CN107376685B - Medicament storage and mixing device suitable for harmful algal bloom treatment - Google Patents
Medicament storage and mixing device suitable for harmful algal bloom treatment Download PDFInfo
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- CN107376685B CN107376685B CN201710756111.9A CN201710756111A CN107376685B CN 107376685 B CN107376685 B CN 107376685B CN 201710756111 A CN201710756111 A CN 201710756111A CN 107376685 B CN107376685 B CN 107376685B
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- 238000002156 mixing Methods 0.000 title claims abstract description 85
- 238000003860 storage Methods 0.000 title claims abstract description 53
- 239000005422 algal bloom Substances 0.000 title claims abstract description 20
- 239000003814 drug Substances 0.000 title claims description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 239000000126 substance Substances 0.000 claims abstract description 21
- 238000005192 partition Methods 0.000 claims description 82
- 239000007788 liquid Substances 0.000 claims description 22
- 230000004907 flux Effects 0.000 claims description 12
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 244000126211 Hericium coralloides Species 0.000 claims description 3
- 238000013329 compounding Methods 0.000 claims 1
- 230000008030 elimination Effects 0.000 abstract description 5
- 238000003379 elimination reaction Methods 0.000 abstract description 5
- 238000000265 homogenisation Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 241000195493 Cryptophyta Species 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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Abstract
本发明属于有害藻华治理领域,具体地说是一种适用于有害藻华治理的药剂储混料装置,通过链式刮板推送、浮阀液位自控和混流导向等机械结构设计,实现了药剂的机械化连续定量输送、进出水的自动平衡和消除剂的即时与水混匀等效果,从而解决了大规模有害藻华治理过程中药剂喷洒需要的储料、混料与匀浆、连续机械化作业等要求,为有害藻华消除提供了高效储混料机械化设备。
The invention belongs to the field of harmful algal bloom control, in particular to a pharmaceutical storage and mixing device suitable for harmful algal bloom control. Mechanized continuous quantitative transportation of chemicals, automatic balancing of incoming and outgoing water, and instant mixing of removers with water, etc., thus solve the storage, mixing and homogenization, continuous mechanization of chemicals required for large-scale harmful algal bloom control. Operation and other requirements, provide efficient storage and mixing mechanized equipment for the elimination of harmful algal blooms.
Description
技术领域technical field
本发明属于有害藻华治理领域,具体地说是一种适用于有害藻华治理的药剂储混料装置。The invention belongs to the field of harmful algal bloom control, in particular to a pharmaceutical storage and mixing device suitable for harmful algal bloom control.
背景技术Background technique
近年来,在许多近海、内陆湖泊等水体内频繁出现的微藻或微微藻型有害藻华给水域景观、水产经济、甚至居民健康等带来了多种危害;为维护景观功能、保障经济发展和保护居民生命安全,迫切需求有效的有害藻华应急防控对策。通过喷洒改性粘土等有害藻华消除药剂,可以实现快速消除水体中过量微藻或微微藻、降低或消除有害藻华危害的目的。在近十余年来,通过喷洒改性粘土控制或消除大规模有害藻华已取得了许多成功案例。In recent years, the frequent occurrence of microalgae or microalgae-type harmful algal blooms in many offshore and inland lakes and other water bodies has brought a variety of hazards to the water landscape, aquatic economy, and even the health of residents. To develop and protect the life safety of residents, there is an urgent need for effective emergency prevention and control measures for harmful algal blooms. By spraying harmful algal bloom elimination agents such as modified clay, the purpose of quickly eliminating excess microalgae or microalgae in the water body and reducing or eliminating the harm of harmful algal blooms can be achieved. Over the past decade, there have been many successful cases of controlling or eliminating large-scale harmful algal blooms by spraying modified clays.
