process, and whether to use it is determined according to different positive and negative electrode materials. See Example 3 for details. In the whole process, multiple batches of substrates can be processed in parallel in different chambers. Compared with the traditional sheet-to-sheet production method, the production efficiency has increased by more than 30%. In addition, chamber 205 is a transition chamber for substrates to be transferred between workpieces 201-204, and manual transfer (such as magnetic rods) and automatic transfer (such as robots) can be used, but not limited to.

所发明的电池生产设备可以兼容上述两类电池的生产,以上两类电池的生产经过检测,符合使用需求。The invented battery production equipment is compatible with the production of the above two types of batteries, and the production of the above two types of batteries has been tested and meets the requirements of use.

实施例1Example 1

该电池的单元结构为传统的薄膜锂电池结构LiCoO2/LiPON/Li,LiCoO2在制备后,需要进行热处理,该电池被称为高电压薄膜锂电池。The unit structure of the battery is the traditional thin-film lithium battery structure LiCoO 2 /LiPON/Li. After LiCoO 2 is prepared, heat treatment is required. The battery is called a high-voltage thin-film lithium battery.

将十片清洗后的4英寸硅片,放置于设备电池封装腔室204后,设备各腔室抽真空至真空度优于5×10-4Pa,利用样品传递腔室205的三轴真空洁净机器人,开始镀膜步骤(如图5中的a所示结构):After ten cleaned 4-inch silicon wafers are placed in the battery packaging chamber 204 of the equipment, each chamber of the equipment is evacuated to a vacuum degree better than 5×10 -4 Pa, and the three-axis vacuum cleaning of the sample delivery chamber 205 is used. The robot starts the coating step (structure shown in a in Figure 5):

(1)将一片硅片送入第一个真空镀膜腔室201,利用直流脉冲磁控溅射方法,直接在覆盖掩膜的硅片上沉积500nm厚,方阻0.5欧姆/平方的Pt薄膜;(1) A piece of silicon wafer is sent into the first vacuum coating chamber 201, utilizes the direct current pulse magnetron sputtering method, directly deposits 500nm thick, the Pt thin film of square resistance 0.5 ohm/square on the silicon wafer of covering mask;

(2)在此之上,利用直流脉冲溅射,掩膜沉积1000nm厚的LiCoO2薄膜,功率密度2W/cm2,气压1.5Pa;(2) On top of this, use DC pulse sputtering to deposit a 1000nm thick LiCoO 2 film with a mask, with a power density of 2W/cm 2 and an air pressure of 1.5Pa;

(3)将以上样品经过样品传递腔室205,传递至真空退火腔室203,进行750℃高温退火1小时,气氛为纯氧气2sccm,真空度1×10-3Pa;(3) Transfer the above samples to the vacuum annealing chamber 203 through the sample transfer chamber 205, and perform high-temperature annealing at 750°C for 1 hour, the atmosphere is pure oxygen 2 sccm, and the vacuum degree is 1×10 -3 Pa;

(4)将以上样品经过样品传递腔室205,传递至第一个真空镀膜腔室201,利用射频磁控溅射,掩膜沉积2000nm厚的LiPON薄膜,功率密度1W/cm2,气压2.0 Pa;(4) Pass the above sample through the sample transfer chamber 205 and transfer it to the first vacuum coating chamber 201, and use radio frequency magnetron sputtering to deposit a 2000nm thick LiPON film with a power density of 1W/cm 2 and an air pressure of 2.0 Pa ;

(5)将以上样品传递至第二个真空镀膜腔室202,在真空度1×10-3Pa条件下,掩膜蒸发Li薄膜,厚度为500nm;(5) Transfer the above sample to the second vacuum coating chamber 202, and evaporate a Li film with a thickness of 500nm under the condition of a vacuum degree of 1×10 -3 Pa;

(6)将以上样品传递至第一个真空镀膜腔室201,在重复进行步骤(1)-(5) 操作三次后,将样品传递至电池封装腔室204,进行正负极极耳粘接,涂覆封装层后取出。整个制备过程由PLC程序控制,实现全自动/人工干预两种制备功能。(6) Transfer the above samples to the first vacuum coating chamber 201, and after repeating steps (1)-(5) three times, transfer the samples to the battery packaging chamber 204 for bonding positive and negative electrodes , take out after coating the encapsulation layer. The whole preparation process is controlled by PLC program, realizing two preparation functions of automatic/manual intervention.

