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CN107443300A - A kind of use for diesel engine crank spindle watt extracting tool and method for dismounting - Google Patents

A kind of use for diesel engine crank spindle watt extracting tool and method for dismounting Download PDF

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Publication number
CN107443300A
CN107443300A CN201710778830.0A CN201710778830A CN107443300A CN 107443300 A CN107443300 A CN 107443300A CN 201710778830 A CN201710778830 A CN 201710778830A CN 107443300 A CN107443300 A CN 107443300A
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CN
China
Prior art keywords
watt
main
volume
main body
handle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710778830.0A
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Chinese (zh)
Inventor
张青锋
白雪亮
孙现伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan Diesel Engine Industry Co Ltd
Original Assignee
Henan Diesel Engine Industry Co Ltd
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Filing date
Publication date
Application filed by Henan Diesel Engine Industry Co Ltd filed Critical Henan Diesel Engine Industry Co Ltd
Priority to CN201710778830.0A priority Critical patent/CN107443300A/en
Publication of CN107443300A publication Critical patent/CN107443300A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • B25B27/06Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting or withdrawing sleeves or bearing races

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mounting Of Bearings Or Others (AREA)

Abstract

本发明属于柴油机维修技术领域,具体涉及一种柴油机用曲轴主轴瓦拆卸工具及拆卸方法。提出的一种柴油机用曲轴主轴瓦拆卸工具具有卷瓦主体;卷瓦主体为贴合曲轴主轴颈上的圆弧状,卷瓦主体的两端分别具有矩形卡槽,且矩形卡槽的槽口宽度大于主轴瓦的宽度;卷瓦主体的内径面上设置有用以与曲轴主轴颈上的油道吻配的楔轴;楔轴上设有O型槽;卷瓦主体的外径面上具有螺纹孔;拆卸工具还包括有与卷瓦主体上的所述螺纹孔螺纹连接的手柄;手柄的下部具有外螺纹,便于与卷瓦外弯曲的螺纹孔连接;手柄的上端具有O型环。本发明大大减少工人检查曲轴主轴颈轴瓦的劳动强度和劳动时间,提高了工作效率。

The invention belongs to the technical field of diesel engine maintenance, and in particular relates to a dismantling tool and method for a crankshaft main bush used in a diesel engine. A crankshaft main bush removal tool for a diesel engine proposed has a rolling bush main body; the rolling bush main body is in the shape of an arc that fits on the crankshaft main journal; The width is greater than the width of the main bearing bush; the inner diameter surface of the rolling bearing main body is provided with a wedge shaft for matching with the oil passage on the main journal of the crankshaft; the wedge shaft is provided with an O-shaped groove; the outer diameter surface of the rolling bearing main body has threads hole; the removal tool also includes a handle that is threadedly connected with the threaded hole on the main body of the rolling tile; the lower part of the handle has an external thread, which is convenient for connecting with the externally curved threaded hole of the rolling tile; the upper end of the handle has an O-ring. The invention greatly reduces labor intensity and labor time for workers to check crankshaft main journal bearing bushes, and improves work efficiency.

Description

一种柴油机用曲轴主轴瓦拆卸工具及拆卸方法Tool and method for removing crankshaft main bush for diesel engine

技术领域technical field

本发明属于柴油机维修技术领域,具体涉及一种柴油机用曲轴主轴瓦拆卸工具及拆卸方法。The invention belongs to the technical field of diesel engine maintenance, and in particular relates to a dismantling tool and method for a crankshaft main bush used in a diesel engine.