在已有的有害藻华应急消除工程实施中,在喷洒药剂时关键的添料、混料操作仍采用人工作业,如通过手工搬运、投加药剂等,因此存在劳动强度大、作业效率低等问题;且受人力之限,人工混合药剂还存在不均匀、熟化过程不理想的缺点,并导致所用药剂的现场除藻效果低于实验室检测效率。In the implementation of the existing harmful algal bloom emergency elimination projects, the key material feeding and mixing operations when spraying chemicals are still manual operations, such as manual handling, adding chemicals, etc., so there are high labor intensity and low operation efficiency. and other problems; and due to the limitation of manpower, the artificial mixing of pharmaceuticals also has the shortcomings of unevenness and unsatisfactory curing process, and the on-site algae removal effect of the used pharmaceuticals is lower than the laboratory detection efficiency.
有害藻华消除的现场实施表明,对于大面积有害藻华的高效控制迫切需求连续机械化作业工具,而安全快速混料、精确控制熟化过程是充分发挥除藻药剂应用效能的有效保障。但现有设备无法将储、混料有机结合,特别是由于改性粘土固有的粘性大、堆积系数高等材料特征,导致该除藻药剂混料时的连续定量加料和即时混匀成为限制其应用的技术瓶颈,对于现场的匀浆熟化控制更是难上之难。The on-site implementation of the elimination of harmful algal blooms shows that there is an urgent need for continuous mechanized operation tools for the efficient control of large-scale harmful algal blooms, and safe and rapid mixing and precise control of the aging process are effective guarantees to give full play to the application efficiency of algae-removing chemicals. However, the existing equipment cannot organically combine storage and mixing, especially due to the inherent material characteristics of modified clay with high viscosity and high accumulation coefficient, resulting in the continuous quantitative feeding and instant mixing of the algae removal agent during mixing, which limits its application. The technical bottleneck is even more difficult for the on-site homogenization and aging control.
发明内容SUMMARY OF THE INVENTION
针对现有有害藻华治理存在的上述问题,本发明的目的在于提供一种适用于有害藻华治理的药剂储混料装置。Aiming at the above problems existing in the existing harmful algal bloom control, the purpose of the present invention is to provide a pharmaceutical storage and mixing device suitable for the harmful algal bloom control.
本发明的目的是通过以下技术方案来实现的:The purpose of this invention is to realize through the following technical solutions:
本发明包括储料仓及混料仓,其中储料仓中安装有输料装置,该储料仓的一侧设有添料口,所述储料仓内的药剂经输料装置传送至添料口,通过该添料口落入所述混料仓;所述混料仓内设有竖直隔板及至少一个平面隔板,该混料仓通过竖直隔板、平面隔板被分成多层腔体,每层竖直隔板两侧的腔体彼此相通,相邻层的任意两个腔体彼此相通;位于最上面一层的竖直隔板任一侧的腔体中设有消能器,该消能器包括遮罩及多孔板,遮罩的一侧安装在所述平面隔板上,朝向接收由添料口落下的药剂的另一侧与平面隔板之间留有供水通过的平流间隙,所述多孔板位于遮罩内、并安装在平面隔板上,该多孔板上均布有多个通孔;所述消能器所在腔体内还设置有液位调整自控阀,该液位调整自控阀的进口通过进水管与所述混料仓侧壁上开设的进水口相连通,其中一个出口通过出水管A与混料仓侧壁上开设的出水口相连通,另一个出口通过出水管B与所述遮罩内部相连通;水流经所述液位调整自控阀流向消能器,通过所述多孔板后由平流间隙流出并与药剂平稳混合,再经过同层、相邻层的腔体,由最下面一层的坚直隔板任一侧的腔体排出;The invention includes a storage bin and a mixing bin, wherein a feeding device is installed in the storage bin, a feeding port is provided on one side of the storage bin, and the medicament in the storage bin is transferred to the feeding device through the feeding device. The material port falls into the mixing bin through the feeding port; the mixing bin is provided with a vertical partition and at least one plane partition, and the mixing bin is divided into two parts by the vertical partition and the plane partition. Multi-layer cavities, the cavities on both sides of the vertical partitions