测试薄膜锂电池开路电压,取出电池成品进行充放电测试,如图5中的b充放电曲线,充放电平台约12V,1000次循环后,放电容量衰减至初始值的88.7%(100%DoD)。Test the open-circuit voltage of the thin-film lithium battery, take out the finished battery and conduct a charge-discharge test, as shown in Figure 5 b charge-discharge curve, the charge-discharge platform is about 12V, after 1000 cycles, the discharge capacity decays to 88.7% of the initial value (100% DoD) .

在以上电池生产过程中,穿插进行另外9片硅片镀膜和组装电池过程。In the above battery production process, another 9 silicon wafers are interspersed with coating and battery assembly process.

实施例2Example 2

该电池的单元结构为LiFeWO4/LiPON/Li,正极LiFeWO4在制备后无需热处理,直接沉积电解质LiPON,节省了镀膜和传递工艺流程,该电池被称为高电压无需退火薄膜锂电池。The unit structure of the battery is LiFeWO 4 /LiPON/Li. The positive electrode LiFeWO 4 does not require heat treatment after preparation, and the electrolyte LiPON is directly deposited, which saves the coating and transfer process. The battery is called a high-voltage thin-film lithium battery without annealing.

将固定后的十片聚酰亚胺箔(PI箔)进行清洗,放置于设备电池封装腔室204 后,设备各腔室抽真空至真空度优于5×10-4Pa,利用样品传递腔室205的三轴真空洁净机器人,开始镀膜步骤(如图6中的a所示结构):After cleaning the fixed ten pieces of polyimide foil (PI foil), place them in the battery packaging chamber 204 of the equipment, vacuumize each chamber of the equipment until the vacuum degree is better than 5×10 -4 Pa, and use the sample transfer chamber The three-axis vacuum cleaning robot in chamber 205 starts the coating step (structure shown in a in Figure 6):

(1)将一片PI箔送入第一个真空镀膜腔室201,利用阳极层离子源电离的氩离子(0.09Pa,800~1000V,0.1~0.3A)均匀轰击PI箔10~20分钟,轰击过程中 PI膜以5转/分钟正对离子源旋转,然后利用直流脉冲磁控溅射方法,直接在覆盖掩膜的PI箔上沉积500nm厚,方阻2欧姆/平方的Mo薄膜;(1) Send a piece of PI foil into the first vacuum coating chamber 201, and use argon ions (0.09Pa, 800-1000V, 0.1-0.3A) ionized by the anode layer ion source to evenly bombard the PI foil for 10-20 minutes, and then During the process, the PI film is rotated against the ion source at 5 rpm, and then a 500nm thick Mo film with a square resistance of 2 ohms/square is directly deposited on the PI foil covering the mask by using the DC pulse magnetron sputtering method;

(2)在此之上,利用直流脉冲溅射,掩膜沉积500nm厚的LiFeWO4薄膜,功率密度4W/cm2,气压0.3Pa;(2) On top of this, use DC pulse sputtering to deposit a 500nm thick LiFeWO 4 film with a mask, with a power density of 4W/cm 2 and an air pressure of 0.3Pa;

(3)利用射频磁控溅射,掩膜沉积2000nm厚的LiPON薄膜,功率密度1W/cm2,气压2.0Pa;(3) Deposit a 2000nm-thick LiPON thin film by radio frequency magnetron sputtering, with a power density of 1W/cm 2 and an air pressure of 2.0Pa;

(4)将以上样品传递至第二个真空镀膜腔室202,在真空度1×10-3Pa条件下,蒸发Li薄膜,厚度为500nm;(4) Transfer the above sample to the second vacuum coating chamber 202, and evaporate a Li thin film with a thickness of 500nm under the condition of a vacuum degree of 1×10 -3 Pa;