背景技术Background technique

曲轴主轴瓦作为柴油机曲轴与机体重要连接部件,其承受着曲轴的高速转动与挤压,在柴油机试车结束或者柴油机长期运行后,需要拆检主轴瓦运行后的状态,比较普遍的方法就是机器运行结束后,把机体主轴承盖拆卸掉后,查看与主轴承该接触的主轴瓦情况,如果想查看与机体接触的主轴瓦,就需要把曲轴拆卸下来检查与机体连接的主轴瓦的情况,此方法工作量大,耗时耗力。The crankshaft main bush is an important connecting part between the crankshaft and the engine body of the diesel engine. It bears the high-speed rotation and extrusion of the crankshaft. After the diesel engine test run is over or the diesel engine has been in operation for a long time, it is necessary to disassemble and check the state of the main bush after operation. The more common method is to run the machine After the end, remove the main bearing cover of the body, and check the condition of the main bush that is in contact with the main bearing. If you want to check the main bush that is in contact with the body, you need to remove the crankshaft to check the condition of the main bush that is connected to the body. The method has a large workload and is time-consuming and labor-intensive.

发明内容Contents of the invention

为解决上述技术问题,本发明的目的在于提供一种柴油机用曲轴主轴瓦拆卸工具及拆卸方法。In order to solve the above technical problems, the object of the present invention is to provide a crankshaft main bush removal tool and method for a diesel engine.

本发明为完成上述目的采用如下技术方案:The present invention adopts following technical scheme for accomplishing the above object:

一种柴油机用曲轴主轴瓦拆卸工具,所述的拆卸工具具有卷瓦主体;所述的卷瓦主体为贴合曲轴主轴颈上的圆弧状,所述卷瓦主体的两端分别具有矩形卡槽,且所述矩形卡槽的槽口宽度大于主轴瓦的宽度;所述卷瓦主体的内径面上设置有用以与曲轴主轴颈上的油道吻配的楔轴;所述的楔轴上设有O型槽,便于加装O型圈,楔轴端部有倒角,便于装入曲轴主轴颈油道孔内;所述卷瓦主体的外径面上具有螺纹孔;所述的拆卸工具还包括有与卷瓦主体上的所述螺纹孔螺纹连接的手柄;所述手柄的下部具有外螺纹,便于与卷瓦外弯曲的螺纹孔连接;所述手柄的上端具有O型环。A crankshaft main bearing removal tool for a diesel engine, the removal tool has a rolling bearing main body; the rolling bearing main body is in the shape of an arc that fits on the main journal of the crankshaft, and the two ends of the rolling bearing main body respectively have rectangular clips groove, and the notch width of the rectangular slot is larger than the width of the main bearing; the inner diameter surface of the rolling bearing main body is provided with a wedge shaft for matching with the oil passage on the main journal of the crankshaft; the wedge shaft There is an O-shaped groove for easy installation of an O-ring, and the end of the wedge shaft is chamfered for easy installation into the crankshaft main journal oil passage hole; the outer diameter surface of the rolling shoe body has a threaded hole; the disassembly The tool also includes a handle threadedly connected with the threaded hole on the main body of the rolling tile; the lower part of the handle has an external thread, which is convenient for connecting with the threaded hole bent outside the rolling tile; the upper end of the handle has an O-ring.

利用上述一种柴油机用曲轴主轴瓦拆卸工具进行拆卸的方法为:首先将主轴承盖拆掉;然后将装有O型圈的卷瓦楔轴插入曲轴主轴颈的油道内,然后盘车,使主轴瓦嵌入卷瓦矩形开口内,继续盘车,由曲轴带动卷瓦运动进而带动主轴瓦运动,当主轴瓦完全从机体部位出来后,即可查看主轴颈轴瓦的情况,查看完毕后,再次盘车,把曲轴转至初始盘车位置,卷瓦也会转出,把O型手柄的螺纹拧入卷瓦的外弯曲中间部位的螺纹中,可拉O型手柄的O型环,把卷瓦拔起;最后把主轴瓦放到曲轴主轴颈上,用手把主轴瓦轻轻推入到机体原始对应部位即可。The method of using the above-mentioned crankshaft main bush removal tool for a diesel engine is as follows: first remove the main bearing cap; then insert the rolling shoe wedge shaft equipped with an O-ring into the oil passage of the crankshaft main journal, and then turn the crankshaft to make The main bearing shell is embedded in the rectangular opening of the rolling shell and continues to be cranked. The crankshaft drives the rolling shell to move and then drives the main shell to move. When the main shell is completely out of the machine body, you can check the condition of the main journal bearing shell. After checking, crank again , turn the crankshaft to the initial cranking position, the rolling tile will also turn out, screw the thread of the O-shaped handle into the thread of the outer curved middle part of the rolling tile, pull the O-ring of the O-shaped handle, and pull out the rolling tile Finally, put the main bush on the main journal of the crankshaft, and gently push the main bush into the original corresponding part of the body by hand.