of each layer communicate with each other, and any two cavities on adjacent layers communicate with each other; the cavities on either side of the vertical partitions on the uppermost layer are provided with An energy dissipator, the energy dissipator includes a cover and a perforated plate, one side of the cover is mounted on the plane partition, and a space is left between the other side facing the receiving agent falling from the feeding port and the plane partition The advection gap through which the water supply passes, the perforated plate is located in the cover and installed on the plane partition plate, and the perforated plate is evenly distributed with a plurality of through holes; the cavity where the energy dissipator is located is also provided with liquid level adjustment automatic control The inlet of the liquid level adjustment automatic control valve is communicated with the water inlet opened on the side wall of the mixing silo through the water inlet pipe, and one of the outlets is communicated with the water outlet opened on the side wall of the mixing silo through the water outlet pipe A, The other outlet is communicated with the inside of the cover through the water outlet pipe B; the water flows through the liquid level adjustment automatic control valve and flows to the energy dissipator, after passing through the porous plate, it flows out from the advection gap and is smoothly mixed with the agent, and then passes through the same layer. , The cavity of the adjacent layer is discharged from the cavity on either side of the straight partition of the bottom layer;
其中:所述输料装置为干粉链式输料装置,包括减速电机、主动轴、主动轮、导向轴、导向轮、链条、刮板、张紧轴及张紧轮,该主动轴、导向轴及张紧轴均转动安装在储料仓上,所述主动轮、导向轮及张紧轮分别安装在主动轴、导向轴及张紧轴上,并且通过所述链条相连,该链条为单链条、安装有多个刮板,链条与各刮板呈“丰”字型结构;所述主动轴由安装在储料仓上的减速电机驱动旋转,通过主动轮、导向轮及张紧轮带动链条传动,进而带动各所述刮板将药剂向添料口一侧输送;Wherein: the feeding device is a dry powder chain feeding device, including a gear motor, a driving shaft, a driving wheel, a guiding shaft, a guiding wheel, a chain, a scraper, a tensioning shaft and a tensioning wheel, the driving shaft, the guiding shaft and the tensioning shaft are rotatably installed on the storage bin, the driving wheel, the guiding wheel and the tensioning wheel are respectively installed on the driving shaft, the guiding shaft and the tensioning shaft, and are connected by the chain, the chain is a single chain , A plurality of scrapers are installed, and the chain and each scraper are in the shape of "Feng"; the driving shaft is driven to rotate by a geared motor installed on the storage bin, and drives the chain through the driving wheel, the guide wheel and the tensioning wheel. drive, and then drive each of the scrapers to transport the medicament to one side of the feeding port;