(5)将以上样品传递至第一个真空镀膜腔室(201),在重复进行步骤(1)至 (4)操作三次后,将样品传递至电池封装腔室204,进行正负极极耳粘接,涂覆封装层,测试开路电压,取出电池成品进行充放电测试,如图5中的b充放电曲线,两个充放电平台约9V和5V,100次循环后,放电容量衰减至初始值的85.8%(100%DoD)。(5) Transfer the above samples to the first vacuum coating chamber (201). After repeating steps (1) to (4) three times, transfer the samples to the battery packaging chamber 204 for positive and negative electrode lugs. Bonding, coating the packaging layer, testing the open circuit voltage, taking out the finished battery for charge and discharge test, as shown in Figure 5 b charge and discharge curve, the two charge and discharge platforms are about 9V and 5V, after 100 cycles, the discharge capacity decays to the initial 85.8% of the value (100% DoD).

在以上电池生产过程中,穿插进行另外9片PI箔的镀膜和组装过程。In the above battery production process, the coating and assembly process of another 9 pieces of PI foil is interspersed.

实施例3Example 3

该电池的单元结构为LiMn2O4/LiPON,正极LiMn2O4在制备后无需沉积负极,节省了镀膜和传递工艺流程,负极是在电池完成后的首次充电过程中形成的。该电池被称为高电压无锂薄膜锂电池。The unit structure of the battery is LiMn 2 O 4 /LiPON. The positive electrode LiMn 2 O 4 does not need to deposit the negative electrode after preparation, which saves the coating and transfer process. The negative electrode is formed during the first charging process after the battery is completed. The battery is called a high-voltage lithium-free thin-film lithium battery.

将十片清洗后的2英寸云母片,放置于设备电池封装腔室204后,设备各腔室抽真空至真空度优于5×10-4Pa,利用样品传递腔室205的三轴真空洁净机器人,开始镀膜步骤(如图5中的a所示结构):After ten cleaned 2-inch mica sheets are placed in the battery packaging chamber 204 of the device, each chamber of the device is evacuated to a vacuum degree better than 5×10 -4 Pa, and the three-axis vacuum cleaning of the sample delivery chamber 205 is used. The robot starts the coating step (structure shown in a in Figure 5):

(1)将一片云母片送入第一个真空镀膜腔室201,利用直流脉冲磁控溅射方法,直接在覆盖掩膜的云母片上沉积200nm厚,方阻2欧姆/平方的Au薄膜;(1) A piece of mica sheet is sent into the first vacuum coating chamber 201, and the direct current pulse magnetron sputtering method is used to directly deposit a 200nm thick Au film with a square resistance of 2 ohms/square on the mica sheet covering the mask;

(2)在此之上,利用直流脉冲溅射,掩膜沉积2000nm厚的LiMn2O4薄膜,功率密度4W/cm2,气压2Pa;(2) On top of this, a 2000nm-thick LiMn 2 O 4 thin film was deposited using a DC pulse sputtering mask, with a power density of 4W/cm 2 and an air pressure of 2Pa;

(3)将以上样品经过样品传递腔室205,传递至真空退火腔室203,进行500℃高温退火3小时,真空度3×10-4Pa;(3) Transfer the above samples to the vacuum annealing chamber 203 through the sample transfer chamber 205, and perform high-temperature annealing at 500°C for 3 hours with a vacuum degree of 3×10 -4 Pa;

(4)将以上样品经过样品传递腔室205,传递至第一个真空镀膜腔室201,利用射频磁控溅射,掩膜沉积2000nm厚的LiPON薄膜,功率密度1W/cm2,气压2.0 Pa;(4) Pass the above sample through the sample transfer chamber 205 and transfer it to the first vacuum coating chamber 201, and use radio frequency magnetron sputtering to deposit a 2000nm thick LiPON film with a power density of 1W/cm 2 and an air pressure of 2.0 Pa ;

(5)在重复进行步骤(1)至(4)操作五次后,将样品传递至电池封装腔室 204,进行正负极极耳粘接,涂覆封装层,测试开路电压,取出电池成品进行充放电测试,如图7中的b充放电曲线,两个充放电平台分别为10V和20V,900次循环后,放电容量衰减至初始值的93.4%(100%DoD)。(5) After repeating steps (1) to (4) five times, the sample is transferred to the battery packaging chamber 204, the positive and negative tabs are bonded, the packaging layer is coated, the open circuit voltage is tested, and the finished battery is taken out Carry out the charge and discharge test, as shown in the charge and discharge curve b in Figure 7, the two charge and discharge platforms are 10V and 20V respectively, and after 900 cycles, the discharge capacity decays to 93.4% of the initial value (100% DoD).