本发明一种柴油机用曲轴主轴瓦拆卸工具及拆卸方法,该工具结构简单,使用方便,成本造价低,可以在不拆卸曲轴的情况下拆检主轴瓦,大大减少工人检查曲轴主轴颈轴瓦的劳动强度和劳动时间,提高工作效率。The invention discloses a crankshaft main bush removal tool and disassembly method for a diesel engine. The tool has a simple structure, is convenient to use, and has low cost and manufacturing cost. Strength and labor time, improve work efficiency.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

图2为本发明中卷瓦主体的结构示意图1。Fig. 2 is a schematic structural view 1 of the rolling tile main body in the present invention.

图3为本发明中卷瓦主体的结构示意图2。Fig. 3 is a schematic structural view 2 of the rolling tile main body in the present invention.

图4是本发明中手柄的结构示意图。Fig. 4 is a structural schematic diagram of the handle in the present invention.

图5是本发明的拆卸工具与曲轴主轴瓦拆卸连接结构示意图。Fig. 5 is a schematic diagram of the removal and connection structure between the removal tool and the main bearing bush of the crankshaft according to the present invention.

图中:1、卷瓦主体,11、矩形卡槽,12、楔轴,13、O型槽,14、倒角,15、螺纹孔,2、手柄,21、O型环,22、外螺纹,3、O型圈,4、曲轴主轴颈,41、油道,5、主轴瓦。In the figure: 1. Rolling tile main body, 11. Rectangular card slot, 12. Wedge shaft, 13. O-shaped groove, 14. Chamfer, 15. Threaded hole, 2. Handle, 21. O-ring, 22. External thread , 3, O-ring, 4, crankshaft main journal, 41, oil passage, 5, main bearing bush.

具体实施方式detailed description

下面结合附图和具体实施例对本发明进行详细的描述。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

如图1所示,并结合图5,一种柴油机用曲轴主轴瓦拆卸工具,所述的拆卸工具具有卷瓦主体1;结合图2、图3,所述的卷瓦主,1为贴合曲轴主轴颈上的圆弧状,所述卷瓦主体1的两端分别具有矩形卡槽11,且所述矩形卡槽11的槽口宽度大于主轴瓦5的宽度;所述卷瓦主体1的内径面上设置有用以与曲轴主轴颈上的油道吻配的楔轴12;所述的楔轴12上设有O型槽13,便于加装O型圈,楔轴端部有倒角14,便于装入曲轴主轴颈油道孔内;所述卷瓦主体的外径面上具有螺纹孔15;所述的拆卸工具还包括有与卷瓦主体上的所述螺纹孔螺纹连接的手柄2;所述手柄2的下部具有外螺纹22,便于与卷瓦外弯曲的螺纹孔15连接;所述手柄2的上端具有O型环21。As shown in Figure 1, combined with Figure 5, a crankshaft main bush removal tool for a diesel engine, the removal tool has a rolling pad main body 1; combined with Figures 2 and 3, the said rolling pad main body, 1 is a bonding The arc shape on the main journal of the crankshaft, the two ends of the rolling shoe main body 1 have rectangular clamping grooves 11 respectively, and the notch width of the rectangular clamping groove 11 is larger than the width of the main bearing bearing 5; the rolling shoe main body 1 A wedge shaft 12 is provided on the inner diameter surface to match the oil passage on the main journal of the crankshaft; the wedge shaft 12 is provided with an O-shaped groove 13 for easy installation of an O-ring, and the end of the wedge shaft has a chamfer 14 , which is convenient for loading into the crankshaft main journal oil passage hole; the outer diameter surface of the rolling pad main body has a threaded hole 15; the removal tool also includes a handle 2 threadedly connected with the screw hole on the rolling pad main body The lower part of the handle 2 has an external thread 22, which is convenient to connect with the threaded hole 15 bent outside the roll tile; the upper end of the handle 2 has an O-ring 21.