所述输料装置为干粉链式输料装置,包括减速电机、主动轴、主动轮、导向轴、导向轮、链条、刮板、张紧轴及张紧轮,该主动轴、导向轴及张紧轴均转动安装在储料仓上,所述主动轮、导向轮及张紧轮分别安装在主动轴、导向轴及张紧轴上,并且通过所述链条相连,该链条为双链条、安装有多个刮板,双链条与各刮板呈“井”字型结构;所述主动轴由安装在储料仓上的减速电机驱动旋转,通过主动轮、导向轮及张紧轮带动双链条传动,进而带动各所述刮板将药剂向添料口一侧输送;The feeding device is a dry powder chain feeding device, including a reduction motor, a driving shaft, a driving wheel, a guiding shaft, a guiding wheel, a chain, a scraper, a tensioning shaft and a tensioning wheel, the driving shaft, the guiding shaft and the tensioning wheel. The tightening shafts are all rotatably installed on the storage bin, and the driving wheel, the guiding wheel and the tensioning wheel are respectively installed on the driving shaft, the guiding shaft and the tensioning shaft, and are connected by the chain. There are multiple scrapers, and the double chain and each scraper are in a "well" shape structure; the driving shaft is driven to rotate by a deceleration motor installed on the storage bin, and the double chain is driven by the driving wheel, the guide wheel and the tensioning wheel. drive, and then drive each of the scrapers to transport the medicament to one side of the feeding port;
所述添料口包括通量调节板、叶片式喂料机及药剂流通腔,该药剂流通腔安装在储料仓内,所述叶片式喂料机位于药剂流通腔内,所述通量调节板安装在药剂流通腔上端开口处、并位于叶片式喂料机的上方,该通量调节板的一侧为梳齿状,通过调节该梳齿状一侧与药剂流通腔上端侧壁之间的间隙进而控制药剂添加速度;所述叶片式喂料机包括电机、主轴及叶片,该主轴转动安装在药剂流通腔中,通过安装在储料仓上的电机驱动旋转,该主轴上沿圆周方向均布有多个叶片;所述叶片式喂料机所在位置两侧的药剂流通腔侧壁均为弧形;The feeding port includes a flux adjustment plate, a vane feeder and a medicine circulation cavity, the medicine flow cavity is installed in the storage bin, the vane feeder is located in the medicine flow cavity, and the flux adjustment The plate is installed at the opening of the upper end of the medicine circulation cavity and is located above the vane feeder. One side of the flux adjustment plate is comb-shaped, and by adjusting the gap between the comb-shaped side and the upper side wall of the medicine circulation cavity The clearance of the medicament is further controlled to control the speed of adding the medicament; the vane feeder includes a motor, a main shaft and a blade, the main shaft is rotatably installed in the medicament flow cavity, and is driven by the motor installed on the storage bin to rotate, and the main shaft rotates in the circumferential direction. A plurality of blades are evenly distributed; the side walls of the medicine circulation cavity on both sides of the position where the blade feeder is located are arc-shaped;
所述遮罩呈倒置的“U”形,该“U”形的两边均垂直于所在腔体的平面隔板,所述遮罩的一侧开有消能器进水口,该消能器进水口与所述出水管B相连通;所述多孔板垂直于所在腔体的平面隔板;The cover is in an inverted "U" shape, and both sides of the "U" shape are perpendicular to the plane partition of the cavity. One side of the cover is provided with an energy dissipator water inlet. The water outlet is communicated with the water outlet pipe B; the perforated plate is perpendicular to the plane partition of the cavity where it is located;
所述液位调整自控阀包括三通阀、浮力球、阀芯及曲柄,该三通阀位于所述消能器与混料仓开设进水口和出水口的侧壁之间,所述三通阀的阀芯为半圆状;所述浮力球放置在液位调整自控阀所在腔体的平面隔板上,并通过曲柄与所述阀芯相连;所述三通阀的一个接口通过进水管与所述进水口相连通,第二个接口通过出水管A与所述出水口相连通,第三个接口通过出水管B与所述遮罩内部相连通;The liquid level adjustment automatic control valve includes a three-way valve, a buoyancy ball, a valve core and a crank. The three-way valve is located between the energy dissipator and the side walls of the mixing bin with the water inlet and outlet. The valve core of the valve is semi-circular; the buoyancy ball is placed on the plane partition of the cavity where the liquid level adjustment automatic control valve is located, and is connected with the valve core through a crank; an interface of the three-way valve is connected to the water inlet pipe through a water inlet pipe. The water inlet is communicated, the second interface is communicated with the water outlet through the water outlet pipe A, and the third interface is communicated with the interior of the cover through the water outlet pipe B;