在以上电池生产过程中,穿插进行另外9片云母片的镀膜和组装过程。In the above battery production process, the coating and assembly process of the other 9 mica sheets are interspersed.

虽然已参照本发明较好的具体实施例来描述本发明,本领域技术人员应了解,可在外型与细节上进行各种修改与修饰,而不背离本发明的精神和范围。附随权利要求理应涵括所有此类的修改与修饰。Although the present invention has been described with reference to preferred embodiments thereof, those skilled in the art will understand that various changes and modifications can be made in appearance and detail without departing from the spirit and scope of the invention. The appended claims are intended to cover all such modifications and modifications.

Claims (5)

1. A method for producing all solid state film lithium battery is characterized in that a single cell battery is manufactured above a substrate by adopting a vacuum coating machine under the condition of not exposing air, the deposition mode is one of the following modes, (A) a current collector, a positive electrode, an electrolyte and a negative electrode single cell battery are sequentially deposited on the substrate, a plurality of single cell batteries consisting of the current collector, the positive electrode, the electrolyte and the negative electrode are repeatedly deposited above the single cell battery according to the voltage value of a required battery product, (B) the current collector, the positive electrode and the electrolyte single cell battery are sequentially deposited on the substrate, and a plurality of single cell batteries consisting of the current collector, the positive electrode and the electrolyte are repeatedly deposited on the single cell battery according to the voltage value of the required battery product, and the steps are as follows:
1) Firstly, manufacturing equipment for producing an all-solid-state thin-film lithium battery, wherein the equipment comprises five chambers and a control computer, wherein two chambers are vacuum coating chambers, and the other three chambers are a vacuum annealing chamber, a battery packaging chamber and a sample transfer chamber respectively; the vacuum coating chamber, the vacuum annealing chamber and the battery packaging chamber are all connected with the sample transfer chamber through vacuum valves, the battery packaging chamber is protected by anhydrous, anaerobic and inert atmosphere, the sample transfer chamber is in a vacuum environment, and a vacuum manipulator or a vacuum robot is arranged in the sample transfer chamber and serves as a transfer system;
2) producing the battery, wherein the process is controlled by a computer, and the control process is one of the following processes:
In the first process, the first step is that,
Step one, performing substrate surface treatment, mask coating of a positive current collector and mask coating of a positive electrode in a first vacuum coating chamber; determining the next step according to the attribute of the anode material, entering the second step when the anode material needs to be annealed, and directly entering the third step when the anode material does not need to be annealed;
opening a vacuum valve between the first vacuum coating chamber and the sample transfer chamber, controlling a transfer system in the sample transfer chamber, transferring the substrate to the sample transfer chamber, closing the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, opening the vacuum valve between the vacuum annealing chamber and the sample transfer chamber, controlling the transfer system in the sample transfer chamber, transferring the substrate to the vacuum annealing chamber, performing anode high-temperature annealing treatment, opening the vacuum valve between the vacuum annealing chamber and the sample transfer chamber, controlling the transfer system in the sample transfer chamber, transferring the substrate to the sample transfer chamber, opening the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, and transferring the substrate to the first vacuum coating chamber;
step three, performing electrolyte coating in the first vacuum coating chamber;
opening a vacuum valve between the first vacuum coating chamber and the sample transfer chamber, controlling a transfer system in the sample transfer chamber, transferring the substrate to the sample transfer chamber, closing the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, opening a vacuum valve between the second vacuum coating chamber and the sample transfer chamber, controlling the transfer system in the sample transfer chamber, transferring the substrate to the second vacuum coating chamber, performing mask coating of a negative electrode, opening the vacuum valve between the second vacuum coating chamber and the sample transfer chamber, controlling the transfer system in the sample transfer chamber, and transferring the substrate to the sample transfer chamber; determining the next step according to the attributes of the negative electrode material, entering the fifth step when the negative electrode material needs to be annealed, and directly entering the sixth step when the negative electrode material does not need to be annealed;