利用上述一种柴油机用曲轴主轴瓦拆卸工具进行拆卸的方法为:首先将主轴承盖拆掉;然后将装有O型圈的卷瓦楔轴插入曲轴主轴颈的油道内,然后盘车,使主轴瓦嵌入卷瓦矩形开口内,继续盘车,由曲轴带动卷瓦运动进而带动主轴瓦运动,当主轴瓦完全从机体部位出来后,即可查看主轴颈轴瓦的情况,查看完毕后,再次盘车,把曲轴转至初始盘车位置,卷瓦也会转出,把O型手柄的螺纹拧入卷瓦的外弯曲中间部位的螺纹中,可拉O型手柄的O型环,把卷瓦拔起;最后把主轴瓦放到曲轴主轴颈上,用手把主轴瓦轻轻推入到机体原始对应部位即可。The method of using the above-mentioned crankshaft main bush removal tool for a diesel engine is as follows: first remove the main bearing cap; then insert the rolling shoe wedge shaft equipped with an O-ring into the oil passage of the crankshaft main journal, and then turn the crankshaft to make The main bearing shell is embedded in the rectangular opening of the rolling shell and continues to be cranked. The crankshaft drives the rolling shell to move and then drives the main shell to move. When the main shell is completely out of the machine body, you can check the condition of the main journal bearing shell. After checking, crank again , turn the crankshaft to the initial cranking position, the rolling tile will also turn out, screw the thread of the O-shaped handle into the thread of the outer curved middle part of the rolling tile, pull the O-ring of the O-shaped handle, and pull out the rolling tile Finally, put the main bush on the main journal of the crankshaft, and gently push the main bush into the original corresponding part of the body by hand.

Claims (2)

  1. A kind of 1. use for diesel engine crank spindle watt extracting tool, it is characterised in that:Described extracting tool has volume watt main body;Institute The volume watt main body stated is the arc-shaped on fitting main bearing journal, and the both ends of the volume watt main body have rectangle neck respectively, and The width of rebate of the rectangle neck is more than the width of main bearing shell;Be provided with the aperture surface of the volume watt main body to bent axle The wedge axle that oil duct kiss on trunnion is matched somebody with somebody;Described wedge axle is provided with O-shaped groove, is easy to install O-ring additional, and wedge shaft end has chamfering, It is easy to load in main bearing journal oil hole;There is screwed hole in the outer diameter face of the volume watt main body;Described extracting tool is also Include the handle being threadedly coupled with the screwed hole in volume watt main body;The bottom of the handle has external screw thread, be easy to Roll up the screwed hole connection of watt outside sweep;The upper end of the handle has o-ring.
  2. 2. the method dismantled using a kind of use for diesel engine crank spindle watt extracting tool described in claim 1 is:First will Main beating cap is dismantled;Then the volume watt wedge axle equipped with O-ring is inserted in the oil duct of main bearing journal, then jiggering, makes main shaft In watt embedded volume watt rectangular aperture, continue jiggering, drive volume watt to move by bent axle and then drive main bearing shell motion, when main bearing shell is complete Entirely after body area comes out, you can check the situation of trunnion bearing shell, after checking, jiggering, goes to bent axle just again Beginning jiggering position, volume watt can also produce, and in the screw thread the outside sweep middle part for being threaded into volume watt of O-shaped handle, can draw O The o-ring of type handle, volume watt is pulled up;Finally main bearing shell is put on main bearing journal, slid into hand handle main bearing shell The original corresponding position of body.
CN201710778830.0A 2017-09-01 2017-09-01 A kind of use for diesel engine crank spindle watt extracting tool and method for dismounting Pending CN107443300A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710778830.0A CN107443300A (en) 2017-09-01 2017-09-01 A kind of use for diesel engine crank spindle watt extracting tool and method for dismounting