所述平面隔板为一个,该平面隔板与所述竖直隔板将混料仓内部分为四个腔体,即位于平面隔板上方的第一腔体、第二腔体和位于平面隔板下方的第三腔体、第四腔体,所述消能器及液位调整自控阀位于第一腔体内,该第一腔体的下方为第三腔体,第一、三腔体之间的平面隔板为平行于混料仓底面的水平板,所述第二腔体的下方为第四腔体,第一、二腔体之间的竖直隔板的一侧与混料仓该侧的侧壁密封接触,另一侧与混料仓该侧的侧壁之间留有间距、用于第一、二腔体之间连通;所述第三、四腔体之间的竖直隔板的一侧与混料仓该侧的侧壁之间留有间距、用于第三、四腔体之间连通,另一侧与混料仓该侧的侧壁密封接触;所述第二腔体与第四腔体之间的平面隔板沿水流动方向由竖直隔板的另一侧向竖直隔板的一侧向下倾斜设置,第二、四腔体之间的平面隔板与第一、三腔体之间的平面隔板之间的落差处开有用于第二腔体、第三腔体彼此连通的侧面开口;所述第四腔体的底部分别开有出料口及排空口;There is one flat partition, and the flat partition and the vertical partition divide the interior of the mixing bin into four cavities, namely the first cavity above the flat partition, the second cavity and the The third cavity and the fourth cavity below the partition plate, the energy dissipator and the liquid level adjustment automatic control valve are located in the first cavity, the lower part of the first cavity is the third cavity, the first and third cavities The plane partition between the two is a horizontal plate parallel to the bottom surface of the mixing bin, the fourth cavity is below the second cavity, and one side of the vertical partition between the first and second cavities is connected to the mixing chamber. The side wall of this side of the silo is in sealing contact, and there is a space between the other side and the side wall of this side of the mixing silo for communication between the first and second cavities; There is a space between one side of the vertical partition and the side wall of this side of the mixing silo for communication between the third and fourth cavities, and the other side is in sealing contact with the side wall of this side of the mixing silo; so The plane partition between the second cavity and the fourth cavity is inclined downward from the other side of the vertical partition to one side of the vertical partition along the water flow direction. There is a side opening for the second cavity and the third cavity to communicate with each other at the drop between the plane partition plate and the plane partition plate between the first and third cavities; the bottom of the fourth cavity is respectively opened There are discharge ports and emptying ports;
所述进水口一侧的混料仓的侧壁上开有溢水口。An overflow port is opened on the side wall of the mixing bin on one side of the water inlet.
本发明的优点与积极效果为:The advantages and positive effects of the present invention are:
本发明实现了药剂的机械化连续定量输送、进出水的自动平衡和消除剂的即时与水混匀等效果,从而解决了大规模有害藻华治理过程中药剂喷洒需要的储料、混料与匀浆、连续机械化作业等要求,为有害藻华消除提供了高效储混料机械化设备。The invention realizes the effects of mechanized continuous quantitative transportation of chemicals, automatic balance of incoming and outgoing water, and instant mixing of the eliminating agent with water, thereby solving the storage, mixing and homogenization of chemicals required for spraying chemicals in the process of controlling large-scale harmful algal blooms. It provides efficient storage and mixing mechanized equipment for the elimination of harmful algal blooms.