opening a vacuum valve between the vacuum annealing chamber and the sample transfer chamber, controlling a transfer system in the sample transfer chamber, transferring the substrate to the vacuum annealing chamber, performing negative electrode high-temperature annealing treatment, and opening the vacuum valve between the vacuum annealing chamber and the sample transfer chamber;
step six, transferring the substrate to a sample transfer chamber, opening a vacuum valve between the first vacuum coating chamber and the sample transfer chamber, transferring the substrate to the first vacuum coating chamber, and performing negative current collector mask coating;
step seven, repeating the step one to the step six according to the voltage value of the required battery, wherein the repetition frequency is the voltage value of the battery divided by the voltage value of the single-core battery, and the numerical value is an integer;
step eight, opening a vacuum valve between the first vacuum coating chamber and the sample transfer chamber, controlling a transfer system in the sample transfer chamber, transferring the substrate to the sample transfer chamber, closing the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, opening a valve between the sample transfer chamber and the battery packaging chamber, transferring the substrate to the battery packaging chamber, closing the valve between the sample transfer chamber and the battery packaging chamber, manufacturing a battery tab and performing coating protection; taking out the battery and testing the battery;
In the second process, the first step is carried out,
step one, performing substrate surface treatment, mask coating of a positive current collector and mask coating of a positive electrode in a first vacuum coating chamber; determining the next step according to the attribute of the anode material, entering the second step when the anode material needs to be annealed, and directly entering the third step when the anode material does not need to be annealed;
opening a vacuum valve between the first vacuum coating chamber and the sample transfer chamber, controlling a transfer system in the sample transfer chamber, transferring the substrate to the sample transfer chamber, closing the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, opening the vacuum valve between the vacuum annealing chamber and the sample transfer chamber, controlling the transfer system in the sample transfer chamber, transferring the substrate to the vacuum annealing chamber, performing anode high-temperature annealing treatment, opening the vacuum valve between the vacuum annealing chamber and the sample transfer chamber, controlling the transfer system in the sample transfer chamber, transferring the substrate to the sample transfer chamber, opening the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, and transferring the substrate to the first vacuum coating chamber;
step three, performing electrolyte mask coating in the first vacuum coating chamber;
Transferring the substrate to a sample transfer chamber, opening a vacuum valve between the first vacuum coating chamber and the sample transfer chamber, transferring the substrate to the first vacuum coating chamber, and performing current collector mask coating;
step five, repeating the step one to the step four according to the voltage value of the required battery, wherein the repetition frequency is the voltage value of the battery divided by the voltage value of the single-core battery, and the numerical value is an integer;
opening a vacuum valve between the first vacuum coating chamber and the sample transfer chamber, controlling a transfer system in the sample transfer chamber, transferring the substrate to the sample transfer chamber, closing the vacuum valve between the first vacuum coating chamber and the sample transfer chamber, opening a valve between the sample transfer chamber and the battery packaging chamber, transferring the substrate to the battery packaging chamber, closing the valve between the sample transfer chamber and the battery packaging chamber, manufacturing a battery tab and performing coating protection; and taking out the battery and carrying out battery test.
2. The method of claim 1, wherein the number of coating repeating units is not less than 2 and the cell voltage is not less than 6 v.
3. The method of claim 1, wherein the vacuum coating method is one or more of magnetron sputtering, thermal evaporation, electron beam evaporation, multi-arc ion plating, and chemical vapor deposition.
4. the method of claim 1, wherein the current collector, the positive electrode, the electrolyte and the negative electrode have a thickness of 0.5 to 30 μm, respectively.
5. the method of claim 1, wherein the controlling process is an automatic control or a manual control with manual intervention.
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