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Application Number Priority Date Filing Date Title
CN201710778830.0A CN107443300A (en) 2017-09-01 2017-09-01 A kind of use for diesel engine crank spindle watt extracting tool and method for dismounting

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109093558A (en) * 2018-10-18 2018-12-28 中船动力有限公司 The top bearing shell extracting tool and method for dismounting of diesel engine main bearing
CN109132914A (en) * 2018-08-17 2019-01-04 中冶宝钢技术服务有限公司 The method for dismounting of shaft coupling lower half bearing shell
CN112025602A (en) * 2020-06-28 2020-12-04 中船动力有限公司 Diesel engine base main bearing installation tooling

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GB1106022A (en) * 1965-04-02 1968-03-13 Aktieselsabet Burmeister & Wai Improvements in and relating to a method of dismounting split bearing liners and a device for carrying out the method
US3886644A (en) * 1974-06-19 1975-06-03 Gen Motors Corp Upper main bearing removal tool
US4233864A (en) * 1978-10-13 1980-11-18 Gutierrez Jr Abel Upper main bearing removal tool
CN2925770Y (en) * 2006-07-27 2007-07-25 宝山钢铁股份有限公司 Special tool for fastly diattaching connecting-rod axle bush
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CN104364055A (en) * 2012-04-04 2015-02-18 诺沃皮尼奥内股份有限公司 Maintenance tool and method for a split friction bearing assembly and rotary machine using the same
CN106584347A (en) * 2016-11-03 2017-04-26 上海电气电站设备有限公司 Nuclear power steam-turbine generator bearing bush turnover tool and method
CN207256119U (en) * 2017-09-01 2018-04-20 河南柴油机重工有限责任公司 A kind of use for diesel engine crank spindle watt extracting tool

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1106022A (en) * 1965-04-02 1968-03-13 Aktieselsabet Burmeister & Wai Improvements in and relating to a method of dismounting split bearing liners and a device for carrying out the method
US3886644A (en) * 1974-06-19 1975-06-03 Gen Motors Corp Upper main bearing removal tool
US4233864A (en) * 1978-10-13 1980-11-18 Gutierrez Jr Abel Upper main bearing removal tool
CN2925770Y (en) * 2006-07-27 2007-07-25 宝山钢铁股份有限公司 Special tool for fastly diattaching connecting-rod axle bush
CN201320745Y (en) * 2008-12-05 2009-10-07 南车洛阳机车有限公司 Axle suspension bush removing device
CN104364055A (en) * 2012-04-04 2015-02-18 诺沃皮尼奥内股份有限公司 Maintenance tool and method for a split friction bearing assembly and rotary machine using the same
CN106584347A (en) * 2016-11-03 2017-04-26 上海电气电站设备有限公司 Nuclear power steam-turbine generator bearing bush turnover tool and method
CN207256119U (en) * 2017-09-01 2018-04-20 河南柴油机重工有限责任公司 A kind of use for diesel engine crank spindle watt extracting tool

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109132914A (en) * 2018-08-17 2019-01-04 中冶宝钢技术服务有限公司 The method for dismounting of shaft coupling lower half bearing shell
CN109093558A (en) * 2018-10-18 2018-12-28 中船动力有限公司 The top bearing shell extracting tool and method for dismounting of diesel engine main bearing
CN112025602A (en) * 2020-06-28 2020-12-04 中船动力有限公司 Diesel engine base main bearing installation tooling
CN112025602B (en) * 2020-06-28 2024-01-02 中船动力有限公司 Mounting tool for main shaft bush of diesel engine base

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