附图说明Description of drawings
图1为本发明的结构主视图;Fig. 1 is the structural front view of the present invention;
图2为图1的右视图;Fig. 2 is the right side view of Fig. 1;
图3为本发明储料仓的结构示意图;Fig. 3 is the structural representation of the storage bin of the present invention;
图4为本发明输料装置的一种结构示意图;Fig. 4 is a kind of structural representation of the feeding device of the present invention;
图5为本发明输料装置的另一种结构示意图;Fig. 5 is another structural schematic diagram of the feeding device of the present invention;
图6A为本发明通量调节板的结构示意图之一;Fig. 6A is one of the structural schematic diagrams of the flux regulating plate of the present invention;
图6B为本发明通量调节板的结构示意图之二;6B is the second schematic diagram of the structure of the flux regulating plate of the present invention;
图6C为本发明通量调节板的结构示意图之三;FIG. 6C is the third schematic view of the structure of the flux regulating plate of the present invention;
图7为本发明混料仓的结构示意图;Fig. 7 is the structural representation of the mixing bin of the present invention;
图8为本发明液位调整自控阀的结构示意图;Fig. 8 is the structural schematic diagram of the liquid level adjustment automatic control valve of the present invention;
图9为本发明消能器的结构示意图;9 is a schematic structural diagram of an energy dissipator of the present invention;
其中:1为储料仓,101为减速电机,102为主动轴,103为主动轮,104为导向轴,105为导向轮,106为链条,107为刮板,108为张紧轴,109为张紧轮,110为添料口,111为通量调节板,112为叶片式喂料机,113为药剂流通腔,114为螺母,115为输送板;Among them: 1 is storage bin, 101 is gear motor, 102 is driving shaft, 103 is driving wheel, 104 is guide shaft, 105 is guide wheel, 106 is chain, 107 is scraper, 108 is tension shaft, 109 is Tensioning wheel, 110 is a feeding port, 111 is a flux adjustment plate, 112 is a vane feeder, 113 is a medicine flow cavity, 114 is a nut, and 115 is a conveying plate;
2为混料仓,201为平面隔板,202为竖直隔板,203为第一腔体,204为第二腔体,205为第三腔体,206为第四腔体,207为遮罩,208为多孔板,209为通孔,210为平流间隙,211为侧面开口,212为出料口,213为排空口,214为进水口,215为出水口,216为溢水口,217为进水管,218为液位调整自控阀,219为三通阀,220为浮力球,221为阀芯,222为曲柄,223为出水管A,224为出水管B,225为消能器进水口;2 is the mixing bin, 201 is the plane partition, 202 is the vertical partition, 203 is the first cavity, 204 is the second cavity, 205 is the third cavity, 206 is the fourth cavity, and 207 is the shield hood, 208 is a perforated plate, 209 is a through hole, 210 is an advection gap, 211 is a side opening, 212 is a discharge port, 213 is an emptying port, 214 is a water inlet, 215 is a water outlet, 216 is an overflow port, 217 It is the water inlet pipe, 218 is the liquid level adjustment automatic control valve, 219 is the three-way valve, 220 is the buoyancy ball, 221 is the valve core, 222 is the crank, 223 is the water outlet pipe A, 224 is the water outlet pipe B, and 225 is the energy dissipator inlet. water outlet;
3为滚轮。3 is the scroll wheel.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详述。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1~9所示,本发明包括储料仓1及混料仓2,储料仓1位于混料仓2的上方。在混料仓2底部的四角均设有便于移动的滚轮3。As shown in FIGS. 1 to 9 , the present invention includes a
储料仓1为底部安装有输料装置的形态不限的箱式料仓,该储料仓1内部圆滑,无阻碍药剂自然下泄的死角或凸起;在储料仓1的一侧设有添料口110,输料装置推送的药剂由该添料口110向混料仓2中落料。The
本发明的输料装置为干粉链式输料装置,该干粉链式输料装置为由链条带动的横向刮板结构,可以为单链条传动,也可以为双链条传动,以单链条传动为佳。如图3、图4所示,为单链条传动,包括减速电机101、主动轴102、主动轮103、导向轴104、导向轮105、链条106、刮板107、张紧轴108及张紧轮109,该主动轴102、导向轴104及张紧轴108均转动安装在储料仓1上,三根轴的端面呈三角形布置;主动轮103、导向轮105及张紧轮109分别安装在主动轴102、导向轴104及张紧轴108上,并且通过链条106相连。链条106为单链条、安装有多个刮板107,刮板107的长度方向与输料装置推送药剂的方向相垂直,链条106与各刮板107呈“丰”字型结构。主动轴102由安装在储料仓1上的减速电机101驱动旋转,通过主动轮103、导向轮105及张紧轮109带动链条106传动,进而带动各刮板107将药剂向添料口110一侧输送。输料速度可以通过调整链条运行速度或刮板数量来实现。或者,如图3、图5所示,为双链条传动,包括减速电机101、主动轴102、主动轮103、导向轴104、导向轮105、链条106、刮板107、张紧轴108及张紧轮109,该主动轴102、导向轴104及张紧轴108均转动安装在储料仓1上,三根轴的端面呈三角形布置;主动轮103、导向轮105及张紧轮109分别安装在主动轴102、导向轴104及张紧轴108上,并且通过链条106相连,该链条106为双链条、安装有多个刮板107,各刮板107的两端分别连接于双链条上,刮板107的长度方向与输料装置推送药剂的方向相垂直,双链条106与各刮板107呈“井”字型结构。主动轴102由安装在储料仓1上的减速电机101驱动旋转,通过主动轮103、导向轮105及张紧轮109带动双链条传动,进而带动各刮板107将药剂向添料口110一侧输送。The feeding device of the present invention is a dry powder chain feeding device, and the dry powder chain feeding device is a horizontal scraper structure driven by a chain, which can be a single chain transmission or a double chain transmission, and a single chain transmission is preferred . As shown in Figures 3 and 4, it is a single chain transmission, including a
如图1、图3及图6A~6C所示,添料口110包括通量调节板111、叶片式喂料机112及药剂流通腔113,该药剂流通腔113安装在储料仓1内,上端开口一侧的边缘与储料仓1的底面之间设有倾斜设置的输送板115,由各刮板107推送的药剂沿输送板115被送至药剂流通腔113上端的开口处。叶片式喂料机112位于药剂流通腔113内,该叶片式喂料机112为现有技术,包括电机、主轴及叶片,主轴转动安装在药剂流通腔113中,通过安装在储料仓1上的电机驱动旋转,该主轴上沿圆周方向均布有多个叶片;叶片式喂料机112所在位置两侧的药剂流通腔113侧壁均为弧形,增大了落料区域。通量调节板111安装在药剂流通腔113上端开口处、并位于叶片式喂料机112的上方,通量调节板111朝向输送料的一侧为梳齿状(即沿通量调节板111的长度方向设有多个齿),通过调节该梳齿状一侧与药剂流通腔113上端侧壁之间的间隙进而控制药剂添加速度;调节好后,拧紧螺母114固定。As shown in FIG. 1 , FIG. 3 and FIGS. 6A to 6C , the feeding
储料仓1内的药剂经输料装置传送至添料口110,通过该添料口110落入混料仓2。如图1~2及图7~9所示,混料仓2为带有水流导向的多腔式箱体,内设有竖直隔板202及至少一个平面隔板201,该混料仓2通过竖直隔板202、平面隔板201被分成多层腔体,每层竖直隔板202两侧的腔体彼此相通,相邻层的任意两个腔体彼此相通。位于最上面一层的竖直隔板202任一侧的腔体中设有消能器及液位调整自控阀218。本实施例的平面隔板201为一个,该平面隔板201与竖直隔板202将混料仓2内部分为四个腔体,即通过平面隔板201将混料仓2内部分为上下两层,又通过竖直隔板202将上下层隔离成左右腔体;位于平面隔板201上方的第一腔体203、第二腔体204和位于平面隔板201下方的第三腔体205、第四腔体206,从而形成了一个连通的、螺旋式的含有上下四个腔体的混料仓2。消能器及液位调整自控阀218位于第一腔体203内,该第一腔体203的下方为第三腔体205,第一、三腔体203、205之间的平面隔板201为平行于混料仓2底面的水平板,第二腔体204的下方为第四腔体206,第一、二腔体203、204之间的竖直隔板202的一侧与混料仓2该侧的侧壁密封接触,另一侧与混料仓2该侧的侧壁之间留有间距、用于第一、二腔体203、204之间连通。第三、四腔体205、206之间的竖直隔板202的一侧与混料仓2该侧的侧壁之间留有间距、用于第三、四腔体205、206之间连通,另一侧与混料仓2该侧的侧壁密封接触。第二腔体204与第四腔体206之间的平面隔板201沿水流动方向由竖直隔板202的另一侧向竖直隔板202的一侧向下倾斜设置,倾斜角度为15~30°的顺流倾斜角,一是方便水流冲刷向前,二是在水流末端的底部与第一腔体的底部形成错层,可以在第二、四腔体204、206之间的平面隔板201与第一、三腔体203、205之间的平面隔板201之间的落差处(即图7中阴影C)开有用于第二腔体204、第三腔体205彼此连通的侧面开口211。The medicine in the
第一、二腔体203、204相连通的一侧,即第一、二腔体203、204之间的竖直隔板202的另一侧与混料仓2该侧的侧壁之间的间距,也就是图7中阴影B,是接收输料装置推送过来的药剂(如消除剂)。在第三、四腔体205、206内均增设静态混合器(本发明的静态混合器为现有技术),促进药剂与水的混合和匀浆。在第四腔体206的末端底部分别设有出料口212及排空口213。四个腔体构成的螺旋式混料仓2的流程可以根据所喷洒药剂的水溶性、溶水后熟化匀浆时间等针对性调整,比如通过延长混料仓长度、增长内设静态混合器、垂向增加腔体数量等,从而达到理想的药剂与水混匀和熟化。One side where the first and
消能器包括遮罩207及多孔板208,遮罩207呈倒置的“U”形,该“U”形的两边均垂直于所在第一腔体203的平面隔板201。遮罩207的一侧安装在平面隔板201上,朝向接收由添料口110落下的药剂的另一侧与平面隔板201之间留有供水通过的平流间隙210。多孔板208位于遮罩207内,并垂直安装在所在第一腔体203的平面隔板201上(即垂直于水流方向),在多孔板208上均布有多个通孔209。流经多孔板208的水由遮罩207的另一侧与平面隔板201之间的平流间隙210流出,与有害藻化药剂平稳混合,随后从第一腔体203与第二腔体204相连通的位置转向冲入第二腔体204。The energy dissipator includes a
液位调整自控阀218包括三通阀219、浮力球220、阀芯221及曲柄222,第一腔体203对应的混料仓2的侧壁上分别开有进水口214和出水口215,该三通阀219位于消能器与混料仓2开设进水口214和出水口215的侧壁之间,三通阀219的阀芯221为半圆状。浮力球220放置在液位调整自控阀218所在的第一腔体203的平面隔板201上,并通过曲柄222与阀芯221相连。三通阀219的一个接口通过进水管217与进水口214相连通,第二个接口通过出水管A223与出水口215相连通,第三个接口通过出水管B224与遮罩207一侧开设的消能器进水口225连通至遮罩207的内部。液位调整自控阀218的开闭由连接的浮力球220控制,当第一腔体203内水位低时,三通阀219进水口全开,快速向混料仓2内充水;当第一腔体203内水量逐渐增高至设定水位时,浮力球220上浮,通过曲柄222带动阀芯221,调节进水口开放口径、直至封死进水口,实现自动调控混料仓2内水位在安全线以下的效果。The liquid level adjustment
在混料仓2设有进水口219的侧壁预设一个溢水口216,用于第一腔体203内水压和水量的绝对安全保障。如果出现机械异常,超过安全水位的多余进水可以从此溢水口216溢出到混料仓外。在第四腔体206水流的末端设有出料口212,混匀药剂由此出料口212接通到外部喷洒装置。A
本发明的工作原理为:The working principle of the present invention is:
储料仓1内的药剂通过输料装置向添料口110推送,经添料口110落在混料仓2内第一、二腔体203、204相连通的一侧。水流由进水口214进入液位调整自控阀218,再流向消能器,通过多孔板208后由平流间隙210流出并与药剂平稳混合,再依次经过第二腔体204、第三腔体205和第四腔体206,由出料口212排出。The medicament in the
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| CN1148818A (en) * | 1994-04-21 | 1997-04-30 | Ppg工业公司 | Chemical feeder |
| CN201894917U (en) * | 2010-11-15 | 2011-07-13 | 张敏威 | Fluid mixer |
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